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CN103746182A - Process for printing antenna on surface of radio frequency module - Google Patents

Process for printing antenna on surface of radio frequency module Download PDF

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Publication number
CN103746182A
CN103746182A CN201410008810.1A CN201410008810A CN103746182A CN 103746182 A CN103746182 A CN 103746182A CN 201410008810 A CN201410008810 A CN 201410008810A CN 103746182 A CN103746182 A CN 103746182A
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radio frequency
frequency module
antenna
chip
printing
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CN201410008810.1A
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廖富江
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E Creative Technology Ltd
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E Creative Technology Ltd
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Priority to CN201410008810.1A priority Critical patent/CN103746182A/en
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Abstract

The invention relates to the technical field of antenna manufacturing, in particular to a process for printing an antenna on the surface of a radio frequency module, which comprises the steps of firstly completing the manufacture of the radio frequency module, wherein the radio frequency module contains an IC chip; then, the electrodes of the IC chip in the radio frequency module are connected in a laser drilling and conductive object electroplating mode, so that the electrodes of the IC chip extend to the surface of the radio frequency module; and then, obtaining an antenna which is in conductive communication with the IC chip on the surface of the radio frequency module by screen printing an antenna pattern on the surface of the radio frequency module, and finally, attaching a protective film for preventing oxidation and damage to obtain a finished product. The invention realizes that the antenna is printed on the surface of the radio frequency module by the screen, which is beneficial to the development of wireless electronic products towards smaller, lighter and thinner directions; the precision and the thickness reach the micron level, the process can realize the technical advantages of high speed, high precision and no pollution and the possibility of large-scale industrialization, accords with industrial utilization, and has good economic benefit and social benefit.

Description

天线印刷在射频模组表面上的工艺The process of printing the antenna on the surface of the RF module

技术领域 technical field

本发明涉及天线制造技术领域,尤其是涉及射频模组天线制造技术领域。 The invention relates to the technical field of antenna manufacturing, in particular to the technical field of radio frequency module antenna manufacturing.

背景技术 Background technique

随着当今无线电子产品朝着更小、更轻、更薄方向发展,各种超小薄型射频模组芯片得到了广泛的应用,如射频识别的身份识别卡,可以使员工得以进入建筑锁住的部分,仓库可以追踪货物的所在,汽车上的射频应答器也可以用来征收路费或停车场的费用,射频标签也可以附于牲畜上方便识别与伺养管理,某些射频标签也能附在衣物、个人财物上,甚至植入人体之内。从长远来看,射频模组芯片(RFID)特别是高频远距离电子标签(UHF RFID)和有源射频模组芯片(Active RFID)的市场在未来几年内将逐渐成熟,到时又是一个具有广阔市场前景和巨大容量的市场。 With the development of today's wireless electronic products in the direction of smaller, lighter and thinner, various ultra-small and thin radio frequency module chips have been widely used, such as radio frequency identification identification cards, which can enable employees to enter the building lock The warehouse can track the location of the goods, the radio frequency transponder on the car can also be used to collect tolls or parking fees, the radio frequency tag can also be attached to the livestock to facilitate identification and maintenance management, and some radio frequency tags can also be attached On clothing, personal belongings, and even implanted in the human body. In the long run, the market for radio frequency module chips (RFID), especially high-frequency long-distance electronic tags (UHF RFID) and active radio frequency module chips (Active RFID), will gradually mature in the next few years, and it will be another market with broad market potential. Market prospect and huge capacity market.

目前,传统的RFID标签天线的制造工艺主要有四种:铜导线绕制RFID标签天线,电镀铜制造RFID标签天线,导电油墨印刷RFID标签天线和金属铝箔蚀刻制造RFID标签天线。据公知技术可知它们各有制约广泛应用的因素:铜导线绕制RFID标签天线的工艺方案在实际生产中不仅受限于RFID标签天线的尺寸大小和线圈圈数,而且还受限于封装工艺中的压力作用,铜导线绕制RFID标签天线的导线间隙被破坏,使得铜导线绕制RFID标签天线的设计值与理论值偏离很大,最终将影响铜导线绕制RFID标签天线的电感值,同时,它的应用范围也有局限性。 At present, there are four main manufacturing processes for traditional RFID tag antennas: copper wire winding RFID tag antennas, electroplating copper to manufacture RFID tag antennas, conductive ink printing RFID tag antennas and metal aluminum foil etching to manufacture RFID tag antennas. According to the known technology, they have their own factors that restrict their wide application: the process scheme of copper wire winding RFID tag antenna is not only limited by the size and number of coils of the RFID tag antenna in actual production, but also limited by the packaging process. The pressure effect of the copper wire wound RFID tag antenna is destroyed, so that the design value of the copper wire wound RFID tag antenna deviates greatly from the theoretical value, which will eventually affect the inductance value of the copper wire wound RFID tag antenna. , and its scope of application is also limited.

电镀铜制造RFID标签天线的工艺方案,由于生产投资大,周期长,废液难处理问题,加上电镀铜制造RFID标签天线的镀层分布均匀性、镀层与基材PET及类似物结合的牢固性等这些要求,进一步增加了电镀铜制造RFID标签天线工艺的困难。 The process scheme of electroplating copper to manufacture RFID tag antennas, due to the large production investment, long cycle, and difficult disposal of waste liquid, plus the uniformity of coating distribution of electroplating copper to manufacture RFID tag antennas, the firmness of the coating and the substrate PET and the like These requirements further increase the difficulty of electroplating copper to manufacture the RFID tag antenna process.

常规的导电油墨印刷RFID标签天线的工艺方案,其缺陷在于电阻率很大,精度达到微米级别;其次,导电油墨印刷RFID标签的天线不能弯折,耐弯折性较差;其三,导电油墨印刷RFID标签天线墨层的表面印刷质量、墨层厚度的均匀性、后续工序贴装RFID标签芯片的关键控制等这些要求,进一步增加了导电油墨印刷RFID标签天线工艺的困难。 The conventional process scheme of conductive ink printing RFID tag antenna has a defect that the resistivity is very large and the precision reaches the micron level; secondly, the antenna of conductive ink printing RFID tag cannot be bent, and its bending resistance is poor; thirdly, conductive ink The surface printing quality of the printed RFID tag antenna ink layer, the uniformity of the thickness of the ink layer, and the key control of the subsequent process of mounting the RFID tag chip, etc., further increase the difficulty of the conductive ink printing RFID tag antenna process.

金属铝箔蚀刻制造RFID标签天线的工艺方案,其缺点在于成本高、精度低、标签尺寸大、效率低、污染环境、标签底材单一,标签应用领域有限和防金属屏蔽、防水、抗折等环境友好性差,这也制约了金属铝箔蚀刻制造RFID标签天线工艺的广泛应用。 The technical scheme of metal aluminum foil etching to manufacture RFID tag antennas has the disadvantages of high cost, low precision, large tag size, low efficiency, environmental pollution, single tag substrate, limited application fields of tags, and environments such as anti-metal shielding, waterproof, and anti-folding. The friendliness is poor, which also restricts the wide application of metal aluminum foil etching to manufacture RFID tag antenna technology.

本申请人有鉴于上述习知RFID标签天线工艺制作的缺陷与不便之处,秉持着研究创新、精益求精之精神,利用专业眼光和专业知识,提出了一种符合产业利用,有利于提升生产效率和质量的天线印刷在射频模组表面上的工艺。 In view of the defects and inconveniences of the above-mentioned conventional RFID tag antenna manufacturing process, the applicant upholds the spirit of research, innovation and excellence, and uses professional vision and professional knowledge to propose a method that is suitable for industrial use and is conducive to improving production efficiency and Quality antenna printing process on the surface of the RF module.

发明内容 Contents of the invention

本发明的目的在于克服现有技术的缺陷,提供一种优化、高端的工艺方案,符合产业利用,有利于提升生产效率和质量的天线印刷在射频模组表面上的工艺。 The purpose of the present invention is to overcome the defects of the prior art and provide an optimized and high-end process scheme, which is suitable for industrial use and is beneficial to improve the production efficiency and quality of the antenna printing process on the surface of the radio frequency module.

为达到上述目的,本发明采用如下技术方案: To achieve the above object, the present invention adopts the following technical solutions:

天线印刷在射频模组表面上的工艺,该工艺先完成射频模组制作,射频模组内含IC芯片;接着通过激光打孔和电镀导性物的方式连接射频模组里的IC芯片的电极,实现IC芯片的电极延伸到射频模组表面;然后在射频模组表面上通过丝网印刷天线图样,即可在射频模组表面上获得与IC芯片导电连通的天线,最后贴上防止氧化及受损的保护膜,获得成品。 The process of printing the antenna on the surface of the radio frequency module. This process first completes the production of the radio frequency module, and the radio frequency module contains the IC chip; then connects the electrodes of the IC chip in the radio frequency module by laser drilling and electroplating conductors , to realize that the electrodes of the IC chip extend to the surface of the radio frequency module; and then print the antenna pattern on the surface of the radio frequency module by screen printing, and the antenna connected to the IC chip can be obtained on the surface of the radio frequency module, and finally paste it to prevent oxidation and Damaged protective film, get finished product.

所述丝网是先将感光掩膜材料涂覆到丝网织物上,再通过掩模板覆盖在感光掩膜材料上,经过光照,使掩模板上的天线图形复制在丝网织物上,天线图形即为印刷窗口。 The screen is first coated with a photosensitive mask material on the screen fabric, and then covered on the photosensitive mask material through a mask plate, and after being illuminated, the antenna pattern on the mask plate is copied on the silk mesh fabric, and the antenna pattern It is the printing window.

所述的射频模组表面是指起保护芯片作用的化合物及类似物表面。 The surface of the radio frequency module refers to the surface of compounds and the like that protect the chip.

本发明是鉴于习知的四种传统RFID标签天线制造工艺的缺陷与不便之处而提出的一种精度和厚度都达到微米级别的高端丝网印刷技术制造射频模组RFID标签天线的方案,实现把天线丝网印刷在射频模组表面上,利于无线电子产品朝着更小、更轻、更薄方向发展;本工艺能够实现高速度、高精度、无污染的技术优势和大规模产业化的可能,符合产业利用,有利于提升生产效率和质量,具有良好的经济效益和社会效益。 In view of the defects and inconveniences of the four known traditional RFID tag antenna manufacturing processes, the present invention proposes a solution for manufacturing radio frequency module RFID tag antennas with high-end screen printing technology with a precision and thickness of micron level. Printing the antenna screen on the surface of the radio frequency module is conducive to the development of wireless electronic products in the direction of smaller, lighter and thinner; this process can realize the technical advantages of high speed, high precision, pollution-free and large-scale industrialization Possibly, it is in line with industrial utilization, is conducive to improving production efficiency and quality, and has good economic and social benefits.

附图说明:Description of drawings:

附图1为本发明的天线印刷在射频模组表面上的结构示意顶视图; Accompanying drawing 1 is the schematic top view of the structure that the antenna of the present invention is printed on the surface of the radio frequency module;

附图2为本发明的天线印刷在射频模组表面上的立体结构示意图。 Accompanying drawing 2 is the three-dimensional structural diagram of the antenna of the present invention printed on the surface of the radio frequency module.

具体实施方式:Detailed ways:

以下结合附图对本发明进一步说明: The present invention is further described below in conjunction with accompanying drawing:

参阅图1、2所示,本发明有关一种天线印刷在射频模组表面上的工艺,该工艺先完成射频模组1制作,射频模组1内含IC芯片3;接着通过激光打孔和电镀导性物2的方式连接射频模组里的IC芯片3的电极,导性物2具有良好导电性,实现IC芯片3的电极延伸到射频模组表面;然后在射频模组表面上通过丝网印刷天线图样,丝网是先将感光掩膜材料涂覆到丝网织物上,再通过掩模板覆盖在感光掩膜材料上,经过光照,使受光照的感光掩膜材料硬化,再用水将未被光照射的部分感光掩膜材料清洗掉,即可使掩模板上的天线图形复制在丝网织物上,天线图形即为印刷窗口;接着,通过刮板将金、银、铜、铝等油墨性质的天线基材涂到丝网上,经过丝网的印刷窗口将天线图样印刷到射频模组1表面上,即可在射频模组表面上获得与IC芯片3导电连通的天线4,最后贴上防止氧化及受损的保护膜,获得成品。本发明中,对于射频模组1表面是指起保护芯片作用的化合物及类似物表面,如聚合物、外壳体等。丝网可以是由镍箔钻孔而成的箔网,结构性好。 Referring to Fig. 1, shown in 2, the present invention relates to a kind of technology that antenna is printed on the surface of radio frequency module, this technology first completes radio frequency module 1 and makes, and radio frequency module 1 contains IC chip 3; Then by laser drilling and The electrode of the IC chip 3 in the radio frequency module is connected by electroplating conductive material 2, the conductive material 2 has good conductivity, and the electrode of the IC chip 3 is extended to the surface of the radio frequency module; The screen printing antenna pattern, the screen is to first coat the photosensitive mask material on the screen fabric, and then cover the photosensitive mask material through the mask plate, and then light the photosensitive mask material to harden, and then water Part of the photosensitive mask material that is not irradiated by light is washed away, so that the antenna pattern on the mask plate can be copied on the screen fabric, and the antenna pattern is the printing window; then, the gold, silver, copper, aluminum, etc. The antenna base material of ink nature is coated on the screen, and the antenna pattern is printed on the surface of the radio frequency module 1 through the printing window of the screen, and the antenna 4 that is conductively connected with the IC chip 3 can be obtained on the surface of the radio frequency module. A protective film to prevent oxidation and damage is applied to obtain the finished product. In the present invention, the surface of the radio frequency module 1 refers to the surface of compounds and the like that protect the chip, such as polymers, outer casings, and the like. The wire mesh can be a foil mesh drilled from nickel foil, which has good structure.

本发明实现天线丝网印刷在射频模组表面上,天线精度与厚度都达到微米级别,利于无线电子产品朝着更小、更轻、更薄方向发展;本工艺能够实现高速度、高精度、无污染的技术优势和大规模产业化的可能,符合产业利用,有利于提升生产效率和质量,适合各种超小薄型射频模组芯片应用,如超薄型手机、触摸屏、数码相机、数码摄像机和其它3C产品等组件配置,具有良好的经济效益和社会效益。 The invention realizes the antenna screen printing on the surface of the radio frequency module, and the precision and thickness of the antenna reach the micron level, which is conducive to the development of wireless electronic products in the direction of smaller, lighter and thinner; this process can achieve high speed, high precision, Pollution-free technical advantages and the possibility of large-scale industrialization are in line with industrial utilization and are conducive to improving production efficiency and quality. They are suitable for various ultra-small and thin RF module chip applications, such as ultra-thin mobile phones, touch screens, digital cameras, and digital video cameras. And other 3C products and other component configurations have good economic and social benefits.

Claims (3)

1.天线印刷在射频模组表面上的工艺,其特征在于:该工艺先完成射频模组(1)制作,射频模组(1)内含IC芯片(3);接着通过激光打孔和电镀导性物(2)的方式连接射频模组里的IC芯片(3)的电极,实现IC芯片(3)的电极延伸到射频模组表面;然后在射频模组(1)表面上通过丝网印刷天线图样,即可在射频模组表面上获得与IC芯片(3)导电连通的天线(4),最后贴上防止氧化及受损的保护膜,获得成品。 1. The process of printing the antenna on the surface of the radio frequency module, which is characterized in that: the process first completes the production of the radio frequency module (1), and the radio frequency module (1) contains the IC chip (3); then through laser drilling and electroplating The electrode of the IC chip (3) in the RF module is connected by means of a conductive object (2), so that the electrode of the IC chip (3) extends to the surface of the RF module; and then passes the wire mesh on the surface of the RF module (1) By printing the antenna pattern, the antenna (4) conductively connected with the IC chip (3) can be obtained on the surface of the radio frequency module, and finally a protective film to prevent oxidation and damage is attached to obtain the finished product. 2.根据权利要求1所述的天线印刷在射频模组表面上的工艺,其特征在于:所述丝网是先将感光掩膜材料涂覆到丝网织物上,再通过掩模板覆盖在感光掩膜材料上,经过光照,使掩模板上的天线图形复制在丝网织物上,天线图形即为印刷窗口。 2. The process of printing the antenna on the surface of the radio frequency module according to claim 1, characterized in that: the screen is first coated with a photosensitive mask material on the screen fabric, and then covered with a photosensitive mask through a mask. On the mask material, after being illuminated, the antenna pattern on the mask plate is copied on the screen fabric, and the antenna pattern is the printing window. 3.根据权利要求1所述的天线印刷在射频模组表面上的工艺,其特征在于:所述的射频模组(1)表面是指起保护芯片作用的化合物及类似物表面。 3. The process of printing the antenna on the surface of the radio frequency module according to claim 1, characterized in that: the surface of the radio frequency module (1) refers to the surface of the compound and the like that protect the chip.
CN201410008810.1A 2014-01-09 2014-01-09 Process for printing antenna on surface of radio frequency module Pending CN103746182A (en)

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