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CN103732488A - Anchor casting and weighing device - Google Patents

Anchor casting and weighing device Download PDF

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Publication number
CN103732488A
CN103732488A CN201280040078.5A CN201280040078A CN103732488A CN 103732488 A CN103732488 A CN 103732488A CN 201280040078 A CN201280040078 A CN 201280040078A CN 103732488 A CN103732488 A CN 103732488A
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China
Prior art keywords
anchor
speed
length
chain
command voltage
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CN201280040078.5A
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Chinese (zh)
Inventor
小竹雅行
森阳平
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Kawasaki Motors Ltd
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Kawasaki Jukogyo KK
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Publication of CN103732488A publication Critical patent/CN103732488A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B21/00Tying-up; Shifting, towing, or pushing equipment; Anchoring
    • B63B21/16Tying-up; Shifting, towing, or pushing equipment; Anchoring using winches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B21/00Tying-up; Shifting, towing, or pushing equipment; Anchoring
    • B63B21/22Handling or lashing of anchors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B21/00Tying-up; Shifting, towing, or pushing equipment; Anchoring
    • B63B2021/003Mooring or anchoring equipment, not otherwise provided for

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Braking Arrangements (AREA)
  • Regulating Braking Force (AREA)

Abstract

本发明的投扬锚装置(1)具备:卷绕有锚链(3)的锚链轮(21);制动锚链轮的旋转的制动机构(30);测定锚链轮的实际转速的转速测定单元(22);设定锚链的目标抛锚速度的设定单元(100);包含驱动制动机构的油压执行器,根据供给至油压执行器的压力油的压力调节制动机构的制动力的制动力调节机构(30);和为了控制向油压执行器供给的压力油的压力以能够使通过转速测定单元测定的锚链轮的实际转速追随通过设定单元设定的目标抛锚速度,而向制动力调节机构输出指令电压的控制单元(100)。

The anchor throwing device (1) of the present invention comprises: a chain wheel (21) wound with a chain chain (3); a brake mechanism (30) for braking the rotation of the chain wheel; measuring the actual rotational speed of the chain wheel The rotational speed measurement unit (22); the setting unit (100) for setting the target anchoring speed of the anchor chain; the hydraulic actuator that drives the brake mechanism is included, and the brake is adjusted according to the pressure of the pressure oil supplied to the hydraulic actuator The braking force regulating mechanism (30) of the braking force of the mechanism; and in order to control the pressure of the pressure oil supplied to the hydraulic actuator so that the actual rotational speed of the chain wheel measured by the rotational speed measuring unit can follow the value set by the setting unit A control unit (100) that outputs a command voltage to a braking force regulating mechanism based on a target breakdown speed.

Description

投扬锚装置Anchor throwing device

技术领域 technical field

本发明涉及船舶的投扬锚装置,尤其涉及能够在抛锚时锚链的输送长度(抛锚长度)达到目标抛锚长度为止以追随目标抛锚速度的抛锚速度进行抛锚的投扬锚装置。 The present invention relates to an anchor throwing device for a ship, and more particularly to an anchor throwing device capable of dropping anchor at an anchor speed that follows a target anchor speed until the conveyance length of a chain (anchor length) reaches a target anchor length.

背景技术 Background technique

在船舶上一般设置有进行抛锚和起锚的投扬锚装置。投扬锚装置是将在船舶停泊在远海的海域时、和船舶在栈桥和码头等的靠岸设施处靠岸时等,即使在因风浪和潮浪等产生的环境外力下也能够系泊(mooring)作为目的而使用的。投扬锚装置具备锚(anchor)、锚链(anchor chain)、锚机(windlass)、使锚链向舷外伸出的锚链孔(hawse pipe)、抑制锚链的送出的锚链掣(chain compressor)、容纳锚链的锚链舱(chain locker)、从锚机的链轮向锚链舱引导锚链的锚链管等从而构成。另外,作为锚机,以往主要进行通过手动制动器的抛锚,但是如果乘员制动器操作不熟练时,不能顺利地进行抛锚,因此要求通过投扬锚装置实现抛锚作业的自动化。 Ships are generally provided with an anchor throwing and lifting device for anchoring and anchoring. The anchor throwing device is designed to be able to moor even under external environmental forces such as wind, waves and tides when the ship is moored in the open sea or when the ship is berthed at docking facilities such as piers and wharves ( mooring) as a purpose. The anchor throwing device includes an anchor, an anchor chain, a windlass, a hawse pipe for protruding the anchor chain outboard, and a hawse stop for restraining the sending out of the anchor chain ( chain compressor), a chain locker for accommodating the anchor chain, and a chain pipe for guiding the anchor chain from the sprocket of the windlass to the chain locker, etc. In addition, as a windlass, anchoring by hand brakes has been mainly performed in the past. However, if the crew is not skilled in operating the brakes, the anchoring cannot be smoothly carried out. Therefore, it is required to automate the anchoring work by an anchor throwing device.

例如,在专利文献1中公开了在驱动卷绕有锚链的链轮(chain wheel)的油压马达上设置制动器,并且在该油压马达上设置控制阀,并且基于对链轮的转数(即,锚链的输送长度)计数的结果制动该制动器、或者对该控制阀进行自动抛锚速度控制的抛锚机。另外,作为该自动抛锚速度控制的具体内容例示了通过旋转编码器测定锚链轮的轴转速,并且进行比较运算直到该测定的转速达到规定的设定值为止。 For example, Patent Document 1 discloses that a brake is provided on a hydraulic motor that drives a chain wheel around which an anchor chain is wound, and that a control valve is provided on the hydraulic motor, and based on the number of revolutions of the chain wheel, (That is, the conveying length of the anchor chain) The result of the counting brakes the brake, or the anchoring machine that performs automatic anchoring speed control on the control valve. In addition, as the specific content of this automatic anchoring speed control, it is exemplified that the shaft rotation speed of the chain pulley is measured by a rotary encoder, and a comparative operation is performed until the measured rotation speed reaches a predetermined set value.

现有技术文献: Prior art literature:

专利文献: Patent documents:

专利文献1:日本特开平9-249391号公报。 Patent Document 1: Japanese Patent Application Laid-Open No. 9-249391.

发明内容 Contents of the invention

发明要解决的问题: Problems to be solved by the invention:

专利文献1公开的锚机基于将链轮的转数进行计数而得到的锚链的输送长度,对通过制动器实现的链轮的制动进行自动抛锚速度控制。即,专利文献1的锚机仅仅通过锚链的输送长度的参数来判别锚到达至海底的落下(抛锚)的过程,为此,例如通过锚链的输送长度达到规定的目标抛锚长度这一点来判别锚链的起锚结束的时间或抛锚结束的时间,从而只能实施为了停止油压马达的旋转而施加制动的单一的控制。 The windlass disclosed in Patent Document 1 performs automatic anchor speed control on the braking of the sprocket by the brake based on the conveyance length of the anchor chain obtained by counting the number of revolutions of the sprocket. That is, the windlass of Patent Document 1 judges the progress of the anchor dropping (anchoring) to the bottom of the sea only by the parameter of the conveying length of the anchor chain. By judging the time when the anchor chain has finished anchoring or the time when the anchoring has ended, only a single control of applying the brake to stop the rotation of the hydraulic motor can be performed.

鉴于锚机承受的机械冲击等,优选的是使锚及锚链按照规定的目标抛锚速度落下,但是在专利文献1的锚机中,存在难以像这样按照目标抛锚速度落下的问题。又,因受到制动器等的机械系统的响应性(时间延迟)的影响而在锚链的输送长度上容易产生偏差,因此,也存在通过制动器对链轮的制动容易变得不稳定的问题。 In view of the mechanical shocks received by the windlass, it is preferable to drop the anchor and the anchor chain at a predetermined target anchoring speed, but in the windlass disclosed in Patent Document 1, there is a problem that it is difficult to drop at the target anchoring speed in this way. In addition, since the conveyance length of the anchor chain tends to vary due to the influence of the responsiveness (time delay) of mechanical systems such as brakes, there is also a problem that the braking of the sprockets by the brakes tends to become unstable.

本发明是为了解决上述问题而形成的,因此其目的是提供能够以追随目标抛锚速度的抛锚速度进行抛锚直至抛锚时的锚链的输送长度(抛锚长度)达到目标抛锚长度的投扬锚装置。 The present invention was made to solve the above problems, and therefore an object of the present invention is to provide an anchor throwing device capable of performing anchoring at an anchoring speed following a target anchoring speed until the conveyance length (anchor length) of the anchor chain at the time of anchoring reaches the target anchoring length.

解决问题的手段: Means to solve the problem:

为了解决上述问题,根据本发明的一种形态的投扬锚装置具备:卷绕有所述锚链的锚链轮;使所述锚链轮的旋转制动的制动机构;测定所述锚链轮的实际转速的转速测定单元;设定所述锚链的目标抛锚速度的设定单元;包含驱动所述制动机构的油压执行器,根据供给至该油压执行器的压力油的压力调节所述制动机构的制动力的制动力调节机构;和为了控制向所述油压执行器供给的压力油的压力以能够使通过所述转速测定单元测定的所述锚链轮的实际转速追随通过所述设定单元设定的所述目标抛锚速度,而向所述制动力调节机构输出指令电压的控制单元。 In order to solve the above problems, an anchor throwing device according to an aspect of the present invention includes: a cable pulley around which the cable is wound; a brake mechanism for braking the rotation of the cable pulley; and measuring the anchor pulley. The rotational speed measurement unit of the actual rotational speed of the sprocket; the setting unit for setting the target anchoring speed of the anchor chain; including the hydraulic actuator for driving the brake mechanism, according to the pressure oil supplied to the hydraulic actuator a braking force regulating mechanism for pressure regulating the braking force of the braking mechanism; and for controlling the pressure of the pressure oil supplied to the hydraulic actuator so that the actual speed of the anchor chain wheel measured by the rotational speed measuring unit A control unit that outputs a command voltage to the braking force adjusting mechanism by following the target breakdown speed set by the setting unit in accordance with the rotational speed.

根据上述结构,基于锚链轮的转速制动锚链轮的旋转以使锚链轮的实际转速追随目标抛锚速度,而不是基于锚链轮的转数(即,锚链的输送长度),借助于此可以使锚链以希望的抛锚速度落下。 According to the above structure, the rotation of the chain wheel is braked based on the rotation speed of the chain wheel so that the actual speed of the chain wheel follows the target anchoring speed, not based on the number of revolutions of the chain wheel (ie, the conveying length of the chain), by In this way, the anchor chain can be lowered at the desired anchoring speed.

在所述投扬锚装置中,也可以是还具备为了在抛锚开始之前决定对所述制动力调节机构的所述指令电压的偏置值,而逐渐增加所述指令电压的电压值直至所述锚链的抛锚速度达到规定的初始速度,并且将在所述锚链的抛锚速度达到所述初始速度以上时的所述指令电压的电压值决定为所述指令电压的偏置值的指令电压偏置决定单元。 In the anchor throwing device, a voltage value of the command voltage that is gradually increased up to the The anchor chain's anchor speed reaches a predetermined initial speed, and the voltage value of the command voltage when the anchor chain's anchor speed exceeds the initial speed is determined as the command voltage offset value of the command voltage offset value. set the decision unit.

根据上述结构,以锚链以规定的抛锚速度开始移动的指令值作为基准决定向制动力调节机构提供的指令电压的偏置值,因此可以减少抛锚长度和制动衬片的磨损等的外部因素的影响,从而可以使通过制动力调节机构进行的制动机构的调节稳定化。 According to the above structure, the bias value of the command voltage supplied to the braking force adjustment mechanism is determined based on the command value of the anchor chain starting to move at a predetermined anchor speed, so external factors such as the anchor length and the wear of the brake lining can be reduced. The influence of the brake mechanism can be stabilized by the brake force adjustment mechanism.

在所述投扬锚装置中,也可以是所述指令电压包含PWM信号成分;所述PWM信号的振幅大于在所述制动机构的制动力和所述指令电压之间的关系中存在的滞后现象的滞后幅度;所述PWM信号的中心电压设定为所述振幅完全跨越所述滞后幅度。 In the anchor throwing device, the command voltage may include a PWM signal component; the amplitude of the PWM signal is greater than a hysteresis existing in the relationship between the braking force of the braking mechanism and the command voltage. The hysteresis amplitude of the phenomenon; the center voltage of the PWM signal is set such that the amplitude completely spans the hysteresis amplitude.

根据上述结构,向制动力调节机构输入振幅超过在所述制动机构的制动力和所述指令电压之间的关系中存在的滞后现象的滞后幅度的指令电压,因此在制动力的控制中可以消除该滞后现象。 According to the above configuration, since the command voltage whose amplitude exceeds the hysteresis width existing in the relationship between the braking force of the braking mechanism and the command voltage is input to the braking force adjusting mechanism, it is possible to control the braking force. Eliminates this hysteresis.

在所述投扬锚装置中,也可以是所述设定单元能够进一步设定目标抛锚长度;还具备:测定从开始抛锚起的经过时间的抛锚时间测定单元;基于通过所述抛锚时间测定单元测定的抛锚时间和所述目标抛锚速度算出从所述锚链轮送出的所述锚链的实际抛锚长度的抛锚长度算出单元;和基于所述目标抛锚速度和所述目标抛锚长度以及预先设定的减速度算出从所述锚链轮送出的所述锚链的减速开始抛锚长度的减速开始抛锚长度算出单元;所述控制单元在所述实际抛锚长度达到所述减速开始抛锚长度时,为了控制向所述油压执行器供给的压力油的压力以能够使所述实际转速根据所述减速度进行减速,而向所述制动力调节机构输出指令电压。 In the anchor throwing device, the setting unit may further set a target anchor length; and may further include: an anchor time measuring unit for measuring the elapsed time from the start of anchoring; an anchor length calculation unit that calculates an actual anchor length of the anchor chain sent out from the chain wheel based on the measured anchor time and the target anchor speed; and based on the target anchor speed and the target anchor length and preset the deceleration start anchoring length calculation unit of the deceleration start anchoring length of the anchor chain sent from the anchor chain wheel; the control unit is in order to control when the actual anchoring length reaches the deceleration start anchoring length The pressure of the hydraulic oil supplied to the hydraulic actuator is such that the actual rotational speed can be decelerated according to the deceleration, and a command voltage is output to the braking force adjusting mechanism.

根据上述结构,可以基于抛锚时间和目标抛锚速度在速度控制的过程中依次掌握锚链的实际抛锚长度(输送长度)。又,在锚链的实际抛锚长度达到目标抛锚长度之前(在实际抛锚长度达到减速开始抛锚长度之后),可以制动锚链轮的旋转以使锚链轮的实际转速根据减速度进行减速,借助于此,可以抑制在锚抵达底部时施加到船舶上的机械冲击。 According to the above structure, the actual anchor length (transportation length) of the anchor chain can be sequentially grasped during the speed control based on the anchor time and the target anchor speed. Also, before the actual anchoring length of the anchor chain reaches the target anchoring length (after the actual anchoring length reaches the deceleration start anchoring length), the rotation of the anchor chain wheel can be braked so that the actual rotational speed of the anchor chain wheel is decelerated according to the deceleration. Hereby, the mechanical shock applied to the ship when the anchor reaches the bottom can be suppressed.

在所述投扬锚装置中,也可以是所述设定单元能够按时间设定所述目标抛锚速度。 In the above-mentioned anchor throwing device, the setting unit may be capable of setting the target anchor-casting speed by time.

根据上述结构,可以更加细致地进行抛锚。 According to the above-mentioned structure, anchoring can be performed more finely.

发明效果: Invention effect:

根据本发明,可以提供能够以追随目标抛锚速度的抛锚速度进行抛锚直至抛锚时的锚链的输送长度(抛锚长度)达到目标抛锚长度的投扬锚装置。 According to the present invention, it is possible to provide an anchor throwing device capable of performing anchoring at an anchoring speed following a target anchoring speed until the transport length of the anchor chain (anchor length) at the time of anchoring reaches the target anchoring length.

附图说明 Description of drawings

图1是示出根据本发明的实施形态的投扬锚装置的整体结构示例的图; FIG. 1 is a diagram showing an example of the overall structure of an anchor throwing device according to an embodiment of the present invention;

图2是示出根据本发明的实施形态的带有制动器的驱动装置的制动力调节机构的一个示例的图; 2 is a diagram showing an example of a braking force adjusting mechanism of a drive device with a brake according to an embodiment of the present invention;

图3是示出根据本发明的实施形态的制动力调节机构的油压系统示例的图; 3 is a diagram showing an example of a hydraulic system of a braking force adjusting mechanism according to an embodiment of the present invention;

图4是示出根据本发明的实施形态的制动力调节机构的油压系统的变形例的图; 4 is a diagram showing a modified example of the hydraulic system of the braking force adjusting mechanism according to the embodiment of the present invention;

图5是示出根据本发明的实施形态的投扬锚装置的自动抛锚速度控制的动作示例的流程图; 5 is a flow chart showing an example of the operation of the automatic anchor-dropping speed control of the anchor throwing device according to the embodiment of the present invention;

图6是示出本发明的实施形态的在抛锚开始之前得到对制动力调节机构的指令电压的偏置值的自动点动控制的动作示例的流程图; Fig. 6 is a flow chart showing an example of an automatic jog control operation for obtaining a bias value of a command voltage of a braking force regulating mechanism before a breakdown starts according to an embodiment of the present invention;

图7a是示出在本发明的实施形态的制动机构的制动力和对制动力调节机构的指令电压之间的关系中存在的滞后现象(hysteresis)的图; Fig. 7a is a graph showing hysteresis existing in the relationship between the braking force of the braking mechanism and the command voltage to the braking force adjusting mechanism according to the embodiment of the present invention;

图7b是示出本发明的实施形态中的PWM(pulse width modulation;脉冲宽度调制)信号的图。 Fig. 7b is a diagram showing a PWM (pulse width modulation; pulse width modulation) signal in the embodiment of the present invention.

具体实施方式 Detailed ways

以下,参照附图说明本发明的优选的实施形态。另外,以下在所有附图中对于相同或相当的要素标以相同的参考符号,并且没有特别指出的情况下省略其重复的说明。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In addition, in the following, the same reference numerals are assigned to the same or corresponding elements in all the drawings, and the repeated description thereof will be omitted unless otherwise specified.

[投扬锚装置的整体结构示例] [Example of the overall structure of the anchor throwing device]

图1是示出根据本发明的实施形态的投扬锚装置的整体结构示例的图。图1所示的投扬锚装置1具备锚7、一端连接了锚7的锚链3、设置于船舶10的甲板5上的锚机2、在将锚链3抛锚时用于送出至舷外的锚链孔12、设置于锚机2和锚链孔12之间并抑制锚链3在船舶10的锚定中被送出的锚链掣14、利用甲板5下方的空间容纳锚链3的锚链舱16、和从锚机2的链轮21向锚链舱16引导锚链3的锚链管18。此外,投扬锚装置1具备驱动锚机2的链轮21并且能够调节相对于链轮21的旋转的制动力的制动力调节机构30、测定锚机2的链轮21的转速(单位时间的旋转数)的转速测定器22、和基于通过转速测定器22测定的链轮21的转速控制制动力调节机构30的控制装置100。 Fig. 1 is a diagram showing an example of the overall configuration of an anchor throwing device according to an embodiment of the present invention. The anchor throwing device 1 shown in FIG. 1 includes an anchor 7, an anchor chain 3 connected to the anchor 7 at one end, and a windlass 2 installed on the deck 5 of a ship 10, and is used to send the anchor chain 3 outboard when anchoring the anchor chain 3. The anchor chain hole 12, the anchor chain catch 14 that is arranged between the windlass 2 and the anchor chain hole 12 and prevents the anchor chain 3 from being sent out during the anchoring of the ship 10, and the anchor chain 3 that accommodates the anchor chain 3 using the space under the deck 5 The chain cabin 16 and the hawse pipe 18 for guiding the chain 3 from the sprocket 21 of the windlass 2 to the chain cabin 16 . In addition, the anchor throwing device 1 is equipped with a braking force adjusting mechanism 30 that drives the sprocket 21 of the windlass 2 and can adjust the braking force relative to the rotation of the sprocket 21, and measures the rotational speed of the sprocket 21 of the windlass 2 (per unit time). number of revolutions), and the control device 100 for controlling the braking force adjusting mechanism 30 based on the rotational speed of the sprocket 21 measured by the rotational speed detector 22 .

转速测定器22并不仅仅是像转速表那样能够直接测定转速的仪器,也可以是能够从转数传感器和转子位置传感器等得到的测定结果间接地求出转速的仪器。由转速测定器22测定到的单位例如是每分钟旋转(rpm;rotation per minute)、每秒钟旋转(rps;rotation per second)、每秒钟弧度(rad/sec;radian per second)。转速测定器22设置于链轮21的旋转轴的端部上,但是该位置并不限定,例如只要是能够测定链轮21的转速的位置(例如下述的制动鼓50的旋转轴51上)则可以是任何地方。 The rotational speed measuring device 22 is not limited to an instrument capable of directly measuring the rotational speed like a tachometer, but may be an instrument capable of obtaining the rotational speed indirectly from measurement results obtained by a rotational speed sensor, a rotor position sensor, and the like. The unit measured by the rotational speed measuring device 22 is, for example, rotation per minute (rpm; rotation per minute), rotation per second (rps; rotation per second), and radian per second (rad/sec; radian per second). The rotation speed measuring device 22 is provided on the end of the rotation shaft of the sprocket 21, but the position is not limited, for example, as long as the rotation speed of the sprocket 21 can be measured (for example, on the rotation shaft 51 of the brake drum 50 described below). ) can be anywhere.

控制装置100作为具备控制器101(CPU、DSP、微型控制器、PLC(programmable logic controller;可编程序逻辑控制器)、逻辑电路等)、存储器102(ROM、RAM等)、输入装置(键盘、鼠标、触摸屏等)103、和输出装置(显示器等)104的信息处理装置来实现。另外,控制装置100也可以通过如下方式实现,即,仅具备控制器101及存储器102,并且将控制装置100与个人计算机等的终端装置可通信地连接,从而利用该终端装置所具备的输入装置及输出装置。另外,控制装置100也可以具备相互协作并分散控制的多个控制器101而构成。 The control device 100 is equipped with a controller 101 (CPU, DSP, microcontroller, PLC (programmable logic controller; programmable logic controller), logic circuit, etc.), a memory 102 (ROM, RAM, etc.), an input device (keyboard, mouse, touch panel, etc.) 103, and an information processing device of an output device (display, etc.) 104. In addition, the control device 100 can also be realized by including only the controller 101 and the memory 102, connecting the control device 100 to a terminal device such as a personal computer in a communicable manner, and using an input device included in the terminal device. and output devices. In addition, the control device 100 may be configured by including a plurality of controllers 101 that cooperate with each other and perform distributed control.

又,控制装置100为了得到通过转速测定器22测定的锚机2的链轮21的转速,还具备信号输入接口和信号转换器等的部件。此外,控制装置100为了对包含在制动力调节机构30的油压系统中的下述的电磁泄压阀36或电磁减压阀38传递作为电气信号(例如指令电压)的其开度指令值,还具备信号转换器和信号输出接口等的部件。 In addition, the control device 100 further includes components such as a signal input interface and a signal converter in order to obtain the rotational speed of the sprocket 21 of the windlass 2 measured by the rotational speed measuring device 22 . In addition, the control device 100 transmits its opening degree command value as an electric signal (for example, a command voltage) to the electromagnetic pressure relief valve 36 or the electromagnetic pressure reducing valve 38 included in the hydraulic system of the brake force adjustment mechanism 30 . It also has components such as a signal converter and a signal output interface.

又,以测定下述的抛锚时间为目的,控制装置100即可以利用控制器101所具备的软件计时器和硬件计时器等,也可以将这些计时器与控制器101独立地设置。 In addition, the control device 100 may use software timers and hardware timers included in the controller 101 for the purpose of measuring the break down time described below, or may provide these timers independently from the controller 101 .

又,以算出下述抛锚长度为目的,控制装置100既可以利用控制器101所具备的积分器和乘法器等,也可以将这些运算器与控制器101独立地设置。 In addition, the control device 100 may use an integrator, a multiplier, etc. included in the controller 101 for the purpose of calculating the break-down length described below, or may provide these calculators independently from the controller 101 .

[制动力调节机构的结构示例] [Structure Example of Braking Force Adjusting Mechanism]

图2是示出本发明的实施形态中的制动力调节机构的一个示例的图。另外,在图2的说明中使用的方向的概念是,将船长度方向作为前后方向,将船舶10的宽度方向作为左右方向,将船舶10的高度方向作为上下方向。因此,图2示出制动力调节机构30的左视图。 Fig. 2 is a diagram showing an example of a braking force adjusting mechanism in an embodiment of the present invention. In addition, the concept of the direction used in the description of FIG. 2 is that the longitudinal direction of a ship is a front-back direction, the width direction of the ship 10 is a left-right direction, and the height direction of the ship 10 is an up-down direction. FIG. 2 therefore shows a left side view of the brake force adjusting mechanism 30 .

如图2所示,制动力调节机构30具备:设置在船舶10的甲板5上的基台41;从基台41在前后方向(水平方向)上以规定的间隔向上方分别延伸设置的支架41a及支架41b;通过支架41a及支架41b与前后方向(水平方向)平行地支持的执行器支持构件42;从支架41a及执行器支持构件42的结合部分(42a)向上方(垂直方向)支持的带(band)支持构件43;长度方向与上下方向平行地、使位于下方侧(油压执行器40的压力油供给侧)的缸底部40a与执行器支持构件42的中央部结合的油压执行器40;形成为与位于油压执行器40的上方向侧(活塞杆401侧)的缸盖部40b的上下方向伸缩联动并以下述的连接点45b为支点能够与下述的撑杆状构件48及下述的支架47一起转动的结构的杆构件45;其旋转轴51与链轮21的旋转轴21a连接的制动鼓50;包围制动鼓50的外周且具有露出制动鼓50的空隙部的制动器带52;设置于制动器带52的一端侧,与带支持构件43的一端结合的支架46;设置于制动器带52的另一端侧并通过前述空隙部与支架46相互对置的支架47;和其一端与杆构件45连接,设置于其另一端侧的固定部48a与支架47连接的撑杆状构件48。 As shown in FIG. 2 , the braking force adjustment mechanism 30 includes: a base 41 provided on the deck 5 of the ship 10 ; and brackets 41 a respectively extending upward from the base 41 at predetermined intervals in the front-rear direction (horizontal direction). and the bracket 41b; the actuator support member 42 supported parallel to the front-rear direction (horizontal direction) by the bracket 41a and the bracket 41b; Band (band) supporting member 43; the longitudinal direction is parallel to the vertical direction, and the cylinder bottom 40a located on the lower side (the pressure oil supply side of the hydraulic actuator 40) is combined with the central part of the actuator supporting member 42. Hydraulic actuator device 40; it is formed to cooperate with the vertical expansion and contraction of the cylinder head part 40b located on the upper side (piston rod 401 side) of the hydraulic actuator 40, and can be connected with the following strut-shaped member with the following connection point 45b as a fulcrum 48 and the following bracket 47 to rotate together; the brake drum 50 whose rotation shaft 51 is connected to the rotation shaft 21a of the sprocket 21; surrounds the outer periphery of the brake drum 50 and has a The brake band 52 in the gap; the bracket 46 provided on one end side of the brake band 52 and combined with one end of the belt support member 43; the bracket provided on the other end side of the brake band 52 and opposed to the bracket 46 through the aforementioned gap 47 ; a pole-shaped member 48 in which one end is connected to the rod member 45 , and the fixing portion 48 a provided on the other end side is connected to the bracket 47 .

油压执行器40具备在其筐体内上下方向上可滑动的活塞400及活塞杆401、和对活塞400及活塞杆401向油压执行器40的压力油供给侧施力的螺旋状的弹簧402。即,油压执行器40形成为根据来自供给至其筐体内的压力油的向上方向的压力和来自弹簧402的向下方向的施力之间的关系,使活塞400及活塞杆401在上下方向上伸缩自如的结构。另外,油压执行器40的筐体内部被区划为容纳活塞杆401的杆侧油室401a、和不容纳活塞杆401的活塞侧油室400a。 The hydraulic actuator 40 includes a piston 400 and a piston rod 401 slidable in the vertical direction inside the housing, and a helical spring 402 that biases the piston 400 and the piston rod 401 to the pressure oil supply side of the hydraulic actuator 40 . . That is, the hydraulic actuator 40 is formed to move the piston 400 and the piston rod 401 in the vertical direction based on the relationship between the pressure in the upward direction from the hydraulic oil supplied into the housing and the biasing force in the downward direction from the spring 402 . Flexible structure. In addition, the inside of the casing of the hydraulic actuator 40 is divided into a rod-side oil chamber 401 a that accommodates the piston rod 401 and a piston-side oil chamber 400 a that does not accommodate the piston rod 401 .

制动鼓50与锚机2的链轮21同轴,因此与链轮21同步地旋转。另外,作为使制动鼓50及链轮21旋转的马达可以是油压马达及电动马达(均未图示)中的任意一个。包围制动鼓50的外周的制动带52的表面贴有带状的摩擦材料以能够制动制动鼓50的旋转。另外,也可以将制动带52以包围驱动锚机2的链轮21的油压马达及电动马达的转子的外周的方式设置。 The brake drum 50 is coaxial with the sprocket 21 of the windlass 2 and thus rotates synchronously with the sprocket 21 . In addition, as the motor for rotating the brake drum 50 and the sprocket 21 , either a hydraulic motor or an electric motor (both not shown) may be used. The surface of the brake band 52 surrounding the outer periphery of the brake drum 50 is pasted with a belt-shaped friction material to brake the rotation of the brake drum 50 . In addition, the brake band 52 may be provided so as to surround the outer peripheries of the rotors of the hydraulic motor and the electric motor that drive the sprocket 21 of the windlass 2 .

根据上述结构,制动力调节机构30进行如下的动作。首先,在压力油未被供给至油压执行器40的筐体内时(通常的情况),活塞400及活塞杆401因弹簧402的弹性力而受到向油压执行器40的压力油供给侧的施力。又,制动带52处于相对于制动鼓50完全被紧固的状态,制动鼓50及链轮21停止旋转。 According to the above configuration, the braking force adjusting mechanism 30 operates as follows. First, when the pressure oil is not supplied to the casing of the hydraulic actuator 40 (normal case), the piston 400 and the piston rod 401 are subjected to pressure to the pressure oil supply side of the hydraulic actuator 40 due to the elastic force of the spring 402 . Apply force. In addition, the brake band 52 is in a state of being completely fastened to the brake drum 50 , and the rotation of the brake drum 50 and the sprocket 21 is stopped.

另一方面,在压力油被供给至油压执行器40的筐体内(活塞侧油室400a)时(加压时的情况),活塞400及活塞杆401因压力油的压力而逐渐向上方伸展,借助于此,杆构件45以带支持构件43、杆构件45及支架46的连接点45b为支点顺时针转动。伴随与此,撑杆状构件48向解除对制动鼓50的来自制动带52的紧固的方向(图2的示例中向右斜下方)工作。此时,制动鼓50及链轮21的转速开始上升。又,通过改变与活塞400及活塞杆401的伸展长度相对应的来自制动带52的紧固力,以此调节制动鼓50及链轮21的转速。 On the other hand, when pressurized oil is supplied into the housing (piston side oil chamber 400a) of the hydraulic actuator 40 (when pressurized), the piston 400 and the piston rod 401 are gradually extended upward due to the pressure of the pressurized oil. With this, the lever member 45 rotates clockwise around the connection point 45b of the belt support member 43, the lever member 45, and the bracket 46 as a fulcrum. Along with this, the strut-shaped member 48 operates in the direction of releasing the fastening of the brake drum 50 from the brake band 52 (obliquely downward to the right in the example of FIG. 2 ). At this time, the rotational speeds of the brake drum 50 and the sprocket 21 start to increase. Also, the rotation speed of the brake drum 50 and the sprocket 21 is adjusted by changing the fastening force from the brake band 52 corresponding to the extension length of the piston 400 and the piston rod 401 .

[制动力调节机构的油压系统示例] [Example of hydraulic system for brake force adjustment mechanism]

图3是示出根据本发明的实施形态的制动力调节机构的油压系统示例的图。 Fig. 3 is a diagram showing an example of a hydraulic system of a braking force adjusting mechanism according to an embodiment of the present invention.

在图3所示的油压系统中,构建了以从油压泵向油压执行器流入的压力油的流入量为溢流的状态作为前提调节剩余流量,以此间接地决定向油压执行器的压力油的流入量这样的所谓的分泄回路(bleed-off circuit)。另外,为了实现分泄回路,在向油压执行器40的压力油的供给侧设置有与表示锚机2的链轮21的转速的测定结果(转速测定器22的输出)的电气信号的水平成比例地开闭的电磁泄压阀36,根据电磁泄压阀36的开闭程度调节向油压执行器40供给的压力油的压力。另外,如上所述,油压执行器40的活塞杆401的伸缩与包围制动鼓50的外周的制动带52的紧固程度相关联,因此通过电磁泄压阀36任意调节向油压执行器40的供给的压力油的压力,以此任意调节通过制动带52产生的制动力。 In the hydraulic system shown in Figure 3, the inflow of pressure oil from the hydraulic pump to the hydraulic actuator is established as an overflow state to adjust the remaining flow rate, thereby indirectly determining the flow rate to the hydraulic actuator. The so-called bleed-off circuit (bleed-off circuit). In addition, in order to realize the release circuit, the pressure oil supply side to the hydraulic actuator 40 is provided with an electrical signal indicating the measurement result of the rotation speed of the sprocket 21 of the windlass 2 (the output of the rotation speed detector 22). The electromagnetic pressure relief valve 36 that opens and closes proportionally adjusts the pressure of the pressure oil supplied to the hydraulic actuator 40 according to the degree of opening and closing of the electromagnetic pressure relief valve 36 . In addition, as mentioned above, the expansion and contraction of the piston rod 401 of the oil pressure actuator 40 is related to the tightness of the brake band 52 surrounding the outer periphery of the brake drum 50 , so the direction to the oil pressure is arbitrarily adjusted by the electromagnetic pressure relief valve 36 . The pressure of the pressure oil supplied by the device 40 can be adjusted arbitrarily by the braking force generated by the brake band 52 .

具体说明图3所示的油压系统的结构。图3所示的油压系统具备贮藏工作油的油箱31、使与制动带52连接的活塞杆401伸缩的油压执行器40、从油箱31向油压执行器40的活塞侧油室400a的压力油供给口供给工作油的油供给管路301、和从油压执行器40的杆侧油室401a的压力油排出口向油箱31排出工作油的油排出管路302。 The configuration of the hydraulic system shown in FIG. 3 will be specifically described. The hydraulic system shown in FIG. 3 includes an oil tank 31 for storing working oil, a hydraulic actuator 40 for extending and contracting a piston rod 401 connected to a brake band 52 , and a piston-side oil chamber 400 a from the oil tank 31 to the hydraulic actuator 40 . An oil supply line 301 for supplying working oil from the pressure oil supply port of the hydraulic actuator 40 and an oil discharge line 302 for discharging the working oil from the pressure oil discharge port of the rod side oil chamber 401 a of the hydraulic actuator 40 to the oil tank 31 .

又,油供给管路301的配管系统上具备:从油箱31吸入工作油后使该工作油变成压力油并排出的油压泵32;以使从油压泵32排出的压力油的流量保持一定地进行调节的流量调节阀(34、35);设置于油压泵32和流量调节阀(34、35)之间并向一方向限制压力油的流动的单向阀(止回阀)33;在油供给管路301中从连接流量调节阀(34、35)和油压执行器40的活塞侧油室400a之间的配管分叉后到达油箱31的分泄管路303;设置于分泄管路303的配管系统上,使从流量调节阀(34、35)向油压执行器40供给的压力油的全部或一部分返回至油箱31的电磁泄压阀36;在油供给管路301中从连接油压泵32和单向阀33之间的配管分叉后到达油箱31的泄压管路304;和设置于泄压管路304的配管系统上,使从油压泵32排出的工作油的一部分返回至油箱31的泄压阀37。另外,流量调节阀(34、35)由单向阀34和可变节流阀35并列连接而构成。 In addition, the piping system of the oil supply line 301 is equipped with: a hydraulic pump 32 that converts the working oil into pressurized oil and discharges it after sucking working oil from the oil tank 31; A flow regulating valve (34, 35) for constant adjustment; a one-way valve (check valve) 33 arranged between the hydraulic pump 32 and the flow regulating valve (34, 35) and restricting the flow of pressure oil in one direction ; In the oil supply pipeline 301, the pipeline that connects the flow regulating valve (34, 35) and the piston side oil chamber 400a of the hydraulic actuator 40 is branched and then reaches the distribution pipeline 303 of the oil tank 31; On the piping system of the discharge pipeline 303, all or part of the pressure oil supplied from the flow regulating valve (34, 35) to the hydraulic actuator 40 is returned to the electromagnetic pressure relief valve 36 of the oil tank 31; The pressure relief pipeline 304 that reaches the oil tank 31 after branching from the piping connecting the hydraulic pump 32 and the check valve 33; A part of the hydraulic oil is returned to the relief valve 37 of the oil tank 31 . In addition, the flow control valves ( 34 , 35 ) are configured by connecting a check valve 34 and a variable throttle valve 35 in parallel.

另外,在上述结构中,单向阀33、流量调节阀(34、35)以及泄压阀37是为了改善油压系统的可靠性而设置的,但是根据油压系统的用途也可以不设置这些阀(33、34、35、37)中的至少任意一个。 In addition, in the above structure, the one-way valve 33, the flow regulating valve (34, 35) and the pressure relief valve 37 are provided to improve the reliability of the hydraulic system, but these may not be provided according to the application of the hydraulic system. At least any one of the valves (33, 34, 35, 37).

说明图3所示的油压系统的动作及伴随与此的抛锚的动作。首先,油压泵32停止运行,且电磁泄压阀36处于打开的状态(切断输入端口和输出端口之间的状态)。此时,向上方的压力基本上不会施加在油压执行器40的活塞400及活塞杆401上,因此维持制动带52对于制动鼓50的紧固状态,其结果是卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7处于静止的状态。 The operation of the hydraulic system shown in FIG. 3 and the operation of a breakdown associated therewith will be described. First, the hydraulic pump 32 stops running, and the electromagnetic pressure relief valve 36 is in an open state (the state between the input port and the output port is cut off). At this time, upward pressure is hardly applied to the piston 400 and the piston rod 401 of the hydraulic actuator 40, so the fastened state of the brake band 52 to the brake drum 50 is maintained, and as a result, it is wound around the anchor. The anchor chain 3 on the sprocket wheel 21 of the machine 2 and the anchor 7 combined with one end thereof are in a static state.

因开始抛锚而油压泵32开始工作时,由于被电磁泄压阀36切断了向油箱31的分泄路径,因此从油压泵32通过单向阀33及流量调节阀(34、35)向油压执行器40的活塞侧油室400a供给的压力油的全部被供给至油压执行器40的活塞侧油室400a。于是,油压执行器40的活塞侧油室400a的压力逐渐地上升,伴随与此,油压执行器40的活塞400及活塞杆401与由弹簧402产生的弹性施力反抗地向上方伸展。借助于此,制动带52对制动鼓50的紧固力衰减,并开始送出卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7。另外,在达到电磁泄压阀36的设定压力时,向油压执行器40的活塞侧油室400a供给的压力油的一部分被分泄(泄压)至油箱31。借助于此,逐渐停止活塞40及活塞杆401的向上方的伸缩,同时将油压执行器40的活塞侧油室400a的压力维持在电磁泄压阀36的设定压力以下。 When the oil pressure pump 32 starts to work due to breakdown, the discharge path to the oil tank 31 is cut off by the electromagnetic pressure relief valve 36, so the flow from the oil pressure pump 32 through the check valve 33 and the flow regulating valve (34, 35) to the All of the pressure oil supplied to the piston side oil chamber 400 a of the hydraulic actuator 40 is supplied to the piston side oil chamber 400 a of the hydraulic actuator 40 . Then, the pressure of the piston side oil chamber 400 a of the hydraulic actuator 40 gradually rises, and accordingly, the piston 400 and the piston rod 401 of the hydraulic actuator 40 expand upward against the elastic biasing force of the spring 402 . As a result, the fastening force of the brake band 52 to the brake drum 50 is attenuated, and the anchor chain 3 wound on the sprocket 21 of the windlass 2 and the anchor 7 coupled to one end thereof start to be sent out. Also, when the set pressure of the electromagnetic relief valve 36 is reached, a part of the pressure oil supplied to the piston side oil chamber 400 a of the hydraulic actuator 40 is released (pressure released) to the oil tank 31 . Thereby, upward expansion and contraction of the piston 40 and the piston rod 401 are gradually stopped, and the pressure of the piston-side oil chamber 400 a of the hydraulic actuator 40 is maintained below the set pressure of the electromagnetic relief valve 36 .

此外,在开始抛锚时,通过设置于链轮21的旋转轴上的转速测定器22测定锚机2的链轮21的转速。电磁泄压阀36的开闭程度(输入端口和输出端口之间的路径截面积)与对应于通过转速测定器22测定到的转速的电气信号的水平成比例地变化。此时,从流量调节阀(34、35)向油压执行器40的活塞侧油室400a供给的压力油的压力上升或下降,乃至油压执行器40的活塞400及活塞杆401在上下方向上伸缩。借助于此调节制动带52对制动鼓50的紧固力,其结果是执行卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7的速度控制。 In addition, when starting to drop anchor, the rotation speed of the sprocket 21 of the windlass 2 is measured by the rotation speed measuring device 22 provided on the rotation shaft of the sprocket 21 . The degree of opening and closing of the electromagnetic relief valve 36 (the cross-sectional area of the path between the input port and the output port) changes in proportion to the level of the electrical signal corresponding to the rotational speed measured by the rotational speed detector 22 . At this time, the pressure of the pressure oil supplied from the flow regulating valve (34, 35) to the piston-side oil chamber 400a of the hydraulic actuator 40 rises or falls, so that the piston 400 and the piston rod 401 of the hydraulic actuator 40 move upward and downward. Stretch up. By means of this, the fastening force of the brake band 52 to the brake drum 50 is adjusted, as a result of which speed control of the anchor chain 3 wound on the sprocket 21 of the windlass 2 and the anchor 7 coupled to one end thereof is performed.

图4是示出本发明的实施形态中的制动力调节机构的油压系统的变形例的图。具体而言,与图3所示的油压系统的结构相比,以在油供给管路301中连接流量调节阀(34、35)和油压执行器40的活塞侧油室400a之间的配管上设置电磁减压阀38来取代设置电磁泄压阀36。电磁减压阀38是根据与通过转速测定器22测定到的转速相对应的电气信号改变其开闭程度,伴随与此调节排出压力的控制阀。根据图4所示的油压系统,也可以与图3所示的油压系统相同地调节制动带52的紧固力。 Fig. 4 is a diagram showing a modified example of the hydraulic system of the braking force adjusting mechanism according to the embodiment of the present invention. Specifically, compared with the structure of the hydraulic system shown in FIG. An electromagnetic pressure reducing valve 38 is installed on the piping instead of the electromagnetic pressure relief valve 36 . The electromagnetic pressure reducing valve 38 is a control valve that changes its opening and closing degree according to an electrical signal corresponding to the rotational speed measured by the rotational speed detector 22, and adjusts the discharge pressure accordingly. Also according to the hydraulic system shown in FIG. 4 , the fastening force of the brake band 52 can be adjusted similarly to the hydraulic system shown in FIG. 3 .

[投扬锚装置的自动投扬锚速度控制例] [Example of automatic anchor throwing speed control of anchor throwing device]

图5是示出根据本发明的实施形态的投扬锚装置的自动投扬锚速度控制的动作示例的流程图。 5 is a flowchart showing an example of the operation of the automatic anchor-raising speed control of the anchor-raising device according to the embodiment of the present invention.

首先,油压泵32停止运行,并处于在油压执行器40的活塞400及活塞杆401上未施加有油压的状态。即,制动鼓50被制动带52完全紧固,卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7处于静止的状态。 First, the operation of the hydraulic pump 32 is stopped, and no hydraulic pressure is applied to the piston 400 and the piston rod 401 of the hydraulic actuator 40 . That is, the brake drum 50 is completely tightened by the brake band 52, and the anchor chain 3 wound around the sprocket 21 of the windlass 2 and the anchor 7 coupled to one end thereof are in a stationary state.

船舶10的乘员例如在船舶10停泊在远海的海域上时,和船舶在栈桥和码头等的靠岸设施靠岸时等,操作控制装置100的输入装置等,开始执行容纳于控制装置100的存储器102中的投扬锚装置1的自动投扬锚速度控制用的控制程序。于是,在控制装置100的输出装置中显示催促输入目标抛锚速度V1、目标抛锚长度L1的初始设定消息,乘员操作控制装置100的输入装置并输入目标抛锚速度V1、目标抛锚长度L1(步骤S500)。另外,使目标抛锚速度V1小于自由落体速度。借助于此,被输入的目标抛锚速度V1、目标抛锚长度L1作为控制程序的参数容纳(设定)于控制装置100的存储器102中。 For example, when the ship 10 is moored in an open sea area, or when the ship is berthed at a docking facility such as a pier or a wharf, the crew operates the input device of the control device 100, etc., and starts executing the memory stored in the control device 100. 102 is a control program for the automatic anchor throwing speed control of the anchor throwing device 1 . Then, an initial setting message urging the input of the target anchor speed V1 and the target anchor length L1 is displayed on the output device of the control device 100, and the occupant operates the input device of the control device 100 to input the target anchor speed V1 and the target anchor length L1 (step S500 ). In addition, the target anchor velocity V1 is set to be lower than the free fall velocity. With this, the input target break-down speed V1 and target break-down length L1 are stored (set) in the memory 102 of the control device 100 as parameters of the control program.

又,目标抛锚速度V1可以设定为在从抛锚开始经过规定时间之前是保持一定的加速度(例如0.1(m/s2)),此外也可以设定为在经过规定时间之后是保持一定的速度(例如2.0(m/s))。即,可以按时间设定目标抛锚速度V1。 In addition, the target breaking down speed V1 may be set to maintain a constant acceleration (for example, 0.1 (m/s 2 )) until a predetermined time elapses from the breaking down, or may be set to maintain a constant speed after a predetermined time elapses. (e.g. 2.0 (m/s)). That is, the target break down speed V1 can be set in time.

接着,执行在控制装置100的输出装置中显示的规定的启动操作,以此生成表示通过控制程序开始执行抛锚的抛锚开始标记F1,该抛锚开始标记F1作为该控制程序的参数容纳于存储器102中(步骤S501)。然后,通过安装于锚机2的链轮21的旋转轴上的转速测定器22开始测定链轮21的实际转速RV,并且控制装置100的控制器101开始从转速测定器22获取(检测)链轮21的实际转速RV的测定结果的信息(步骤S502)。此外,控制器101以生成抛锚开始标记F1为契机开始进行抛锚时间的累积运算。 Next, by executing a predetermined start operation displayed on the output device of the control device 100, a breakdown start flag F1 indicating that the execution of the breakdown is started by the control program is generated, and the breakdown start flag F1 is stored in the memory 102 as a parameter of the control program. (step S501). Then, the actual rotational speed RV of the sprocket 21 is measured by the rotational speed detector 22 mounted on the rotating shaft of the sprocket 21 of the windlass 2, and the controller 101 of the control device 100 starts to obtain (detect) the chain speed RV from the rotational speed detector 22. Information on the measurement result of the actual rotational speed RV of the wheel 21 (step S502 ). In addition, the controller 101 starts accumulation calculation of the breakdown time when the breakdown start flag F1 is generated.

接着,控制器101基于从转速测定器22取得的链轮21的实际转速RV,从抛锚开始标记F1的生成时开始算出比锚链孔12向舷外送出的锚链3的长度(以下称为实际抛锚长度RL)(步骤S503)。具体而言,控制器101如上所述将从抛锚开始的经过时间(抛锚时间)T进行累积运算,并将通过该累积运算得到的抛锚时间T和目标抛锚速度V1进行乘法运算,以此算出实际抛锚长度RL。 Next, the controller 101 calculates the length of the anchor chain 3 sent outboard from the anchor chain hole 12 from the generation of the anchor start flag F1 based on the actual rotational speed RV of the sprocket 21 acquired from the rotational speed measuring device 22 (hereinafter referred to as Actual anchor length RL) (step S503). Specifically, the controller 101 accumulates the elapsed time (breakdown time) T from the break down as described above, and multiplies the break down time T obtained by the accumulated calculation by the target break down speed V1 to calculate the actual Anchor length RL.

接着,基于通过步骤S500输入的目标抛锚速度V1及目标抛锚长度L1、和预先设定的减速度(例如0.1m/s2),算出从锚链轮21送出的锚链3的减速开始抛锚长度L2(步骤504)。具体而言,在上述减速度的情况下,考虑在抛锚停止之前的哪一时刻不得不开始减速后决定减速开始抛锚长度L2。另外,减速度为预先设定的固定值,容纳于控制器101的存储器102中。 Next, based on the target anchor speed V1 and the target anchor length L1 input in step S500, and the preset deceleration (for example, 0.1m/s 2 ), the deceleration start anchor length of the anchor chain 3 sent from the chain pulley 21 is calculated. L2 (step 504). Specifically, in the case of the above-mentioned deceleration, the deceleration start breakdown length L2 is determined after considering when the vehicle has to start deceleration before the breakdown stop. In addition, the deceleration is a preset fixed value stored in the memory 102 of the controller 101 .

接着,控制器101算出图3所示电磁泄压阀36或图4所示的电磁减压阀38的开度指令值(电气信号)以使通过转速测定器22取得的实际转速RV追随目标抛锚速度V1(步骤S505)。然后,控制器101将该算出的开度指令值向电磁泄压阀36或电磁减压阀38输出(步骤S506)。 Next, the controller 101 calculates the opening degree command value (electrical signal) of the electromagnetic pressure relief valve 36 shown in FIG. 3 or the electromagnetic pressure reducing valve 38 shown in FIG. Velocity V1 (step S505). Then, the controller 101 outputs the calculated opening degree command value to the electromagnetic relief valve 36 or the electromagnetic pressure reducing valve 38 (step S506 ).

接着,控制器101判定在步骤S503中算出的实际抛锚长度RL是否达到在步骤S504中算出的减速开始抛锚长度L2(RL≥L2)(步骤S507)。在判定为实际抛锚长度RL没有达到减速开始抛锚长度L2时(步骤S507:否),返回至步骤S502。在判定为实际抛锚长度RL达到减速开始抛锚长度L2时(步骤S507:是),控制器101接着判定实际抛锚长度RL是否达到目标抛锚长度L1(RL=L1)(步骤S508)。在判定为实际抛锚长度RL没有达到目标抛锚长度L1时(步骤S508:否),控制器101设定减速用目标抛锚速度V2以使锚链轮的实际转速RV根据预先设定的减速度进行减速(步骤S509)。像这样,在目标抛锚速度V1被切换为减速用目标抛锚速度V2后,控制器101算出图3所示的电磁泄压阀36或图4所示的电磁减压阀38的开度指令值以使从转速测定器22取得的实际转速RV追随减速用目标抛锚速度V2(步骤S505)。而且,控制器101将该算出的开度指令值向电磁泄压阀36或电磁减压阀38输出(步骤S506)。 Next, the controller 101 determines whether or not the actual anchor length RL calculated in step S503 has reached the deceleration start anchor length L2 (RL≧L2) calculated in step S504 (step S507 ). When it is determined that the actual anchor length RL has not reached the deceleration start anchor length L2 (step S507: NO), the process returns to step S502. When it is determined that the actual anchor length RL has reached the deceleration start anchor length L2 (step S507: Yes), the controller 101 then determines whether the actual anchor length RL has reached the target anchor length L1 (RL=L1) (step S508). When it is determined that the actual anchor length RL has not reached the target anchor length L1 (step S508: No), the controller 101 sets the deceleration target anchor speed V2 so that the actual rotational speed RV of the anchor sprocket is decelerated according to the preset deceleration. (step S509). In this way, after the target breakdown speed V1 is switched to the deceleration target breakdown speed V2, the controller 101 calculates the opening degree command value of the electromagnetic relief valve 36 shown in FIG. 3 or the electromagnetic pressure reducing valve 38 shown in FIG. The actual rotational speed RV acquired from the rotational speed measuring device 22 is made to follow the deceleration target breakdown speed V2 (step S505 ). Then, the controller 101 outputs the calculated opening degree command value to the electromagnetic relief valve 36 or the electromagnetic pressure reducing valve 38 (step S506 ).

然后,在被判定为实际抛锚长度RL达到目标抛锚长度L1时(步骤S508:是),控制器101生成表示通过控制程序执行的抛锚结束的抛锚结束标记F2,并且该抛锚结束标记F2作为该控制程序的参数容纳于存储器102中(步骤S510)。借助于此,重复步骤S502~步骤S509的循环控制(loop control)结束。 Then, when it is determined that the actual anchor length RL has reached the target anchor length L1 (step S508: YES), the controller 101 generates an anchor end flag F2 indicating that the anchor is completed by the control program, and this anchor end flag F2 is used as the control Parameters of the program are stored in the memory 102 (step S510). With this, the loop control (loop control) of repeating steps S502 to S509 ends.

根据上述的自动抛锚速度控制,可以基于锚链轮21的转速制动锚链轮21的旋转以使锚链轮21的实际转速RV追随目标抛锚速度V1,而不是基于锚链轮21的转数(即,锚链3的输送长度),借助于此可以使锚链3以希望的抛锚速度落下。又,可以基于从开始抛锚的抛锚时间T和目标抛锚速度V1在速度控制的过程中依次掌握锚链3的实际抛锚长度(输送长度)RL。此外,在锚链3的实际抛锚长度RL达到目标抛锚长度L1之前(在实际抛锚长度RL达到减速开始抛锚长度L2之后),可以制动锚链轮21的旋转以使锚链轮的实际转速RV根据预先设定的减速度进行减速,即,使锚链轮21的实际转速RV追随根据减速度设定的减速用目标抛锚速度V2,借助于此可以抑制在抛锚时施加到船舶10上的机械冲击。 According to the automatic anchoring speed control described above, the rotation of the anchoring wheel 21 can be braked based on the rotational speed of the anchoring wheel 21 so that the actual rotational speed RV of the anchoring wheel 21 follows the target anchoring speed V1 instead of based on the number of revolutions of the anchoring wheel 21 (ie the transport length of the anchor chain 3 ), by means of which the anchor chain 3 can be dropped at the desired anchoring speed. Also, the actual anchor length (transportation length) RL of the anchor chain 3 can be sequentially grasped during the speed control based on the anchor time T from the anchor start and the target anchor speed V1. In addition, before the actual anchoring length RL of the anchor chain 3 reaches the target anchoring length L1 (after the actual anchoring length RL reaches the deceleration start anchoring length L2), the rotation of the anchor chain wheel 21 can be braked so that the actual rotational speed RV of the anchor chain wheel Deceleration is performed according to a preset deceleration, that is, the actual rotational speed RV of the anchor chain wheel 21 follows the target anchoring speed V2 for deceleration set according to the deceleration, by which the mechanical force applied to the ship 10 at the time of anchoring can be suppressed. shock.

[自动点动控制示例] [Example of automatic jog control]

图6是示出根据本发明的实施形态的为了在开始抛锚之前得到对制动力调节机构的指令电压的偏置值而进行的自动点动控制的动作示例的流程图。 6 is a flow chart showing an example of the operation of the automatic jog control to obtain the offset value of the command voltage to the braking force adjusting mechanism before the start of breakdown according to the embodiment of the present invention.

首先,控制器101将表示离散的时间的变量t、和提供给制动力调节机构30的电磁阀(电磁泄压阀36或电磁减压阀38等)的指令电压的电压值E(t)进行初始设定(步骤S600)。然后,控制器101逐渐增加指令电压的电压值(步骤S601、步骤S602:否,步骤S603)直至锚链3的抛锚速度V达到规定的初始速度Vt(步骤S602:是)。 First, the controller 101 compares the variable t representing discrete time with the voltage value E(t) of the command voltage supplied to the solenoid valve (the solenoid pressure relief valve 36 or the solenoid pressure reducing valve 38 , etc.) of the braking force adjustment mechanism 30 . Initial setting (step S600). Then, the controller 101 gradually increases the voltage value of the command voltage (step S601, step S602: No, step S603) until the anchoring speed V of the anchor chain 3 reaches the specified initial speed Vt (step S602: Yes).

然后,控制器101在判别到锚链3的抛锚速度V达到初始速度Vt以上时(步骤S602:是),决定将此时的指令电压的电压值E(t)作为指令电压的偏置值Eb(步骤S604)。 Then, when the controller 101 judges that the anchor chain 3's break-down speed V has reached the initial speed Vt or more (step S602: Yes), it decides to use the voltage value E(t) of the command voltage at this time as the bias value Eb of the command voltage (step S604).

使用以上的图6进行说明的动作示例,在开始进行实际的抛锚操作之前,作为为了得到向制动力调节机构30提供的指令电压的偏置值Eb而进行的锚链3的点动动作而执行。 The operation example described above with reference to FIG. 6 is executed as an inching operation of the anchor chain 3 in order to obtain the bias value Eb of the command voltage supplied to the braking force adjusting mechanism 30 before the actual anchoring operation is started. .

由上所述,将提供给制动力调节机构30的指令电压的偏置值Eb以锚链3按规定的抛锚速度开始移动的指令值为基准而进行决定,因此可以减少抛锚长度和制动蹄用摩擦衬片的磨损等的外部因素的影响,可以使通过制动力调节机构30进行的制动机构的调节变得稳定。 From the above, the bias value Eb of the command voltage provided to the braking force regulating mechanism 30 is determined based on the command value that the anchor chain 3 starts to move at a prescribed break-down speed, so the break-down length and the brake shoe can be reduced. The adjustment of the brake mechanism by the brake force adjustment mechanism 30 can be stabilized by the influence of external factors such as wear of the friction lining.

[PWM控制示例] [PWM control example]

图7a是示出在本发明的实施形态的制动机构的制动力和对制动力调节机构30的指令电压之间的关系中存在的滞后现象的图,图7b是示出本发明的实施形态中的PWM(pulse width modulation;脉冲宽度调制)信号的图。 Fig. 7a is a diagram showing hysteresis in the relationship between the braking force of the braking mechanism and the command voltage to the braking force adjusting mechanism 30 according to the embodiment of the present invention, and Fig. 7b is a diagram showing the embodiment of the present invention A diagram of the PWM (pulse width modulation; pulse width modulation) signal in .

如图7a所示,在制动机构的制动力和对制动力调节机构30的指令电压之间的关系中存在滞后现象。此外,在鼓的停止中和旋转中摩擦系数不同,在制动力上产生更大的滞后现象。即,尽管是相同的指令电压,但是在指令电压上升中的情况和下降中的情况下制动机构的制动力出现差异。借助于此,制动力的细微的控制变得困难。 As shown in FIG. 7 a , there is hysteresis in the relationship between the braking force of the braking mechanism and the command voltage to the braking force regulating mechanism 30 . In addition, the friction coefficient is different between the stop and the rotation of the drum, causing a larger hysteresis in the braking force. That is, although the command voltage is the same, there is a difference in the braking force of the braking mechanism when the command voltage is rising and when the command voltage is falling. Due to this, fine control of the braking force becomes difficult.

因此,作为该对策,如图7b所示,使提供给制动力调节机构30的电磁阀(电磁泄压阀36或电磁减压阀38等)的指令电压包含PWM信号成分,并且使PWM信号的振幅值为超过滞后幅度的值,且设定为使PWM信号的中心电压的振幅值完全跨越滞后幅度。借助于此,根据PWM信号并通过有(ON)时间和无(OFF)时间控制制动力,从而可以作为平均的制动力细微的进行控制,可以消除滞后现象,调节PWM信号的占空比,以此可以实现制动力的细微的控制。此外,通过对振幅及占空比保持限制,以此也可以改善稳定性。 Therefore, as this countermeasure, as shown in FIG. 7b, the command voltage supplied to the electromagnetic valve (the electromagnetic pressure relief valve 36 or the electromagnetic pressure reducing valve 38, etc.) of the braking force adjustment mechanism 30 includes a PWM signal component, and the PWM signal The amplitude value is a value exceeding the hysteresis width, and is set such that the amplitude value of the center voltage of the PWM signal completely crosses the hysteresis width. With this, according to the PWM signal, the braking force is controlled through the ON time and the OFF time, so that the average braking force can be finely controlled, the hysteresis can be eliminated, and the duty cycle of the PWM signal can be adjusted to This enables fine control of the braking force. Also, stability can be improved by keeping the amplitude and duty cycle limited.

通过将前述指令电压设为PWM信号,以此制动鼓50和链轮21等在微观上重复加速和减速,而PWM信号的周期为约100(ms)单位并且比一般的PWM控制系统长,但是比系统的响应性短,因此在宏观上看似在平滑地旋转。 By setting the aforementioned command voltage as a PWM signal, the brake drum 50, the sprocket 21, etc. are microscopically repeated acceleration and deceleration, and the cycle of the PWM signal is about 100 (ms) unit and longer than a general PWM control system, But shorter than the responsiveness of the system, so macroscopically it appears to be rotating smoothly.

由上述说明,本领域技术人员明了本发明的较多的改良和其他的实施形态等。因此,上述说明应仅作为例示解释,是以向本领域技术人员教导实施本发明的最优选的形态为目的提供的。在不脱离本发明的精神的范围内,可以实质上变更其结构和/或功能的具体内容。 From the above description, many improvements and other embodiments of the present invention will be apparent to those skilled in the art. Therefore, the above description should be interpreted as an example only, and is provided for the purpose of teaching the most preferable mode for carrying out the present invention to those skilled in the art. Details of structure and/or function may be substantially changed without departing from the spirit of the invention.

工业应用性: Industrial applicability:

本发明在船舶的投扬锚装置中有益处。 The present invention is beneficial in anchor throwing arrangements for ships.

符号说明: Symbol Description:

1       投扬锚装置; 1 Anchor throwing device;

2       锚机; 2 windlass;

21      链轮; 21 sprocket;

22      转速测定器; 22 Speed detector;

3       锚链; 3 anchor chain;

5       甲板; 5 decks;

7       锚; 7 anchor;

10      船舶; 10 ships;

12      锚链孔; 12 hawse holes;

14      锚链掣; 14 anchor chain catch;

16      锚链舱; 16 chain lockers;

18      锚链管; 18 hawse pipe;

30      制动力调节机构; 30 Brake force adjustment mechanism;

301     油供给管路; 301 oil supply pipeline;

302     油排出管路; 302 Oil discharge pipeline;

303     分泄管路; 303 distribution line;

304     泄压管路; 304 pressure relief pipeline;

31      油箱; 31 fuel tank;

32      油压泵; 32 hydraulic pump;

33      单向阀; 33 check valve;

34      单向阀; 34 check valve;

35      可变节流阀; 35 variable throttle valve;

36      电磁泄压阀; 36 Electromagnetic pressure relief valve;

37      泄压阀; 37 pressure relief valve;

38      电磁减压阀; 38 Electromagnetic pressure reducing valve;

40      油压执行器; 40 hydraulic actuator;

400     活塞; 400 pistons;

401     活塞杆; 401 piston rod;

402     弹簧; 402 spring;

41      基台; 41 abutment;

41a     支架; 41a bracket;

41b     支持构件; 41b support member;

42      执行器支持构件; 42 Actuator support components;

43      带支持构件; 43 with support members;

45      杆构件; 45 rod member;

46      支架; 46 bracket;

47      支架; 47 bracket;

48      活塞构件; 48 Piston member;

50      制动鼓; 50 brake drums;

51      旋转轴; 51 axis of rotation;

52      制动带; 52 brake band;

100     控制装置; 100 control device;

101     控制器; 101 controller;

102     存储器; 102 memory;

103     输入装置; 103 input device;

104     输出装置; 104 output device;

V1      目标抛锚速度; V1 target anchor speed;

L1      目标抛锚长度; L1 target anchor length;

V2      减速用目标抛锚速度; V2 target anchor speed for deceleration;

L2      减速开始抛锚长度。 L2 deceleration starts to break down length.

Claims (5)

1. an anchoring gear, possesses:
Be wound with the cable wheel of anchor chain;
Make the stop mechanism of the rotation brake of described cable wheel;
Measure the tachometry unit of the actual speed of described cable wheel;
The target of the setting described anchor chain setup unit of speed that casts anchor;
Comprise the oil pressure actr that drives described stop mechanism, according to the pressure of pressure oil that is supplied to this oil pressure actr, regulate the brake-force control mechanism of the braking force of described stop mechanism; With
For the pressure of controlling the pressure oil of supplying with to described oil pressure actr is can make the actual speed of the described cable wheel of measuring by described tachometry unit follow the described target of setting by the described setup unit speed of casting anchor, and to the control unit of described brake-force control mechanism output command voltage.
2. anchoring gear according to claim 1, it is characterized in that, also possess in order to determine the bias of the described command voltage to described brake-force control mechanism before starting casting anchor, and increase gradually the magnitude of voltage of described command voltage until the speed of casting anchor of described anchor chain reaches the rate of onset of regulation, and the magnitude of voltage that reaches the described command voltage of described rate of onset when above in the speed of casting anchor of described anchor chain is determined to the command voltage biasing determining means for the bias of described command voltage.
3. anchoring gear according to claim 1 and 2, is characterized in that,
Described command voltage comprises pwm signal composition;
The amplitude of described pwm signal is greater than the hysteresis amplitude of the hysteresis phenomenon existing in the relation between the braking force of described stop mechanism and described command voltage;
The center voltage of described pwm signal is set as described amplitude and crosses over described hysteresis amplitude completely.
4. according to the anchoring gear described in any one in claims 1 to 3, it is characterized in that,
Described setup unit is the target setting length of casting anchor further;
Also possess: the timing unit that casts anchor of measuring the elapsed time from starting to cast anchor;
The length of casting anchor that the time of casting anchor based on measuring by the described timing unit that casts anchor and the described target speed of casting anchor calculate the actual length of casting anchor of the described anchor chain of sending from described cable wheel calculates unit; With
Based on described target speed and described target deceleration that length and predefined deceleration/decel calculate the described anchor chain of sending from the described cable wheel deceleration of the length length that starts to cast anchor that starts to cast anchor of casting anchor of casting anchor, calculate unit;
Described control unit is when the described actual length of casting anchor reaches described deceleration and starts to cast anchor length, for the pressure of controlling the pressure oil of supplying with to described oil pressure actr is can make described actual speed slow down according to described deceleration/decel, and to described brake-force control mechanism output command voltage.
5. according to the anchoring gear described in any one in claim 1 to 4, it is characterized in that, described setup unit can be set the described target speed of casting anchor by the time.
CN201280040078.5A 2012-03-15 2012-08-24 Anchor casting and weighing device Pending CN103732488A (en)

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JP2012-058884 2012-03-15
JP2012058884 2012-03-15
PCT/JP2012/005322 WO2013136381A1 (en) 2012-03-15 2012-08-24 Anchor casting and weighing device

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KR (1) KR101561145B1 (en)
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WO (1) WO2013136381A1 (en)

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CN106966312A (en) * 2015-11-19 2017-07-21 Abb技术有限公司 Method and anchor winch for operating anchor winch
CN114701600A (en) * 2022-03-10 2022-07-05 中国船舶重工集团公司第七0四研究所 The method of automatic deceleration and lifting of anchors when the anchor comes out of water

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JP6174475B2 (en) * 2013-12-19 2017-08-02 三井造船株式会社 Ship-shaped structure
CN107010174A (en) * 2017-03-28 2017-08-04 上海箔梧能源有限公司 Overwater-floating floating photovoltaic plant anchors lifter apparatus
KR102089944B1 (en) * 2019-06-24 2020-05-15 미래인더스트리(주) Windlass with automatic braking control device and Method for breaking of windlass using automatic braking control device
CN112373621B (en) * 2020-06-28 2024-12-10 南京中船绿洲机器有限公司 A flexible energy-saving speed-limiting control system for large anchor machine free anchoring
CN114872827B (en) * 2022-03-23 2023-08-18 泰兴市依科攀船舶设备股份有限公司 Self-anchoring speed limiting device for ship anchor machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106966312A (en) * 2015-11-19 2017-07-21 Abb技术有限公司 Method and anchor winch for operating anchor winch
CN106966312B (en) * 2015-11-19 2019-06-21 Abb瑞士股份有限公司 Method for operating an anchor winch and anchor winch
CN114701600A (en) * 2022-03-10 2022-07-05 中国船舶重工集团公司第七0四研究所 The method of automatic deceleration and lifting of anchors when the anchor comes out of water

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JPWO2013136381A1 (en) 2015-07-30
JP5576981B2 (en) 2014-08-20
KR20140006998A (en) 2014-01-16
WO2013136381A1 (en) 2013-09-19
KR101561145B1 (en) 2015-10-16

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Application publication date: 20140416