CN103742115B - A kind of coal mine underground fracturing sealing device and method - Google Patents
A kind of coal mine underground fracturing sealing device and method Download PDFInfo
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- 238000007789 sealing Methods 0.000 title claims abstract description 61
- 239000003245 coal Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 79
- 238000002347 injection Methods 0.000 claims abstract description 56
- 239000007924 injection Substances 0.000 claims abstract description 56
- 229920002635 polyurethane Polymers 0.000 claims abstract description 27
- 239000004814 polyurethane Substances 0.000 claims abstract description 27
- 230000000694 effects Effects 0.000 claims abstract description 8
- 239000011440 grout Substances 0.000 claims description 22
- 238000005553 drilling Methods 0.000 claims description 15
- 239000002002 slurry Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims 2
- 238000007569 slipcasting Methods 0.000 claims 2
- 230000008602 contraction Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000005065 mining Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种钻孔密封装置及方法,尤其是一种适用于煤矿井下压裂的密封装置及方法。The invention relates to a drilling sealing device and method, in particular to a sealing device and method suitable for underground coal mine fracturing.
背景技术Background technique
我国煤矿地质条件复杂,高瓦斯煤层占50~70%,而高瓦斯低透气性煤层又占其中的70%左右。高瓦斯低透气性煤层的开采往往伴随大量瓦斯涌出,特别是随着煤炭生产的高效集约化和开采深度的增加,瓦斯涌出量越来越大,瓦斯爆炸和瓦斯突出危险的威胁也越来越大,瓦斯灾害已成为制约高校集约化开采技术发展和安全生产的最重要因素。因此,如何解决高瓦斯煤层开采过程中的瓦斯涌出问题,对煤矿安全生产具有十分重要的意义。The geological conditions of my country's coal mines are complex, high-gas coal seams account for 50-70%, and high-gas low-permeability coal seams account for about 70% of them. The mining of high-gassy and low-permeability coal seams is often accompanied by a large amount of gas gushing, especially with the efficient intensification of coal production and the increase of mining depth, the amount of gas gushing is increasing, and the threat of gas explosion and gas outburst is also increasing. Gas disasters have become the most important factor restricting the development of intensive mining technology and safe production in colleges and universities. Therefore, how to solve the problem of gas gushing in the process of mining high-gas coal seams is of great significance to the safe production of coal mines.
为了进行矿井瓦斯防治,首先要解决的如何提高低透气性煤层的透气性的难题。为此,煤矿常采用井下煤层高水力压裂、深空松动爆破等技术对煤体进行泄压增透,这些技术都需要在煤层进行钻孔,通过注入高压水或者炸药爆炸产生的能量使得煤体产生裂隙,提高煤层透气性。其中一个技术难题就是钻孔高压密封问题,如对煤层实施高水力压裂,为了在煤体内部形成有效的裂隙网络,对于埋藏深度1000m的煤层,钻孔的密封能力需要承受30MPa以上的水压,否则钻孔出现漏水而影响压裂效果。为了保证水力压裂的质量和压裂成功率,开发高压钻孔密封设备成为当务之急。In order to prevent and control mine gas, the first problem to be solved is how to improve the air permeability of low-permeability coal seams. For this reason, coal mines often adopt technologies such as underground coal seam high hydraulic fracturing and deep space loosening blasting to relieve pressure and increase permeability of coal. The formation of cracks in the body improves the air permeability of the coal seam. One of the technical difficulties is the high-pressure sealing of boreholes. For example, when high hydraulic fracturing is performed on coal seams, in order to form an effective fracture network inside the coal, for coal seams buried at a depth of 1000m, the sealing ability of boreholes needs to withstand water pressure above 30MPa. Otherwise, water leakage will occur in the borehole and affect the fracturing effect. In order to ensure the quality and success rate of hydraulic fracturing, it is imperative to develop high-pressure drilling sealing equipment.
发明内容Contents of the invention
技术问题:本发明的目的在于克服已有技术中的不足之处,提供一种结构简单、承压能力高、密封效果好的煤矿井下压裂密封装置。Technical problem: The purpose of the present invention is to overcome the deficiencies in the prior art and provide a coal mine underground fracturing sealing device with simple structure, high pressure bearing capacity and good sealing effect.
技术方案:本发明的煤矿井下压裂密封装置,包括经聚氨酯封孔段固定于钻孔内的注水管、回浆管和注浆管,其中,注水管穿过前后聚氨酯封孔段,回浆管和注浆管进入由前后聚氨酯封孔段封堵与钻孔所形成的空间内,进入封堵空间的回浆管长于进入封堵空间的注浆管,所述注水管前部的管壁周围间隔设有多个安全阀,注水管的前端套装有伞式支撑装置,所述的伞式支撑装置包括伞形支撑架、支撑管、滑动箍、活塞杆、活塞,其中,伞形支撑架的外撑杆前部铰接在支撑管上,伞形支撑架的内撑杆铰接在滑动箍上,滑动箍经活塞杆连接可在支撑管内部向前移动的活塞,所述滑动箍与支撑管相配合的管段上对称开有可使滑动箍向前移动的导轨槽。Technical solution: The coal mine underground fracturing sealing device of the present invention includes a water injection pipe, a grout return pipe and a grout injection pipe fixed in the borehole through a polyurethane sealing section, wherein the water injection pipe passes through the front and rear polyurethane sealing sections, and the grout return The pipe and the grouting pipe enter the space formed by the front and rear polyurethane sealing sections and the drilling. The grout return pipe entering the sealing space is longer than the grouting pipe entering the sealing space. The pipe wall at the front of the water injection pipe A plurality of safety valves are arranged at intervals around the water injection pipe. The front end of the water injection pipe is equipped with an umbrella support device. The umbrella support device includes an umbrella support frame, a support tube, a sliding hoop, a piston rod, and a piston. The front part of the outer strut is hinged on the support tube, the inner strut of the umbrella support frame is hinged on the sliding hoop, the sliding hoop is connected to the piston that can move forward inside the support tube through the piston rod, and the sliding hoop is connected to the support tube. The matching pipe sections are symmetrically provided with guide rail grooves which can make the sliding hoop move forward.
所述的滑动箍包括套装在支撑管上的外套管,外套管内设有固定活塞杆的内套管,内套管与外套两侧连有可在支撑管导轨槽内移动的连接块;所述的活塞杆两端分别与活塞和支撑管的内套管螺纹连接;所述的滑动箍与支撑管相配合的管段前部设有阻挡滑动箍后退的弹性支撑卡;所述的安全阀的压力设定为6MPa。The sliding hoop includes an outer sleeve sleeved on the support tube, the outer sleeve is provided with an inner sleeve for fixing the piston rod, and the two sides of the inner sleeve and the outer sleeve are connected with connecting blocks that can move in the guide rail groove of the support tube; The two ends of the piston rod are respectively threadedly connected with the inner casing of the piston and the support pipe; the front part of the pipe section where the sliding hoop matches the support pipe is provided with an elastic support card that prevents the sliding hoop from retreating; the pressure of the safety valve Set to 6MPa.
使用上所述装置的煤矿井下压裂密封方法,包括如下步骤:The coal mine underground fracturing sealing method using the above-mentioned device comprises the following steps:
(a)打钻,根据施工方案设计的钻孔方位进行打钻,向煤壁设定深度的钻孔;(a) Drilling. Drilling is carried out according to the drilling orientation designed in the construction plan, and the drilling depth is set to the coal wall;
(b)装置组装,在注水管的前端套装伞式支撑装置,将伞式支撑装置的伞形支撑架连接到支撑管上,通过活塞杆将滑动箍和活塞螺纹连接在一起,再将滑动箍通过导轨槽套装在支撑管上,此时,伞形支撑架处于收缩状态;(b) Assemble the device, install the umbrella support device at the front end of the water injection pipe, connect the umbrella support frame of the umbrella support device to the support pipe, connect the sliding hoop and the piston thread together through the piston rod, and then connect the sliding hoop Set on the support tube through the guide rail groove, at this time, the umbrella-shaped support frame is in a contracted state;
(c)送管,在前部装有安全阀的注水管的上绑扎聚氨酯封孔带,之后将注水管送入钻孔内,直至设定位置,再将注浆管和回浆管送入钻孔内,同时在注水管、注浆管和回浆管进入钻孔段绑扎聚氨酯封孔带,将钻孔孔口堵住;(c) Send the pipe, bind the polyurethane sealing tape on the water injection pipe with a safety valve at the front, then send the water injection pipe into the drill hole until it reaches the set position, then send the grouting pipe and the grout return pipe into the In the borehole, at the same time, bind the polyurethane sealing tape at the section where the water injection pipe, grouting pipe and grout return pipe enter the borehole to block the borehole opening;
(d)注浆,通过注浆泵将水泥浆液注入前后聚氨酯封孔段封堵的钻孔内,侍回浆管内流出浆液时,关闭回浆管上的阀门,继续注浆1~2min后关闭注浆泵,完成前后聚氨酯封孔段封堵钻孔内的封堵;(d) Grouting, inject cement slurry into the drilled holes blocked by the front and rear polyurethane sealing sections through the grouting pump, and when the slurry flows out of the grouting pipe, close the valve on the grouting pipe, continue grouting for 1 to 2 minutes and then close it The grouting pump completes the plugging of the front and rear polyurethane sealing sections to plug the borehole;
(e)注水,设定初始压力水为5MPa,通过注水泵将压力为5MPa的高压水通过注水管注入钻孔中,在5MPa高压水的作用下,支撑管内的活塞被往前推移,带动与活塞杆相连的滑动箍向前移动,铰接在滑动箍上的伞形支撑架撑开,穿刺到煤体中,随着高压水不断注入,高压水的压力不断挤压前后聚氨酯封孔段,从而使伞形支撑架刺入煤体越深;(e) Water injection, set the initial pressure of water to 5MPa, and inject high-pressure water with a pressure of 5MPa into the borehole through the water injection pipe through the water injection pump. The sliding hoop connected to the piston rod moves forward, and the umbrella-shaped support frame hinged on the sliding hoop is stretched out and pierced into the coal body. With the continuous injection of high-pressure water, the pressure of high-pressure water continuously squeezes the front and rear polyurethane sealing sections, thereby The deeper the umbrella-shaped support frame penetrates into the coal body;
(f)压裂,提高注水的压力,直至最后注水压力≥15MPa,当注水压力超过安全阀设定的6MPa压力时,安全阀被冲开,高压水从安全阀的入口喷出进入钻孔,对钻孔实施压裂作业。(f) For fracturing, increase the water injection pressure until the final water injection pressure is ≥15MPa. When the water injection pressure exceeds the 6MPa pressure set by the safety valve, the safety valve will be flushed open, and high-pressure water will be sprayed from the inlet of the safety valve into the borehole. Carry out fracturing operations on boreholes.
有益效果:本发明提供的密封装置,起到一种机械密封的效果。当伞式密封装置送入钻孔时,装置呈收缩状,便于装置送入钻孔。在装置打开阶段,水压不足以使安全阀打开,而可以将活塞向左推,从而滑动箍向左移动,使装置在滑动箍的推动作用下张开。支撑管上有止回槽,可以避免高压水将管箍推开,进而避免伞形支撑架的收缩。当高压水注入钻孔的时候,高压水就会挤压封孔段,从而可以使伞形支撑架刺入煤体的就越深,提高了封孔段承压能力,进而可以提高注水的压力,提高压裂效果。Beneficial effects: the sealing device provided by the present invention has the effect of a mechanical seal. When the umbrella seal device is sent into the borehole, the device is in a contracted shape, which is convenient for the device to be sent into the borehole. In the opening stage of the device, the water pressure is not enough to open the safety valve, but the piston can be pushed to the left, so that the sliding hoop moves to the left, and the device is opened under the push of the sliding hoop. There is a non-return groove on the support pipe, which can prevent the high-pressure water from pushing the pipe hoop away, thereby avoiding the shrinkage of the umbrella-shaped support frame. When high-pressure water is injected into the borehole, the high-pressure water will squeeze the sealing section, so that the umbrella-shaped support frame can penetrate deeper into the coal body, improve the pressure bearing capacity of the sealing section, and then increase the pressure of water injection , improve the fracturing effect.
优点:本发明提供的压裂密封装置结构简单,利用机械式密封提高了封孔段的承压能力,从本质上提高了装置的安全性,而无需增加封孔段的长度,从而减少了材料的使用量,降低了成本。Advantages: The fracturing sealing device provided by the present invention has a simple structure, and the mechanical seal is used to improve the pressure bearing capacity of the sealing section, which essentially improves the safety of the device without increasing the length of the sealing section, thus reducing the material usage, reducing costs.
附图说明Description of drawings
图1是本发明的结构图。Fig. 1 is a structural diagram of the present invention.
图2是支撑管的结构图。Figure 2 is a structural diagram of the support tube.
图中:1、注水管;2、煤体;3、回浆管;4、前后聚氨酯封孔段;5、安全阀;6、伞式支撑装置总成;6-1、伞形支撑架;6-2、支撑管;6-3、滑动箍;6-4、活塞杆;6-5、活塞;7、钻孔;8、注浆管。In the figure: 1. Water injection pipe; 2. Coal body; 3. Slurry return pipe; 4. Front and rear polyurethane sealing sections; 5. Safety valve; 6. Umbrella support device assembly; 6-1. Umbrella support frame; 6-2, support pipe; 6-3, sliding hoop; 6-4, piston rod; 6-5, piston; 7, drilling; 8, grouting pipe.
具体实施方式detailed description
下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below in conjunction with accompanying drawing:
如图1所示,本发明的煤矿井下压裂密封装置,主要由注水管1、回浆管3、前后聚氨酯封孔段4、安全阀5、伞式支撑装置6、注浆管8构成。注水管1、回浆管3和注浆管8经聚氨酯封孔段固定于钻孔7内,其中,注水管1穿过前后聚氨酯封孔段4,回浆管3和注浆管8进入由前后聚氨酯封孔段4封堵与钻孔所形成的空间内,进入封堵空间的回浆管3长,进入封堵空间的注浆管8短,所述注水管1前部的管壁周围间隔设有多个安全阀5,注水管1的前端套装有伞式支撑装置6,所述的伞式支撑装置6包括伞形支撑架6-1、支撑管6-2、滑动箍6-3、活塞杆6-4、活塞6-5,其中,伞形支撑架6-1的外撑杆前部铰接在支撑管6-2上,伞形支撑架6-1的内撑杆铰接在滑动箍6-3上,滑动箍6-3经活塞杆6-4连接可在支撑管6-2内部向前移动的活塞6-5,所述滑动箍6-3与支撑管6-2相配合的管段上对称开有可使滑动箍6-3向前移动的导轨槽。所述的活塞杆6-4两端分别与活塞6-5和支撑管6-2的内套管螺纹连接;所述的滑动箍6-3与支撑管6-2相配合的管段前部设有阻挡滑动箍6-3后退的弹性支撑卡,弹性支撑卡与伞撑卡类似,由弹簧和埋在支撑管6-2管壁内的卡块构成,当滑动箍6-3前移至弹性支撑卡前方时,弹性支撑卡弹出,挡住滑动箍6-3。所述的安全阀5的压力设定为6MPa。As shown in Figure 1, the coal mine underground fracturing sealing device of the present invention is mainly composed of a water injection pipe 1, a grout return pipe 3, a front and rear polyurethane sealing section 4, a safety valve 5, an umbrella support device 6, and a grouting pipe 8. The water injection pipe 1, the grout return pipe 3 and the grout injection pipe 8 are fixed in the borehole 7 through the polyurethane sealing section, wherein the water injection pipe 1 passes through the front and rear polyurethane sealing sections 4, and the grout return pipe 3 and the grout injection pipe 8 enter the In the space formed by the front and rear polyurethane sealing sections 4 sealing and drilling, the grout return pipe 3 entering the sealing space is long, the grouting pipe 8 entering the sealing space is short, and the pipe wall around the front part of the water injection pipe 1 A plurality of safety valves 5 are arranged at intervals, and the front end of the water injection pipe 1 is set with an umbrella support device 6, and the umbrella support device 6 includes an umbrella support frame 6-1, a support pipe 6-2, and a sliding hoop 6-3 , piston rod 6-4, piston 6-5, wherein, the front part of the outer strut of umbrella-shaped support frame 6-1 is hinged on the support tube 6-2, and the inner strut of umbrella-shaped support frame 6-1 is hinged on the slide On the hoop 6-3, the sliding hoop 6-3 is connected to the piston 6-5 that can move forward inside the support tube 6-2 through the piston rod 6-4, and the sliding hoop 6-3 is matched with the support tube 6-2 Symmetrically have a guide rail groove that can make the sliding hoop 6-3 move forward on the pipe section. The two ends of the piston rod 6-4 are respectively threadedly connected with the inner casing of the piston 6-5 and the support pipe 6-2; There is an elastic support card that blocks the sliding hoop 6-3 from retreating. The elastic support card is similar to the umbrella support card. It is composed of a spring and a block embedded in the wall of the support tube 6-2. When the sliding hoop 6-3 moves forward to When supporting the front of the card, the elastic supporting card pops up to block the sliding hoop 6-3. The pressure of the safety valve 5 is set to 6MPa.
如图2所示,所述的滑动箍6-3包括套装在支撑管6-2上的外套管,外套管内设有固定活塞杆6-4的内套管,内套管与外套两侧连有可在支撑管6-2导轨槽内移动的连接块。As shown in Figure 2, the sliding hoop 6-3 includes an outer sleeve sleeved on the support tube 6-2, the outer sleeve is provided with an inner sleeve for fixing the piston rod 6-4, and the inner sleeve is connected to both sides of the outer sleeve. There is a connecting block movable in the support pipe 6-2 guide rail groove.
本发明的煤矿井下压裂密封方法,具体步骤如下:Underground coal mine fracturing sealing method of the present invention, concrete steps are as follows:
(a)打钻,根据施工方案设计的钻孔方位进行打钻,以平行孔为例,垂直于煤壁打一指定深度的钻孔;(a) Drilling. Drilling is carried out according to the drilling orientation designed in the construction plan. Taking parallel holes as an example, drilling a specified depth of drilling is perpendicular to the coal wall;
(b)装置组装,在注水管1的前端套装伞式支撑装置6,将伞式支撑装置6的伞形支撑架6-1连接到支撑管6-2上,通过活塞杆6-4将滑动箍6-3和活塞6-5螺纹连接在一起,再将滑动箍6-3通过导轨槽套装在支撑管6-2上,此时,伞形支撑架6-1处于收缩状态;(b) Assembling the device, put the umbrella support device 6 on the front end of the water injection pipe 1, connect the umbrella support frame 6-1 of the umbrella support device 6 to the support pipe 6-2, and slide it through the piston rod 6-4. The hoop 6-3 and the piston 6-5 are threaded together, and then the sliding hoop 6-3 is set on the support pipe 6-2 through the guide rail groove, and at this time, the umbrella support frame 6-1 is in a contracted state;
(c)送管,在前部装有安全阀5的注水管1的上绑扎聚氨酯封孔带,之后将注水管1送入钻孔7内,直至设定位置,再将注浆管8和回浆管3送入钻孔内,同时在注水管1、注浆管8和回浆管3进入钻孔段绑扎聚氨酯封孔带,将钻孔孔口堵住;所述回浆管3位于注水管1的上方,注浆管8位于注水管1的下方,回浆管3入口深入封堵钻孔的孔底,注浆管8入口进入封堵钻孔即可,回浆管3相对于注浆管8长,回浆管3相对于注浆管8短;(c) Send the pipe, bind the polyurethane sealing tape on the water injection pipe 1 with the safety valve 5 at the front, then send the water injection pipe 1 into the drill hole 7 until it reaches the set position, and then put the grouting pipe 8 and The grout return pipe 3 is sent into the borehole, and at the same time, the polyurethane sealing tape is bound at the section where the water injection pipe 1, the grout injection pipe 8 and the grout return pipe 3 enter the borehole to block the hole of the borehole; the grout return pipe 3 is located at Above the water injection pipe 1, the grouting pipe 8 is positioned at the bottom of the water injection pipe 1, and the grout return pipe 3 entrance goes deep into the hole bottom of the plugging borehole, and the grouting pipe 8 entrance enters the plugging borehole, and the grout return pipe 3 is relatively The grouting pipe 8 is long, and the grouting pipe 3 is short relative to the grouting pipe 8;
(d)注浆,通过注浆泵将水泥浆液注入前后聚氨酯封孔段4封堵的钻孔内,侍回浆管3内流出浆液时,关闭回浆管3上的阀门,继续注浆1~2min后关闭注浆泵,完成前后聚氨酯封孔段4封堵钻孔内的封堵;(d) Grouting: inject cement slurry into the drill holes blocked by the front and rear polyurethane sealing sections 4 through the grouting pump, and when the grout flows out of the grout return pipe 3, close the valve on the grout return pipe 3 and continue grouting 1 Turn off the grouting pump after ~2 minutes, and complete the plugging of the front and rear polyurethane sealing sections 4 to plug the borehole;
(e)注水,设定初始压力水为5MPa,通过注水泵将压力为5MPa的高压水通过注水管1注入钻孔中,由于此时的压力水低于安全阀5设定的6MPa压力,安全阀5不会被打开,在5MPa高压水的作用下,支撑管6-2内的活塞6-5被往前推移,带动与活塞杆6-4相连的滑动箍6-3向前移动,铰接在滑动箍6-3上的伞形支撑架6-1撑开,穿刺到煤体中,随着高压水不断注入,高压水的压力不断挤压前后聚氨酯封孔段4,从而使伞形支撑架6-1刺入煤体越深,滑动箍6-3与支撑管6-2相配合的管段前部设置的弹性支撑卡弹出,阻挡滑动箍6-3的后退,提高了封孔段承压能力,进而可以提高注水的压力,提高压裂效果;(e) Water injection, set the initial pressure water to 5MPa, and inject high-pressure water with a pressure of 5MPa into the borehole through the water injection pipe 1 through the water injection pump. Since the pressure water at this time is lower than the 6MPa pressure set by the safety valve 5, it is safe The valve 5 will not be opened, and under the action of 5MPa high-pressure water, the piston 6-5 in the support pipe 6-2 is pushed forward, driving the sliding hoop 6-3 connected with the piston rod 6-4 to move forward, hinged The umbrella-shaped support frame 6-1 on the sliding hoop 6-3 is stretched and pierced into the coal body. With the continuous injection of high-pressure water, the pressure of the high-pressure water continuously squeezes the front and rear polyurethane sealing sections 4, so that the umbrella-shaped support The deeper the frame 6-1 penetrates into the coal body, the elastic support card provided at the front of the pipe section where the sliding hoop 6-3 matches the support pipe 6-2 will pop out, preventing the sliding hoop 6-3 from retreating, and improving the bearing capacity of the sealing section. Pressure capacity, which in turn can increase the pressure of water injection and improve the fracturing effect;
(f)对钻孔进行水力压裂,提高注水的压力,直至最后注水压力≥15MPa,当注水压力超过安全阀5设定的6MPa压力时,安全阀5被打开,高压水从安全阀5的入口喷出进入钻孔,对钻孔实施压裂作业。(f) Carry out hydraulic fracturing on the borehole and increase the water injection pressure until the final water injection pressure is ≥ 15MPa. When the water injection pressure exceeds the 6MPa pressure set by the safety valve 5, the safety valve 5 will be opened, and the high-pressure water will flow from the safety valve 5. The inlet spray enters the borehole and performs fracturing operations on the borehole.
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