CN103739059B - A kind of carrier attached type Cyclic culture device of heterotrophic nitrification-aerobic denitrification microbial inoculum - Google Patents
A kind of carrier attached type Cyclic culture device of heterotrophic nitrification-aerobic denitrification microbial inoculum Download PDFInfo
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- 238000007605 air drying Methods 0.000 description 3
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Abstract
本发明公开了一种异养硝化-好氧反硝化菌剂的载体附着式循环培养装置,包括主反应器和预反应器;每个反应器的顶部设置有补料口和培养基注入口,下部设置有曝气装置、沉淀区和排料阀门,通过排料阀门与两固液分离器相连接;主反应器通过补料口与预反应器的固液分离器相连通。预反应器利用主反应器培养后的残液进行再培养,未饱和载体再转移到主反应器进一步培养,本发明既充分利用了培养基液,又为载体提供了预附着的过程,提高了培养基的利用率和载体的附着效率,避免了菌剂过多流失,提高了菌剂的稳定性和耐受能力,实现了两反应器的自控连续运行。
The invention discloses a carrier-attached circulation culture device for heterotrophic nitrification-aerobic denitrification bacteria agent, which comprises a main reactor and a pre-reactor; the top of each reactor is provided with a feeding port and a medium injection port, The lower part is provided with an aeration device, a settling area and a discharge valve, which are connected to two solid-liquid separators through the discharge valve; the main reactor is connected to the solid-liquid separator of the pre-reactor through a feeding port. The pre-reactor uses the residual liquid after the main reactor for re-cultivation, and the unsaturated carrier is transferred to the main reactor for further cultivation. The present invention not only makes full use of the culture medium, but also provides a pre-attachment process for the carrier, improving the The utilization rate of the medium and the attachment efficiency of the carrier avoid excessive loss of the bacterial agent, improve the stability and tolerance of the bacterial agent, and realize the self-controlled continuous operation of the two reactors.
Description
技术领域technical field
本发明属于环境工程水处理微生物菌剂培养的,尤其涉及一种异养硝化-好氧反硝化菌剂的载体附着式循环培养装置。The invention belongs to environmental engineering water treatment microbial bacterial agent cultivation, in particular to a carrier-attached circulation culture device for heterotrophic nitrification-aerobic denitrification bacterial agent.
背景技术Background technique
循环培养是通过某种方式将细胞保留在培养罐中加以循环利用的培养方式,一般通过沉降、离心和膜过滤等方式进行。这些方式都各有一些优缺点,沉降法设备简单,能耗低,但由于培养基较稠密,尤其是培养后期,生物体和培养基混合在一起呈果冻状,难以沉降,培养废液难以分离;离心法适用于含多种粒子的工业培养基,对于大型系统比较合适,但工艺比较复杂,能耗较高;膜过滤法去除废液较彻底,但膜容易被堵塞,且需要添加泵等设备,能耗较高。这几种循环培养方式不但在培养阶段存在一些缺陷,在菌剂保存阶段也会有一些问题,由于菌剂含水率很高,且不易使用风干等方法除去水分,菌剂的干燥保存比较困难。Circulation culture is a culture method in which cells are retained in a culture tank in some way for recycling, usually by sedimentation, centrifugation and membrane filtration. Each of these methods has some advantages and disadvantages. The sedimentation method has simple equipment and low energy consumption. However, due to the dense medium, especially in the later stage of cultivation, the organism and the medium are mixed together in a jelly-like shape, which is difficult to settle and the culture waste is difficult to separate. ;The centrifugation method is suitable for industrial culture media containing various particles, and is more suitable for large-scale systems, but the process is more complicated and the energy consumption is higher; the membrane filtration method is more thorough in removing waste liquid, but the membrane is easily blocked, and pumps need to be added. equipment, high energy consumption. These cyclic culture methods not only have some defects in the cultivation stage, but also have some problems in the preservation stage of the bacterial agent. Because the moisture content of the bacterial agent is high, and it is not easy to use methods such as air drying to remove water, the dry storage of the bacterial agent is more difficult.
载体附着法是高密度培养方式的一种,在培养基中加入载体后,大部分生物体会附着在载体内外表面生长,可以解决传统的菌剂培养方法中,生物体分散生长、固体含水率高而导致固液分离困难的问题,采用合适的方法就能高效地分离废液,从而可以改善沉降、离心和膜过滤等方式在分离废液中存在的缺点。菌剂保存方面,载体附着式循环培养也可以克服传统循环培养的缺陷,由于菌剂附着在载体上,生物体有了支撑,并且载体孔隙率很高,使得风干保存方便且迅速。The carrier attachment method is a high-density culture method. After adding the carrier to the medium, most organisms will attach to the inner and outer surfaces of the carrier and grow, which can solve the problem of dispersed growth of organisms and high solid moisture content in the traditional microbial culture method. As for the problem of difficult solid-liquid separation, the waste liquid can be separated efficiently by adopting a suitable method, which can improve the shortcomings of sedimentation, centrifugation and membrane filtration in the separation of waste liquid. In terms of bacterial agent preservation, carrier-attached cyclic culture can also overcome the defects of traditional cyclic culture. Because the bacterial agent is attached to the carrier, the organism is supported, and the carrier has a high porosity, making air-dried storage convenient and fast.
发明内容Contents of the invention
本发明的目的,是针对传统菌剂循环培养方式,如沉降、离心和膜过滤等在废液分离和干燥保存中的不足,将载体附着与循环培养相结合,提供一种实现菌剂高效培养的新的培养装置。The purpose of the present invention is to address the shortcomings of traditional bacterial agent circulation culture methods, such as sedimentation, centrifugation and membrane filtration, etc. in waste liquid separation and dry storage, and to combine carrier attachment with cycle culture to provide a method to achieve efficient culture of bacterial agents new culture device.
本发明通过如下技术方案予以实现。The present invention is realized through the following technical solutions.
一种异养硝化-好氧反硝化菌剂的载体附着式循环培养装置,包括反应器、储液池、离心泵和循环管路,其特征在于,所述的反应器为主反应器1和预反应器16;A carrier-attached circulation culture device for heterotrophic nitrification-aerobic denitrification bacteria agent, comprising a reactor, a liquid storage tank, a centrifugal pump and a circulation pipeline, characterized in that the reactor is the main reactor 1 and pre-reactor 16;
主反应器1的内部设置有外筒A2和内筒A3,其顶部设置有补料口A11和培养基注入口A12,其下部设置有曝气装置A5,并设置有沉淀区A6,在沉淀区A6的底部设置有排料阀门A7;主反应器通过排料阀门A7与固液分离器A8相连接;固液分离器A8的下部一侧The inside of the main reactor 1 is provided with an outer cylinder A2 and an inner cylinder A3, the top of which is provided with a feeding port A11 and a medium injection port A12, and the lower part is provided with an aeration device A5 and a sedimentation area A6. The bottom of A6 is provided with a discharge valve A7; the main reactor is connected to the solid-liquid separator A8 through the discharge valve A7; the lower side of the solid-liquid separator A8
设置有格栅A29和残液排放口A30,固液分离器A8的底部设置有固液分离器阀门A9,固液分离器阀门A9的下面呈锥型漏斗状,在锥型漏斗的末端设置有饱和载体排放口A10;主反应器1外表面的中间部位还设置有液位计A4;A grille A29 and a residual liquid discharge port A30 are provided. A solid-liquid separator valve A9 is provided at the bottom of the solid-liquid separator A8. The bottom of the solid-liquid separator valve A9 is in the shape of a conical funnel. Saturated carrier discharge port A10; the middle part of the outer surface of the main reactor 1 is also provided with a liquid level gauge A4;
预反应器16的内部设置有外筒B17和内筒B18,其顶部设置有补料口B25和培养基注入口B26,其下部设置有曝气装置B20,并设置有沉淀区B21,在沉淀区B21的底部设置有排料阀门B22;预反应器通过排料阀门B22与固液分离器B23相连接;固液分离器B23的下部一侧设置有格栅B27和废液排放口B28,固液分离器B23的底部设置有固液分离器阀门B24,固液分离器阀门B24的下面呈锥型漏斗状,锥型漏斗的末端与主反应器1顶部的补料口A11相连接;预反应器16外表面的中间部位还设置有液位计B19;The inside of the prereactor 16 is provided with an outer cylinder B17 and an inner cylinder B18, its top is provided with a feed port B25 and a medium injection port B26, its lower part is provided with an aeration device B20, and a settling area B21 is provided. In the settling area The bottom of B21 is provided with a discharge valve B22; the pre-reactor is connected with the solid-liquid separator B23 through the discharge valve B22; the lower side of the solid-liquid separator B23 is provided with a grid B27 and a waste liquid discharge port B28, solid-liquid The bottom of the separator B23 is provided with a solid-liquid separator valve B24, the bottom of the solid-liquid separator valve B24 is in the shape of a conical funnel, and the end of the conical funnel is connected to the feeding port A11 at the top of the main reactor 1; the pre-reactor 16 The middle part of the outer surface is also provided with a liquid level gauge B19;
主反应器1固液分离器A8下部的残液排放口A30连接储液池15,储液池15中的培养基液通过离心泵14和培养基循环管13与预反应器16的顶部相连通,使两个反应器中的培养基液通过离心泵14的作用实现内部的循环。The raffinate discharge port A30 at the bottom of the solid-liquid separator A8 of the main reactor 1 is connected to the liquid storage tank 15, and the culture medium in the liquid storage tank 15 communicates with the top of the pre-reactor 16 through the centrifugal pump 14 and the culture medium circulation pipe 13 , so that the culture medium in the two reactors can realize internal circulation through the action of the centrifugal pump 14 .
所述主反应器1和预反应器16皆为气升式反应器。Both the main reactor 1 and the prereactor 16 are airlift reactors.
所述主反应器1和预反应器16的有效容积分别为0.8m3。The effective volumes of the main reactor 1 and the pre-reactor 16 are respectively 0.8 m 3 .
所述主反应器1和预反应器16的内筒A3、内筒B18的直径均为0.5m,The diameters of the inner cylinder A3 and the inner cylinder B18 of the main reactor 1 and the prereactor 16 are 0.5m,
外筒A2、外筒B17的直径均为1m,两反应器的高度均为2m。The diameters of the outer cylinder A2 and the outer cylinder B17 are both 1 m, and the heights of the two reactors are both 2 m.
所述格栅A29、格栅B27的栅条间距为2cm。The grid spacing of the grid A29 and the grid B27 is 2 cm.
本发明与传统的沉降、离心和膜过滤循环培养装置相比较,大部分菌剂附着在载体上,可利用格栅轻易将废液分离掉,避免了菌剂过多流失,风干保存更为方便快捷,还能够保护微生物细胞不受水流剪切力的影,获得了较高的细胞浓度,提高了菌剂的稳定性和耐受能力。另外,本发明将主反应器的培养基废液在预反应器中继续利用,既充分利用了培养基,又为载体提供了预附着的过程,提高了载体附着的效率,两个反应器构成了载体和培养基的循环,实现了自动控制和连续运行。Compared with the traditional sedimentation, centrifugation and membrane filtration circulation culture device, the present invention has most of the bacterial agents attached to the carrier, and the waste liquid can be easily separated by the grid, avoiding excessive loss of the bacterial agents, and air-dried storage is more convenient It is fast, and can also protect microbial cells from the influence of water shear force, obtain a higher cell concentration, and improve the stability and tolerance of the bacterial agent. In addition, the present invention continues to utilize the culture medium waste liquid of the main reactor in the pre-reactor, which not only makes full use of the culture medium, but also provides a pre-attachment process for the carrier, which improves the efficiency of the carrier attachment. Two reactors constitute The circulation of carrier and culture medium is realized, and automatic control and continuous operation are realized.
附图说明Description of drawings
图1是本发明载体附着式循环培养装置的结构示意图。Fig. 1 is a schematic structural view of a carrier-attached circulation culture device of the present invention.
图1中的附图标记如下:The reference signs in Fig. 1 are as follows:
1———主反应器 2———外筒A1——Main Reactor 2——Outer Cylinder A
3———内筒A 4———液位计A3——Inner cylinder A 4——Level gauge A
5———曝气装置A 6———沉淀区A5——Aeration device A 6——Sedimentation area A
7———排料阀门A 8———固液分离器A7——discharging valve A 8——solid-liquid separator A
9———固液分离器阀门A 10———饱和载体排放口A9——solid-liquid separator valve A 10——saturated carrier discharge port A
11———补料口A 12———培养基注入口A11——feeding port A 12——medium injection port A
13———培养基循环管 14———离心泵13——Medium circulation pipe 14——Centrifugal pump
15———储液池 16———预反应器15——reservoir 16——prereactor
17———外筒B 18———内筒B17——Outer cylinder B 18——Inner cylinder B
19———液位计B 20———曝气装置B19——Level gauge B 20——Aeration device B
21———沉淀区B 22———排料阀门B21——Sedimentation area B 22——Discharge valve B
23———固液分离器B 24———固液分离器阀门B23——solid-liquid separator B 24——solid-liquid separator valve B
25———补料口B 26———培养基注入口B25——feeding port B 26——medium injection port B
27———格栅B 28———废液排放口B27——Grille B 28——Waste liquid discharge port B
29———格栅A 30———残液排放口A29——Grille A 30——Residual liquid discharge port A
具体实施方式Detailed ways
本发明的一种异养硝化-好氧反硝化菌剂的载体附着式循环培养装置,主反应器与预反应器选用不锈钢、有机玻璃等材料,采用常规的生产工艺进行制备。两个反应器皆为气升式反应器,两反应器的有效容积分别为0.8m3,主反应器1和预反应器16的内筒A3、内筒B18的直径均为0.5m,外筒A2、外筒B17的直径均为1m,两反应器的高度皆为2m。实际生产中也可根据实际需要确定具体尺寸。A carrier-attached circulation culture device for heterotrophic nitrification-aerobic denitrification bacterial agent of the present invention, the main reactor and the pre-reactor are made of materials such as stainless steel and plexiglass, and are prepared by a conventional production process. The two reactors are both airlift reactors, and the effective volumes of the two reactors are 0.8m 3 respectively. The diameters of the inner cylinder A3 and the inner cylinder B18 of the main reactor 1 and the prereactor 16 are both 0.5m, and the outer cylinder The diameters of A2 and outer cylinder B17 are both 1 m, and the heights of the two reactors are both 2 m. In actual production, the specific size can also be determined according to actual needs.
主反应器1的内部设置有外筒A2和内筒A3,其顶部设置有补料口A11和培养基注入口A12,其下部设置有曝气装置A5,并设置有沉淀区A6,在沉淀区A6的底部设置有排料阀门A7;主反应器通过排料阀门A7与固液分离器A8相连接;固液分离器A8的下部一侧设置有格栅A29和残液排放口A30,固液分离器A8的底部设置有固液分离器阀门A9,固液分离器阀门A9的下面呈锥型漏斗状,在锥型漏斗的末端设置有饱和载体排放口A10;主反应器1外表面的中间部位还设置有液位计A4;The inside of the main reactor 1 is provided with an outer cylinder A2 and an inner cylinder A3, the top of which is provided with a feeding port A11 and a medium injection port A12, and the lower part is provided with an aeration device A5 and a sedimentation area A6. The bottom of A6 is provided with a discharge valve A7; the main reactor is connected with the solid-liquid separator A8 through the discharge valve A7; the lower side of the solid-liquid separator A8 is provided with a grid A29 and a raffinate discharge port A30, solid-liquid The bottom of the separator A8 is provided with a solid-liquid separator valve A9, and the bottom of the solid-liquid separator valve A9 is in the shape of a conical funnel, and the end of the conical funnel is provided with a saturated carrier discharge port A10; the middle of the outer surface of the main reactor 1 The part is also equipped with a liquid level gauge A4;
预反应器16的内部设置有外筒B17和内筒B18,其顶部设置有补料口B25和培养基注入口B26,其下部设置有曝气装置B20,并设置有沉淀区B21,在沉淀区B21的底部设置有排料阀门B22;预反应器通过排料阀门B22与固液分离器B23相连接;固液分离器B23的下部一侧设置有格栅B27和废液排放口B28,固液分离器B23的底部设置有固液分离器阀门B24,固液分离器阀门B24的下面呈锥型漏斗状,锥型漏斗的末端与主反应器1顶部的补料口A11相连接;预反应器16外表面的中间部位还设置有液位计B19;The inside of the prereactor 16 is provided with an outer cylinder B17 and an inner cylinder B18, its top is provided with a feed port B25 and a medium injection port B26, its lower part is provided with an aeration device B20, and a settling area B21 is provided. In the settling area The bottom of B21 is provided with a discharge valve B22; the pre-reactor is connected with the solid-liquid separator B23 through the discharge valve B22; the lower side of the solid-liquid separator B23 is provided with a grid B27 and a waste liquid discharge port B28, solid-liquid The bottom of the separator B23 is provided with a solid-liquid separator valve B24, the bottom of the solid-liquid separator valve B24 is in the shape of a conical funnel, and the end of the conical funnel is connected to the feeding port A11 on the top of the main reactor 1; the pre-reactor 16 The middle part of the outer surface is also provided with a liquid level gauge B19;
上述主反应器1和预反应器16的内筒A3、内筒B18的直径均为0.5m,外筒A2、外筒B17的直径均为1m,两反应器的高度均为2m。所述格栅A29、格栅B27其间的格栅间距为2cm。The diameters of the inner cylinder A3 and the inner cylinder B18 of the main reactor 1 and the prereactor 16 are 0.5m, the diameters of the outer cylinder A2 and the outer cylinder B17 are 1m, and the heights of the two reactors are 2m. The grid spacing between the grid A29 and the grid B27 is 2 cm.
主反应器1固液分离器A8下部的残液排放口A30连接储液池15,储液池15中的培养基液通过离心泵14和培养基循环管13与预反应器16的顶部相连通,使两个反应器中的培养基液通过离心泵14的作用实现内部的循环。The raffinate discharge port A30 at the bottom of the solid-liquid separator A8 of the main reactor 1 is connected to the liquid storage tank 15, and the culture medium in the liquid storage tank 15 communicates with the top of the pre-reactor 16 through the centrifugal pump 14 and the culture medium circulation pipe 13 , so that the culture medium in the two reactors can realize internal circulation through the action of the centrifugal pump 14 .
采用本发明的培养装置进行异养硝化-好氧反硝化菌剂的培养过程,具体步骤如下:Adopt culture device of the present invention to carry out the culture process of heterotrophic nitrification-aerobic denitrification bacterial agent, concrete steps are as follows:
(1)启动(1) start
①为了在反应器内形成载体附着的梯度,把0.4m3的填料分四次加入。分别在主反应器1和预反应器16中加入各自总填料体积1/4即0.1m3的球形塑料载体,并向两反应器中注满已接种异养硝化-好氧反硝化菌剂的培养基液,打开曝气装置A5和曝气装置B20,调节曝气量为0.3~0.6m3/h,以保证两反应器内流化效果良好,开始培养;①In order to form a gradient of carrier attachment in the reactor, add 0.4m 3 packing in four times. In the main reactor 1 and the pre-reactor 16, add respectively total filler volume 1/4 namely 0.1m The spherical plastic carrier of 0.1m 3 , and fill the two reactors with the inoculated heterotrophic nitrification-aerobic denitrification bacterial agent For culture medium, turn on the aeration device A5 and aeration device B20, adjust the aeration rate to 0.3-0.6m 3 /h to ensure good fluidization effect in the two reactors, and start culturing;
所述主反应器1和预反应器16为气升式反应器。The main reactor 1 and the prereactor 16 are airlift reactors.
所述的总填料体积为主反应器1或者预反应器16有效容积的1/2;主反应器1及预反应器16的有效容积皆为0.8m3。The total packing volume is 1/2 of the effective volume of the main reactor 1 or the pre-reactor 16; the effective volumes of the main reactor 1 and the pre-reactor 16 are both 0.8m 3 .
作为载体的球形塑料填料为直径3cm的轻质填料。The spherical plastic filler as the carrier is a lightweight filler with a diameter of 3 cm.
所述的培养基液为啤酒废水,还可以包括造纸废水、食品厂废水、皮革废水及各种工业加工业废水;The culture medium is beer wastewater, which can also include papermaking wastewater, food factory wastewater, leather wastewater and various industrial processing wastewater;
②第一个周期即0~24h,由于填料附着时间较短,填料未达到饱和,沉降下来的填料较少,所以首先进行主反应器1培养基液的循环;② The first cycle is 0-24h. Since the filler attachment time is short, the filler has not reached saturation, and the settled filler is less, so the circulation of the culture medium in the main reactor 1 is carried out first;
打开主反应器1的排料阀门A7,培养基液可能夹带少许填料,暂且忽略不计进入固液分离器A8,培养基液残液经过格栅A29、残液排放口A30流出,进入储液池15储备,当主反应器1中的液面下降到液位计A4设定的液面高度即初始液面的1/2位置时,自控装置自动关闭排料阀门A7,同时通过培养基注入口A12向主反应器1补充新鲜的培养基液到原始液位,并通过补料口A11和补料口B25向两个反应器内分别再加入各自总填料体积1/4即0.1m3新鲜的球形塑料载体;调整两个反应器的曝气量为0.3~0.6m3/h,以保证流化效果良好;Open the discharge valve A7 of the main reactor 1, the culture medium may entrain a little filler, which is neglected for now and enter the solid-liquid separator A8, and the residual liquid of the culture medium flows out through the grid A29 and the residual liquid discharge port A30, and enters the liquid storage tank 15 reserve, when the liquid level in the main reactor 1 drops to the liquid level height set by the liquid level meter A4, that is, the 1/2 position of the initial liquid level, the automatic control device automatically closes the discharge valve A7, and at the same time through the medium injection port A12 Supplement fresh culture medium to the main reactor 1 to the original liquid level, and add 1/4 of the total filler volume, that is, 0.1m 3 fresh spherical Plastic carrier; adjust the aeration rate of the two reactors to 0.3-0.6m 3 /h to ensure a good fluidization effect;
③第二个周期即24~48h,沉降下来的填料仍较少,填料仍未达到饱和,所以同时进行预反应器16和主反应器1的培养基液循环;③ In the second cycle, namely 24-48 hours, the settled filler is still less, and the filler has not yet reached saturation, so the culture medium circulation of the pre-reactor 16 and the main reactor 1 is carried out at the same time;
自控装置同时打开两个反应器的排料阀门A7和排料阀门B22,培养基液可能夹带少许填料,暂且忽略不计进入固液分离器A8和固液分离器B23;进入主反应器1固液分离器A8的培养基液残液经过格栅A29、残液排放口A30流出,进入储液池15储备;进入预反应器16固液分离器B23的培养基液废液经格栅B27、废液排放口B28流出,直接排入系统外的废液池;当两个反应器中的液面下降到液位计A4与液位计B19设定的液面高度即初始液面的1/2位置时,自控装置自动关闭排料阀门A7和排料阀门B22,同时向主反应器补充新鲜的培养基液到原始液位;自控装置启动离心泵14,将储液池A15中的培养基液的残液抽到预反应器16中,到达原始液位,并向两个反应器内再分别加入各自总填料体积1/4即0.1m3新鲜的球形塑料载体;调整两个反应器的曝气量为0.3~0.6m3/h,以保证流化效果良好;The automatic control device opens the discharge valve A7 and discharge valve B22 of the two reactors at the same time. The culture medium may contain a little filler, which is ignored for the time being. Enter the solid-liquid separator A8 and solid-liquid separator B23; enter the main reactor 1 solid-liquid The culture medium residual liquid of separator A8 flows out through grid A29 and residual liquid discharge port A30, and enters liquid storage tank 15 for storage; the culture medium waste liquid entering pre-reactor 16 solid-liquid separator B23 passes through grid B27, waste liquid The liquid discharge port B28 flows out and is directly discharged into the waste liquid pool outside the system; when the liquid level in the two reactors drops to the liquid level height set by the liquid level gauge A4 and the liquid level gauge B19, which is 1/2 of the initial liquid level position, the automatic control device automatically closes the discharge valve A7 and the discharge valve B22, and at the same time replenishes fresh culture medium to the main reactor to the original liquid level; the automatic control device starts the centrifugal pump 14, and the culture medium in the reservoir A15 The raffinate is pumped into the pre-reactor 16 to reach the original liquid level, and then respectively add 1/4 of the total filler volume respectively in the two reactors, that is, 0.1 m Fresh spherical plastic carrier; adjust the exposure of the two reactors The air volume is 0.3~0.6m 3 /h to ensure good fluidization effect;
④第三个周期即48~72h,重复步骤3操作;④The third cycle is 48~72h, repeat step 3;
⑤第四个周期即72~96h,两个反应器中首批投加的各自总填料体积1/4即0.1m3的球形塑料载体菌剂生长量达到最大,进入可沉降状态,沉积于沉淀区A6和沉淀区B21内;主反应器1内的填料由于补充新鲜培养基液培养,填料基本达到饱和;预反应器16内的填料由于利用培养基液残液循环培养,填料未达到饱和,需要进一步附着培养,所以进行填料和培养基液的循环;自控装置同时打开两个反应器的排料阀门,培养基液夹带填料进入固液分离器A8和固液分离器B23;进入主反应器1固液分离器A8的培养基液残液经过格栅A29、残液排放口A30流出,进入储液池15储备;进入预反应器16固液分离器B23的培养基液的废液经格栅B27、废液排放口B28流出,直接排入系统外的废液池,两个固液分离器中的填料被格栅A29和格栅B27截留而留在固液分离器A8和固液分离器B23中;当两个反应器中液面下降到液位计A4与液位计B19设定的液面高度即初始液面的1/2位置时,自控装置自动关闭排料阀门A7和排料阀门B22;30s后,待液体流净,自控装置打开两个反应器的固液分离器底部的固液分离器阀门A9和固液分离器阀门B24,预反应器16固液分离器B23中的载体依靠重力流入主反应器1;主反应器1固液分离器A8中的载体经饱和载体排放口A10排出系统,进入风干区,风干后的菌剂脱离载体,进行常温储存,排出系统的载体经过洗净消毒后,可重新作为预反应器16的补充载体;再向主反应器1补充新鲜的培养基液到原始液位;自控装置启动离心泵14,将储液池15中的培养基液的残液抽到预反应器16中,到达原始液位;再向预反应器中补充总填料体积1/4即0.1m3新的球形塑料载体,调整两个反应器的曝气量为0.3~0.6m3/h,以保证流化效果良好;此时启动完成;⑤ In the fourth cycle, which is 72-96 hours, the growth of the first batch of spherical plastic carrier bacterial agents of 1/4 of the total filler volume of each of the two reactors, which is 0.1m 3 , reaches the maximum, enters a settleable state, and deposits on the sedimentation In the area A6 and the precipitation area B21; the filler in the main reactor 1 is cultivated due to the supplement of fresh culture medium, and the filler is basically saturated; the filler in the pre-reactor 16 is not saturated due to the circulation of the culture medium residue. Further attachment culture is required, so the filler and the culture medium are circulated; the automatic control device opens the discharge valves of the two reactors at the same time, and the culture medium entrains the filler into the solid-liquid separator A8 and the solid-liquid separator B23; into the main reactor 1 The culture medium raffinate of the solid-liquid separator A8 flows out through the grid A29 and the raffinate discharge port A30, and enters the liquid storage tank 15 for storage; the waste liquid of the culture medium entering the pre-reactor 16 solid-liquid separator B23 passes through the grid The grid B27 and the waste liquid discharge port B28 flow out, and are directly discharged into the waste liquid pool outside the system. The fillers in the two solid-liquid separators are intercepted by the grid A29 and the grid B27 and remain in the solid-liquid separator A8 and solid-liquid separation. In the reactor B23; when the liquid level in the two reactors drops to the liquid level height set by the liquid level gauge A4 and the liquid level gauge B19, that is, the 1/2 position of the initial liquid level, the automatic control device automatically closes the discharge valve A7 and the discharge valve. Feed valve B22; after 30s, when the liquid flows out, the automatic control device opens the solid-liquid separator valve A9 and the solid-liquid separator valve B24 at the bottom of the solid-liquid separator of the two reactors, and the pre-reactor 16 solid-liquid separator B23 The carrier flows into the main reactor 1 by gravity; the carrier in the solid-liquid separator A8 of the main reactor 1 is discharged from the system through the saturated carrier discharge port A10, and enters the air-drying area. After the carrier has been cleaned and sterilized, it can be used as a supplementary carrier for the pre-reactor 16 again; then the main reactor 1 is replenished with fresh culture medium to the original level; The residual liquid of the base liquid is pumped into the pre-reactor 16 to reach the original liquid level; 1/4 of the total packing volume, that is, 0.1m3 new spherical plastic carrier is added to the pre-reactor to adjust the aeration rate of the two reactors 0.3~0.6m 3 /h to ensure a good fluidization effect; at this time, the start-up is completed;
(2)运行(2) run
每隔一个周期即24h,两个反应器中将有各自总填料体积1/4即0.1m3新的球形塑料载体由于重力大于水流上升力而沉积到沉淀区A6与沉淀区B21内,主反应器沉淀区A6的载体为已附着完成的饱和载体,预反应器沉淀区B21的载体为需进一步附着培养的未饱和载体;自控装置同时打开主反应器和预反应器的排料阀门A7和排料阀门B22,培养基液夹带填料进入固液分离器A8和固液分离器B23;进入主反应器1固液分离器A8的培养基液的残液经过格栅A29流出,进入储液池15储备;进入预反应器16固液分离器B23的培养基液废液经格栅B27流出,直接排入废液池;填料均被两格栅截留而留在两固液分离器中;当两个反应器中液面下降到两液位计设定的液面高度即初始液面的1/2位置时,自控装置自动关闭排料阀门;30s后,待液体流净,自控装置打开两个反应器固液分离器底部的排料阀门,预反应器16固液分离器B23中的载体依靠重力流入主反应器1;主反应器1固液分离器A8中的饱和载体经饱和载体排放口A10排出系统,进入风干区,风干后的菌剂脱离载体,进行常温储存;排出系统的载体经过洗净消毒后,可重新作为预反应器16的补充载体;再向主反应器1补充新鲜的培养基液到原始液位;自控装置启动离心泵14,将储液池15中的培养基液的残液抽到预反应器中,到达原始液位;再向预反应器16中补充总填料体积1/4即0.1m3新的的球形塑料载体;调整两个反应器的曝气量为0.3~0.6m3/h,以保证流化效果良好。Every other cycle, that is, 24 hours, in the two reactors, there will be 1/4 of the total filler volume, that is, 0.1m 3 new spherical plastic carriers, which will be deposited in the precipitation area A6 and the precipitation area B21 due to gravity greater than the water flow uplift force, the main reaction The carrier in the precipitation zone A6 of the prereactor is the saturated carrier that has been attached, and the carrier in the prereactor precipitation zone B21 is the unsaturated carrier that needs to be further attached and cultivated; the automatic control device simultaneously opens the discharge valve A7 and the discharge valve of the main reactor and the prereactor. Feed valve B22, culture medium entrained filler enters solid-liquid separator A8 and solid-liquid separator B23; the residual liquid of culture medium entering main reactor 1 solid-liquid separator A8 flows out through grid A29 and enters liquid storage tank 15 Reserve; the culture medium waste liquid that enters the pre-reactor 16 solid-liquid separator B23 flows out through the grid B27, and directly discharges into the waste liquid pool; the filler is all intercepted by the two grids and stays in the two solid-liquid separators; when the two When the liquid level in each reactor drops to the liquid level height set by the two level gauges, that is, the 1/2 position of the initial liquid level, the automatic control device automatically closes the discharge valve; after 30s, the automatic control device opens two The discharge valve at the bottom of the solid-liquid separator of the reactor, the carrier in the solid-liquid separator B23 of the pre-reactor 16 flows into the main reactor 1 by gravity; the saturated carrier in the solid-liquid separator A8 of the main reactor 1 passes through the saturated carrier discharge port The A10 exhaust system enters the air-drying area, and the air-dried bacterial agent is separated from the carrier and stored at room temperature; after the carrier of the exhaust system is cleaned and disinfected, it can be used as a supplementary carrier for the pre-reactor 16; The culture medium liquid reaches the original liquid level; the automatic control device starts the centrifugal pump 14, and the residual liquid of the culture medium liquid in the liquid storage tank 15 is pumped into the pre-reactor to reach the original liquid level; then the total filler is replenished in the pre-reactor 16 A new spherical plastic carrier with a volume of 1/4, namely 0.1m 3 ; adjust the aeration rate of the two reactors to 0.3-0.6m 3 /h to ensure a good fluidization effect.
所述步骤(1)、步骤(2)的曝气量,当运行稳定后,基本无需调整。The aeration rates of the steps (1) and (2) basically do not need to be adjusted after the operation is stable.
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