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CN103740092B - A kind of high thermal conductivity graphene/nylon composite material and preparation method thereof - Google Patents

A kind of high thermal conductivity graphene/nylon composite material and preparation method thereof Download PDF

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Publication number
CN103740092B
CN103740092B CN201310699879.9A CN201310699879A CN103740092B CN 103740092 B CN103740092 B CN 103740092B CN 201310699879 A CN201310699879 A CN 201310699879A CN 103740092 B CN103740092 B CN 103740092B
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nylon
graphene
parts
composite material
thermal conductivity
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CN103740092A (en
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蔡铜祥
成文俊
杨玉晴
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Shanghai Yueda New Material Technology Co., Ltd.
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Jiangsu Yueda Novel Material Science And Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract

The invention discloses a kind of high thermal conductivity graphene/nylon composite material and preparation method thereof.By weight, comprise nylon 30 ~ 80 parts, can 4 ~ 8 parts, swollen graphite, amphiphilic pyrene class grafts 0.5 ~ 1.5 part, high orientation silicon nitride fiber 1 ~ 20 part, 1 ~ 15 part, carbon fiber, boron nitride 5 ~ 10 parts, high temperature resistant auxiliary agent 0.02 ~ 4 part, 0.02 ~ 0.8 part, oxidation inhibitor, hydrolysis-resisting agent 1 ~ 3 part, toughner 2 ~ 6 parts.Present invention employs novel heat conduction auxiliary agent in order to improve the heat conductivility of nylon, this heat conduction auxiliary agent is can the Graphene prepared by the ultrasonic stripping method of liquid phase of swollen graphite and amphiphilic pyrene class grafts.The advantage of this novel heat conduction auxiliary agent is: be dispersed in making graphene uniform in matrix resin, can make again the interface cohesive force grow between Graphene and nylon, and consistency improves.

Description

A kind of high thermal conductivity graphene/nylon composite material and preparation method thereof
Technical field
The present invention relates to a kind of high thermal conductivity graphene/nylon composite material and preparation method thereof, exactly relate to a kind of high thermal conductivity graphene/nylon 6 or nylon 12 or nylon 66 composite material and preparation method thereof.
Technical background
Nylon has the excellent over-all properties such as good mechanical property, good snappiness, wear resistance, oil-proofness, self lubricity, is widely used in the fields such as automobile industry, electronic apparatus industry, mechanical means, construction industry.Due to its have that the process-cycle is short, production cost is low, long service life and product design degree of freedom advantages of higher obtain applying more and more widely, application in recent years in heat-conductivity polymer composite is particularly outstanding, and the high-power LED radiator that such as DSM company produces has obtained the generally accreditation in market.
Thermally conductive material is widely used in the fields such as heat exchange engineering, Electronics and Information Engineering.For a long time, most of thermally conductive material is metallic substance, but due to the corrosion resistance difference of metallic substance and the factors such as processing characteristics is not good, product design degree of freedom is low, limits its range of application.
In order to improve the surperficial erosion resistance of thermally conductive material, usually adopt the means such as metallurgy, corrosion protection coating, but this method reduces the heat conductivility of material to a large extent and other performances of material do not obtain the improvement of essence.In recent years, along with thermally conductive material range of application is more and more extensive, require also more and more higher to the over-all properties of material.Such as not only require that material has excellent heat conductivility, also require that material has good mechanical property, high temperature resistant use properties, environmental corrosion resisting performance etc.
Traditional heat-conductive composite material generally with Si3N4, SiN, AlN and BN as heat conductive filler, but because the thermal conductivity of itself is low, therefore under high addition, just need can obtain higher thermal conductivity, but this will inevitably reduce other performances of macromolecular material itself.Since Graphene is found for 2004, it, as a kind of novel Two-dimensional Carbon nano material, has fabulous thermal conductivity, specific conductivity, is material that known physical strength is the highest and possesses the advantages such as stable chemical performance light transmission is good.The room temperature thermal conductivity of single-layer graphene reaches 4840 ~ 5300W(mK)-1, be the material that current thermal conductivity is the highest.The character of these uniquenesses can make Graphene as a kind of novel nano heat-conductive filler, thus the heat conductivility of polymkeric substance is greatly improved.
Summary of the invention
The present invention mainly solves the technical problem of the developing heat conductivility difference of existing heat-conductivity polymer composite, provides a kind of and possesses excellent heat conducting performance, good corrosion energy, high temperature resistant use properties, matrix material that comprehensive mechanical intensity is high and preparation method thereof.
Technical solution of the present invention is, is made up of the following raw material with parts by weight proportioning: nylon 30 ~ 80 parts, can 4 ~ 8 parts, swollen graphite, amphiphilic pyrene class grafts 0.5 ~ 1.5 part, high orientation silicon nitride fiber 1 ~ 20 part, 1 ~ 15 part, carbon fiber, boron nitride 5 ~ 10 parts, high temperature resistant auxiliary agent 0.02 ~ 4 part, 0.02 ~ 0.8 part, oxidation inhibitor, hydrolysis-resisting agent 1 ~ 3 part, toughner 2 ~ 6 parts.
Wherein said nylon is one or several the mixture in the nylon 6 of limiting viscosity between 1.6 ~ 3.8dL/g or nylon 12 or nylon66 fiber three kinds of materials;
Described can swollen graphite to be granularity be 60 orders can swollen graphite or 70 orders can swollen graphite or 80 orders can one or several mixture in swollen graphite three kinds of materials;
Described amphiphilic pyrene class grafts is one or several materials formed by electrophilic substitution reaction in pyrene and dendroid polyacrylic ester-poly glycol monomethyl ether segmented copolymer or dendroid polyacrylic ester-polyoxyethylene glycol ether segmented copolymer or dendroid polyoxyethylene glycol epoxy glycerite ester block copolymer three;
Described high orientation silicon nitride fiber is the high orientation silicon nitride fiber after coupling agent treatment; Coupling agent used is: silane coupling agent, titante coupling agent or complex compound class coupling agent;
Described carbon fiber is the high oriented carbon fiber after coupling agent treatment.Coupling agent used is: silane coupling agent, titante coupling agent or complex compound class coupling agent;
Described boron nitride is purity > 99%, and particle size range is the hexagonal boron nitride of 5 ~ 15 μm;
Described high temperature resistant auxiliary agent is that alkyl monothio cupric phosphate or alkenyl succinic acid copper or thiocarbamate copper or more are several composite;
Described oxidation inhibitor be N, N'-two-to be that 8:1 ~ 2:1 is composite according to mass ratio form (3-(3,5-di-tert-butyl-hydroxy phenyl) propionyl) hexanediamine and three [2,4-di-tert-butyl-phenyl] phosphorous acid ester;
Described hydrolysis-resisting agent is that one or more in carbodiimide or poly-[nitrilo methane four nitrilo [2,4,6-tri-(1-first and second base)-1,3-phenylene]] or cyanacrylate are composite;
Described toughner is POE-g-GMA or EPDM-g-GMA or EPR-g-MAH or SWR-3C or above several composite use.
Concrete preparation method's step of the present invention is as follows:
1) preparation of Graphene.First swollen graphite and amphiphilic pyrene class grafts together can be placed in the mixed solvent with certain proportion H2O/MeOH and carry out sonic oscillation 3 ~ 5h, then centrifugal treating is carried out, centrifugal rotational speed is 1200 ~ 1500rpm, time is 15 ~ 30min, supernatant liquid is the graphene solution of dispersion, its concentration reaches 1.5 ~ 2mg/ml, supernatant liquor is placed dry 15 ~ 20h in 70 ~ 100 DEG C of baking ovens and obtains dry powdery Graphene.
2) by above-mentioned steps 1) in obtained graphene powder mix with nylon particle, in three-roll grinder, grinding 10 ~ 15min, for subsequent use.
3) by above-mentioned steps 2) in the particle that mixes of gained nylon/Graphene and boron nitride, oxidation inhibitor, hydrolysis-resisting agent, high temperature resistant dose, toughner by formula rate at high-speed mixer and mixing 10 ~ 25min, add after mixing in the hopper of twin screw extruder, high orientation silicon nitride fiber and carbon fiber add from adding fine mouth of screw rod by a certain percentage, temperature is 230 ~ 260 DEG C, main frame frequency is 15 ~ 25Hz, extrude through melt blending, extruded material dries up pelletizing after cold going, obtained high heat conduction nylon/graphene composite material.
The advantage that the present invention is compared with prior art possessed is:
1) adopt and swollen graphite and amphiphilic pyrene class grafts can prepare high concentration graphene by the ultrasonic stripping method of liquid phase.First pyrene well can be combined with the Aromatic-ring stacking interaction of the Graphene of two-dirnentional structure by π-pi-conjugated double bond, secondly on pyrene, the amphiphilic group of grafting is dispersed in matrix resin with can either making graphene uniform, can make again the interface cohesive force grow between Graphene and nylon, consistency improves;
2) three roller polishings can make Graphene be coated on the surface of nylon particle well, are easy to be formed good " passage of heat ";
3) filler and the height-oriented silicon nitride fiber of the different grain size size adopted are filled in matrix resin, can form maximum degree of piling up and form excellent heat conduction network chain with fiber interaction between filler.
Embodiment
Below the preferred embodiments of the present invention are described in detail, are easy to make content characteristic of the present invention be understood by the researchist in this area, thus more full and accurate defining is made to protection scope of the present invention.
embodiment 1:
High thermal conductivity graphene/nylon composite material of the present invention, its component presses mass fraction, choose nylon 40 parts, can 4 parts, swollen graphite, amphiphilic pyrene class grafts 0.8 part, high orientation silicon nitride fiber 10 parts, 10 parts, carbon fiber, boron nitride 7 parts, high temperature resistant dose 0.1 part, 0.3 part, oxidation inhibitor, hydrolysis-resisting agent 1 part, toughner 4 parts, first swollen graphite and amphiphilic pyrene class grafts together can be placed in the mixed solvent with certain proportion H2O/MeOH=6/4 and carry out sonic oscillation 3h, then centrifugal treating is carried out, centrifugal rotational speed is 1200rpm, time is 16min, supernatant liquid is the graphene solution of dispersion, supernatant liquor is placed dry 15h in 70 DEG C of baking ovens and obtain dry powdery Graphene.Then obtained graphene powder is mixed with nylon particle, in three-roll grinder, grind 10min, for subsequent use.The particle finally nylon/Graphene mixed and boron nitride, oxidation inhibitor, hydrolysis-resisting agent, high temperature resistant dose, toughner by formula rate at high-speed mixer and mixing 12min, add after mixing in the hopper of twin screw extruder, high orientation silicon nitride fiber and carbon fiber add from adding fine mouth of screw rod by a certain percentage, temperature is 230 ~ 260 DEG C, main frame frequency is 15 ~ 25Hz, extrude through melt blending, extruded material dries up pelletizing after cold going, obtained high heat conduction nylon/graphene composite material.
embodiment 2:
High thermal conductivity graphene/nylon composite material of the present invention, its component presses mass fraction, choose nylon 40 parts, can 5 parts, swollen graphite, amphiphilic pyrene class grafts 1 part, high orientation silicon nitride fiber 15 parts, 5 parts, carbon fiber, boron nitride 5 parts, high temperature resistant dose 0.3 part, 0.2 part, oxidation inhibitor, hydrolysis-resisting agent 1 part, toughner 6 parts, first swollen graphite and amphiphilic pyrene class grafts together can be placed in the mixed solvent with certain proportion H2O/MeOH=7/3 and carry out sonic oscillation 3h, then centrifugal treating is carried out, centrifugal rotational speed is 1300rpm, time is 20min, supernatant liquid is the graphene solution of dispersion, supernatant liquor is placed dry 18h in 90 DEG C of baking ovens and obtain dry powdery Graphene.Then obtained graphene powder is mixed with nylon particle, in three-roll grinder, grind 12min, for subsequent use.The particle finally nylon/Graphene mixed and boron nitride, oxidation inhibitor, hydrolysis-resisting agent, high temperature resistant dose, toughner by formula rate at high-speed mixer and mixing 15min, add after mixing in the hopper of twin screw extruder, high orientation silicon nitride fiber and carbon fiber add from adding fine mouth of screw rod by a certain percentage, temperature is 230 ~ 260 DEG C, main frame frequency is 15 ~ 25Hz, extrude through melt blending, extruded material dries up pelletizing after cold going, obtained high heat conduction nylon/graphene composite material.
embodiment 3:
High thermal conductivity graphene/nylon composite material of the present invention, its component presses mass fraction, choose nylon 50 parts, can 5 parts, swollen graphite, amphiphilic pyrene class grafts 1.2 parts, high orientation silicon nitride fiber 12 parts, 8 parts, carbon fiber, boron nitride 8 parts, high temperature resistant dose 0.5 part, 0.4 part, oxidation inhibitor, hydrolysis-resisting agent 1.2 parts, toughner 8 parts, first swollen graphite and amphiphilic pyrene class grafts together can be placed in the mixed solvent with certain proportion H2O/MeOH=7/5 and carry out sonic oscillation 3h, then centrifugal treating is carried out, centrifugal rotational speed is 1400rpm, time is 20min, supernatant liquid is the graphene solution of dispersion, supernatant liquor is placed dry 18h in 100 DEG C of baking ovens and obtain dry powdery Graphene.Then obtained graphene powder is mixed with nylon particle, in three-roll grinder, grind 16min, for subsequent use.The particle finally nylon/Graphene mixed and boron nitride, oxidation inhibitor, hydrolysis-resisting agent, high temperature resistant dose, toughner by formula rate at high-speed mixer and mixing 10min, add after mixing in the hopper of twin screw extruder, high orientation silicon nitride fiber and carbon fiber add from adding fine mouth of screw rod by a certain percentage, temperature is 230 ~ 260 DEG C, main frame frequency is 15 ~ 25Hz, extrude through melt blending, extruded material dries up pelletizing after cold going, obtained high heat conduction nylon/graphene composite material.
embodiment 4:
High thermal conductivity graphene/nylon composite material of the present invention, its component presses mass fraction, choose nylon 60 parts, can 6 parts, swollen graphite, amphiphilic pyrene class grafts 1.4 parts, high orientation silicon nitride fiber 16 parts, 4 parts, carbon fiber, boron nitride 10 parts, high temperature resistant dose 1 part, 0.8 part, oxidation inhibitor, hydrolysis-resisting agent 3 parts, toughner 6 parts, first swollen graphite and amphiphilic pyrene class grafts together can be placed in the mixed solvent with certain proportion H2O/MeOH=5/4 and carry out sonic oscillation 3h, then centrifugal treating is carried out, centrifugal rotational speed is 1500rpm, time is 30min, supernatant liquid is the graphene solution of dispersion, supernatant liquor is placed dry 17h in 85 DEG C of baking ovens and obtain dry powdery Graphene.Then obtained graphene powder is mixed with nylon particle, in three-roll grinder, grind 12min, for subsequent use.The particle finally nylon/Graphene mixed and boron nitride, oxidation inhibitor, hydrolysis-resisting agent, high temperature resistant dose, toughner by formula rate at high-speed mixer and mixing 17min, add after mixing in the hopper of twin screw extruder, high orientation silicon nitride fiber and carbon fiber add from adding fine mouth of screw rod by a certain percentage, temperature is 230 ~ 260 DEG C, main frame frequency is 15 ~ 25Hz, extrude through melt blending, extruded material dries up pelletizing after cold going, obtained high heat conduction nylon/graphene composite material.
According to national standard, properties test is carried out to above-mentioned high thermal conductivity graphene/nylon composite material:
The results are shown in following table:
Note: strength retention refers to that obtained matrix material soaks the velocity of variation of 24 drying treatment back draft intensity relative to untreated matrix material in 80 DEG C of waters bath with thermostatic control.

Claims (8)

1. a high thermal conductivity graphene/nylon composite material, is characterized in that: be made up of the following raw material with parts by weight proportioning: nylon 30 ~ 80 parts, can 4 ~ 8 parts, swollen graphite, amphiphilic pyrene class grafts 0.5 ~ 1.5 part, high orientation silicon nitride fiber 1 ~ 20 part, 1 ~ 15 part, carbon fiber, boron nitride 5 ~ 10 parts, high temperature resistant auxiliary agent 0.02 ~ 4 part, 0.02 ~ 0.8 part, oxidation inhibitor, hydrolysis-resisting agent 1 ~ 3 part, toughner 2 ~ 6 parts; Described can swollen graphite to be granularity be 60 orders can swollen graphite or 70 orders can swollen graphite or 80 orders can one or several mixture in swollen graphite three kinds of materials.
2. a kind of high thermal conductivity graphene/nylon composite material as claimed in claim 1, is characterized in that: described nylon is one or several the mixture in the nylon 6 of limiting viscosity between 1.6 ~ 3.8dL/g or nylon 12 or nylon66 fiber three kinds of materials.
3. a kind of high thermal conductivity graphene/nylon composite material as claimed in claim 1, is characterized in that: described amphiphilic pyrene class grafts is one or several materials formed by electrophilic substitution reaction in pyrene and dendroid polyacrylic ester-poly glycol monomethyl ether segmented copolymer or dendroid polyacrylic ester-polyoxyethylene glycol ether segmented copolymer or dendroid polyoxyethylene glycol epoxy glycerite ester block copolymer three.
4. a kind of high thermal conductivity graphene/nylon composite material as claimed in claim 1, is characterized in that: described high orientation silicon nitride fiber is the high orientation silicon nitride fiber after coupling agent treatment; Coupling agent used is silane coupling agent, titante coupling agent or complex compound class coupling agent; Described carbon fiber is the high oriented carbon fiber after coupling agent treatment; Coupling agent used is silane coupling agent, titante coupling agent or complex compound class coupling agent.
5. a kind of high thermal conductivity graphene/nylon composite material as claimed in claim 1, it is characterized in that: described boron nitride is purity > 99%, particle size range is the hexagonal boron nitride of 5 ~ 15 μm.
6. a kind of high thermal conductivity graphene/nylon composite material as claimed in claim 1, is characterized in that: described high temperature resistant auxiliary agent is that alkyl monothio cupric phosphate or alkenyl succinic acid copper or thiocarbamate copper or more are several composite.
7. a kind of high thermal conductivity graphene/nylon composite material as claimed in claim 1, it is characterized in that: described oxidation inhibitor is N, N'-pair-(3-(3,5-di-tert-butyl-hydroxy phenyl) propionyl) to be that 8:1 ~ 2:1 is composite according to mass ratio form hexanediamine and three [2,4-di-tert-butyl-phenyl] phosphorous acid ester; Described hydrolysis-resisting agent is that one or more in carbodiimide or poly-[nitrilo methane four nitrilo [2,4,6-tri-(1-first and second base)-1,3-phenylene]] or cyanacrylate are composite; Described toughner is POE-g-GMA or EPDM-g-GMA or EPR-g-MAH or SWR-3C or above several composite use.
8. a preparation method for high thermal conductivity graphene/nylon composite material as claimed in claim 1, is characterized in that: concrete preparation method's step is as follows:
1) preparation of Graphene
First swollen graphite and amphiphilic pyrene class grafts together can be placed in the mixed solvent with certain proportion H2O/MeOH and carry out sonic oscillation 3 ~ 5h, then centrifugal treating is carried out, centrifugal rotational speed is 1200 ~ 1500rpm, time is 15 ~ 30min, supernatant liquid is the graphene solution of dispersion, its concentration reaches 1.5 ~ 2mg/ml, supernatant liquor is placed dry 15 ~ 20h in 70 ~ 100 DEG C of baking ovens and obtains dry powdery Graphene;
2) graphene powder obtained in step 1) is mixed with nylon particle, in three-roll grinder, grind 10 ~ 15min, for subsequent use;
3) by step 2) in the particle that mixes of gained nylon/Graphene and boron nitride, oxidation inhibitor, hydrolysis-resisting agent, high temperature resistant dose, toughner by formula rate at high-speed mixer and mixing 10 ~ 25min, add after mixing in the hopper of twin screw extruder, high orientation silicon nitride fiber and carbon fiber add from adding fine mouth of screw rod by a certain percentage, temperature is 230 ~ 260 DEG C, main frame frequency is 15 ~ 25Hz, extrude through melt blending, extruded material dries up pelletizing after cold going, obtained high heat conduction nylon/graphene composite material.
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