CN103732488A - Anchor casting and weighing device - Google Patents
Anchor casting and weighing device Download PDFInfo
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- CN103732488A CN103732488A CN201280040078.5A CN201280040078A CN103732488A CN 103732488 A CN103732488 A CN 103732488A CN 201280040078 A CN201280040078 A CN 201280040078A CN 103732488 A CN103732488 A CN 103732488A
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- 238000005266 casting Methods 0.000 title claims description 15
- 238000005303 weighing Methods 0.000 title 1
- 238000004873 anchoring Methods 0.000 claims abstract description 59
- 230000015556 catabolic process Effects 0.000 abstract description 23
- 230000001105 regulatory effect Effects 0.000 abstract description 14
- 238000005259 measurement Methods 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 57
- 238000010586 diagram Methods 0.000 description 12
- 238000004364 calculation method Methods 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000004043 responsiveness Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
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- 230000000630 rising effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B21/00—Tying-up; Shifting, towing, or pushing equipment; Anchoring
- B63B21/16—Tying-up; Shifting, towing, or pushing equipment; Anchoring using winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B21/00—Tying-up; Shifting, towing, or pushing equipment; Anchoring
- B63B21/22—Handling or lashing of anchors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B21/00—Tying-up; Shifting, towing, or pushing equipment; Anchoring
- B63B2021/003—Mooring or anchoring equipment, not otherwise provided for
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- Mechanical Engineering (AREA)
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- Regulating Braking Force (AREA)
Abstract
本发明的投扬锚装置(1)具备:卷绕有锚链(3)的锚链轮(21);制动锚链轮的旋转的制动机构(30);测定锚链轮的实际转速的转速测定单元(22);设定锚链的目标抛锚速度的设定单元(100);包含驱动制动机构的油压执行器,根据供给至油压执行器的压力油的压力调节制动机构的制动力的制动力调节机构(30);和为了控制向油压执行器供给的压力油的压力以能够使通过转速测定单元测定的锚链轮的实际转速追随通过设定单元设定的目标抛锚速度,而向制动力调节机构输出指令电压的控制单元(100)。
The anchor throwing device (1) of the present invention comprises: a chain wheel (21) wound with a chain chain (3); a brake mechanism (30) for braking the rotation of the chain wheel; measuring the actual rotational speed of the chain wheel The rotational speed measurement unit (22); the setting unit (100) for setting the target anchoring speed of the anchor chain; the hydraulic actuator that drives the brake mechanism is included, and the brake is adjusted according to the pressure of the pressure oil supplied to the hydraulic actuator The braking force regulating mechanism (30) of the braking force of the mechanism; and in order to control the pressure of the pressure oil supplied to the hydraulic actuator so that the actual rotational speed of the chain wheel measured by the rotational speed measuring unit can follow the value set by the setting unit A control unit (100) that outputs a command voltage to a braking force regulating mechanism based on a target breakdown speed.
Description
技术领域 technical field
本发明涉及船舶的投扬锚装置,尤其涉及能够在抛锚时锚链的输送长度(抛锚长度)达到目标抛锚长度为止以追随目标抛锚速度的抛锚速度进行抛锚的投扬锚装置。 The present invention relates to an anchor throwing device for a ship, and more particularly to an anchor throwing device capable of dropping anchor at an anchor speed that follows a target anchor speed until the conveyance length of a chain (anchor length) reaches a target anchor length.
背景技术 Background technique
在船舶上一般设置有进行抛锚和起锚的投扬锚装置。投扬锚装置是将在船舶停泊在远海的海域时、和船舶在栈桥和码头等的靠岸设施处靠岸时等,即使在因风浪和潮浪等产生的环境外力下也能够系泊(mooring)作为目的而使用的。投扬锚装置具备锚(anchor)、锚链(anchor chain)、锚机(windlass)、使锚链向舷外伸出的锚链孔(hawse pipe)、抑制锚链的送出的锚链掣(chain compressor)、容纳锚链的锚链舱(chain locker)、从锚机的链轮向锚链舱引导锚链的锚链管等从而构成。另外,作为锚机,以往主要进行通过手动制动器的抛锚,但是如果乘员制动器操作不熟练时,不能顺利地进行抛锚,因此要求通过投扬锚装置实现抛锚作业的自动化。 Ships are generally provided with an anchor throwing and lifting device for anchoring and anchoring. The anchor throwing device is designed to be able to moor even under external environmental forces such as wind, waves and tides when the ship is moored in the open sea or when the ship is berthed at docking facilities such as piers and wharves ( mooring) as a purpose. The anchor throwing device includes an anchor, an anchor chain, a windlass, a hawse pipe for protruding the anchor chain outboard, and a hawse stop for restraining the sending out of the anchor chain ( chain compressor), a chain locker for accommodating the anchor chain, and a chain pipe for guiding the anchor chain from the sprocket of the windlass to the chain locker, etc. In addition, as a windlass, anchoring by hand brakes has been mainly performed in the past. However, if the crew is not skilled in operating the brakes, the anchoring cannot be smoothly carried out. Therefore, it is required to automate the anchoring work by an anchor throwing device.
例如,在专利文献1中公开了在驱动卷绕有锚链的链轮(chain wheel)的油压马达上设置制动器,并且在该油压马达上设置控制阀,并且基于对链轮的转数(即,锚链的输送长度)计数的结果制动该制动器、或者对该控制阀进行自动抛锚速度控制的抛锚机。另外,作为该自动抛锚速度控制的具体内容例示了通过旋转编码器测定锚链轮的轴转速,并且进行比较运算直到该测定的转速达到规定的设定值为止。 For example, Patent Document 1 discloses that a brake is provided on a hydraulic motor that drives a chain wheel around which an anchor chain is wound, and that a control valve is provided on the hydraulic motor, and based on the number of revolutions of the chain wheel, (That is, the conveying length of the anchor chain) The result of the counting brakes the brake, or the anchoring machine that performs automatic anchoring speed control on the control valve. In addition, as the specific content of this automatic anchoring speed control, it is exemplified that the shaft rotation speed of the chain pulley is measured by a rotary encoder, and a comparative operation is performed until the measured rotation speed reaches a predetermined set value.
现有技术文献: Prior art literature:
专利文献: Patent documents:
专利文献1:日本特开平9-249391号公报。 Patent Document 1: Japanese Patent Application Laid-Open No. 9-249391.
发明内容 Contents of the invention
发明要解决的问题: Problems to be solved by the invention:
专利文献1公开的锚机基于将链轮的转数进行计数而得到的锚链的输送长度,对通过制动器实现的链轮的制动进行自动抛锚速度控制。即,专利文献1的锚机仅仅通过锚链的输送长度的参数来判别锚到达至海底的落下(抛锚)的过程,为此,例如通过锚链的输送长度达到规定的目标抛锚长度这一点来判别锚链的起锚结束的时间或抛锚结束的时间,从而只能实施为了停止油压马达的旋转而施加制动的单一的控制。 The windlass disclosed in Patent Document 1 performs automatic anchor speed control on the braking of the sprocket by the brake based on the conveyance length of the anchor chain obtained by counting the number of revolutions of the sprocket. That is, the windlass of Patent Document 1 judges the progress of the anchor dropping (anchoring) to the bottom of the sea only by the parameter of the conveying length of the anchor chain. By judging the time when the anchor chain has finished anchoring or the time when the anchoring has ended, only a single control of applying the brake to stop the rotation of the hydraulic motor can be performed.
鉴于锚机承受的机械冲击等,优选的是使锚及锚链按照规定的目标抛锚速度落下,但是在专利文献1的锚机中,存在难以像这样按照目标抛锚速度落下的问题。又,因受到制动器等的机械系统的响应性(时间延迟)的影响而在锚链的输送长度上容易产生偏差,因此,也存在通过制动器对链轮的制动容易变得不稳定的问题。 In view of the mechanical shocks received by the windlass, it is preferable to drop the anchor and the anchor chain at a predetermined target anchoring speed, but in the windlass disclosed in Patent Document 1, there is a problem that it is difficult to drop at the target anchoring speed in this way. In addition, since the conveyance length of the anchor chain tends to vary due to the influence of the responsiveness (time delay) of mechanical systems such as brakes, there is also a problem that the braking of the sprockets by the brakes tends to become unstable.
本发明是为了解决上述问题而形成的,因此其目的是提供能够以追随目标抛锚速度的抛锚速度进行抛锚直至抛锚时的锚链的输送长度(抛锚长度)达到目标抛锚长度的投扬锚装置。 The present invention was made to solve the above problems, and therefore an object of the present invention is to provide an anchor throwing device capable of performing anchoring at an anchoring speed following a target anchoring speed until the conveyance length (anchor length) of the anchor chain at the time of anchoring reaches the target anchoring length.
解决问题的手段: Means to solve the problem:
为了解决上述问题,根据本发明的一种形态的投扬锚装置具备:卷绕有所述锚链的锚链轮;使所述锚链轮的旋转制动的制动机构;测定所述锚链轮的实际转速的转速测定单元;设定所述锚链的目标抛锚速度的设定单元;包含驱动所述制动机构的油压执行器,根据供给至该油压执行器的压力油的压力调节所述制动机构的制动力的制动力调节机构;和为了控制向所述油压执行器供给的压力油的压力以能够使通过所述转速测定单元测定的所述锚链轮的实际转速追随通过所述设定单元设定的所述目标抛锚速度,而向所述制动力调节机构输出指令电压的控制单元。 In order to solve the above problems, an anchor throwing device according to an aspect of the present invention includes: a cable pulley around which the cable is wound; a brake mechanism for braking the rotation of the cable pulley; and measuring the anchor pulley. The rotational speed measurement unit of the actual rotational speed of the sprocket; the setting unit for setting the target anchoring speed of the anchor chain; including the hydraulic actuator for driving the brake mechanism, according to the pressure oil supplied to the hydraulic actuator a braking force regulating mechanism for pressure regulating the braking force of the braking mechanism; and for controlling the pressure of the pressure oil supplied to the hydraulic actuator so that the actual speed of the anchor chain wheel measured by the rotational speed measuring unit A control unit that outputs a command voltage to the braking force adjusting mechanism by following the target breakdown speed set by the setting unit in accordance with the rotational speed.
根据上述结构,基于锚链轮的转速制动锚链轮的旋转以使锚链轮的实际转速追随目标抛锚速度,而不是基于锚链轮的转数(即,锚链的输送长度),借助于此可以使锚链以希望的抛锚速度落下。 According to the above structure, the rotation of the chain wheel is braked based on the rotation speed of the chain wheel so that the actual speed of the chain wheel follows the target anchoring speed, not based on the number of revolutions of the chain wheel (ie, the conveying length of the chain), by In this way, the anchor chain can be lowered at the desired anchoring speed.
在所述投扬锚装置中,也可以是还具备为了在抛锚开始之前决定对所述制动力调节机构的所述指令电压的偏置值,而逐渐增加所述指令电压的电压值直至所述锚链的抛锚速度达到规定的初始速度,并且将在所述锚链的抛锚速度达到所述初始速度以上时的所述指令电压的电压值决定为所述指令电压的偏置值的指令电压偏置决定单元。 In the anchor throwing device, a voltage value of the command voltage that is gradually increased up to the The anchor chain's anchor speed reaches a predetermined initial speed, and the voltage value of the command voltage when the anchor chain's anchor speed exceeds the initial speed is determined as the command voltage offset value of the command voltage offset value. set the decision unit.
根据上述结构,以锚链以规定的抛锚速度开始移动的指令值作为基准决定向制动力调节机构提供的指令电压的偏置值,因此可以减少抛锚长度和制动衬片的磨损等的外部因素的影响,从而可以使通过制动力调节机构进行的制动机构的调节稳定化。 According to the above structure, the bias value of the command voltage supplied to the braking force adjustment mechanism is determined based on the command value of the anchor chain starting to move at a predetermined anchor speed, so external factors such as the anchor length and the wear of the brake lining can be reduced. The influence of the brake mechanism can be stabilized by the brake force adjustment mechanism.
在所述投扬锚装置中,也可以是所述指令电压包含PWM信号成分;所述PWM信号的振幅大于在所述制动机构的制动力和所述指令电压之间的关系中存在的滞后现象的滞后幅度;所述PWM信号的中心电压设定为所述振幅完全跨越所述滞后幅度。 In the anchor throwing device, the command voltage may include a PWM signal component; the amplitude of the PWM signal is greater than a hysteresis existing in the relationship between the braking force of the braking mechanism and the command voltage. The hysteresis amplitude of the phenomenon; the center voltage of the PWM signal is set such that the amplitude completely spans the hysteresis amplitude.
根据上述结构,向制动力调节机构输入振幅超过在所述制动机构的制动力和所述指令电压之间的关系中存在的滞后现象的滞后幅度的指令电压,因此在制动力的控制中可以消除该滞后现象。 According to the above configuration, since the command voltage whose amplitude exceeds the hysteresis width existing in the relationship between the braking force of the braking mechanism and the command voltage is input to the braking force adjusting mechanism, it is possible to control the braking force. Eliminates this hysteresis.
在所述投扬锚装置中,也可以是所述设定单元能够进一步设定目标抛锚长度;还具备:测定从开始抛锚起的经过时间的抛锚时间测定单元;基于通过所述抛锚时间测定单元测定的抛锚时间和所述目标抛锚速度算出从所述锚链轮送出的所述锚链的实际抛锚长度的抛锚长度算出单元;和基于所述目标抛锚速度和所述目标抛锚长度以及预先设定的减速度算出从所述锚链轮送出的所述锚链的减速开始抛锚长度的减速开始抛锚长度算出单元;所述控制单元在所述实际抛锚长度达到所述减速开始抛锚长度时,为了控制向所述油压执行器供给的压力油的压力以能够使所述实际转速根据所述减速度进行减速,而向所述制动力调节机构输出指令电压。 In the anchor throwing device, the setting unit may further set a target anchor length; and may further include: an anchor time measuring unit for measuring the elapsed time from the start of anchoring; an anchor length calculation unit that calculates an actual anchor length of the anchor chain sent out from the chain wheel based on the measured anchor time and the target anchor speed; and based on the target anchor speed and the target anchor length and preset the deceleration start anchoring length calculation unit of the deceleration start anchoring length of the anchor chain sent from the anchor chain wheel; the control unit is in order to control when the actual anchoring length reaches the deceleration start anchoring length The pressure of the hydraulic oil supplied to the hydraulic actuator is such that the actual rotational speed can be decelerated according to the deceleration, and a command voltage is output to the braking force adjusting mechanism.
根据上述结构,可以基于抛锚时间和目标抛锚速度在速度控制的过程中依次掌握锚链的实际抛锚长度(输送长度)。又,在锚链的实际抛锚长度达到目标抛锚长度之前(在实际抛锚长度达到减速开始抛锚长度之后),可以制动锚链轮的旋转以使锚链轮的实际转速根据减速度进行减速,借助于此,可以抑制在锚抵达底部时施加到船舶上的机械冲击。 According to the above structure, the actual anchor length (transportation length) of the anchor chain can be sequentially grasped during the speed control based on the anchor time and the target anchor speed. Also, before the actual anchoring length of the anchor chain reaches the target anchoring length (after the actual anchoring length reaches the deceleration start anchoring length), the rotation of the anchor chain wheel can be braked so that the actual rotational speed of the anchor chain wheel is decelerated according to the deceleration. Hereby, the mechanical shock applied to the ship when the anchor reaches the bottom can be suppressed.
在所述投扬锚装置中,也可以是所述设定单元能够按时间设定所述目标抛锚速度。 In the above-mentioned anchor throwing device, the setting unit may be capable of setting the target anchor-casting speed by time.
根据上述结构,可以更加细致地进行抛锚。 According to the above-mentioned structure, anchoring can be performed more finely.
发明效果: Invention effect:
根据本发明,可以提供能够以追随目标抛锚速度的抛锚速度进行抛锚直至抛锚时的锚链的输送长度(抛锚长度)达到目标抛锚长度的投扬锚装置。 According to the present invention, it is possible to provide an anchor throwing device capable of performing anchoring at an anchoring speed following a target anchoring speed until the transport length of the anchor chain (anchor length) at the time of anchoring reaches the target anchoring length.
附图说明 Description of drawings
图1是示出根据本发明的实施形态的投扬锚装置的整体结构示例的图; FIG. 1 is a diagram showing an example of the overall structure of an anchor throwing device according to an embodiment of the present invention;
图2是示出根据本发明的实施形态的带有制动器的驱动装置的制动力调节机构的一个示例的图; 2 is a diagram showing an example of a braking force adjusting mechanism of a drive device with a brake according to an embodiment of the present invention;
图3是示出根据本发明的实施形态的制动力调节机构的油压系统示例的图; 3 is a diagram showing an example of a hydraulic system of a braking force adjusting mechanism according to an embodiment of the present invention;
图4是示出根据本发明的实施形态的制动力调节机构的油压系统的变形例的图; 4 is a diagram showing a modified example of the hydraulic system of the braking force adjusting mechanism according to the embodiment of the present invention;
图5是示出根据本发明的实施形态的投扬锚装置的自动抛锚速度控制的动作示例的流程图; 5 is a flow chart showing an example of the operation of the automatic anchor-dropping speed control of the anchor throwing device according to the embodiment of the present invention;
图6是示出本发明的实施形态的在抛锚开始之前得到对制动力调节机构的指令电压的偏置值的自动点动控制的动作示例的流程图; Fig. 6 is a flow chart showing an example of an automatic jog control operation for obtaining a bias value of a command voltage of a braking force regulating mechanism before a breakdown starts according to an embodiment of the present invention;
图7a是示出在本发明的实施形态的制动机构的制动力和对制动力调节机构的指令电压之间的关系中存在的滞后现象(hysteresis)的图; Fig. 7a is a graph showing hysteresis existing in the relationship between the braking force of the braking mechanism and the command voltage to the braking force adjusting mechanism according to the embodiment of the present invention;
图7b是示出本发明的实施形态中的PWM(pulse width modulation;脉冲宽度调制)信号的图。 Fig. 7b is a diagram showing a PWM (pulse width modulation; pulse width modulation) signal in the embodiment of the present invention.
具体实施方式 Detailed ways
以下,参照附图说明本发明的优选的实施形态。另外,以下在所有附图中对于相同或相当的要素标以相同的参考符号,并且没有特别指出的情况下省略其重复的说明。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In addition, in the following, the same reference numerals are assigned to the same or corresponding elements in all the drawings, and the repeated description thereof will be omitted unless otherwise specified.
[投扬锚装置的整体结构示例] [Example of the overall structure of the anchor throwing device]
图1是示出根据本发明的实施形态的投扬锚装置的整体结构示例的图。图1所示的投扬锚装置1具备锚7、一端连接了锚7的锚链3、设置于船舶10的甲板5上的锚机2、在将锚链3抛锚时用于送出至舷外的锚链孔12、设置于锚机2和锚链孔12之间并抑制锚链3在船舶10的锚定中被送出的锚链掣14、利用甲板5下方的空间容纳锚链3的锚链舱16、和从锚机2的链轮21向锚链舱16引导锚链3的锚链管18。此外,投扬锚装置1具备驱动锚机2的链轮21并且能够调节相对于链轮21的旋转的制动力的制动力调节机构30、测定锚机2的链轮21的转速(单位时间的旋转数)的转速测定器22、和基于通过转速测定器22测定的链轮21的转速控制制动力调节机构30的控制装置100。
Fig. 1 is a diagram showing an example of the overall configuration of an anchor throwing device according to an embodiment of the present invention. The anchor throwing device 1 shown in FIG. 1 includes an
转速测定器22并不仅仅是像转速表那样能够直接测定转速的仪器,也可以是能够从转数传感器和转子位置传感器等得到的测定结果间接地求出转速的仪器。由转速测定器22测定到的单位例如是每分钟旋转(rpm;rotation per minute)、每秒钟旋转(rps;rotation per second)、每秒钟弧度(rad/sec;radian per second)。转速测定器22设置于链轮21的旋转轴的端部上,但是该位置并不限定,例如只要是能够测定链轮21的转速的位置(例如下述的制动鼓50的旋转轴51上)则可以是任何地方。
The rotational
控制装置100作为具备控制器101(CPU、DSP、微型控制器、PLC(programmable logic controller;可编程序逻辑控制器)、逻辑电路等)、存储器102(ROM、RAM等)、输入装置(键盘、鼠标、触摸屏等)103、和输出装置(显示器等)104的信息处理装置来实现。另外,控制装置100也可以通过如下方式实现,即,仅具备控制器101及存储器102,并且将控制装置100与个人计算机等的终端装置可通信地连接,从而利用该终端装置所具备的输入装置及输出装置。另外,控制装置100也可以具备相互协作并分散控制的多个控制器101而构成。
The
又,控制装置100为了得到通过转速测定器22测定的锚机2的链轮21的转速,还具备信号输入接口和信号转换器等的部件。此外,控制装置100为了对包含在制动力调节机构30的油压系统中的下述的电磁泄压阀36或电磁减压阀38传递作为电气信号(例如指令电压)的其开度指令值,还具备信号转换器和信号输出接口等的部件。
In addition, the
又,以测定下述的抛锚时间为目的,控制装置100即可以利用控制器101所具备的软件计时器和硬件计时器等,也可以将这些计时器与控制器101独立地设置。
In addition, the
又,以算出下述抛锚长度为目的,控制装置100既可以利用控制器101所具备的积分器和乘法器等,也可以将这些运算器与控制器101独立地设置。
In addition, the
[制动力调节机构的结构示例] [Structure Example of Braking Force Adjusting Mechanism]
图2是示出本发明的实施形态中的制动力调节机构的一个示例的图。另外,在图2的说明中使用的方向的概念是,将船长度方向作为前后方向,将船舶10的宽度方向作为左右方向,将船舶10的高度方向作为上下方向。因此,图2示出制动力调节机构30的左视图。
Fig. 2 is a diagram showing an example of a braking force adjusting mechanism in an embodiment of the present invention. In addition, the concept of the direction used in the description of FIG. 2 is that the longitudinal direction of a ship is a front-back direction, the width direction of the
如图2所示,制动力调节机构30具备:设置在船舶10的甲板5上的基台41;从基台41在前后方向(水平方向)上以规定的间隔向上方分别延伸设置的支架41a及支架41b;通过支架41a及支架41b与前后方向(水平方向)平行地支持的执行器支持构件42;从支架41a及执行器支持构件42的结合部分(42a)向上方(垂直方向)支持的带(band)支持构件43;长度方向与上下方向平行地、使位于下方侧(油压执行器40的压力油供给侧)的缸底部40a与执行器支持构件42的中央部结合的油压执行器40;形成为与位于油压执行器40的上方向侧(活塞杆401侧)的缸盖部40b的上下方向伸缩联动并以下述的连接点45b为支点能够与下述的撑杆状构件48及下述的支架47一起转动的结构的杆构件45;其旋转轴51与链轮21的旋转轴21a连接的制动鼓50;包围制动鼓50的外周且具有露出制动鼓50的空隙部的制动器带52;设置于制动器带52的一端侧,与带支持构件43的一端结合的支架46;设置于制动器带52的另一端侧并通过前述空隙部与支架46相互对置的支架47;和其一端与杆构件45连接,设置于其另一端侧的固定部48a与支架47连接的撑杆状构件48。
As shown in FIG. 2 , the braking
油压执行器40具备在其筐体内上下方向上可滑动的活塞400及活塞杆401、和对活塞400及活塞杆401向油压执行器40的压力油供给侧施力的螺旋状的弹簧402。即,油压执行器40形成为根据来自供给至其筐体内的压力油的向上方向的压力和来自弹簧402的向下方向的施力之间的关系,使活塞400及活塞杆401在上下方向上伸缩自如的结构。另外,油压执行器40的筐体内部被区划为容纳活塞杆401的杆侧油室401a、和不容纳活塞杆401的活塞侧油室400a。
The
制动鼓50与锚机2的链轮21同轴,因此与链轮21同步地旋转。另外,作为使制动鼓50及链轮21旋转的马达可以是油压马达及电动马达(均未图示)中的任意一个。包围制动鼓50的外周的制动带52的表面贴有带状的摩擦材料以能够制动制动鼓50的旋转。另外,也可以将制动带52以包围驱动锚机2的链轮21的油压马达及电动马达的转子的外周的方式设置。
The
根据上述结构,制动力调节机构30进行如下的动作。首先,在压力油未被供给至油压执行器40的筐体内时(通常的情况),活塞400及活塞杆401因弹簧402的弹性力而受到向油压执行器40的压力油供给侧的施力。又,制动带52处于相对于制动鼓50完全被紧固的状态,制动鼓50及链轮21停止旋转。
According to the above configuration, the braking
另一方面,在压力油被供给至油压执行器40的筐体内(活塞侧油室400a)时(加压时的情况),活塞400及活塞杆401因压力油的压力而逐渐向上方伸展,借助于此,杆构件45以带支持构件43、杆构件45及支架46的连接点45b为支点顺时针转动。伴随与此,撑杆状构件48向解除对制动鼓50的来自制动带52的紧固的方向(图2的示例中向右斜下方)工作。此时,制动鼓50及链轮21的转速开始上升。又,通过改变与活塞400及活塞杆401的伸展长度相对应的来自制动带52的紧固力,以此调节制动鼓50及链轮21的转速。
On the other hand, when pressurized oil is supplied into the housing (piston
[制动力调节机构的油压系统示例] [Example of hydraulic system for brake force adjustment mechanism]
图3是示出根据本发明的实施形态的制动力调节机构的油压系统示例的图。 Fig. 3 is a diagram showing an example of a hydraulic system of a braking force adjusting mechanism according to an embodiment of the present invention.
在图3所示的油压系统中,构建了以从油压泵向油压执行器流入的压力油的流入量为溢流的状态作为前提调节剩余流量,以此间接地决定向油压执行器的压力油的流入量这样的所谓的分泄回路(bleed-off circuit)。另外,为了实现分泄回路,在向油压执行器40的压力油的供给侧设置有与表示锚机2的链轮21的转速的测定结果(转速测定器22的输出)的电气信号的水平成比例地开闭的电磁泄压阀36,根据电磁泄压阀36的开闭程度调节向油压执行器40供给的压力油的压力。另外,如上所述,油压执行器40的活塞杆401的伸缩与包围制动鼓50的外周的制动带52的紧固程度相关联,因此通过电磁泄压阀36任意调节向油压执行器40的供给的压力油的压力,以此任意调节通过制动带52产生的制动力。
In the hydraulic system shown in Figure 3, the inflow of pressure oil from the hydraulic pump to the hydraulic actuator is established as an overflow state to adjust the remaining flow rate, thereby indirectly determining the flow rate to the hydraulic actuator. The so-called bleed-off circuit (bleed-off circuit). In addition, in order to realize the release circuit, the pressure oil supply side to the
具体说明图3所示的油压系统的结构。图3所示的油压系统具备贮藏工作油的油箱31、使与制动带52连接的活塞杆401伸缩的油压执行器40、从油箱31向油压执行器40的活塞侧油室400a的压力油供给口供给工作油的油供给管路301、和从油压执行器40的杆侧油室401a的压力油排出口向油箱31排出工作油的油排出管路302。
The configuration of the hydraulic system shown in FIG. 3 will be specifically described. The hydraulic system shown in FIG. 3 includes an
又,油供给管路301的配管系统上具备:从油箱31吸入工作油后使该工作油变成压力油并排出的油压泵32;以使从油压泵32排出的压力油的流量保持一定地进行调节的流量调节阀(34、35);设置于油压泵32和流量调节阀(34、35)之间并向一方向限制压力油的流动的单向阀(止回阀)33;在油供给管路301中从连接流量调节阀(34、35)和油压执行器40的活塞侧油室400a之间的配管分叉后到达油箱31的分泄管路303;设置于分泄管路303的配管系统上,使从流量调节阀(34、35)向油压执行器40供给的压力油的全部或一部分返回至油箱31的电磁泄压阀36;在油供给管路301中从连接油压泵32和单向阀33之间的配管分叉后到达油箱31的泄压管路304;和设置于泄压管路304的配管系统上,使从油压泵32排出的工作油的一部分返回至油箱31的泄压阀37。另外,流量调节阀(34、35)由单向阀34和可变节流阀35并列连接而构成。
In addition, the piping system of the
另外,在上述结构中,单向阀33、流量调节阀(34、35)以及泄压阀37是为了改善油压系统的可靠性而设置的,但是根据油压系统的用途也可以不设置这些阀(33、34、35、37)中的至少任意一个。
In addition, in the above structure, the one-
说明图3所示的油压系统的动作及伴随与此的抛锚的动作。首先,油压泵32停止运行,且电磁泄压阀36处于打开的状态(切断输入端口和输出端口之间的状态)。此时,向上方的压力基本上不会施加在油压执行器40的活塞400及活塞杆401上,因此维持制动带52对于制动鼓50的紧固状态,其结果是卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7处于静止的状态。
The operation of the hydraulic system shown in FIG. 3 and the operation of a breakdown associated therewith will be described. First, the
因开始抛锚而油压泵32开始工作时,由于被电磁泄压阀36切断了向油箱31的分泄路径,因此从油压泵32通过单向阀33及流量调节阀(34、35)向油压执行器40的活塞侧油室400a供给的压力油的全部被供给至油压执行器40的活塞侧油室400a。于是,油压执行器40的活塞侧油室400a的压力逐渐地上升,伴随与此,油压执行器40的活塞400及活塞杆401与由弹簧402产生的弹性施力反抗地向上方伸展。借助于此,制动带52对制动鼓50的紧固力衰减,并开始送出卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7。另外,在达到电磁泄压阀36的设定压力时,向油压执行器40的活塞侧油室400a供给的压力油的一部分被分泄(泄压)至油箱31。借助于此,逐渐停止活塞40及活塞杆401的向上方的伸缩,同时将油压执行器40的活塞侧油室400a的压力维持在电磁泄压阀36的设定压力以下。
When the
此外,在开始抛锚时,通过设置于链轮21的旋转轴上的转速测定器22测定锚机2的链轮21的转速。电磁泄压阀36的开闭程度(输入端口和输出端口之间的路径截面积)与对应于通过转速测定器22测定到的转速的电气信号的水平成比例地变化。此时,从流量调节阀(34、35)向油压执行器40的活塞侧油室400a供给的压力油的压力上升或下降,乃至油压执行器40的活塞400及活塞杆401在上下方向上伸缩。借助于此调节制动带52对制动鼓50的紧固力,其结果是执行卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7的速度控制。
In addition, when starting to drop anchor, the rotation speed of the
图4是示出本发明的实施形态中的制动力调节机构的油压系统的变形例的图。具体而言,与图3所示的油压系统的结构相比,以在油供给管路301中连接流量调节阀(34、35)和油压执行器40的活塞侧油室400a之间的配管上设置电磁减压阀38来取代设置电磁泄压阀36。电磁减压阀38是根据与通过转速测定器22测定到的转速相对应的电气信号改变其开闭程度,伴随与此调节排出压力的控制阀。根据图4所示的油压系统,也可以与图3所示的油压系统相同地调节制动带52的紧固力。
Fig. 4 is a diagram showing a modified example of the hydraulic system of the braking force adjusting mechanism according to the embodiment of the present invention. Specifically, compared with the structure of the hydraulic system shown in FIG. An electromagnetic
[投扬锚装置的自动投扬锚速度控制例] [Example of automatic anchor throwing speed control of anchor throwing device]
图5是示出根据本发明的实施形态的投扬锚装置的自动投扬锚速度控制的动作示例的流程图。 5 is a flowchart showing an example of the operation of the automatic anchor-raising speed control of the anchor-raising device according to the embodiment of the present invention.
首先,油压泵32停止运行,并处于在油压执行器40的活塞400及活塞杆401上未施加有油压的状态。即,制动鼓50被制动带52完全紧固,卷绕在锚机2的链轮21上的锚链3及与其一端结合的锚7处于静止的状态。
First, the operation of the
船舶10的乘员例如在船舶10停泊在远海的海域上时,和船舶在栈桥和码头等的靠岸设施靠岸时等,操作控制装置100的输入装置等,开始执行容纳于控制装置100的存储器102中的投扬锚装置1的自动投扬锚速度控制用的控制程序。于是,在控制装置100的输出装置中显示催促输入目标抛锚速度V1、目标抛锚长度L1的初始设定消息,乘员操作控制装置100的输入装置并输入目标抛锚速度V1、目标抛锚长度L1(步骤S500)。另外,使目标抛锚速度V1小于自由落体速度。借助于此,被输入的目标抛锚速度V1、目标抛锚长度L1作为控制程序的参数容纳(设定)于控制装置100的存储器102中。
For example, when the
又,目标抛锚速度V1可以设定为在从抛锚开始经过规定时间之前是保持一定的加速度(例如0.1(m/s2)),此外也可以设定为在经过规定时间之后是保持一定的速度(例如2.0(m/s))。即,可以按时间设定目标抛锚速度V1。 In addition, the target breaking down speed V1 may be set to maintain a constant acceleration (for example, 0.1 (m/s 2 )) until a predetermined time elapses from the breaking down, or may be set to maintain a constant speed after a predetermined time elapses. (e.g. 2.0 (m/s)). That is, the target break down speed V1 can be set in time.
接着,执行在控制装置100的输出装置中显示的规定的启动操作,以此生成表示通过控制程序开始执行抛锚的抛锚开始标记F1,该抛锚开始标记F1作为该控制程序的参数容纳于存储器102中(步骤S501)。然后,通过安装于锚机2的链轮21的旋转轴上的转速测定器22开始测定链轮21的实际转速RV,并且控制装置100的控制器101开始从转速测定器22获取(检测)链轮21的实际转速RV的测定结果的信息(步骤S502)。此外,控制器101以生成抛锚开始标记F1为契机开始进行抛锚时间的累积运算。
Next, by executing a predetermined start operation displayed on the output device of the
接着,控制器101基于从转速测定器22取得的链轮21的实际转速RV,从抛锚开始标记F1的生成时开始算出比锚链孔12向舷外送出的锚链3的长度(以下称为实际抛锚长度RL)(步骤S503)。具体而言,控制器101如上所述将从抛锚开始的经过时间(抛锚时间)T进行累积运算,并将通过该累积运算得到的抛锚时间T和目标抛锚速度V1进行乘法运算,以此算出实际抛锚长度RL。
Next, the
接着,基于通过步骤S500输入的目标抛锚速度V1及目标抛锚长度L1、和预先设定的减速度(例如0.1m/s2),算出从锚链轮21送出的锚链3的减速开始抛锚长度L2(步骤504)。具体而言,在上述减速度的情况下,考虑在抛锚停止之前的哪一时刻不得不开始减速后决定减速开始抛锚长度L2。另外,减速度为预先设定的固定值,容纳于控制器101的存储器102中。
Next, based on the target anchor speed V1 and the target anchor length L1 input in step S500, and the preset deceleration (for example, 0.1m/s 2 ), the deceleration start anchor length of the
接着,控制器101算出图3所示电磁泄压阀36或图4所示的电磁减压阀38的开度指令值(电气信号)以使通过转速测定器22取得的实际转速RV追随目标抛锚速度V1(步骤S505)。然后,控制器101将该算出的开度指令值向电磁泄压阀36或电磁减压阀38输出(步骤S506)。
Next, the
接着,控制器101判定在步骤S503中算出的实际抛锚长度RL是否达到在步骤S504中算出的减速开始抛锚长度L2(RL≥L2)(步骤S507)。在判定为实际抛锚长度RL没有达到减速开始抛锚长度L2时(步骤S507:否),返回至步骤S502。在判定为实际抛锚长度RL达到减速开始抛锚长度L2时(步骤S507:是),控制器101接着判定实际抛锚长度RL是否达到目标抛锚长度L1(RL=L1)(步骤S508)。在判定为实际抛锚长度RL没有达到目标抛锚长度L1时(步骤S508:否),控制器101设定减速用目标抛锚速度V2以使锚链轮的实际转速RV根据预先设定的减速度进行减速(步骤S509)。像这样,在目标抛锚速度V1被切换为减速用目标抛锚速度V2后,控制器101算出图3所示的电磁泄压阀36或图4所示的电磁减压阀38的开度指令值以使从转速测定器22取得的实际转速RV追随减速用目标抛锚速度V2(步骤S505)。而且,控制器101将该算出的开度指令值向电磁泄压阀36或电磁减压阀38输出(步骤S506)。
Next, the
然后,在被判定为实际抛锚长度RL达到目标抛锚长度L1时(步骤S508:是),控制器101生成表示通过控制程序执行的抛锚结束的抛锚结束标记F2,并且该抛锚结束标记F2作为该控制程序的参数容纳于存储器102中(步骤S510)。借助于此,重复步骤S502~步骤S509的循环控制(loop control)结束。
Then, when it is determined that the actual anchor length RL has reached the target anchor length L1 (step S508: YES), the
根据上述的自动抛锚速度控制,可以基于锚链轮21的转速制动锚链轮21的旋转以使锚链轮21的实际转速RV追随目标抛锚速度V1,而不是基于锚链轮21的转数(即,锚链3的输送长度),借助于此可以使锚链3以希望的抛锚速度落下。又,可以基于从开始抛锚的抛锚时间T和目标抛锚速度V1在速度控制的过程中依次掌握锚链3的实际抛锚长度(输送长度)RL。此外,在锚链3的实际抛锚长度RL达到目标抛锚长度L1之前(在实际抛锚长度RL达到减速开始抛锚长度L2之后),可以制动锚链轮21的旋转以使锚链轮的实际转速RV根据预先设定的减速度进行减速,即,使锚链轮21的实际转速RV追随根据减速度设定的减速用目标抛锚速度V2,借助于此可以抑制在抛锚时施加到船舶10上的机械冲击。
According to the automatic anchoring speed control described above, the rotation of the
[自动点动控制示例] [Example of automatic jog control]
图6是示出根据本发明的实施形态的为了在开始抛锚之前得到对制动力调节机构的指令电压的偏置值而进行的自动点动控制的动作示例的流程图。 6 is a flow chart showing an example of the operation of the automatic jog control to obtain the offset value of the command voltage to the braking force adjusting mechanism before the start of breakdown according to the embodiment of the present invention.
首先,控制器101将表示离散的时间的变量t、和提供给制动力调节机构30的电磁阀(电磁泄压阀36或电磁减压阀38等)的指令电压的电压值E(t)进行初始设定(步骤S600)。然后,控制器101逐渐增加指令电压的电压值(步骤S601、步骤S602:否,步骤S603)直至锚链3的抛锚速度V达到规定的初始速度Vt(步骤S602:是)。
First, the
然后,控制器101在判别到锚链3的抛锚速度V达到初始速度Vt以上时(步骤S602:是),决定将此时的指令电压的电压值E(t)作为指令电压的偏置值Eb(步骤S604)。
Then, when the
使用以上的图6进行说明的动作示例,在开始进行实际的抛锚操作之前,作为为了得到向制动力调节机构30提供的指令电压的偏置值Eb而进行的锚链3的点动动作而执行。
The operation example described above with reference to FIG. 6 is executed as an inching operation of the
由上所述,将提供给制动力调节机构30的指令电压的偏置值Eb以锚链3按规定的抛锚速度开始移动的指令值为基准而进行决定,因此可以减少抛锚长度和制动蹄用摩擦衬片的磨损等的外部因素的影响,可以使通过制动力调节机构30进行的制动机构的调节变得稳定。
From the above, the bias value Eb of the command voltage provided to the braking
[PWM控制示例] [PWM control example]
图7a是示出在本发明的实施形态的制动机构的制动力和对制动力调节机构30的指令电压之间的关系中存在的滞后现象的图,图7b是示出本发明的实施形态中的PWM(pulse width modulation;脉冲宽度调制)信号的图。
Fig. 7a is a diagram showing hysteresis in the relationship between the braking force of the braking mechanism and the command voltage to the braking
如图7a所示,在制动机构的制动力和对制动力调节机构30的指令电压之间的关系中存在滞后现象。此外,在鼓的停止中和旋转中摩擦系数不同,在制动力上产生更大的滞后现象。即,尽管是相同的指令电压,但是在指令电压上升中的情况和下降中的情况下制动机构的制动力出现差异。借助于此,制动力的细微的控制变得困难。
As shown in FIG. 7 a , there is hysteresis in the relationship between the braking force of the braking mechanism and the command voltage to the braking
因此,作为该对策,如图7b所示,使提供给制动力调节机构30的电磁阀(电磁泄压阀36或电磁减压阀38等)的指令电压包含PWM信号成分,并且使PWM信号的振幅值为超过滞后幅度的值,且设定为使PWM信号的中心电压的振幅值完全跨越滞后幅度。借助于此,根据PWM信号并通过有(ON)时间和无(OFF)时间控制制动力,从而可以作为平均的制动力细微的进行控制,可以消除滞后现象,调节PWM信号的占空比,以此可以实现制动力的细微的控制。此外,通过对振幅及占空比保持限制,以此也可以改善稳定性。
Therefore, as this countermeasure, as shown in FIG. 7b, the command voltage supplied to the electromagnetic valve (the electromagnetic
通过将前述指令电压设为PWM信号,以此制动鼓50和链轮21等在微观上重复加速和减速,而PWM信号的周期为约100(ms)单位并且比一般的PWM控制系统长,但是比系统的响应性短,因此在宏观上看似在平滑地旋转。
By setting the aforementioned command voltage as a PWM signal, the
由上述说明,本领域技术人员明了本发明的较多的改良和其他的实施形态等。因此,上述说明应仅作为例示解释,是以向本领域技术人员教导实施本发明的最优选的形态为目的提供的。在不脱离本发明的精神的范围内,可以实质上变更其结构和/或功能的具体内容。 From the above description, many improvements and other embodiments of the present invention will be apparent to those skilled in the art. Therefore, the above description should be interpreted as an example only, and is provided for the purpose of teaching the most preferable mode for carrying out the present invention to those skilled in the art. Details of structure and/or function may be substantially changed without departing from the spirit of the invention.
工业应用性: Industrial applicability:
本发明在船舶的投扬锚装置中有益处。 The present invention is beneficial in anchor throwing arrangements for ships.
符号说明: Symbol Description:
1 投扬锚装置; 1 Anchor throwing device;
2 锚机; 2 windlass;
21 链轮; 21 sprocket;
22 转速测定器; 22 Speed detector;
3 锚链; 3 anchor chain;
5 甲板; 5 decks;
7 锚; 7 anchor;
10 船舶; 10 ships;
12 锚链孔; 12 hawse holes;
14 锚链掣; 14 anchor chain catch;
16 锚链舱; 16 chain lockers;
18 锚链管; 18 hawse pipe;
30 制动力调节机构; 30 Brake force adjustment mechanism;
301 油供给管路; 301 oil supply pipeline;
302 油排出管路; 302 Oil discharge pipeline;
303 分泄管路; 303 distribution line;
304 泄压管路; 304 pressure relief pipeline;
31 油箱; 31 fuel tank;
32 油压泵; 32 hydraulic pump;
33 单向阀; 33 check valve;
34 单向阀; 34 check valve;
35 可变节流阀; 35 variable throttle valve;
36 电磁泄压阀; 36 Electromagnetic pressure relief valve;
37 泄压阀; 37 pressure relief valve;
38 电磁减压阀; 38 Electromagnetic pressure reducing valve;
40 油压执行器; 40 hydraulic actuator;
400 活塞; 400 pistons;
401 活塞杆; 401 piston rod;
402 弹簧; 402 spring;
41 基台; 41 abutment;
41a 支架; 41a bracket;
41b 支持构件; 41b support member;
42 执行器支持构件; 42 Actuator support components;
43 带支持构件; 43 with support members;
45 杆构件; 45 rod member;
46 支架; 46 bracket;
47 支架; 47 bracket;
48 活塞构件; 48 Piston member;
50 制动鼓; 50 brake drums;
51 旋转轴; 51 axis of rotation;
52 制动带; 52 brake band;
100 控制装置; 100 control device;
101 控制器; 101 controller;
102 存储器; 102 memory;
103 输入装置; 103 input device;
104 输出装置; 104 output device;
V1 目标抛锚速度; V1 target anchor speed;
L1 目标抛锚长度; L1 target anchor length;
V2 减速用目标抛锚速度; V2 target anchor speed for deceleration;
L2 减速开始抛锚长度。 L2 deceleration starts to break down length.
Claims (5)
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JP2012-058884 | 2012-03-15 | ||
JP2012058884 | 2012-03-15 | ||
PCT/JP2012/005322 WO2013136381A1 (en) | 2012-03-15 | 2012-08-24 | Anchor casting and weighing device |
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JP (1) | JP5576981B2 (en) |
KR (1) | KR101561145B1 (en) |
CN (1) | CN103732488A (en) |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106966312A (en) * | 2015-11-19 | 2017-07-21 | Abb技术有限公司 | Method and anchor winch for operating anchor winch |
CN114701600A (en) * | 2022-03-10 | 2022-07-05 | 中国船舶重工集团公司第七0四研究所 | The method of automatic deceleration and lifting of anchors when the anchor comes out of water |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6174475B2 (en) * | 2013-12-19 | 2017-08-02 | 三井造船株式会社 | Ship-shaped structure |
CN107010174A (en) * | 2017-03-28 | 2017-08-04 | 上海箔梧能源有限公司 | Overwater-floating floating photovoltaic plant anchors lifter apparatus |
KR102089944B1 (en) * | 2019-06-24 | 2020-05-15 | 미래인더스트리(주) | Windlass with automatic braking control device and Method for breaking of windlass using automatic braking control device |
CN112373621B (en) * | 2020-06-28 | 2024-12-10 | 南京中船绿洲机器有限公司 | A flexible energy-saving speed-limiting control system for large anchor machine free anchoring |
CN114872827B (en) * | 2022-03-23 | 2023-08-18 | 泰兴市依科攀船舶设备股份有限公司 | Self-anchoring speed limiting device for ship anchor machine |
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- 2012-08-24 CN CN201280040078.5A patent/CN103732488A/en active Pending
- 2012-08-24 KR KR1020137031990A patent/KR101561145B1/en active Active
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CN106966312A (en) * | 2015-11-19 | 2017-07-21 | Abb技术有限公司 | Method and anchor winch for operating anchor winch |
CN106966312B (en) * | 2015-11-19 | 2019-06-21 | Abb瑞士股份有限公司 | Method for operating an anchor winch and anchor winch |
CN114701600A (en) * | 2022-03-10 | 2022-07-05 | 中国船舶重工集团公司第七0四研究所 | The method of automatic deceleration and lifting of anchors when the anchor comes out of water |
Also Published As
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JPWO2013136381A1 (en) | 2015-07-30 |
JP5576981B2 (en) | 2014-08-20 |
KR20140006998A (en) | 2014-01-16 |
WO2013136381A1 (en) | 2013-09-19 |
KR101561145B1 (en) | 2015-10-16 |
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