CN103742482A - Pneumatic locking mechanism for hydraulic cylinder of crystallizer and application method thereof - Google Patents
Pneumatic locking mechanism for hydraulic cylinder of crystallizer and application method thereof Download PDFInfo
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- CN103742482A CN103742482A CN201410018503.1A CN201410018503A CN103742482A CN 103742482 A CN103742482 A CN 103742482A CN 201410018503 A CN201410018503 A CN 201410018503A CN 103742482 A CN103742482 A CN 103742482A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 10
- 230000008859 change Effects 0.000 claims description 3
- 210000004907 gland Anatomy 0.000 claims 7
- 238000005266 casting Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 2
- 239000010949 copper Substances 0.000 abstract description 2
- 238000002425 crystallisation Methods 0.000 abstract description 2
- 230000008025 crystallization Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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Abstract
本发明涉及一种结晶器液压缸气动锁紧机构,包括壳体、进气口、换向阀、活塞、压套、开口锁紧套、排气口和碟簧,所述的壳体一端设有进气口,另一端设有排气口,进气口的外端与换向阀相连接,从进气口端开始壳体内部依次设有活塞、压套和碟簧,压套锥面与壳体上的开口锁紧套相接触,开口锁紧套与液压缸活塞杆相接触。与现有的技术相比,本发明的有益效果是:具有结构简单、安装方便、控制精度高、科学实用等特点,在锁紧力选择合适的情况下,结晶器铜板位置可控,即结晶器的锥度可控,避免了因液压管路泄漏、液压阀组故障、液压缸泄漏等原因而造成“跑锥”现象的发生。
The invention relates to a pneumatic locking mechanism of a crystallizer hydraulic cylinder, which includes a housing, an air inlet, a reversing valve, a piston, a pressure sleeve, an opening locking sleeve, an exhaust port and a disc spring. There is an air inlet, and the other end is provided with an exhaust port. The outer end of the air inlet is connected to the reversing valve. From the air inlet end, the inside of the shell is equipped with a piston, a pressure sleeve and a disc spring in sequence. The pressure sleeve conical surface It is in contact with the opening locking sleeve on the shell, and the opening locking sleeve is in contact with the piston rod of the hydraulic cylinder. Compared with the existing technology, the beneficial effect of the present invention is that it has the characteristics of simple structure, convenient installation, high control precision, scientific and practical, and when the locking force is selected properly, the position of the crystallizer copper plate can be controlled, that is, crystallization The taper of the device is controllable, which avoids the phenomenon of "running cone" caused by hydraulic pipeline leakage, hydraulic valve group failure, hydraulic cylinder leakage and other reasons.
Description
技术领域technical field
本发明涉及转炉炼钢工艺技术领域,特别涉及一种结晶器液压缸气动锁紧机构及其使用方法。The invention relates to the technical field of converter steelmaking technology, in particular to a mold hydraulic cylinder pneumatic locking mechanism and a use method thereof.
背景技术Background technique
为了满足热轧工艺对不同铸坯宽的要求,连铸结晶器设有窄面调宽装置。同时,为了减少在线停机冷态调宽时间以提高连铸机的作业率,一般采取在浇注过程中调整铸坯宽度(即在线热态调宽)。In order to meet the requirements of hot rolling process for different slab widths, the continuous casting crystallizer is equipped with a narrow surface width adjustment device. At the same time, in order to reduce the cold-state width adjustment time of online shutdown and improve the operation rate of the continuous casting machine, it is generally adopted to adjust the slab width during the pouring process (ie, online hot-state width adjustment).
结晶器调宽传动方式一般采用梯形丝杠螺母、行星滚珠丝杠、蜗轮蜗杆与滚珠丝杠的组合体等方式,其中梯形丝杠螺母调宽技术:有自锁功能,但存在机械间隙;行星滚珠丝杠:机构自身无自锁功能;蜗轮蜗杆与滚珠丝杠的组合体:有自锁功能,但机构复杂;液压缸调宽:磁尺机构直线传动,无往复累计误差,定位准确,但无机械锁定功能,生产过程中易发生“跑锥”现象。The crystallizer width adjustment transmission mode generally adopts the combination of trapezoidal screw nut, planetary ball screw, worm gear and ball screw, etc. Among them, the trapezoidal screw nut width adjustment technology: has self-locking function, but there is mechanical clearance; planetary Ball screw: the mechanism itself has no self-locking function; the combination of worm gear and ball screw: has self-locking function, but the mechanism is complicated; hydraulic cylinder width adjustment: linear transmission of magnetic ruler mechanism, no reciprocating cumulative error, accurate positioning, but There is no mechanical locking function, and the phenomenon of "running cone" is easy to occur during the production process.
发明内容Contents of the invention
本发明的目的是提供一种结晶器液压缸气动锁紧机构及其使用方法。The purpose of the present invention is to provide a mold hydraulic cylinder pneumatic locking mechanism and its application method.
为实现上述目的,本发明采用以下技术方案实现:To achieve the above object, the present invention adopts the following technical solutions:
一种结晶器液压缸气动锁紧机构,包括壳体、进气口、换向阀、活塞、压套、开口锁紧套、排气口和碟簧,所述的壳体一端设有进气口,另一端设有排气口,进气口的外端与换向阀相连接,从进气口端开始壳体内部依次设有活塞、压套和碟簧,压套锥面与壳体上的开口锁紧套相接触,开口锁紧套与液压缸活塞杆相接触。A pneumatic locking mechanism for a crystallizer hydraulic cylinder, including a housing, an air inlet, a reversing valve, a piston, a pressure sleeve, an opening locking sleeve, an exhaust port and a disc spring, and one end of the housing is provided with an air inlet The other end is provided with an exhaust port, and the outer end of the air inlet is connected to the reversing valve. From the air inlet end, the inside of the shell is provided with a piston, a pressure sleeve and a disc spring in sequence, and the conical surface of the pressure sleeve and the shell The opening locking sleeve on the upper part is in contact, and the opening locking sleeve is in contact with the piston rod of the hydraulic cylinder.
一种结晶器液压缸气动锁紧机构的使用方法,包括以下步骤:A method for using a mold hydraulic cylinder pneumatic locking mechanism, comprising the following steps:
1)在调宽液压缸的活塞杆上安装锁紧机构,进气口通过换向阀与气泵相连接;1) A locking mechanism is installed on the piston rod of the hydraulic cylinder, and the air inlet is connected to the air pump through a reversing valve;
2)调宽时先对液压缸活塞杆进行“解锁”,延时3秒钟,当进气口通入压力气体时,高压气体推动活塞移动,活塞再推动压套移动,同时碟簧被压缩,碟簧腔气体通过排气口排出,压套施加在开口锁紧套上的压力被解除,开口锁紧套夹紧液压缸活塞杆的力也随之解除,这时活塞杆处于“解锁”状态,进而实现铸坯断面的变更;2) When adjusting the width, "unlock" the piston rod of the hydraulic cylinder first, and delay for 3 seconds. When the air inlet is fed with pressure gas, the high-pressure gas pushes the piston to move, and the piston pushes the pressure sleeve to move, and the disc spring is compressed at the same time , the gas in the disc spring chamber is discharged through the exhaust port, the pressure applied by the pressure sleeve on the opening locking sleeve is released, and the force of the opening locking sleeve clamping the piston rod of the hydraulic cylinder is also released, and the piston rod is in the "unlocked" state , and then realize the change of billet section;
3)当调整达到设定值时先进入“锁紧”状态,延时3秒钟,当换向阀处于卸荷状态时,压套在碟簧的作用下移动,通过压套锥面紧紧将开口锁紧套压紧在调宽液压缸的活塞杆上,这时活塞杆处于“锁紧”状态,进而实现液压缸活塞杆保持在设定位置。3) When the adjustment reaches the set value, it first enters the "locked" state, and the delay is 3 seconds. When the reversing valve is in the unloaded state, the pressure sleeve moves under the action of the disc spring, and is tightened by the cone surface of the pressure sleeve. Press the open locking sleeve tightly on the piston rod of the hydraulic cylinder for widening adjustment, and the piston rod is in a "locked" state at this time, thereby realizing that the piston rod of the hydraulic cylinder remains at the set position.
与现有的技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
一种结晶器液压缸气动锁紧机构及其使用方法,具有结构简单、安装方便、控制精度高、科学实用等特点,在锁紧力选择合适的情况下,结晶器铜板位置可控,即结晶器的锥度可控,避免了因液压管路泄漏、液压阀组故障、液压缸泄漏等原因而造成“跑锥”现象的发生。A crystallizer hydraulic cylinder pneumatic locking mechanism and its use method have the characteristics of simple structure, convenient installation, high control precision, scientific and practical, etc., under the condition that the locking force is selected properly, the position of the crystallizer copper plate can be controlled, that is, crystallization The taper of the device is controllable, which avoids the phenomenon of "running cone" caused by hydraulic pipeline leakage, hydraulic valve group failure, hydraulic cylinder leakage and other reasons.
附图说明Description of drawings
图1是本发明的结构图;Fig. 1 is a structural diagram of the present invention;
图2是本发明的工作状态图。Fig. 2 is a working state diagram of the present invention.
1—壳体 2—进气口 3—换向阀 4—活塞 5—压套 6—开口锁紧套 7—排气口8—碟簧 9—活塞杆1—housing 2—intake port 3—reversing
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式进一步说明:The specific embodiment of the present invention is further described below in conjunction with accompanying drawing:
如图1所示,本发明一种结晶器液压缸气动锁紧机构,包括壳体1、进气口2、换向阀3、活塞4、压套5、开口锁紧套6、排气口7和碟簧8,所述的壳体1一端设有进气口2,另一端设有排气口7,进气口2的外端与换向阀3相连接,从进气口2端开始壳体1内部依次设有活塞4、压套5和碟簧8,压套8锥面与壳体1上的开口锁紧套6相接触,开口锁紧套6与液压缸活塞杆9相接触。As shown in Figure 1, a pneumatic locking mechanism of a crystallizer hydraulic cylinder in the present invention includes a housing 1, an air inlet 2, a reversing valve 3, a
如图1和图2所示,本发明的使用方法,包括以下步骤:As shown in Figure 1 and Figure 2, the using method of the present invention comprises the following steps:
1)在调宽液压缸的活塞杆9上安装锁紧机构,进气口2通过换向阀3与气泵相连接;1) Install a locking mechanism on the piston rod 9 of the hydraulic cylinder, and the air inlet 2 is connected to the air pump through the reversing valve 3;
2)调宽时先对液压缸活塞杆9进行“解锁”,延时3秒钟,当进气口2通入压力气体时,高压气体推动活塞4移动,活塞4再推动压套5移动,同时碟簧8被压缩,碟簧8腔气体通过排气口7排出,压套5施加在开口锁紧套6上的压力被解除,开口锁紧套6夹紧液压缸活塞杆9的力也随之解除,这时活塞杆9处于“解锁”状态,进而实现铸坯断面的变更;2) When adjusting the width, first "unlock" the piston rod 9 of the hydraulic cylinder, and delay for 3 seconds. When the air inlet 2 is fed with pressure gas, the high-pressure gas pushes the
3)当调整达到设定值时先进入“锁紧”状态,延时3秒钟,当换向阀3处于卸荷状态时,压套5在碟簧8的作用下移动,通过压套5锥面紧紧将开口锁紧套6压紧在调宽液压缸的活塞杆9上,这时活塞杆9处于“锁紧”状态,进而实现液压缸活塞杆9保持在设定位置。3) When the adjustment reaches the set value, it first enters the "locked" state, and the delay is 3 seconds. When the reversing valve 3 is in the unloading state, the pressure sleeve 5 moves under the action of the disc spring 8, and passes through the pressure sleeve 5. The conical surface tightly presses the opening locking sleeve 6 on the piston rod 9 of the width-adjusting hydraulic cylinder. At this time, the piston rod 9 is in a "locked" state, and then the hydraulic cylinder piston rod 9 is kept at the set position.
其控制方法如下表所示:Its control method is shown in the table below:
上面所述仅是本发明的基本原理,并非对本发明作任何限制,凡是依据本发明对其进行等同变化和修饰,均在本专利技术保护方案的范畴之内。The above is only the basic principle of the present invention, and does not limit the present invention in any way. All equivalent changes and modifications according to the present invention are within the scope of the technical protection scheme of this patent.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108204387A (en) * | 2017-12-11 | 2018-06-26 | 鞍钢股份有限公司 | Reliable positioning structure and method for narrow-face copper plate of crystallizer |
CN108506278A (en) * | 2018-03-21 | 2018-09-07 | 温州职业技术学院 | A kind of hydraulic cylinder |
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JPS56131809A (en) * | 1980-03-18 | 1981-10-15 | Mitsubishi Electric Corp | Oil hydraulic cylinder for locking |
US4907495A (en) * | 1986-04-30 | 1990-03-13 | Sumio Sugahara | Pneumatic cylinder with integral concentric hydraulic cylinder-type axially compact brake |
US5341722A (en) * | 1991-08-12 | 1994-08-30 | Daikin Industries, Ltd. | Positioning apparatus used for machine tools etc. |
CN2388371Y (en) * | 1999-08-16 | 2000-07-19 | 焦作市液压气动研究所 | Locked hydraulic cylinder |
CN202479815U (en) * | 2011-11-02 | 2012-10-10 | 江苏高精机电装备有限公司 | Guide rail locking mechanism |
CN102962300A (en) * | 2012-12-03 | 2013-03-13 | 太原重工股份有限公司 | Hydraulic locking device |
-
2014
- 2014-01-15 CN CN201410018503.1A patent/CN103742482A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56131809A (en) * | 1980-03-18 | 1981-10-15 | Mitsubishi Electric Corp | Oil hydraulic cylinder for locking |
US4907495A (en) * | 1986-04-30 | 1990-03-13 | Sumio Sugahara | Pneumatic cylinder with integral concentric hydraulic cylinder-type axially compact brake |
US5341722A (en) * | 1991-08-12 | 1994-08-30 | Daikin Industries, Ltd. | Positioning apparatus used for machine tools etc. |
CN2388371Y (en) * | 1999-08-16 | 2000-07-19 | 焦作市液压气动研究所 | Locked hydraulic cylinder |
CN202479815U (en) * | 2011-11-02 | 2012-10-10 | 江苏高精机电装备有限公司 | Guide rail locking mechanism |
CN102962300A (en) * | 2012-12-03 | 2013-03-13 | 太原重工股份有限公司 | Hydraulic locking device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108204387A (en) * | 2017-12-11 | 2018-06-26 | 鞍钢股份有限公司 | Reliable positioning structure and method for narrow-face copper plate of crystallizer |
CN108506278A (en) * | 2018-03-21 | 2018-09-07 | 温州职业技术学院 | A kind of hydraulic cylinder |
CN108506278B (en) * | 2018-03-21 | 2019-10-11 | 温州职业技术学院 | a hydraulic cylinder |
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Application publication date: 20140423 |