CN103743093B - Ptc liquid heater - Google Patents
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- CN103743093B CN103743093B CN201410000092.3A CN201410000092A CN103743093B CN 103743093 B CN103743093 B CN 103743093B CN 201410000092 A CN201410000092 A CN 201410000092A CN 103743093 B CN103743093 B CN 103743093B
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Abstract
一种PTC液体加热器,属于液体加热装置技术领域。包括加热器本体,中央构成有液体加热腔,在加热器本体的左、右端配设左、右封盖,在加热器本体的前、后侧壁各构成PTC元件安装腔,在安装腔内设PTC元件;进液接口,设在右封盖上,与液体加热腔相通;出液接口,设在左封盖和加热器本体的顶壁两者任择其一上,加热器本体的底壁构成为加热器本体安装壁,特点:在液体加热腔的腔壁上且沿着液体加热腔的长度方向以间隔状态构成一组凸起于液体加热腔的腔壁表面的加热腔散热翅片。散热效果好,加热效率高,节能且节省材料;防止加热器本体爆裂,使用安全;在对腔顶壁、腔底壁施压时不会损及PTC元件;智能化效果好。
A PTC liquid heater belongs to the technical field of liquid heating devices. Including the heater body, a liquid heating chamber is formed in the center, left and right covers are arranged on the left and right ends of the heater body, and PTC element installation chambers are formed on the front and rear side walls of the heater body, and the installation chamber is equipped with PTC element; the liquid inlet interface is set on the right cover and communicates with the liquid heating chamber; the liquid outlet interface is set on either the left cover or the top wall of the heater body, and the bottom wall of the heater body It is composed of a heater body mounting wall, and features: on the cavity wall of the liquid heating cavity and along the length direction of the liquid heating cavity, a group of heating cavity cooling fins protruding from the surface of the cavity wall of the liquid heating cavity are formed at intervals. Good heat dissipation effect, high heating efficiency, energy saving and material saving; prevent the heater body from bursting, safe to use; will not damage the PTC element when pressure is applied to the top wall and bottom wall of the cavity; the intelligent effect is good.
Description
技术领域 technical field
本发明属于液体加热装置技术领域,具体涉及一种PTC液体加热器,应用于诸如厨房用具如抽油烟机之类的灶具上,为一端与其相连接而另一端带有喷嘴的管路提供对抽油烟机的离心叶轮实施清洗的热水或蒸汽。 The invention belongs to the technical field of liquid heating devices, and in particular relates to a PTC liquid heater, which is applied to cookers such as kitchen utensils such as range hoods, and provides support for a pipeline connected to it at one end and with a nozzle at the other end. The centrifugal impeller of the range hood implements hot water or steam for cleaning.
背景技术 Background technique
上面提及的PTC是指正温度系数热敏电阻器,而上面提及的PTC液体加热器是指利用PTC通电发热对液体(主要指水)加热的加热设施。关于PTC液体加热器的技术信息可在公开的中国专利文献中见诸,典型的如实用新型专利授权公告号CN201476268U推荐的“一种PTC液体加热器”和CN201937849U提供的“一种PTC液体加热器”。这两项专利的结构特点是将加热器本体(两项专利均称为型铝,即铝型材)的长度方向的中央形成一个自一端贯通至另一端的液体加热腔(专利称纵向通道),并且在加热器本体与液体加热腔之间形成有PTC安装腔(专利称纵向通孔),在PTC安装腔内设置PTC元件。使用时,PTC元件通电而处于对液体加热腔进行加热的状态,使从液体加热腔的一端引入的液体在由另一端引出时变为所需温度的液体,也就是说使流经液体加热腔的常温液体达到所需的温度。 The PTC mentioned above refers to a positive temperature coefficient thermistor, and the PTC liquid heater mentioned above refers to a heating facility that uses PTC to heat up liquid (mainly water). Technical information about PTC liquid heaters can be found in published Chinese patent documents, typically such as "A PTC Liquid Heater" recommended by Utility Model Patent Grant No. CN201476268U and "A PTC Liquid Heater" provided by CN201937849U ". The structural feature of these two patents is that a liquid heating cavity (the patent is called a longitudinal channel) is formed in the center of the length direction of the heater body (both patents are called profiled aluminum, that is, an aluminum profile) from one end to the other end. And between the heater body and the liquid heating chamber, a PTC installation chamber (patent called longitudinal through hole) is formed, and a PTC element is arranged in the PTC installation chamber. When in use, the PTC element is energized and is in the state of heating the liquid heating chamber, so that the liquid introduced from one end of the liquid heating chamber becomes the liquid at the required temperature when it is drawn out from the other end, that is to say, the liquid flowing through the liquid heating chamber The room temperature liquid reaches the desired temperature.
上述两项专利方案虽然各自具有说明书的技术效果栏(见CN201476268U的说明书10段和CN201937849U的说明书第8段)的技术效果,但是存在以下通弊:其一,由于构成于加热器本体的长度方向的中央的液体加热腔的腔壁是光滑的,因而一方面会影响对流经液体加热腔内的液体的加热效果,另一方面由于加热效率低而不足以节省电能消耗,再一方面造成制作加热器本体的材料浪费;其二,有失安全,因为当液体加热腔内的液体被汽化时会产生蒸汽,并且使液体加热腔内的压力骤然升高,于是如果不能及时地将液体加热腔内的蒸汽压力释放,那么会引发加热器本体爆裂并危及财产及人身安全;其三,由于在通常情况下当PTC元件在PTC元件安装腔内安装完毕后,需对PTC元件安装腔的腔顶壁和腔底壁适度加压,使腔顶壁和腔底壁的材料适度形变而延展,藉以对PTC元件限定,以避免PTC元件在使用过程中产生窜动乃至窜出PTC安装腔以及确保PTC元件与液体加热腔的外壁的贴合接触效果,因此当要对腔顶壁和腔底壁施压时由于加热器本体的顶壁和底壁的结构有失合理,因而易出现不希望出现的以下两种情况:一是在对腔顶壁和腔底壁施压时腔顶壁和腔底壁不易变形致使对PTC元件限定不可靠;二是如果施加的压力过大,腔顶壁和腔底壁的形变虽然得以体现,但是存在损及抗压能力相对脆弱的PTC元件之虞;其四,由于缺乏综合安全保障措施,因而在实际使用中不免存在盲目性,例如既难以实时了解液体加热腔内的液体温度,也不能及时掌握加热器本体的表面温度。 Although the above two patent schemes each have the technical effect of the technical effect column of the specification (see paragraph 10 of the specification of CN201476268U and paragraph 8 of the specification of CN201937849U), there are the following disadvantages: First, due to the length direction of the heater body The wall of the central liquid heating chamber is smooth, so on the one hand, it will affect the heating effect of the liquid flowing through the liquid heating chamber, on the other hand, the heating efficiency is low enough to save power consumption, and on the other hand, it will cause production heating. Second, it is unsafe, because when the liquid in the liquid heating chamber is vaporized, steam will be generated, and the pressure in the liquid heating chamber will suddenly rise, so if the liquid in the heating chamber cannot be timely If the steam pressure of the PTC element is released, it will cause the heater body to burst and endanger property and personal safety. Appropriately pressurize the bottom wall of the cavity, so that the material of the top wall and the bottom wall of the cavity is moderately deformed and extended, so as to limit the PTC element, so as to prevent the PTC element from moving out of the PTC installation cavity during use and ensure the PTC element Due to the unreasonable structure of the top wall and bottom wall of the heater body when the pressure is applied to the top wall and bottom wall of the cavity, it is easy to appear the following undesired There are two situations: one is that when pressure is applied to the top wall and bottom wall of the cavity, the top wall and bottom wall of the cavity are not easily deformed, so that the limitation of the PTC element is unreliable; the other is that if the pressure is too large, the top wall and bottom of the cavity Although the deformation of the wall can be reflected, there is a risk of damage to the relatively fragile PTC components with pressure resistance; Fourth, due to the lack of comprehensive safety measures, there is inevitably blindness in actual use. For example, it is difficult to understand the liquid heating chamber in real time. The temperature of the liquid in the heater cannot be grasped in time on the surface temperature of the heater body.
鉴于上述已有技术,有必要加以合理改进,为此本申请人作了有益的设计,形成了下面将要介绍的技术方案,并且在采取了保密措施下,在本申请人的实验室作了模拟试验,结果证明是切实可行的。 In view of the above prior art, it is necessary to make reasonable improvements. For this reason, the applicant has made a beneficial design, formed the technical scheme to be introduced below, and under the security measures, simulated it in the applicant's laboratory The test results proved to be feasible.
发明内容 Contents of the invention
本发明的首要任务在于提供一种有助于优化加热器本体的液体加热腔的结构而藉以提高加热效率、节约电能消耗并且节省制作加热器本体的材料的PTC液体加热器。 The primary task of the present invention is to provide a PTC liquid heater that helps to optimize the structure of the liquid heating chamber of the heater body, thereby improving heating efficiency, saving power consumption and saving materials for making the heater body.
本发明的另一任务在于提供一种有利于使液体加热腔内的压力在超过设定值时得到释放而藉以避免加热器本体爆损并且确保财产和人身安全的PTC液体加热器。 Another task of the present invention is to provide a PTC liquid heater which is beneficial to release the pressure in the liquid heating chamber when it exceeds the set value, so as to avoid the explosion of the heater body and ensure the safety of property and personal.
本发明的又一任务在于提供一种有益于改善加热器本体的顶壁及底壁的结构合理性而藉以体现既可对PTC元件安装腔内的PTC元件可靠限定又能避免损及PTC元件的PTC液体加热器。 Another task of the present invention is to provide a structure that is beneficial to improve the structural rationality of the top wall and the bottom wall of the heater body so as to reflect the reliable limitation of the PTC element in the PTC element installation cavity and avoid damage to the PTC element. PTC liquid heater.
本发明的再一任务在于提供一种有便于控制液体加热腔内的液体温度和加热器本体的表面温度而藉以体现既安全又智能化的效果的PTC液体加热器。 Another task of the present invention is to provide a PTC liquid heater which is convenient for controlling the temperature of the liquid in the liquid heating chamber and the surface temperature of the heater body so as to reflect the effect of safety and intelligence.
为体现完成本发明的首要任务,本发明提供的技术方案是:一种PTC液体加热器,包括一加热器本体,在该加热器本体的长度方向的中央构成有一液体加热腔,在加热器本体的左端并且在对应于液体加热腔的左腔口的位置配设有一左封盖,而在加热器本体的右端并且在对应于液体加热腔的右腔口的位置配设有一右封盖,并且在加热器本体的长度方向的前侧壁以及后侧壁各构成有一PTC元件安装腔,在各PTC元件安装腔内设置有PTC元件;一进液接口,该进液接口设置在所述的右封盖上,并且与所述的液体加热腔相通;一出液接口,该出液接口设置在所述左封盖和加热器本体的顶壁两者任择其一上,并且与所述液体加热腔相通,其中:加热器本体的底壁构成为加热器本体安装壁,特点是:在所述液体加热腔的腔壁上并且沿着液体加热腔的长度方向以间隔状态构成有一组凸起于液体加热腔的腔壁表面的加热腔散热翅片。 In order to embody the primary task of completing the present invention, the technical solution provided by the present invention is: a PTC liquid heater, comprising a heater body, forming a liquid heating cavity in the center of the heater body in the length direction, and forming a liquid heating cavity in the heater body A left cover is provided at the left end of the heater body and at a position corresponding to the left cavity opening of the liquid heating chamber, and a right cover is provided at the right end of the heater body and at a position corresponding to the right cavity opening of the liquid heating cavity, and The front side wall and the rear side wall in the length direction of the heater body each form a PTC element installation cavity, and a PTC element is arranged in each PTC element installation cavity; a liquid inlet port, which is arranged on the right On the cover, and communicated with the liquid heating chamber; a liquid outlet port, the liquid outlet port is set on either of the left cover and the top wall of the heater body, and connected to the liquid The heating chambers are connected, wherein: the bottom wall of the heater body is formed as a heater body installation wall, and the feature is that a group of protrusions are formed at intervals on the chamber wall of the liquid heating chamber and along the length direction of the liquid heating chamber The cooling fins of the heating chamber are located on the surface of the chamber wall of the liquid heating chamber.
为体现完成本发明的另一任务,本发明提供的技术方案是:在所述加热器本体的所述顶壁上开设有一压力释放机构安装孔,该压力释放机构安装孔与所述的液体加热腔相通,并且在该压力释放机构安装孔上安装有一压力释放机构。 In order to achieve another task of the present invention, the technical solution provided by the present invention is: a pressure release mechanism installation hole is provided on the top wall of the heater body, and the pressure release mechanism installation hole is connected with the liquid heating The cavity communicates with each other, and a pressure release mechanism is installed on the pressure release mechanism installation hole.
为体现完成本发明的又一任务,本发明提供的技术方案是:所述加热器本体的顶壁的长度方向的两侧各构成为所述PTC安装腔的腔顶壁,并且在腔顶壁与顶壁之间构成有一腔顶壁易变形凹槽;所述加热器本体的底壁的长度方向的两侧各构成为所述PTC安装腔的腔底壁,并且在腔底壁与底壁之间构成有一腔底壁易变形凹槽。 In order to accomplish another task of the present invention, the technical solution provided by the present invention is: the two sides in the length direction of the top wall of the heater body are respectively formed as the cavity top wall of the PTC installation cavity, and on the cavity top wall There is a cavity top wall easily deformable groove between the top wall; the two sides of the bottom wall of the heater body in the length direction are respectively formed as the cavity bottom wall of the PTC installation cavity, and between the cavity bottom wall and the bottom wall An easily deformable groove on the bottom wall of a cavity is formed between them.
为体现完成本发明的再一任务,本发明提供的技术方案是:在所述加热器本体的顶壁上设置有一用于感知所述液体加热腔内的液体温度的一温度传感器和一用于控制加热器本体的表面温度的温度控制器。 In order to accomplish another task of the present invention, the technical solution provided by the present invention is: a temperature sensor for sensing the temperature of the liquid in the liquid heating chamber and a temperature sensor for sensing the temperature of the liquid in the liquid heating chamber are arranged on the top wall of the heater body A temperature controller that controls the surface temperature of the heater body.
在本发明的一个具体的实施例中,所述的一组加热腔散热翅片以辐射状态构成于所述液体加热腔的腔壁上。 In a specific embodiment of the present invention, the set of cooling fins of the heating chamber are formed on the wall of the liquid heating chamber in a radiating state.
在本发明的另一个具体的实施例中,在所述的PTC元件的一侧结合有第一电极,而另一侧结合有第二电极,其中:当所述的第一电极通过第一电极引出线与控制电源连接时,所述的第二电极通过第二电极引出线与所述的温度控制器连接;当所述的第一电极通过第一电极引出线与所述温度控制器连接时,所述的第二电极通过第二电极引出线与控制电源连接。 In another specific embodiment of the present invention, a first electrode is combined on one side of the PTC element, and a second electrode is combined on the other side, wherein: when the first electrode passes through the first electrode When the lead wire is connected to the control power supply, the second electrode is connected to the temperature controller through the second electrode lead wire; when the first electrode is connected to the temperature controller through the first electrode lead wire , the second electrode is connected to the control power supply through the second electrode lead wire.
在本发明的又一个具体的实施例中,在所述的PTC元件外包裹有绝缘薄膜,绝缘薄膜为聚酰亚胺薄膜或聚酯薄膜。 In yet another specific embodiment of the present invention, the PTC element is wrapped with an insulating film, and the insulating film is a polyimide film or a polyester film.
在本发明的再一个具体的实施例中,所述的腔顶壁和腔底壁的横截面形状均呈U字形,所述的腔顶壁易变形凹槽和腔底壁易变形凹槽的横截面形状均呈V字形。 In yet another specific embodiment of the present invention, the cross-sectional shapes of the cavity top wall and the cavity bottom wall are both U-shaped, and the easily deformable grooves of the cavity top wall and the cavity bottom wall are The cross-sectional shapes are all V-shaped.
在本发明的还有一个具体的实施例中,所述的左封盖在对应于所述液体加热腔的左腔口的位置与所述加热器本体的左端端面钎焊固定;所述右封盖在对应于液体加热腔的右腔口的位置与加热器本体的右端端面钎焊固定。 In yet another specific embodiment of the present invention, the left cover is brazed and fixed to the left end face of the heater body at a position corresponding to the left cavity opening of the liquid heating cavity; The cover is brazed and fixed to the right end surface of the heater body at a position corresponding to the right cavity opening of the liquid heating cavity.
在本发明的更而一个具体的实施例中,所述的压力释放机构包括阀体、钢球、弹簧和压力调整螺钉,阀体朝向所述压力释放机构安装孔的一端构成有一螺柱,该螺柱与压力释放机构安装孔固定,钢球、弹簧和压力调整螺钉依次设置在阀体的阀体腔内,阀体腔的底部的中央位置开设有一泄压孔,该泄压孔与所述液体加热腔相通,所述钢球对应于泄压孔并且与泄压孔相配合,弹簧的上端支承在压力调整螺钉上,而弹簧的下端支承在钢球上,压力调整螺钉与阀体腔的腔壁螺纹配合。 In a further specific embodiment of the present invention, the pressure release mechanism includes a valve body, a steel ball, a spring, and a pressure adjustment screw. The end of the valve body facing the installation hole of the pressure release mechanism forms a stud. The stud is fixed to the mounting hole of the pressure release mechanism, and the steel ball, spring and pressure adjustment screw are sequentially arranged in the valve body cavity of the valve body. A pressure relief hole is opened at the center of the bottom of the valve body cavity, and the pressure relief hole is heated with the liquid. The cavity is connected, the steel ball corresponds to the pressure relief hole and matches with the pressure relief hole, the upper end of the spring is supported on the pressure adjustment screw, and the lower end of the spring is supported on the steel ball, the pressure adjustment screw is threaded with the cavity wall of the valve body cavity Cooperate.
本发明提供的技术方案相对于已有技术的技术效果之一,由于在液体加热腔的腔壁上构成有一组加热腔散热翅片,因而可以显著改善散热效果,提高对液体加热腔内的液体的加热效率,节约电能消耗并且还可节省用于制作加热器本体的材料;之二,由于在顶壁上设置了压力释放机构,因而可以防止加热器本体爆裂,确保使用者的财产和人身安全;之三,由于将顶壁的长度方向的两侧以及底壁的长度方向的两侧分别构成为PTC元件安装腔的腔顶壁和腔底壁,并且在腔顶壁与顶壁之间构成有腔顶壁易变形凹槽,在腔底壁与底壁之间构成有腔底壁易变形凹槽,因而在对腔顶壁、腔底壁施压而对位于PTC元件安装腔内的PTC元件限定时不会损及PTC元件;之四,由于设置了用于感知液体加热腔内的液体温度传感器和用于感知加热器本体的表面温度的温度控制器,因而既可体现理想的安全性,又能体现智能化效果。 Compared with one of the technical effects of the prior art, the technical solution provided by the present invention is that a group of cooling fins in the heating cavity are formed on the cavity wall of the liquid heating cavity, so that the cooling effect can be significantly improved, and the cooling effect of the liquid in the liquid heating cavity can be improved. High heating efficiency, saving electric energy consumption and also saving materials used to make the heater body; second, because the pressure release mechanism is set on the top wall, it can prevent the heater body from bursting and ensure the user's property and personal safety ; three, since the both sides of the length direction of the top wall and the both sides of the length direction of the bottom wall are respectively formed as the cavity top wall and the cavity bottom wall of the PTC element installation cavity, and the cavity top wall and the top wall are formed between the cavity top wall and the top wall. The easy-to-deform groove on the top wall of the cavity forms the easy-to-deform groove on the bottom wall of the cavity between the bottom wall of the cavity and the bottom wall of the cavity. The PTC element will not be damaged when the element is limited; fourth, due to the installation of a temperature sensor for sensing the liquid temperature in the liquid heating chamber and a temperature controller for sensing the surface temperature of the heater body, it can reflect ideal safety , and can reflect the intelligent effect.
附图说明 Description of drawings
图1为本发明的实施例结构图。 Fig. 1 is a structural diagram of an embodiment of the present invention.
具体实施方式 detailed description
为了使专利局的审查员尤其是公众能够更加清楚地理解本发明的技术实质和有益效果,申请人将在下面以实施例的方式作详细说明,但是对实施例的描述均不是对本发明方案的限制,任何依据本发明构思所作出的仅仅为形式上的而非实质性的等效变换都应视为本发明的技术方案范畴。 In order to enable the examiners of the patent office, especially the public, to understand the technical essence and beneficial effects of the present invention more clearly, the applicant will describe in detail the following in the form of examples, but none of the descriptions to the examples is an explanation of the solutions of the present invention. Any equivalent transformation made according to the concept of the present invention which is merely formal but not substantive shall be regarded as the scope of the technical solution of the present invention.
在下面的描述中凡是涉及上、下、左、右、前和后之类的方向性概念均是针对图1所示的位置状态而言的,目的在于方便公众解读,因而不能凭此而理解为对本发明方案的限制。 In the following descriptions, all directional concepts such as up, down, left, right, front and back are aimed at the position state shown in Figure 1, and the purpose is to facilitate public interpretation, so it cannot be understood based on this For the limitation of the scheme of the present invention.
请参见图1,给出了一优选使用具有良好的热传导(热传递)效果的材料如铝或铝合金或其它类似材料如铜制作的加热器本体1,在本实施例中,该加热器本体1由铝挤材经模具挤制而成,在加热器本体1的长度方向的中央构成有一液体加热腔11,由图所示,加热器本体1的横截面形状的外轮廓为矩形,而液体加热腔11的横截面形状呈圆形。在加热器本体1的左端端面并且在对应于液体加热器腔11的左腔口的位置采用钎焊焊接方式固定有一左封盖12,藉由左封盖12对液体加热腔11的左腔口密封;在加热器本体1的右端端面并且在对应于液体加热腔11的右腔口的位置同样采用钎焊焊接方式固定有一右封盖13,藉由右封盖13对液体加热腔11的右腔口密封。在加热器本体1的长度方向的前壁(也可称前侧壁)以及后壁(也可称后侧壁)各构成有一PTC元件安装腔14(也可称PTC加热腔),在PTC元件安装腔14内设置有PTC元件2。 Referring to Fig. 1, a heater body 1 preferably made of a material with good heat conduction (heat transfer) effect such as aluminum or aluminum alloy or other similar materials such as copper is provided. In this embodiment, the heater body 1 is extruded from aluminum extruded material through a die, and a liquid heating chamber 11 is formed in the center of the heater body 1 in the longitudinal direction. As shown in the figure, the outer contour of the cross-sectional shape of the heater body 1 is rectangular, and the liquid The cross-sectional shape of the heating chamber 11 is circular. On the left end face of the heater body 1 and at the position corresponding to the left cavity of the liquid heater cavity 11, a left cover 12 is fixed by brazing and welding, and the left cavity of the liquid heating cavity 11 is fixed by the left cover 12. Sealing; on the right end face of the heater body 1 and at the position corresponding to the right cavity mouth of the liquid heating cavity 11, a right cover 13 is fixed by brazing and welding, and the right cover 13 is connected to the right side of the liquid heating cavity 11. The cavity is sealed. The front wall (also called the front side wall) and the rear wall (also called the rear side wall) in the length direction of the heater body 1 each form a PTC element installation cavity 14 (also called the PTC heating cavity). The PTC element 2 is arranged in the installation cavity 14 .
给出了一进液接口3,该进液接口3固定在前述的右封盖13上,并且与液体加热腔11相通,在使用状态下该进液接口3与水源管路连接(水源管路上配设电磁阀)。给出了一出液接口4,在本实施例中,将出液接口4设置在了加热器本体的顶壁15的长度方向的左端,具体是:在顶壁15的长度方向的左端构成有一凹陷于顶壁表面的垫圈密封腔153,在该垫圈密封腔153的中央位置开设有一出液接口配接孔1531,出液接口4与该出液接口配接孔153螺纹配接,与液体加热腔11相通,并且由设置在垫圈密封腔153内的密封垫圈1532密封。在使用状态下,在出液接口4上插接配合有一出液管的一端,而出液管的另一端配设有喷嘴,由喷嘴对抽油烟机的离心风叶即叶轮喷射清洗用的热水或蒸汽。 A liquid inlet port 3 is given, which is fixed on the aforementioned right cover 13 and communicated with the liquid heating chamber 11. In the state of use, the liquid inlet port 3 is connected to the water source pipeline (on the water source pipeline Equipped with solenoid valve). A liquid outlet interface 4 is provided. In this embodiment, the liquid outlet interface 4 is arranged at the left end of the top wall 15 of the heater body in the longitudinal direction, specifically: a The gasket sealing cavity 153 sunken on the surface of the top wall has a liquid outlet interface matching hole 1531 at the center of the gasket sealing cavity 153, and the liquid outlet interface 4 is threadedly connected with the liquid outlet matching hole 153 to heat the liquid. The cavity 11 communicates and is sealed by a sealing gasket 1532 disposed in the gasket sealing cavity 153 . In the state of use, one end of a liquid outlet pipe is plugged and fitted on the liquid outlet port 4, and the other end of the liquid outlet pipe is equipped with a nozzle, and the centrifugal fan blade of the range hood, that is, the impeller, is sprayed with heat for cleaning by the nozzle. water or steam.
由图所示,前述加热器本体1的底壁16构成为加热器本体安装壁,在使用时可通过预设在底壁16上的固定螺柱162与抽油烟机固定。 As shown in the figure, the bottom wall 16 of the aforementioned heater body 1 constitutes a heater body installation wall, which can be fixed to the range hood by the fixed studs 162 preset on the bottom wall 16 during use.
申请人需要说明的是:如果将上面提及的出液接口4固定于左封盖12上并且与液体加热腔11相通,那么应当视为本发明公开的技术内容范畴而受到本发明的保护,因为出液接口4的位置变化属于形式而非实质的变化。同样,如果出于规避之目的而将前述的进液接口3转移至顶壁15的长度方向的右端,那么应当视为等效性替代。 What the applicant needs to explain is: if the above-mentioned liquid outlet port 4 is fixed on the left cover 12 and communicated with the liquid heating chamber 11, it should be regarded as the scope of the technical content disclosed by the present invention and be protected by the present invention. Because the position change of the liquid outlet interface 4 belongs to the form rather than the substantial change. Likewise, if the aforementioned liquid inlet port 3 is shifted to the right end of the length direction of the top wall 15 for the purpose of circumvention, it should be regarded as an equivalent replacement.
作为本发明提供的技术方案的技术要点:在前述的液体加热腔11的腔壁上并且沿着液体加热腔11的长度方向以间隔状态构成有一组凸起于液体加热腔11的腔壁表面的加热腔散热翅片111,当安装于PTC元件安装腔14内的PTC元件2处于通电而工作的状态时,则由加热腔散热翅片111对液体加热腔11内的液体(液体为水)加热。 As the technical gist of the technical solution provided by the present invention: on the cavity wall of the aforementioned liquid heating cavity 11 and along the length direction of the liquid heating cavity 11, a group of holes protruding from the cavity wall surface of the liquid heating cavity 11 are formed at intervals. The heat dissipation fins 111 of the heating chamber, when the PTC element 2 installed in the PTC element installation chamber 14 is in the state of being energized and working, the liquid (the liquid is water) in the liquid heating chamber 11 is heated by the heat dissipation fins 111 of the heating chamber .
优选地,前述的一组加热腔散热翅片111以辐射状态构成于液体加热腔11的腔壁上,这种结构的液体加热腔11兑现了申请人在上面的技术效果栏中所述的技术效果之一。 Preferably, the aforesaid set of cooling fins 111 in the heating chamber are formed on the chamber wall of the liquid heating chamber 11 in a radiating state, and the liquid heating chamber 11 of this structure fulfills the technology described by the applicant in the above technical effect column One of the effects.
在加热器本体1的顶壁15上开设有一压力释放机构安装孔151,该压力释放机构安装孔151与液体加热腔11相通并且为螺孔,在压力释放机构安装孔151上配设有一压力释放机构5。 A pressure release mechanism installation hole 151 is opened on the top wall 15 of the heater body 1. The pressure release mechanism installation hole 151 communicates with the liquid heating chamber 11 and is a screw hole. Agency 5.
上面提及的压力释放机构5的优选而非绝对限于的结构如下:包括阀体51、钢球52、弹簧53和压力调整螺钉54,阀体51朝向压力释放机构安装孔151的一端构成有一螺柱511,该螺柱511与压力释放机构安装孔151螺纹配合固定,并且由密封圈5111密封,钢球52、弹簧53和压力调整螺钉54依次设置在阀体51的阀体腔512内,阀体腔512的底部的中央位置开设有一泄压孔5121,该泄压孔5121与液体加热腔11相通,前述的钢球52置于泄压孔1512上,即与泄压孔1512相配合,弹簧53的上端支承在压力调整螺钉54上,而弹簧53的下端支承在钢球52上,压力调整螺钉54与阀体腔512的腔壁螺纹配合。通过对压力调整螺钉54的调整(顺时针或逆时针调整),由压力调整螺钉54使弹簧53压缩或伸长,也就是说使弹簧53作用于钢球52的作用力大小改变,从而达到对压力释放机构5的压力值(业界习惯称阀值)的调整。当液体加热腔11内的压力大于弹簧53对钢球52的作用力时,那么由压力将钢球52顶起,液体加热腔11内的压力蒸汽经泄压孔5121进入阀体腔512,由于阀体腔512与外界相通,因而进入阀体腔512内的压力蒸汽排至外界。如此结构能够印证申请人在上面的技术效果栏中记载的技术效果之二。 The preferred but not absolutely limited structure of the above-mentioned pressure release mechanism 5 is as follows: comprising a valve body 51, a steel ball 52, a spring 53 and a pressure adjustment screw 54, the end of the valve body 51 facing the pressure release mechanism mounting hole 151 forms a screw Column 511, the stud 511 is threadedly fixed with the mounting hole 151 of the pressure release mechanism, and is sealed by the sealing ring 5111, the steel ball 52, the spring 53 and the pressure adjusting screw 54 are sequentially arranged in the valve body cavity 512 of the valve body 51, the valve body cavity The central position of the bottom of 512 is provided with a pressure relief hole 5121, and the pressure relief hole 5121 communicates with the liquid heating chamber 11. The upper end is supported on the pressure adjusting screw 54 , while the lower end of the spring 53 is supported on the steel ball 52 , and the pressure adjusting screw 54 is threadedly engaged with the cavity wall of the valve body cavity 512 . By adjusting the pressure adjustment screw 54 (clockwise or counterclockwise adjustment), the pressure adjustment screw 54 makes the spring 53 compressed or stretched, that is to say, the force of the spring 53 acting on the steel ball 52 is changed, so as to achieve Adjustment of the pressure value of the pressure release mechanism 5 (the industry habit is called the threshold value). When the pressure in the liquid heating chamber 11 is greater than the force exerted by the spring 53 on the steel ball 52, the steel ball 52 is lifted up by the pressure, and the pressure steam in the liquid heating chamber 11 enters the valve body chamber 512 through the pressure relief hole 5121. The body cavity 512 communicates with the outside world, so the pressure steam entering the valve body cavity 512 is discharged to the outside world. Such a structure can confirm the second technical effect described by the applicant in the technical effect column above.
请继续见图1,前述加热器本体1的顶壁15的长度方向的两侧并且在对应于PTC元件安装腔14的顶部的位置各构成为PTC元件安装腔14的腔顶壁152,并且在腔顶壁152与顶壁15之间(接壤部位)构成有一腔顶壁易变形凹槽1521;前述加热器本体1的底壁16的长度方向的两侧并且在对应于PTC元件安装腔14的底部的位置各构成为PTC元件安装腔14的腔底壁161,并且在腔底壁161与底壁16之间(接壤部位)构成有一腔底壁易变形凹槽1611。优选地,腔顶壁152和腔底壁161的横截面形状均呈U形(也可称半圆形),腔顶壁易变形凹槽1521和腔底壁易变形凹槽1611的横截面形状均呈V字形。 Please continue to see Fig. 1, both sides of the lengthwise direction of the top wall 15 of the aforementioned heater body 1 and at positions corresponding to the top of the PTC element installation cavity 14 respectively constitute the cavity top wall 152 of the PTC element installation cavity 14, and Between the cavity top wall 152 and the top wall 15 (the junction part) is formed a cavity top wall easily deformable groove 1521; The positions of the bottoms constitute the cavity bottom wall 161 of the PTC component installation cavity 14, and a cavity bottom wall easily deformable groove 1611 is formed between the cavity bottom wall 161 and the bottom wall 16 (the bordering part). Preferably, the cross-sectional shape of the cavity top wall 152 and the cavity bottom wall 161 is U-shaped (also called a semicircle), and the cross-sectional shape of the cavity top wall easily deformable groove 1521 and the cavity bottom wall easily deformable groove 1611 is All are V-shaped.
上述腔顶壁152、腔底壁161的形状有助于对设置在PTC元件安装腔14内的PTC元件2限定,具体而言,当PTC元件2安装于PTC元件安装腔14内后,只要同时对腔顶壁152、腔底壁161施压便可由加热器本体1的材料的微渺的延展性或称变形而使PTC元件2限定在PTC元件安装腔14内。由于腔顶壁易变形凹槽1521和腔底壁易变形凹槽1611的存在,因而只要以较小的力对腔顶壁152和腔底壁161施压,从而不会损及抗压强度相对脆弱的PTC元件2,从而印证了申请人在上面的技术效果栏中记载的技术效果之三。 The shapes of the cavity top wall 152 and the cavity bottom wall 161 help to define the PTC element 2 installed in the PTC element installation cavity 14. Specifically, when the PTC element 2 is installed in the PTC element installation cavity 14, as long as at the same time Applying pressure to the cavity top wall 152 and the cavity bottom wall 161 can cause the PTC element 2 to be confined in the PTC element installation cavity 14 by the slight ductility or deformation of the material of the heater body 1 . Due to the existence of the easily deformable groove 1521 on the top wall of the cavity and the easily deformable groove 1611 on the bottom wall of the cavity, as long as the pressure is applied to the top wall 152 and the bottom wall 161 of the cavity with a small force, the relative compressive strength will not be damaged. The fragile PTC element 2 confirms the third technical effect recorded by the applicant in the above technical effect column.
在前述加热器本体1的顶壁15设置有一温度传感器6和一温度控制器7,由温度传感器6感知液体加热腔11内的液体的温度,由温度控制器7测知加热器本体1的表面温度,温度控制器7用螺钉72在对应于预设在顶壁15上的螺钉孔154的位置与顶壁15固定,该两个部件的设置能兑现申请人在上面的技术效果栏中载述的技术效果之四。 The top wall 15 of the aforementioned heater body 1 is provided with a temperature sensor 6 and a temperature controller 7, the temperature of the liquid in the liquid heating chamber 11 is sensed by the temperature sensor 6, and the surface of the heater body 1 is detected by the temperature controller 7 Temperature, the temperature controller 7 is fixed with the top wall 15 at a position corresponding to the screw hole 154 preset on the top wall 15 with a screw 72, and the setting of these two parts can fulfill the applicant's description in the above technical effect column The fourth technical effect.
依据专业常识,在抽油烟机上通常安装有电气控制器,因此前述的温度传感器6由传感器线路61上的传感器线路母插头和温度控制器7由温度控制器线路71上的温度控制器线路母插头711与电气控制器电气连接。 According to professional knowledge, an electric controller is usually installed on the range hood, so the aforementioned temperature sensor 6 is connected by the sensor line female plug on the sensor line 61 and the temperature controller 7 is connected by the temperature controller line female plug on the temperature controller line 71. The plug 711 is electrically connected with the electric controller.
上面提及的PTC元件2的一侧的表面结合有第一电极21,而另一侧的表面结合有第二电极22,其中:当第一电极21通过第一电极引出线211与控制电源连接时,那么第二电极22通过第二电极引出线221与前述的温度控制器7连接;当第一电极21通过第一电极引出线211与温度控制器连接时,那么第二电极22通过第二电极引出线221与控制电源连接,本实施例选择前者,并且将第一电极引出线211通过电源插头2111与上面提及的抽油烟机的电气控制器插接配合,而将第二电极引出线221通过电极引出线插头2211与温度控制器7插接配合。 The surface of one side of the above-mentioned PTC element 2 is combined with a first electrode 21, and the surface of the other side is combined with a second electrode 22, wherein: when the first electrode 21 is connected to the control power supply through the first electrode lead-out line 211 , then the second electrode 22 is connected to the aforementioned temperature controller 7 through the second electrode lead-out line 221; The electrode lead wire 221 is connected to the control power supply. In this embodiment, the former is selected, and the first electrode lead wire 211 is plugged and matched with the electric controller of the range hood mentioned above through the power plug 2111, and the second electrode lead wire is connected to the control power supply. 221 is plugged and matched with the temperature controller 7 through the electrode lead wire plug 2211.
优选地,在前述的PTC元件2外包裹有绝缘薄膜23,绝缘薄膜23优选使用聚酰亚胺薄膜或聚酯薄膜,但并不排斥使用其它类似性质的绝缘薄膜。 Preferably, the aforementioned PTC element 2 is wrapped with an insulating film 23, and the insulating film 23 is preferably a polyimide film or a polyester film, but the use of other insulating films with similar properties is not excluded.
申请人简述本发明的使用,假设本发明安装于作为厨房用具范畴的抽油烟机上,那么当要对抽油烟机的离心风叶清洗时,通过对设置于抽油烟机上的电气控制器的操作面板操作,由进液接口3向液体加热腔11内引入清洗用的液体,即引入自来水,并且使PTC元件2处于通电状态,PTC元件2发热产生的热量以热传递方式传递至液体加热腔11,具体而言,由液体加热腔11内的加热器散热翅片111散热对液体加热腔11内的液体加热,当温度传感器6感知液体达到设定的值时,便将信号反馈给电气控制器,由电气控制器发出指令,使与出液接口4相连接的管路上的电磁阀开启,由该管路上的喷嘴将液体(已被加热的水)喷射至抽油烟机的离心风叶即叶轮,以利操作者对叶轮实施清洁。当液体加热腔11内超压(超过压力释放机构5的设定值)时,则按申请人在上面的描述而泄压,当加热器本体1的表面温度超过温度控制器7的设定值时,则由温度控制器7将信号反馈至电气控制器,由电气控制器发出指令或使PTC元件2暂停工作,或使进液接口3进液。出液接口4引出水或蒸汽均由电气控制器确定。 The applicant briefly describes the use of the present invention. Assuming that the present invention is installed on a range hood as a kitchen utensil, when cleaning the centrifugal blades of the range hood, the electric controller installed on the range hood The operation panel is operated, and the liquid for cleaning is introduced into the liquid heating chamber 11 through the liquid inlet port 3, that is, tap water is introduced, and the PTC element 2 is in a power-on state, and the heat generated by the PTC element 2 is transferred to the liquid heating chamber in the form of heat transfer. The cavity 11, specifically, heats the liquid in the liquid heating cavity 11 by heat radiation from the heater cooling fins 111 in the liquid heating cavity 11, and when the temperature sensor 6 senses that the liquid reaches a set value, it feeds back a signal to the electrical The controller sends instructions from the electrical controller to open the solenoid valve on the pipeline connected to the liquid outlet 4, and the nozzle on the pipeline sprays the liquid (heated water) to the centrifugal fan blade of the range hood That is, the impeller, so that the operator can clean the impeller. When there is overpressure in the liquid heating chamber 11 (exceeding the set value of the pressure release mechanism 5), the pressure will be released as described above by the applicant. When the surface temperature of the heater body 1 exceeds the set value of the temperature controller 7 , then the temperature controller 7 feeds back the signal to the electrical controller, and the electrical controller issues an instruction to suspend the work of the PTC element 2, or to allow the liquid inlet port 3 to enter liquid. The water or steam drawn from the liquid outlet interface 4 is determined by the electrical controller.
综上所述,由于本发明提供的技术方案克服了已有技术中的欠缺,完成了发明任务,全面地体现了申请人在技术效果栏中所述的技术效果,因而不失为是一个极致的技术方案。 In summary, since the technical solution provided by the present invention overcomes the deficiencies in the prior art, completes the invention task, and fully embodies the technical effect described by the applicant in the technical effect column, it can be regarded as an ultimate technology Program.
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