CN103745662A - Display, repairing method of display and manufacturing method of display - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种显示器、显示器的修补方法及显示器的制造方法,尤其是涉及一种对显示器断路缺陷的修补方法及适用此方法的显示器及使用此修补方法的显示器制造方法。The present invention relates to a display, a repairing method of the display and a manufacturing method of the display, in particular to a repairing method for the disconnection defect of the display, a display applicable to the method and a manufacturing method of the display using the repairing method.
背景技术Background technique
显示器技术日益精进,使得当前的显示器具有高分辨率以及体积轻薄的优点,为实现高分辨率的显示器,半导体的制造技术及制造工程的技术亦随之提高,但仍然避免不了在制造过程中产生导线断路的情形,也就是所谓的断路缺陷,若对于断路缺陷无法进行后续的修补,或者修补的方式不尽理想,往往造成过多的废片。Display technology is becoming more and more sophisticated, which makes the current display have the advantages of high resolution and thin volume. In order to realize high resolution display, semiconductor manufacturing technology and manufacturing engineering technology are also improved, but it is still unavoidable. In the case of an open circuit, that is, the so-called open circuit defect, if the subsequent repair cannot be performed on the open circuit defect, or the repair method is not ideal, it will often result in too many waste chips.
现有技术对于显示器的修补上,可以修补的断路缺陷位置仍有其限制,对于部分断路缺陷发生的样态仍然束手无策,提供一种可以适用于各种断路缺陷发生位置的显示器的修补方法,对于降低显示器的制造成本来说,应有其帮助。In the repairing of displays in the prior art, there are still limitations on the locations of open circuit defects that can be repaired, and there is still nothing to do with the occurrence of partial open circuit defects. A repair method for displays that can be applied to various open circuit defect locations is provided. It should help in reducing the manufacturing cost of displays.
发明内容Contents of the invention
本发明实施例提供一种修补方法,相较于现有技术,其可修补的断路缺陷的样态更广。本发明实施例还提供一种显示器,其具有对应的修补装置,其可修补的断路缺陷的样态更广。本发明实施例另提供一种使用本修补方法的显示器制造方法。The embodiment of the present invention provides a repairing method, which can repair a wider range of open circuit defects than the prior art. The embodiment of the present invention also provides a display with a corresponding repairing device, which can repair a wider range of open circuit defects. The embodiment of the present invention further provides a display manufacturing method using the repairing method.
根据本发明一实施例,提供一种显示器,包含:多个像素、多条数据线、数据驱动器、第一修补线及第二修补线。数据线电性耦接像素;数据驱动器电性耦接数据线;第一修补线经由第一熔接点电性耦接数据驱动器,第一修补线及像素分别位于数据驱动器相对的两侧,且第一熔接点及像素分别位于数据驱动器相对的两侧;第二修补线电性耦接数据线中的特定数据线及第一修补线,且像素位于第二修补线及数据驱动器之间。According to an embodiment of the present invention, a display is provided, including: a plurality of pixels, a plurality of data lines, a data driver, a first repair line and a second repair line. The data line is electrically coupled to the pixel; the data driver is electrically coupled to the data line; the first repair line is electrically coupled to the data driver through the first welding point, and the first repair line and the pixel are respectively located on opposite sides of the data driver, and the second A welding point and pixels are respectively located on opposite sides of the data driver; the second repair line is electrically coupled to a specific data line in the data lines and the first repair line, and the pixel is located between the second repair line and the data driver.
可选择地,上述实施例中第一修补线与数据线具有多个第一重叠位置,且数据驱动器位于第一重叠位置与像素之间。Optionally, in the above embodiment, the first repair line and the data line have multiple first overlapping positions, and the data driver is located between the first overlapping position and the pixel.
可选择地,上述实施例中第二修补线与数据线具有多个第二重叠位置,像素位于第二重叠位置与数据驱动器之间;第二修补线用以选择性地与数据线中具有断路缺陷的特定数据线电性耦接。Optionally, in the above embodiment, the second repair line and the data line have a plurality of second overlapping positions, and the pixel is located between the second overlapping position and the data driver; the second repair line is used for selectively disconnecting the data line Defective specific data lines are electrically coupled.
可选择地,上述实施例中第一修补线用以选择性地与数据线中具有断路缺陷的特定数据线电性耦接。Optionally, the first repairing line in the above embodiment is used to selectively electrically couple with a specific data line having an open defect among the data lines.
可选择地,上述实施例中特定数据线具有以断路缺陷为分隔的第一线段及第二线段;第一线段电性耦接数据驱动器,第一熔接点电性耦接第一修补线与第一线段;以及第二修补线与第二线段具有第二熔接点,第二熔接点及数据驱动器分别位于像素相对的两侧。Optionally, the specific data line in the above embodiment has a first line segment and a second line segment separated by an open circuit defect; the first line segment is electrically coupled to the data driver, and the first welding point is electrically coupled to the first repair line and the first line segment; and the second repair line and the second line segment have a second welding point, and the second welding point and the data driver are respectively located on opposite sides of the pixel.
可选择地,上述实施例中显示器还包含信号缓冲器,电性耦接于第一修补线及第二修补线之间;以及数据驱动器还用以依序经由第一修补线、信号缓冲器及第二修补线提供数据信号给特定数据线电性耦接的像素。Optionally, the display in the above embodiment further includes a signal buffer electrically coupled between the first repair line and the second repair line; and the data driver is also used to sequentially pass through the first repair line, the signal buffer and the The second repair line provides data signals to pixels electrically coupled to the specific data line.
根据本发明另一实施例,提供一种显示器的修补方法,用以修补显示器,显示器具有多个像素、多条电性耦接像素的数据线、数据驱动器安置区、第一修补线及第二修补线。数据驱动器安置区用以设置电性耦接数据线的数据驱动器,数据驱动器安置区位于第一修补线与像素之间,像素位于第二修补线与数据驱动器安置区之间。方法包含:检测显示器,找出数据线中的特定数据线,特定数据线具有以断路缺陷为分隔的第一线段及第二线段;形成第一修补线与第一线段的第一熔接点,第一熔接点与像素分别位于数据驱动器安置区相对的两侧;以及形成第二修补线与第二线段的第二熔接点,第二熔接点与数据驱动器安置区分别位于像素相对的两侧。According to another embodiment of the present invention, a method for repairing a display is provided, which is used for repairing a display. The display has a plurality of pixels, a plurality of data lines electrically coupled to the pixels, a data driver placement area, a first repair line and a second repair line. patch lines. The data driver placement area is used to set the data driver electrically coupled to the data line, the data driver placement area is located between the first repair line and the pixel, and the pixel is located between the second repair line and the data driver placement area. The method includes: detecting the display, finding a specific data line among the data lines, the specific data line has a first line segment and a second line segment separated by an open circuit defect; forming a first welding point between the first repair line and the first line segment , the first welding point and the pixel are respectively located on opposite sides of the data driver placement area; and the second welding point forming the second repair line and the second line segment, the second welding point and the data driver placement area are respectively located on opposite sides of the pixel .
可选择地,上述实施例中第一修补线与数据线具有多个第一重叠位置,且数据驱动器安置区位于第一重叠位置与像素之间。Optionally, in the above embodiment, the first repair line and the data line have a plurality of first overlapping positions, and the data driver placement area is located between the first overlapping position and the pixel.
可选择地,上述实施例中第一修补线用以选择性地与数据线中具有断路缺陷的该特定数据线电性耦接。Optionally, the first repairing line in the above embodiment is used to selectively electrically couple with the specific data line having an open defect among the data lines.
根据本发明又一实施例,提供一种显示器的制造方法,本方法包含执行上述的显示器修补方法;以及安置数据驱动器于数据驱动器安置区,使数据驱动器电性耦接数据线。According to yet another embodiment of the present invention, a method for manufacturing a display is provided. The method includes performing the above-mentioned display repair method; and arranging a data driver in the data driver placement area, so that the data driver is electrically coupled to the data line.
本发明实施例中的第一修补线及像素分别位于数据驱动器相对的两侧,并且经由第一熔接点来选择电性耦接发生断路缺陷数据线对应的数据驱动器脚位,由于第一修补线及像素分别位于数据驱动器相对的两侧,因此本修补的方式及其对应装置可以修补的断路缺陷范围较大。In the embodiment of the present invention, the first repairing line and the pixels are respectively located on opposite sides of the data driver, and are electrically coupled to the data driver pins corresponding to the data line where the open-circuit defect occurs through the first welding point, because the first repairing line The pixels and pixels are respectively located on opposite sides of the data driver, so this repair method and its corresponding device can repair a wide range of open circuit defects.
附图说明Description of drawings
图1为本发明第一实施例显示器第一种断路缺陷示意图;FIG. 1 is a schematic diagram of the first open circuit defect of the display according to the first embodiment of the present invention;
图2为本发明第一实施例显示器第二种断路缺陷示意图;FIG. 2 is a schematic diagram of the second open circuit defect of the display according to the first embodiment of the present invention;
图3为图2显示器安置数据驱动器后示意图;Fig. 3 is a schematic diagram after the display of Fig. 2 is placed with a data driver;
图4为本发明第二实施例的显示器的修补方法流程图;FIG. 4 is a flowchart of a repair method for a display according to a second embodiment of the present invention;
图5为本发明第三实施例的显示器的制造方法流程图。FIG. 5 is a flowchart of a manufacturing method of a display according to a third embodiment of the present invention.
附图标记reference sign
100、200、300:显示器 110:像素100, 200, 300: display 110: pixels
112[1]、112[2]、112[n-1]、112[n] :数据线112[1], 112[2], 112[n-1], 112[n] : data lines
114:特定数据线 1141:第一线段114: specific data line 1141: first line segment
1142:第二线段 132:扫描线1142: Second line segment 132: Scanning line
120:第一修补线 122:第二修补线120: The first repair line 122: The second repair line
124:第二熔接点 130:信号缓冲器124: Second welding point 130: Signal buffer
140:第三修补线 141:第三熔接点140: The third repair line 141: The third welding point
210:第一熔接点 310:数据驱动器210: The first welding point 310: Data driver
S400:修补方法 S500:制造方法S400: Repair method S500: Manufacturing method
S410、S420、S430、S510:步骤 DS:数据信号S410, S420, S430, S510: step DS: data signal
BA:数据驱动器安置区 FA:扇出区BA: Data Drive Placement Area FA: Fan-Out Area
AA:显示区 DF:断路缺陷AA: Display area DF: Open circuit defect
具体实施方式Detailed ways
以下依本发明特举实施例配合所附附图作详细说明,但所提供的实施例并非设置以限制本发明所涵盖的范围。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but the provided embodiments are not intended to limit the scope of the present invention.
图1为本发明第一实施例显示器第一种断路缺陷示意图。图1中显示器100包含多个像素110、多条数据线112[1]、112[2]~112[n-1]、112[n]、第一修补线120、断路缺陷DF,此外,显示器100还可以更包含多条扫描线132、第二修补线122及信号缓冲器(Buffer)130,显示器100包含数据驱动器安置区BA、扇出(Fan out)区FA及显示区AA。FIG. 1 is a schematic diagram of a first open circuit defect of a display according to the first embodiment of the present invention. The
多个像素110位于显示区AA之内,且不同的填满材质可以代表不同颜色的像素110。第一修补线120位于数据驱动器安置区BA相对于像素110的一侧,并且横跨数据线112[1]、112[2]~112[n-1]、112[n]而与数据线112[1]、112[2]~112[n-1]、112[n]在数据驱动器安置区BA相对于像素110的一侧具有多个第一重叠位置。第二修补线122位于像素110相对于数据驱动器安置区BA的一侧,并且横跨数据线112[1]、112[2]~112[n-1]、112[n]而与数据线112[1]、112[2]~112[n-1]、112[n]在像素110相对于数据驱动器安置区BA的一侧具有多个第二重叠位置。换言之,第一修补线120及多个像素110分别位于数据驱动器安置区BA相对的两侧,数据驱动器安置区BA位于第一重叠位置与多个像素110之间。多个像素110位于第二修补线122及数据驱动器安置区BA之间,多个像素110位于第二重叠位置与数据驱动器安置区BA之间。除此之外,在一实施例中,数据线112[1]、112[2]~112[n-1]、112[n]横跨数据驱动器安置区BA相对的两侧。A plurality of
扫描线132用以接收扫描信号,以根据扫描信号控制像素110更新。数据线112[1]、112[2]~112[n-1]、112[n]电性耦接像素110且数据线112[1]、112[2]~112[n-1]、112[n]由数据驱动器安置区BA依序延伸至扇出区FA及显示区AA,数据线112[1]、112[2]~112[n-1]、112[n]用以提供数据信号DS给像素110,以使得像素110根据数据信号DS显示影像。而数据线112[1]、112[2]~112[n-1]、112[n]中的特定数据线114在朝显示区AA延伸的过程中因断路缺陷DF而将特定数据线114分割为第一线段1141及第二线段1142。如果不加以修补,由数据驱动器安置区BA朝显示区AA传输以提供给对应的像素110的数据信号DS将无法正常传输给整列的像素110。但其它没有断路缺陷DF的数据线112[1]、112[2]~112[n-1]、112[n]则用以由数据驱动器310接收数据信号DS,并且传输数据信号DS给其所对应的像素110。The
显示器100还可以选择性地设置第三修补线140,第三修补线140位于扇出区FA与显示区AA之间,若断路缺陷DF如图1发生于显示区AA之间,则可以通过熔接的方式(例如通过激光焊接),将特定数据线114与第三修补线140的交错位置形成第三熔接点141以使其相互电性耦接,以及将第二修补线122与特定数据线114交错位置形成第二熔接点124以使其相互电性耦接。因此数据信号DS就可以通过第一线段1141进入显示区AA并传输给第一线段1141电性耦接的像素110。此外数据信号DS还可以通过第三修补线140传输给第二修补线122,进而由显示区AA相对于扇出区FA的一侧进入显示区AA,并传输给第二修补线122经由第二线段1142电性耦接的像素110。进而使得发生断路缺陷DF的该行像素110仍然能够正常运作。第三修补线140在特定实施例中也可以不用设置,仅仅通过第一修补线120及第二修补线122亦可以替代第三修补线140的修补功能。The
除此之外,由于经由第二修补线122传输数据信号DS的传输路径较长,可以选择地,还可以设置信号缓冲器130,信号缓冲器130电性耦接于第一修补线120及第二修补线122之间,信号缓冲器130亦电性耦接第三修补线140及第二修补线122之间,信号缓冲器130能够接收第三修补线140提供的数据信号DS,并且加以增强后传输给第二修补线122,进而补偿因为远距离传输产生的影响。信号缓冲器130可以例如为电压随耦器(Voltage Follower)。In addition, since the transmission path for transmitting the data signal DS through the
图2为本发明第一实施例显示器第二种断路缺陷示意图。图2中显示器200的各元件与图1相同,差异在于如图2所示,断路缺陷DF发生于扇出区FA与数据驱动器安置区BA之间。可以观察到,即使如图1的修补方式进行修补,由于数据信号DS已经无法进入扇出区FA,因此更无法借由第三修补线140提供给信号缓冲器130或第二修补线122。因此仅通过第三修补线140无法修补如图2中第二种断路缺陷。FIG. 2 is a schematic diagram of a second disconnection defect of the display according to the first embodiment of the present invention. The elements of the display 200 in FIG. 2 are the same as those in FIG. 1 , the difference is that, as shown in FIG. 2 , the open defect DF occurs between the fan-out area FA and the data driver placement area BA. It can be observed that even if the data signal DS is repaired as shown in FIG. 1 , the data signal DS cannot enter the fan-out area FA, and thus cannot be provided to the
欲修补发生于扇出区FA与数据驱动器安置区BA之间断路缺陷DF,可以通过熔接的方式,将第一修补线120与特定数据线114的第一重叠位置形成第一熔接点210,并且通过熔接的方式将第二修补线122与特定数据线114重叠的位置形成第二熔接点124,由于第一修补线120位于数据驱动器安置区BA相对于像素110的一侧(即数据驱动器安置区BA位于第一修补线120与多个像素110之间),因此,即使断路缺陷DF发生于扇出区FA与数据驱动器安置区BA之间,数据信号DS仍然可以依序经由第一线段1141、第一熔接点126、第一修补线120、第二修补线122及第二线段1142传输给位在显示区AA中对应的像素110。In order to repair the disconnection defect DF that occurs between the fan-out area FA and the data driver placement area BA, the first overlapping position of the
除此之外,选择性地还可以设置信号缓冲器130电性耦接于第一修补线120及第二修补线122之间。信号缓冲器130可以接收第一修补线120传来的数据信号DS,并加以增强后提供给第二修补线122。Besides, the
图3为图2显示器安置数据驱动器后示意图。图3显示器300与显示器200的差异为显示器300安置了数据驱动器310于数据驱动器安置区BA。数据驱动器310具有多个输出脚位(图未示)电性耦接对应的数据线112[1]、112[2]~112[n-1]、112[n],数据驱动器310用以提供该些像素数据信号DS。此外数据驱动器310还电性耦接于第一线段1141,并且还用以依序经由第一线段1141、第一修补线120、信号缓冲器130(选择地)、第二修补线122及第二线段1142提供数据信号DS给该第二线段电性耦接的像素。除此之外,数据驱动器310的安置(Bond)可以在修补之前执行或者修补之后执行。数据驱动器310横跨第一线段1141,选择地,数据驱动器310提供的数据信号DS经由数据驱动器310的输出脚位输出后直接提供给第一线段1141,接着再通过第一熔接点210提供给第一修补线120。此外,第一修补线120及多个像素110分别位于数据驱动器310相对的两侧,且第一熔接点210及多像素110分别位于数据驱动器310相对的两侧,多个像素110位于第二修补线122及数据驱动器310之间。数据驱动器310位于第一重叠位置与多个像素110之间,且多个像素110位于第二重叠位置与数据驱动器310之间。FIG. 3 is a schematic diagram of the display of FIG. 2 after the data driver is installed. The difference between the display 300 and the display 200 in FIG. 3 is that the display 300 arranges the data driver 310 in the data driver placement area BA. The data driver 310 has a plurality of output pins (not shown) electrically coupled to the corresponding data lines 112[1], 112[2]-112[n-1], 112[n]. The data driver 310 is used to provide The pixel data signals DS. In addition, the data driver 310 is also electrically coupled to the
图4为本发明第二实施例的显示器的修补方法流程图。图4的修补方法S400可施予前述的显示器100、200、300。FIG. 4 is a flow chart of a display repair method according to a second embodiment of the present invention. The repairing method S400 in FIG. 4 can be applied to the
修补方法S400包含:Repair method S400 includes:
步骤S410:检测显示器100、200、300,找出该数据线112[1]、112[2]~112[n-1]、112[n]中的特定数据线114,特定数据线114具有以断路缺陷DF为分隔的第一线段1141及第二线段1142;Step S410: Detect the
步骤S420:形成第一修补线120与第一线段1141在位于数据驱动器安置区BA相对于像素110的一侧的第一熔接点210(换言之,第一熔接点210与像素110分别位于数据驱动器安置区BA相对的两侧);以及Step S420: Form the
步骤S430:形成第二修补线122与第二线段1142在位于像素110相对于数据驱动器安置区BA的一侧第二熔接点124(换言之,第二熔接点124与数据驱动器安置区BA分别位于像素110相对的两侧)。Step S430: Form the
具体而言,步骤S410用以检测显示器,找出数据线112[1]、112[2]~112[n-1]、112[n]中具有断路缺陷DF的特定数据线114,进而可以根据检测的结果得知数据线112[1]、112[2]~112[n-1]、112[n]中必须进行修补的是哪一数据线112[1]、112[2]~112[n-1]、112[n]。Specifically, step S410 is used to detect the display, find out the
步骤S420根据步骤S410检测的结果对于特定数据线114进行修补,由于第一修补线120横跨数据线112[1]、112[2]~112[n-1]、112[n],因此可以根据步骤S410检测的结果,选择要进行熔接的数据线112[1]、112[2]~112[n-1]、112[n]。在步骤S420中,可以通过例如激光焊接形成第一修补线120与第一线段1141在位于数据驱动器安置区BA相对于像素110的一侧的第一熔接点210。Step S420 repairs the
步骤S430根据步骤S410检测的结果对于特定数据线114进行修补,由于第二修补线122横跨数据线112[1]、112[2]~112[n-1]、112[n],因此可以根据步骤S410检测的结果,选择要进行熔接的数据线112[1]、112[2]~112[n-1]、112[n]。在步骤S430中形成第二修补线122与第二线段1142在位于像素110相对于数据驱动器安置区BA的一侧第二熔接点124。进而形成可以传输数据信号DS的传输路径。Step S430 repairs the
图5为本发明第三实施例的显示器的制造方法流程图。图5的制造方法S500可施予前述的显示器100、200、300。FIG. 5 is a flowchart of a manufacturing method of a display according to a third embodiment of the present invention. The manufacturing method S500 of FIG. 5 can be applied to the
图5中的制造方法S500包含:The manufacturing method S500 in FIG. 5 includes:
步骤S410:检测显示器100、200、300,找出该数据线112[1]、112[2]~112[n-1]、112[n]中的特定数据线114,特定数据线114具有以断路缺陷DF为分隔的第一线段1141及第二线段1142;Step S410: Detect the
步骤S420:形成第一修补线120与第一线段1141在位于数据驱动器安置区BA相对于像素110的一侧的第一熔接点210;Step S420: forming the first welding point 210 between the
步骤S430:形成第二修补线122与第二线段1142在位于像素110相对于数据驱动器安置区BA的一侧第二熔接点124;以及Step S430: forming the
步骤S510:安置数据驱动器310于数据驱动器安置区BA,使数据驱动器310电性耦接数据线112[1]、112[2]~112[n-1]、112[n]。Step S510: Place the data driver 310 in the data driver placement area BA, so that the data driver 310 is electrically coupled to the data lines 112[1], 112[2]˜112[n−1], 112[n].
简言之,制造方法S500及执行步骤S400的修补方法,并且将数据驱动器310安置在数据驱动器安置区BA。其中执行步骤S400的修补方法与数据驱动器310的安置并没有先后顺序的要求。In short, the manufacturing method S500 and the repairing method of step S400 are performed, and the data driver 310 is placed in the data driver placement area BA. There is no sequential requirement for performing the repairing method of step S400 and the installation of the data driver 310 .
除此之外,显示器100、200、300的扇出区FA可以是位于像素110的基板上(例如玻璃基板),亦可以是位于软性印刷电路板上(FPC)。数据驱动器安置区BA亦可以是位于像素110的基板上(Chip on Glass)或者是位于软性印刷电路板之上。In addition, the fan-out area FA of the
总结而言,本发明实施例通过设置于数据驱动器安置区BA相对于像素110的另一侧的第一修补线120传输数据信号DS,相较于第三修补线140,其能够修补包含位于扇出区FA与数据驱动器安置区BA之间的断路缺陷DF。In summary, the embodiment of the present invention transmits the data signal DS through the
以上所述仅为本发明的较佳实施例,凡依本发明权利要求书所作的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the claims of the present invention shall fall within the scope of the present invention.
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