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CN103723230B - The brake lever of motorcycle/electric car butterfly brake - Google Patents

The brake lever of motorcycle/electric car butterfly brake Download PDF

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Publication number
CN103723230B
CN103723230B CN201310715387.4A CN201310715387A CN103723230B CN 103723230 B CN103723230 B CN 103723230B CN 201310715387 A CN201310715387 A CN 201310715387A CN 103723230 B CN103723230 B CN 103723230B
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Prior art keywords
handle
handbrake
brake
locking
hole
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CN103723230A (en
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张成涛
高飞
张彦会
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Guangxi University of Science and Technology
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Guangxi University of Science and Technology
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  • Steering Devices For Bicycles And Motorcycles (AREA)
  • Mechanical Control Devices (AREA)
  • Braking Elements And Transmission Devices (AREA)

Abstract

本发明适用蝶式刹车领域,提供一种摩托车/电动车蝶式制动器的刹车手柄,该刹车手柄包括手刹手柄、锁止手柄、手柄固定支座、互锁机构及轴销,所述手刹手柄、锁止手柄与所述手柄固定支撑通过所述轴销连接,所述手刹手柄、锁止手柄可沿固定于所述手柄固定支座上的所述轴销转动,所述锁止手柄设于所述手刹手柄内,所述互锁机构分别连接所述手刹手柄、锁止手柄及手柄固定支座,所述互锁机构通过锁止手柄控制所述手刹手柄转动。通过手刹手柄传递雨衣所受风阻力,避免锁止手柄被压下,利用互锁机构锁止手刹手柄使得风阻力产生被动作用力转移到车把山,而不会使得手刹手柄转动;该手柄结构简单,成本低廉、使用方便。

The present invention is applicable to the field of butterfly brakes, and provides a brake handle of a motorcycle/electric vehicle butterfly brake. The brake handle includes a hand brake handle, a locking handle, a handle fixing support, an interlock mechanism and a shaft pin. . The locking handle is connected with the fixed support of the handle through the pivot pin, and the handbrake handle and the locking handle can rotate along the pivot pin fixed on the fixed support of the handle. The locking handle is located on In the handbrake handle, the interlock mechanism is respectively connected to the handbrake handle, the lock handle and the handle fixing support, and the interlock mechanism controls the rotation of the handbrake handle through the lock handle. The wind resistance of the raincoat is transmitted through the handbrake handle to prevent the locking handle from being pressed down, and the interlock mechanism is used to lock the handbrake handle so that the passive force generated by the wind resistance is transferred to the handlebar without causing the handbrake handle to rotate; the handle structure Simple, low cost and easy to use.

Description

摩托车/电动车蝶式制动器的刹车手柄Brake handle of butterfly brake for motorcycle/electric vehicle

技术领域 technical field

本发明属于蝶式刹车领域,尤其涉及一种摩托车/电动车蝶式制动器的刹车手柄。 The invention belongs to the field of butterfly brakes, and in particular relates to a brake handle of a motorcycle/electric vehicle butterfly brake.

背景技术 Background technique

目前的摩托车/电动车碟式制动器主要包括刹车手柄、手刹液压缸、碟式刹车片以及液压制动装置构成,而刹车手柄则是制动力产生的控制机构,刹车手柄转动时,手刹液压缸被压缩从而控制液压制动装置制动刹车片产生制动力。然而不管刹车手柄上的作用力是驾驶员主动的手刹力,还是由于其它外力造成的被动刹车力,都会给制动器带来制动力。 The current motorcycle/electric vehicle disc brake mainly consists of brake handle, hand brake hydraulic cylinder, disc brake pads and hydraulic brake device, and the brake handle is the control mechanism for braking force generation. When the brake handle rotates, the hand brake hydraulic cylinder It is compressed to control the hydraulic brake device to brake the brake pads to generate braking force. However, no matter the active force on the brake handle is the driver's active hand brake force or the passive brake force caused by other external forces, it will bring braking force to the brake.

摩托车/电动车驾驶员在雨天穿雨衣行驶时,现在市场上常用雨衣都是将车把、刹车手柄等部件全部遮盖,这样会使得行驶时的风阻力会作用在刹车手柄上,因而造成被动刹车;由于驾驶员无法预料何时会突然刹车,从而给行驶带来安全危险,如果正在拐弯时出现此情况,往往会造成事故,特别是在风雨交加的环境下,该问题尤为突出。因此如何避免由于风阻力通过雨衣传递到刹车手柄作用力而带来制动力就成为亟待解决的问题 When motorcycle/electric vehicle drivers wear raincoats to drive in rainy days, the raincoats commonly used in the market now cover all parts such as handlebars and brake handles, which will cause wind resistance to act on the brake handles during driving, thus causing passive Braking: Because the driver cannot predict when to brake suddenly, it will bring safety hazards to driving. If this situation occurs when turning, it will often cause accidents, especially in the environment of heavy wind and rain. This problem is particularly prominent. Therefore, how to avoid the braking force caused by the wind resistance transmitted to the brake handle through the raincoat has become an urgent problem to be solved.

发明内容 Contents of the invention

本发明的目的在于提供一种摩托车/电动车蝶式制动器的刹车手柄,旨在解决由于风阻力通过雨衣传递到刹车手柄作用力而带来制动力的问题。 The purpose of the present invention is to provide a brake handle for a butterfly brake of a motorcycle/electric vehicle, aiming to solve the problem of braking force caused by wind resistance transmitted to the brake handle through the raincoat.

本发明是这样实现的,一种摩托车/电动车蝶式制动器的刹车手柄,该刹车手柄包括手刹手柄、锁止手柄、手柄固定支座、互锁机构及轴销,所述手刹手柄、锁止手柄与所述手柄固定支撑通过所述轴销连接,所述手刹手柄、锁止手柄可沿固定于所述手柄固定支座上的所述轴销转动,所述锁止手柄设于所述手刹手柄内,所述互锁机构分别连接所述手刹手柄、锁止手柄及手柄固定支座,所述互锁机构通过锁止手柄控制所述手刹手柄转动。 The present invention is achieved in this way, a brake handle of a motorcycle/electric vehicle butterfly brake, the brake handle includes a hand brake handle, a locking handle, a handle fixing support, an interlock mechanism and a pivot pin, the hand brake handle, the lock The stop handle is connected with the fixed support of the handle through the shaft pin, the handbrake handle and the lock handle can rotate along the shaft pin fixed on the handle fixed support, and the lock handle is arranged on the In the handbrake handle, the interlock mechanism is respectively connected to the handbrake handle, the lock handle and the handle fixing support, and the interlock mechanism controls the rotation of the handbrake handle through the lock handle.

本发明的进一步技术方案是:该刹车手柄还包括回位弹簧,所述回位弹簧一端连接所述锁止手柄,另一端连接所述手柄固定支座。 A further technical solution of the present invention is: the brake handle further includes a return spring, one end of the return spring is connected to the locking handle, and the other end is connected to the handle fixing support.

本发明的进一步技术方案是:该刹车手柄还包括锁止手柄限位销,所述锁止手柄限位销连接在所述手刹手柄上,所述锁止手柄对应所述锁止手柄限位销的位置设有凹陷部。 A further technical solution of the present invention is: the brake handle also includes a locking handle limiting pin, the locking handle limiting pin is connected to the handbrake handle, and the locking handle corresponds to the locking handle limiting pin The position is provided with a recessed part.

本发明的进一步技术方案是:该刹车手柄还包括手刹手柄限位销,所述手刹手柄限位销一端连接在所述手柄固定支座前端,所述手刹手柄限位销另一端对应所述手刹手柄位置设有凹陷部。 A further technical solution of the present invention is: the brake handle also includes a handbrake handle limit pin, one end of the handbrake handle limit pin is connected to the front end of the handle fixed support, and the other end of the handbrake handle limit pin corresponds to the handbrake A recess is provided at the handle position.

本发明的进一步技术方案是:所述互锁机构由圆孔、第二通孔、开槽、钢球安装孔、密封螺钉及钢球组成,所述圆孔设于所述锁止手柄上,所述第二通孔设于所述手刹手柄上,所述开槽设于所述手柄固定支座上,通过所述轴销固定所述手刹手柄、锁止手柄和手柄固定支座,所述圆孔、第二通孔、开槽对正,将所述钢球通过钢球安装孔及密封螺钉装入并固定。 A further technical solution of the present invention is: the interlocking mechanism is composed of a round hole, a second through hole, a slot, a steel ball installation hole, a sealing screw and a steel ball, the round hole is set on the locking handle, The second through hole is set on the handbrake handle, the slot is set on the handle fixing support, and the handbrake handle, locking handle and handle fixing support are fixed by the pivot pin. The round hole, the second through hole, and the slot are aligned, and the steel ball is loaded and fixed through the steel ball mounting hole and the sealing screw.

本发明的进一步技术方案是:所述开槽为两个,所述开槽深度小于所述钢珠半径。 A further technical solution of the present invention is: there are two grooves, and the depth of the grooves is smaller than the radius of the steel ball.

本发明的进一步技术方案是:所述钢珠直径与所述第二通孔和开槽深度之和相等,所述钢珠直径与所述第一通孔深度一半和第二通孔深度之和相等。 A further technical solution of the present invention is: the diameter of the steel ball is equal to the sum of the depth of the second through hole and the groove, and the diameter of the steel ball is equal to the sum of half the depth of the first through hole and the depth of the second through hole.

本发明的进一步技术方案是:所述锁止手柄限位销于所述手刹手柄采用螺纹连接。 A further technical solution of the present invention is: the locking handle limit pin is threadedly connected to the handbrake handle.

本发明的进一步技术方案是:所述手刹手柄限位销与所述手柄固定支座采用螺纹连接。 A further technical proposal of the present invention is: the stop pin of the handbrake handle is threadedly connected to the handle fixing support.

本发明的进一步技术方案是:所述圆孔为第一通孔或孔槽。 A further technical solution of the present invention is: the circular hole is a first through hole or a hole groove.

本发明的有益效果是:通过手刹手柄传递雨衣所受风阻力,避免锁止手柄被压下,利用互锁机构锁止手刹手柄使得风阻力产生被动作用力转移到车把山,而不会使得手刹手柄转动;当驾驶员需要主动刹车时,首先按下锁止手柄,此时手刹手柄解除锁止状态,从而产生制动力;当制动结束时该装置可自动复位到初始状态并锁止手刹手柄,因此该装置可有效解决大风下雨天气下,穿雨衣驾驶摩托车/电动车时,由于风阻力给刹车手柄带来的被动刹车力从而造成行车安全的问题。该手柄结构简单,成本低廉、使用方便。 The beneficial effects of the present invention are: the wind resistance of the raincoat is transmitted through the handbrake handle to prevent the locking handle from being pressed down, and the interlocking mechanism is used to lock the handbrake handle so that the passive force generated by the wind resistance is transferred to the handlebar without causing the The handbrake handle rotates; when the driver needs to actively brake, first press the lock handle, at this time the handbrake handle is released from the locked state, thereby generating braking force; when the brake is over, the device can automatically reset to the initial state and lock the handbrake Therefore, the device can effectively solve the problem of driving safety due to the passive braking force brought by the brake handle due to wind resistance when wearing a raincoat and driving a motorcycle/electric vehicle in windy and rainy weather. The handle has the advantages of simple structure, low cost and convenient use.

附图说明 Description of drawings

图1是本发明实施例1处于初始位置时示意俯视图; Fig. 1 is a schematic top view when Embodiment 1 of the present invention is in an initial position;

图2是本发明实施例1处于初始位置时通过图1A-A’切取的示意剖面图; Fig. 2 is a schematic sectional view cut through Fig. 1A-A' when Embodiment 1 of the present invention is in the initial position;

图3是本发明实施例1在锁止手柄被按下时的示意俯视图; Fig. 3 is a schematic top view of Embodiment 1 of the present invention when the locking handle is pressed;

图4是本发明实施例1在锁止手柄被按下时通过图3A-A’切取的示意剖面图;; Fig. 4 is a schematic cross-sectional view taken from Fig. 3A-A' when the locking handle is pressed down in Embodiment 1 of the present invention;

图5是本发明实施例1在刹车手柄被按下时的示意俯视图; Fig. 5 is a schematic top view of Embodiment 1 of the present invention when the brake handle is pressed;

图6是本发明实施例1在刹车手柄被按下时通过图5A-A’切取的示意剖面图; Fig. 6 is a schematic cross-sectional view taken through Fig. 5A-A' when the brake handle is pressed down in Embodiment 1 of the present invention;

图7是本发明实施例2处于初始位置时示意俯视图; Fig. 7 is a schematic top view of Embodiment 2 of the present invention when it is in the initial position;

图8是本发明实施例2处于初始位置时通过图7A-A’切取的示意剖面图; Fig. 8 is a schematic sectional view cut through Fig. 7A-A' when Embodiment 2 of the present invention is in the initial position;

图9是本发明实施例2在锁止手柄被按下时的示意俯视图; Fig. 9 is a schematic top view of Embodiment 2 of the present invention when the locking handle is pressed;

图10是本发明实施例2在锁止手柄被按下时通过图9A-A’切取的示意剖面图; Fig. 10 is a schematic cross-sectional view taken from Fig. 9A-A' when the locking handle is pressed down in Embodiment 2 of the present invention;

图11是本发明实施例2在刹车手柄被按下时的示意俯视图; Fig. 11 is a schematic top view of Embodiment 2 of the present invention when the brake handle is pressed;

图12是本发明实施例2在刹车手柄被按下时通过图11A-A’切取的示意剖面图。 Fig. 12 is a schematic cross-sectional view taken through Fig. 11A-A' of Embodiment 2 of the present invention when the brake handle is pressed.

具体实施方式 detailed description

附图标记:1-手刹手柄2-锁止手柄3-刹车手柄固定支座4-手刹液压缸5-轴销6-第一通孔7-第二通孔8-开槽9-钢球安装孔及密封螺钉10-钢球11-锁止手柄限位销12-手刹手柄限位销13-回位弹簧14-刹车灯控制开关15-孔槽 Reference signs: 1-handbrake handle 2-locking handle 3-brake handle fixed support 4-handbrake hydraulic cylinder 5-pivot pin 6-first through hole 7-second through hole 8-slot 9-steel ball installation Hole and sealing screw 10-steel ball 11-locking handle limit pin 12-handbrake handle limit pin 13-return spring 14-brake light control switch 15-hole slot

图1-12示出了本发明提供的摩托车/电动车蝶式制动器的刹车手柄,该刹车手柄包括手刹手柄1、锁止手柄2、手柄固定支座3、互锁机构及轴销5,所述手刹手柄1、锁止手柄2与所述手柄固定支座3通过所述轴销5连接,所述手刹手柄1、锁止手柄2可沿固定于所述手柄固定支座3上的所述轴销5转动,所述锁止手柄2设于所述手刹手柄1内,所述互锁机构分别连接所述手刹手柄1、锁止手柄2及手柄固定支座3,所述互锁机构通过锁止手柄2控制所述手刹手柄1转动。通过手刹手柄1传递雨衣所受风阻力,避免锁止手柄2被压下,利用互锁机构锁止手刹手柄1使得风阻力产生被动作用力转移到车把山,而不会使得手刹手柄1转动;当驾驶员需要主动刹车时,首先按下锁止手柄2,此时手刹手柄1解除锁止状态,从而产生制动力;当制动结束时该装置可自动复位到初始状态并锁止手刹手柄1,因此该装置可有效解决大风下雨天气下,穿雨衣驾驶摩托车/电动车时,由于风阻力给刹车手柄带来的被动刹车力从而造成行车安全的问题。该手柄结构简单,成本低廉、使用方便。 Figure 1-12 shows the brake handle of the motorcycle/electric vehicle butterfly brake provided by the present invention, the brake handle includes a hand brake handle 1, a locking handle 2, a handle fixing support 3, an interlock mechanism and a pivot pin 5, The handbrake handle 1 and the locking handle 2 are connected to the handle fixed support 3 through the pivot pin 5, and the handbrake handle 1 and the locking handle 2 can be fixed on the handle fixed support 3 along the The shaft pin 5 rotates, the locking handle 2 is arranged in the handbrake handle 1, the interlocking mechanism is respectively connected with the handbraking handle 1, locking handle 2 and handle fixing support 3, and the interlocking mechanism The rotation of the handbrake handle 1 is controlled by the locking handle 2 . The wind resistance of the raincoat is transmitted through the handbrake handle 1 to prevent the locking handle 2 from being pressed down, and the interlock mechanism is used to lock the handbrake handle 1 so that the passive force generated by the wind resistance is transferred to the handlebar without causing the handbrake handle 1 to rotate ;When the driver needs to actively brake, first press the lock handle 2, at this time the hand brake handle 1 is released from the locked state, thereby generating braking force; when the brake is over, the device can automatically reset to the initial state and lock the hand brake handle 1. Therefore, this device can effectively solve the problem of driving safety caused by the passive braking force brought by the brake handle due to wind resistance when wearing a raincoat and driving a motorcycle/electric vehicle in windy and rainy weather. The handle has the advantages of simple structure, low cost and convenient use.

该刹车手柄还包括回位弹簧13,所述回位弹簧13一端连接所述锁止手柄2,另一端连接所述手柄固定支座3。 The brake handle also includes a return spring 13 , one end of the return spring 13 is connected to the locking handle 2 , and the other end is connected to the handle fixing support 3 .

该刹车手柄还包括锁止手柄限位销11,所述锁止手柄限位销11连接在所述手刹手柄1上,所述锁止手柄2对应所述锁止手柄限位销11的位置设有凹陷部。 The brake handle also includes a locking handle limiting pin 11, the locking handle limiting pin 11 is connected to the handbrake handle 1, and the locking handle 2 is set corresponding to the position of the locking handle limiting pin 11. There are dents.

该刹车手柄还包括手刹手柄限位销12,所述手刹手柄限位销12一端连接在所述手柄固定支座3前端,所述手刹手柄限位销12另一端对应所述手刹手柄1位置设有凹陷部。 The brake handle also includes a handbrake handle limit pin 12, one end of the handbrake handle limit pin 12 is connected to the front end of the handle fixed support 3, and the other end of the handbrake handle limit pin 12 is set corresponding to the position of the handbrake handle 1. There are dents.

所述互锁机构由圆孔、第二通孔7、开槽8、钢球安装孔及密封螺钉9及钢球10组成,所述圆孔设于所述锁止手柄2上,所述第二通孔7设于所述手刹手柄1上,所述开槽8设于所述手柄固定支座3上,通过所述轴销5固定所述手刹手柄1、锁止手柄2和手柄固定支座3,所述圆孔、第二通孔7、开槽8对正,将所述钢球10通过钢球安装孔及密封螺钉9装入并固定。 The interlocking mechanism is composed of a round hole, a second through hole 7, a slot 8, a steel ball mounting hole, a sealing screw 9 and a steel ball 10, the round hole is arranged on the locking handle 2, and the first Two through holes 7 are arranged on the handbrake handle 1, and the slot 8 is arranged on the handle fixing support 3, and the handbrake handle 1, the locking handle 2 and the handle fixing support are fixed by the shaft pin 5. The seat 3, the round hole, the second through hole 7, and the slot 8 are aligned, and the steel ball 10 is loaded and fixed through the steel ball installation hole and the sealing screw 9.

所述圆孔为第一通孔6或孔槽15。 The circular hole is the first through hole 6 or the hole 15 .

所述开槽8为两个,所述开槽8深度小于所述钢珠10半径。 There are two slots 8 , and the depth of the slots 8 is smaller than the radius of the steel ball 10 .

所述钢珠10直径与所述第二通孔7与开槽8深度之和相等,所述钢珠10直径与所述第一通孔6深度一半和第二通孔7深度之和相等。 The diameter of the steel ball 10 is equal to the sum of the depth of the second through hole 7 and the groove 8 , and the diameter of the steel ball 10 is equal to the sum of half the depth of the first through hole 6 and the depth of the second through hole 7 .

所述锁止手柄限位销11于所述手刹手柄1采用螺纹连接。 The locking handle limit pin 11 is threadedly connected to the handbrake handle 1 .

所述手刹手柄限位销12与所述手柄固定支座3采用螺纹连接。 The stop pin 12 of the handbrake handle is threadedly connected with the handle fixing support 3 .

实施例一 Embodiment one

参照附图1、2、3、4、5、6详细说明本发明的实施方式。 Embodiments of the present invention will be described in detail with reference to accompanying drawings 1, 2, 3, 4, 5, and 6.

参阅图1,本发明为带有锁止机构的摩托车/电动车蝶式制动器的刹车手柄,主要由手刹手柄1、锁止手柄2、手柄固定支座3、手刹液压缸4、轴销5、锁止手柄2上设有第一通孔6、手刹手柄1上设有第二通孔7、手柄支座3上设有开槽8、钢球安装孔及密封螺钉9、钢球10、锁止手柄限位销11、手刹手柄限位销12、回位弹簧13和刹车灯控制开关14等部件构成。手刹手柄1、锁止手柄2和手柄固定支座3通过轴销5连接,手柄固定支座3和手刹液压缸4、刹车灯控制开关14刚性连接并固定在车辆的车把上,手刹手柄1和锁止手柄2可沿固定在手柄固定支座3上的轴销5转动。手刹手柄1尾部向前突出,用来承受雨衣的压力(由风阻力产生);锁止手柄2安装在手刹手柄1内部,设计形状要确保较少承受雨衣压力;第一通孔6、第二通孔7、开槽8、钢球安装孔及密封螺钉9和钢球10组成了互锁机构,该互锁机构可实现通过锁止手柄2控制手刹手柄1的转动,从而控制是否可以产生需要的制动力。回位弹簧13一端与锁止手柄2相连,另一端与手柄固定支座3相连,可实现刹车手柄在自由状态下(无外力)回到初始位置,即手刹手柄1、锁止手柄2和手柄固定支座3的位置如图1所示。 Referring to Fig. 1, the present invention is the brake handle of the butterfly brake of motorcycle/electric vehicle with locking mechanism, mainly by handbrake handle 1, locking handle 2, handle fixed support 3, handbrake hydraulic cylinder 4, axle pin 5 , The locking handle 2 is provided with a first through hole 6, the handbrake handle 1 is provided with a second through hole 7, the handle support 3 is provided with a slot 8, a steel ball mounting hole and a sealing screw 9, a steel ball 10, The lock handle limit pin 11, the handbrake handle limit pin 12, the return spring 13 and the brake light control switch 14 are composed of components. Handbrake handle 1, locking handle 2 and handle fixed support 3 are connected by pivot pin 5, handle fixed support 3 and handbrake hydraulic cylinder 4, brake light control switch 14 are rigidly connected and fixed on the handlebar of the vehicle, handbrake handle 1 And locking handle 2 can rotate along the shaft pin 5 that is fixed on the handle fixed support 3. The tail of the handbrake handle 1 protrudes forward to withstand the pressure of the raincoat (generated by wind resistance); the locking handle 2 is installed inside the handbrake handle 1, and the design shape should ensure less pressure from the raincoat; the first through hole 6, the second The through hole 7, the slot 8, the steel ball mounting hole, the sealing screw 9 and the steel ball 10 form an interlocking mechanism, which can realize the rotation of the handbrake handle 1 through the locking handle 2, so as to control whether the required braking force. One end of the return spring 13 is connected to the locking handle 2, and the other end is connected to the handle fixing support 3, so that the brake handle can return to the initial position in a free state (without external force), that is, the handbrake handle 1, the locking handle 2 and the handle The position of the fixed support 3 is shown in FIG. 1 .

参阅附图2,此时由于回位弹簧13和手刹手柄限位销12以及锁止手柄限位销11的共同作用下,使得手柄固定支座3上的开槽8与手刹手柄1上的第二通孔7对正,此时锁止手柄2在回位弹簧13的作用下,使得锁止手柄2上的第一通孔6完全堵住了第二通孔7,使得钢球10不能运动从而锁止手刹手柄1,互锁机构设计要求手柄固定支座3上的两个开槽8的深度小于钢球10半径,第二通孔7与开槽8的深度之和为钢球10的直径;同时第一通孔6的深度(即锁止手柄2的厚度)的一半与第二通孔7深度之和为钢球10的直径。互锁机构在安装时,首先需要通过轴销5固定手刹手柄1、锁止手柄2和手柄固定支座3,然后把第一通孔6、第二通孔7、开槽8三者对正,然后把两个钢球10通过钢球安装孔及密封螺钉9装入并固定。锁止手柄限位销11通过螺纹固定在手刹手柄2上,结合锁止手柄2上的凹陷部可实现对其限位。手刹手柄限位销12通过螺纹固定在手柄固定支座3上,结合手刹手柄1上的凹陷部可实现对其限位。 Referring to accompanying drawing 2, at this time, due to the joint action of the return spring 13, the handbrake handle limit pin 12 and the lock handle limit pin 11, the slot 8 on the handle fixing support 3 is aligned with the first groove on the handbrake handle 1. The two through holes 7 are aligned. At this time, the locking handle 2 is under the action of the return spring 13, so that the first through hole 6 on the locking handle 2 completely blocks the second through hole 7, so that the steel ball 10 cannot move. Thus locking the handbrake handle 1, the design of the interlock mechanism requires that the depth of the two slots 8 on the handle fixing support 3 be smaller than the radius of the steel ball 10, and the sum of the depths of the second through hole 7 and the slot 8 is equal to the depth of the steel ball 10. Diameter; at the same time, the sum of the half of the depth of the first through hole 6 (ie the thickness of the locking handle 2 ) and the depth of the second through hole 7 is the diameter of the steel ball 10 . When the interlock mechanism is installed, it is first necessary to fix the handbrake handle 1, the locking handle 2 and the handle fixing support 3 through the pivot pin 5, and then align the first through hole 6, the second through hole 7, and the slot 8 , and then two steel balls 10 are loaded and fixed through the steel ball mounting holes and sealing screws 9. The locking handle limit pin 11 is fixed on the handbrake handle 2 through threads, and can be limited in combination with the recessed portion on the locking handle 2 . The handbrake handle limit pin 12 is fixed on the handle fixing support 3 by threads, and combined with the recessed part on the handbrake handle 1, its position can be realized.

当装置处于初始位置时,雨衣所受风阻力会直接作用在手刹手柄1的尾部,此时由于锁止手柄2没有被按下,所以手刹手柄1被钢球10锁止于手柄固定支座3上,因此整个装置不会产生制动力;如果驾驶员需要制动时,首先会按下锁止手柄2,在锁止手柄限位销11的作用下,第一通孔6、第二通孔7、开槽8三者同时对正,此时手刹手柄1、锁止手柄2和手柄固定支座3的位置,如图3所示。这时钢球10可在第一通孔6、第二通孔7、开槽8三者之间运动,如图4所示。然后由于驾驶员会继续按下手刹手柄2,由于手柄支座3上的开槽8的深度小于钢球10半径,因此钢球10会运动到手刹手柄2上的第二通孔7和锁止手柄1上的第一通孔6内部,此时手刹手柄2解除了与手柄固定支座3的锁止状态,可以转动并压缩手刹液压缸4,从而产生制动力。此时手刹手柄1、锁止手柄2和手柄固定支座3的位置,如图5所示。此时互锁机构中钢球10的位置,如图6所示。当完全松开刹车手柄后,在回位弹簧13的作用下,锁止手柄2通过钢球10带动手刹手柄1回位,手刹手柄限位销12可确保手刹手柄1回到初始位置,同时互锁机构锁止手刹手柄1;然后,回位弹簧13继续拉回锁止手柄2,使其回到初始位置,如图1所示位置。 When the device is in the initial position, the wind resistance of the raincoat will directly act on the tail of the handbrake handle 1. At this time, since the locking handle 2 is not pressed, the handbrake handle 1 is locked by the steel ball 10 on the handle fixing support 3 Therefore, the entire device will not generate braking force; if the driver needs to brake, he will first press the locking handle 2, and under the action of the locking handle limit pin 11, the first through hole 6, the second through hole 7. Slot 8 is aligned at the same time. At this time, the positions of handbrake handle 1, lock handle 2 and handle fixing support 3 are shown in Figure 3. At this time, the steel ball 10 can move among the first through hole 6 , the second through hole 7 and the slot 8 , as shown in FIG. 4 . Then because the driver will continue to press the handbrake handle 2, because the depth of the groove 8 on the handle support 3 is less than the radius of the steel ball 10, the steel ball 10 will move to the second through hole 7 on the handbrake handle 2 and lock Inside the first through hole 6 on the handle 1, the handbrake handle 2 is released from the locked state with the handle fixed support 3 at this time, and the handbrake hydraulic cylinder 4 can be rotated and compressed to generate braking force. At this time, the positions of the handbrake handle 1, the locking handle 2 and the handle fixing support 3 are shown in FIG. 5 . At this time, the position of the steel ball 10 in the interlock mechanism is shown in FIG. 6 . When the brake handle is completely released, under the action of the return spring 13, the locking handle 2 drives the hand brake handle 1 to return through the steel ball 10, and the hand brake handle limit pin 12 can ensure that the hand brake handle 1 returns to the initial position, and at the same time The lock mechanism locks the handbrake handle 1; then, the return spring 13 continues to pull back the lock handle 2 to make it return to the initial position, as shown in FIG. 1 .

实施例二 Embodiment two

参照附图7、8、9、10、11、12详细说明本发明的实施方式。 Embodiments of the present invention will be described in detail with reference to accompanying drawings 7 , 8 , 9 , 10 , 11 , and 12 .

参阅图7,本发明为带有锁止机构的摩托车/电动车蝶式制动器的车手柄,主要由手刹手柄1、锁止手柄2、手柄固定支座3、手刹液压缸4、轴销5、锁止手柄2上设有孔槽15、手刹手柄1上设有第二通孔7、手柄固定支座3上设有开槽8、钢球安装孔及密封螺钉9、钢球10、锁止手柄限位销11、手刹手柄限位销12、回位弹簧13和刹车灯控制开关14等部件构成。手刹手柄1、锁止手柄2和手柄固定支座3通过轴销5连接,手柄固定支座3和手刹液压缸4、刹车灯控制开关14刚性连接并固定在车辆的车把上,手刹手柄1和锁止手柄2可沿固定在手柄固定支座3上的轴销5转动。手刹手柄1尾部向前突出,用来承受雨衣的压力(由风阻力产生);锁止手柄2安装在手刹手柄1内部,设计形状设计要确保较少承受雨衣压力;孔槽15、第二通孔7、开槽8、钢球安装孔及密封螺钉9和钢球10共同组成了互锁机构,该机构可实现通过锁止手柄2控制手刹手柄1的转动,从而控制是否可以产生需要的制动力。回位弹簧13一端与锁止手柄2相连,另一端与手柄固定支座3相连,可实现刹车手柄在自由状态下(无外力)回到初始位置,即手刹手柄1、锁止手柄2和手柄固定支座3的位置如图7所示。 Referring to Fig. 7, the present invention is the handlebar of the butterfly brake of motorcycle/electric vehicle with locking mechanism, mainly by handbrake handle 1, locking handle 2, handle fixed bearing 3, handbrake hydraulic cylinder 4, shaft pin 5 , The locking handle 2 is provided with a hole groove 15, the handbrake handle 1 is provided with a second through hole 7, the handle fixing support 3 is provided with a slot 8, steel ball mounting holes and sealing screws 9, steel balls 10, lock Parts such as handle limit pin 11, handbrake handle limit pin 12, return spring 13 and brake light control switch 14 are formed. Handbrake handle 1, locking handle 2 and handle fixed support 3 are connected by pivot pin 5, handle fixed support 3 and handbrake hydraulic cylinder 4, brake light control switch 14 are rigidly connected and fixed on the handlebar of the vehicle, handbrake handle 1 And locking handle 2 can rotate along the shaft pin 5 that is fixed on the handle fixed support 3. The tail of the handbrake handle 1 protrudes forward to withstand the pressure of the raincoat (generated by wind resistance); the locking handle 2 is installed inside the handbrake handle 1, and the design shape is designed to ensure less pressure from the raincoat; the hole 15, the second channel The hole 7, the slot 8, the steel ball mounting hole, the sealing screw 9 and the steel ball 10 together form an interlocking mechanism, which can control the rotation of the handbrake handle 1 through the locking handle 2, thereby controlling whether the required brake can be produced. power. One end of the return spring 13 is connected to the locking handle 2, and the other end is connected to the handle fixing support 3, so that the brake handle can return to the initial position in a free state (without external force), that is, the handbrake handle 1, the locking handle 2 and the handle The position of the fixed support 3 is shown in FIG. 7 .

参阅附图8,此时由于回位弹簧13和手刹手柄限位销12以及锁止手柄限位销11的共同作用下,使得手柄固定支座3上的开槽8与手刹手柄1上的第二通孔7对正,此时锁止手柄2在回位弹簧13的作用下,使得锁止手柄2上的孔槽15完全堵住了第二通孔7,使得钢球10不能运动从而锁止手刹手柄1,互锁机构设计要求手柄固定支座3上的两个开槽8的深度小于钢球10半径,第二通孔7与开槽8的深度之和为钢球10的直径;同时孔槽15的深度与第二通孔7深度之和为钢球10的直径。互锁机构在安装时,首先需要通过轴销5固定手刹手柄1、锁止手柄2和手柄固定支座3,然后把孔槽15、第二通孔7、开槽8三者对正,然后把两个钢球10分别通过钢球安装孔及密封螺钉9装入并固定。锁止手柄限位销11通过螺纹固定在手刹手柄1上,结合锁止手柄2上的凹陷部可实现对其限位。手刹手柄限位销12通过螺纹固定在手柄固定支座3上,结合手刹手柄1上的凹陷部可实现对其限位。 Referring to accompanying drawing 8, at this time, due to the joint action of the return spring 13, the handbrake handle limit pin 12 and the lock handle limit pin 11, the slot 8 on the handle fixing support 3 is aligned with the first groove on the handbrake handle 1. The two through holes 7 are aligned. At this time, the locking handle 2 is under the action of the return spring 13, so that the hole 15 on the locking handle 2 completely blocks the second through hole 7, so that the steel ball 10 cannot move and lock Handbrake handle 1, the interlock mechanism design requires that the depth of the two slots 8 on the handle fixing support 3 is smaller than the radius of the steel ball 10, and the sum of the depths of the second through hole 7 and the slot 8 is the diameter of the steel ball 10; At the same time, the sum of the depth of the hole groove 15 and the depth of the second through hole 7 is the diameter of the steel ball 10 . When the interlock mechanism is installed, it is first necessary to fix the handbrake handle 1, the locking handle 2 and the handle fixing support 3 through the pivot pin 5, and then align the hole groove 15, the second through hole 7, and the slot 8, and then Two steel balls 10 are loaded and fixed through the steel ball mounting holes and the sealing screws 9 respectively. The locking handle limit pin 11 is fixed on the handbrake handle 1 through threads, and combined with the recessed part on the locking handle 2, its position can be realized. The handbrake handle limit pin 12 is fixed on the handle fixing support 3 by threads, and combined with the recessed part on the handbrake handle 1, its position can be realized.

当装置处于初始位置时,雨衣所受风阻力会直接作用在手刹手柄1的尾部,此时由于锁止手柄2没有被按下,所以手刹手柄1被钢球10锁止于手柄固定支座3上,因此整个装置不会产生制动力;如果驾驶员需要制动时,首先会按下锁止手柄2,在锁止手柄限位销11的作用下,孔槽15、第二通孔7、开槽8三者同时对正,此时手刹手柄1、锁止手柄2和手柄固定支座3的位置,如图9所示。这时钢球10可在孔槽15、第二通孔7、开槽8三者之间运动,如图10所示。然后由于驾驶员会继续按下手刹手柄1,由于手柄固定支座3上的开槽8的深度小于钢球10半径,因此钢球10会运动到手刹手柄2上的第二通孔7和锁止手柄1上的孔槽15内部,此时手刹手柄1解除了与手柄固定支座3的锁止状态,可以转动并压缩手刹液压缸4,从而产生制动力。此时手刹手柄1、锁止手柄2和手柄固定支座3的位置,如图11所示。此时互锁机构中钢球10的位置,如图12所示。当完全松开刹车手柄1后,在回位弹簧13的作用下,锁止手柄2通过钢球10带动手刹手柄1回位,手刹手柄限位销12可确保手刹手柄1回到初始位置,同时互锁机构锁止手刹手柄1;然后,回位弹簧13继续拉回锁止手柄2,使其回到初始位置,如图7所示位置。 When the device is in the initial position, the wind resistance of the raincoat will directly act on the tail of the handbrake handle 1. At this time, since the locking handle 2 is not pressed, the handbrake handle 1 is locked by the steel ball 10 on the handle fixing support 3 Therefore, the entire device will not generate braking force; if the driver needs to brake, he will first press the locking handle 2, and under the action of the locking handle limit pin 11, the hole 15, the second through hole 7, The slots 8 are aligned at the same time. At this time, the positions of the handbrake handle 1, the locking handle 2 and the handle fixing support 3 are as shown in FIG. 9 . At this time, the steel ball 10 can move among the hole groove 15, the second through hole 7, and the slot 8, as shown in FIG. 10 . Then because the driver will continue to press the handbrake handle 1, because the depth of the groove 8 on the handle fixing support 3 is less than the radius of the steel ball 10, the steel ball 10 will move to the second through hole 7 on the handbrake handle 2 and lock The inside of the hole groove 15 on the handle 1, now the handbrake handle 1 has released the locked state with the handle fixed support 3, and can rotate and compress the handbrake hydraulic cylinder 4, thereby generating braking force. At this time, the positions of the handbrake handle 1, the locking handle 2 and the handle fixing support 3 are shown in FIG. 11 . At this time, the position of the steel ball 10 in the interlock mechanism is shown in FIG. 12 . When the brake handle 1 is completely released, under the action of the return spring 13, the locking handle 2 drives the hand brake handle 1 to return through the steel ball 10, and the hand brake handle limit pin 12 can ensure that the hand brake handle 1 returns to the initial position. The interlock mechanism locks the handbrake handle 1; then, the return spring 13 continues to pull back the locking handle 2 to make it return to the initial position, as shown in FIG. 7 .

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (9)

1.一种摩托车/电动车蝶式制动器的刹车手柄,其特征在于:该刹车手柄包括手刹手柄、锁止手柄、手柄固定支座、互锁机构及轴销,所述手刹手柄、锁止手柄与所述手柄固定支座通过所述轴销连接,所述手刹手柄、锁止手柄可沿固定于所述手柄固定支座上的所述轴销转动,所述锁止手柄设于所述手刹手柄内,所述互锁机构分别连接所述手刹手柄、锁止手柄及手柄固定支座,所述互锁机构通过锁止手柄控制所述手刹手柄转动;该刹车手柄还包括锁止手柄限位销,所述锁止手柄限位销连接在所述手刹手柄上,所述锁止手柄对应所述锁止手柄限位销的位置设有凹陷部。 1. A brake handle of a motorcycle/electric vehicle butterfly brake, characterized in that: the brake handle includes a hand brake handle, a locking handle, a handle fixing support, an interlock mechanism and a shaft pin, and the hand brake handle, locking handle The handle is connected to the handle fixed support through the pivot pin, the handbrake handle and the locking handle can rotate along the pivot pin fixed on the handle fixed support, and the locking handle is arranged on the In the handbrake handle, the interlock mechanism is respectively connected to the handbrake handle, the lock handle and the handle fixing support, and the interlock mechanism controls the rotation of the handbrake handle through the lock handle; the brake handle also includes a lock handle limit A positioning pin, the locking handle limiting pin is connected to the handbrake handle, and the locking handle is provided with a recess at a position corresponding to the locking handle limiting pin. 2.根据权利要求1所述的刹车手柄,其特征在于:该刹车手柄还包括回位弹簧,所述回位弹簧一端连接所述锁止手柄,另一端连接所述手柄固定支座。 2 . The brake handle according to claim 1 , further comprising a return spring, one end of the return spring is connected to the locking handle, and the other end is connected to the handle fixing support. 3 . 3.根据权利要求2所述的刹车手柄,其特征在于:该刹车手柄还包括手刹手柄限位销,所述手刹手柄限位销一端连接在所述手柄固定支座前端,所述手刹手柄限位销另一端对应所述手刹手柄位置设有凹陷部。 3. The brake handle according to claim 2, characterized in that: the brake handle also includes a handbrake handle limit pin, one end of the handbrake handle limit pin is connected to the front end of the handle fixed support, and the handbrake handle limit The other end of the positioning pin is provided with a recess corresponding to the position of the handbrake handle. 4.根据权利要求3所述的刹车手柄,其特征在于:所述互锁机构由圆孔、第二通孔、开槽、钢球安装孔、密封螺钉及钢球组成,所述圆孔设于所述锁止手柄上,所述第二通孔设于所述手刹手柄上,所述开槽设于所述手柄固定支座上,通过所述轴销固定所述手刹手柄、锁止手柄和手柄固定支座,所述圆孔、第二通孔、开槽对正,将所述钢球通过钢球安装孔及密封螺钉装入并固定。 4. The brake handle according to claim 3, characterized in that: the interlocking mechanism is composed of a round hole, a second through hole, a slot, a steel ball mounting hole, a sealing screw and a steel ball, and the round hole is set On the locking handle, the second through hole is arranged on the handbrake handle, the slot is arranged on the handle fixing support, and the handbrake handle and the locking handle are fixed by the pivot pin. With the handle fixed support, the round hole, the second through hole, and the slot are aligned, and the steel ball is loaded and fixed through the steel ball mounting hole and the sealing screw. 5.根据权利要求4所述的刹车手柄,其特征在于:所述开槽为两个,所述开槽深度小于所述钢球半径。 5. The brake handle according to claim 4, characterized in that: there are two slots, and the depth of the slots is smaller than the radius of the steel ball. 6.根据权利要求5所述的刹车手柄,其特征在于:所述钢球直径与所述第二通孔深度和开槽深度之和相等,所述钢球直径与第一通孔深度一半和第二通孔深度之和相等。 6. The brake handle according to claim 5, characterized in that: the diameter of the steel ball is equal to the sum of the depth of the second through hole and the depth of the slot, and the diameter of the steel ball is half the depth of the first through hole The sum of the depths of the second through holes is equal. 7.根据权利要求6所述的刹车手柄,其特征在于:所述锁止手柄限位销与所述手刹手柄采用螺纹连接。 7. The brake handle according to claim 6, characterized in that: the locking handle limit pin is threadedly connected to the handbrake handle. 8.根据权利要求7所述的刹车手柄,其特征在于:所述手刹手柄限位销与所述手柄固定支座采用螺纹连接。 8. The brake handle according to claim 7, characterized in that: the stop pin of the hand brake handle is connected to the handle fixing support by thread. 9.根据权利要求8所述的刹车手柄,其特征在于:所述圆孔为第一通孔或孔槽。 9. The brake handle according to claim 8, wherein the round hole is a first through hole or a slot.
CN201310715387.4A 2013-12-20 2013-12-20 The brake lever of motorcycle/electric car butterfly brake Expired - Fee Related CN103723230B (en)

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CN104386196A (en) * 2014-10-30 2015-03-04 浙江贝鸟电动车有限公司 Brake apparatus

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EP0601211A1 (en) * 1992-07-02 1994-06-15 Mory Suntour Inc. Bicycle brake lever assembly
CN1146566A (en) * 1995-09-29 1997-04-02 开始工业株式会社 Operation lever supporting/locking mechanism in lever device
US5953962A (en) * 1995-11-13 1999-09-21 1029894 Ontario Inc. Cable controller
CN201712750U (en) * 2010-05-20 2011-01-19 周俊龙 Toggle Brake Locking Device
CN102159447A (en) * 2008-09-19 2011-08-17 本田技研工业株式会社 Manual operator for vehicle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0601211A1 (en) * 1992-07-02 1994-06-15 Mory Suntour Inc. Bicycle brake lever assembly
CN1146566A (en) * 1995-09-29 1997-04-02 开始工业株式会社 Operation lever supporting/locking mechanism in lever device
US5953962A (en) * 1995-11-13 1999-09-21 1029894 Ontario Inc. Cable controller
CN102159447A (en) * 2008-09-19 2011-08-17 本田技研工业株式会社 Manual operator for vehicle
CN201712750U (en) * 2010-05-20 2011-01-19 周俊龙 Toggle Brake Locking Device

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