CN103695711B - A kind of high-strength titanium-aluminum-nickel alloy plate and its preparation method - Google Patents
A kind of high-strength titanium-aluminum-nickel alloy plate and its preparation method Download PDFInfo
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- 229910000990 Ni alloy Inorganic materials 0.000 title claims abstract description 21
- -1 titanium-aluminum-nickel Chemical compound 0.000 title claims abstract description 21
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 59
- 239000000956 alloy Substances 0.000 claims abstract description 59
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000010936 titanium Substances 0.000 claims abstract description 15
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 14
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 13
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 13
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 12
- 238000000137 annealing Methods 0.000 claims description 42
- 238000005242 forging Methods 0.000 claims description 31
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 29
- 239000011195 cermet Substances 0.000 claims description 27
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 21
- 238000005097 cold rolling Methods 0.000 claims description 21
- 238000010791 quenching Methods 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 17
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000000265 homogenisation Methods 0.000 claims description 14
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 claims description 14
- 230000000171 quenching effect Effects 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 14
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 229910052709 silver Inorganic materials 0.000 claims description 12
- 229910052718 tin Inorganic materials 0.000 claims description 12
- 229910052721 tungsten Inorganic materials 0.000 claims description 12
- 229910052727 yttrium Inorganic materials 0.000 claims description 12
- 229910052797 bismuth Inorganic materials 0.000 claims description 8
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 7
- 235000019270 ammonium chloride Nutrition 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 7
- 239000002738 chelating agent Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 229910052593 corundum Inorganic materials 0.000 claims description 7
- 239000010431 corundum Substances 0.000 claims description 7
- 238000010891 electric arc Methods 0.000 claims description 7
- 238000005098 hot rolling Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 238000007788 roughening Methods 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 7
- 239000004094 surface-active agent Substances 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 229910052755 nonmetal Inorganic materials 0.000 description 5
- 238000005275 alloying Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910001009 interstitial alloy Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种高强度钛铝镍合金板材及其制备方法,属于钛基合金制造领域。 The invention relates to a high-strength titanium-aluminum-nickel alloy plate and a preparation method thereof, belonging to the field of titanium-based alloy manufacturing.
背景技术 Background technique
Ti-6Al-4V是使用最广泛、最成熟的典型的(α+β)两相钛合金,各 国相继研发的历史已近四十年、并有各自的合金牌号。其成份特征为:合 金元素允许波动范围较宽(Al:5.5%-6.75%),杂质允许含量较高(Fe: 0.3%max、O:0.2%max、H:0.015%max);从而带来较高的冶金缺陷可 能性、较低的塑性和韧性及较短的使用寿命。为此,以美、英为首的少数 发达国家又在近20年开发了相应的低间隙合金,如美国UNS R56401、 ASTM F468、Grade 23、AMS4930、Ti-64ELI,英国IMI318ELI,法国 TA6VELI等,广泛应用于低温、医疗、舰船及飞行器等重要领域。其成 份特征为:合金元素允许波动范围较窄(Al:5.5%~6.5%),杂质允许含 量较低(Fe:0.25%max、O:0.13%max、H:0.0125%);从而带来较小 的冶金缺陷可能性、较高的塑性和韧性、较好的焊接性能及较长的使用寿 命。比Ti-6Al-4V合金的K1C提高近一倍、da/dN降低达一个数量级,现 已应用在先进的战斗机和新一代民机上。例如,美国将Ti-6Al-4V和 Ti-6Al-4V ELI合金应用于F-16战斗机的水平尾翼转轴、波音767的第一 号驾驶舱风档玻璃窗骨架和UH60A“黑鹰”、SH60B“海鹰”、CH53E“超 级种马”等直升机的主旋翼、尾旋翼转动部件。民机波音747的主起落架 用的支撑梁大型模锻件(重1545kg、长6.2m、宽0.95m、投影面积4.06m2), 自1969年开始生产直到如今仍在供应中。如今,美国第四代战机F22、 F/A-18E/F等的Ti-6Al-4V(Ti-6Al-4V ELI)钛合金应用已经进入采用更大 型整体模锻件的成熟应用阶段,如F22战斗机零件中钛合金占飞机重量的 41%,其中Ti-6Al-4V ELI又占钛合金重量的87.5%。其中F-22后机身整体式隔框(重1590kg、长3.8m、宽1.7m、投影面积5.53m2)是目前世界 上最大的钛合金闭式模锻件。 Ti-6Al-4V is the most widely used and mature typical (α+β) two-phase titanium alloy. The history of research and development in various countries has been nearly 40 years, and it has its own alloy grade. Its composition characteristics are: the allowable fluctuation range of alloying elements is wide (Al: 5.5%-6.75%), and the allowable content of impurities is relatively high (Fe: 0.3%max, O: 0.2%max, H: 0.015%max); This results in a higher likelihood of metallurgical defects, lower ductility and toughness, and a shorter service life. For this reason, a small number of developed countries led by the United States and the United Kingdom have developed corresponding low-interstitial alloys in the past 20 years, such as the United States UNS R56401, ASTM F468, Grade 23, AMS4930, Ti-64ELI, the United Kingdom IMI318ELI, France TA6VELI, etc., widely It is used in important fields such as low temperature, medical treatment, ships and aircrafts. Its composition characteristics are: the allowable fluctuation range of alloying elements is narrow (Al: 5.5% ~ 6.5%), and the allowable content of impurities is low (Fe: 0.25%max, O: 0.13%max, H: 0.0125%); The possibility of smaller metallurgical defects, higher plasticity and toughness, better welding performance and longer service life. Compared with Ti-6Al-4V alloy, K1C is nearly doubled, and da/dN is reduced by an order of magnitude. It has been applied to advanced fighter jets and new generation civil aircraft. For example, the United States applies Ti-6Al-4V and Ti-6Al-4V ELI alloys to the horizontal tail shaft of the F-16 fighter jet, the No. Main rotor and tail rotor rotating parts of helicopters such as "Sea Eagle" and CH53E "Super Stallion". The large-scale die forgings for the support beam of the main landing gear of the civil aircraft Boeing 747 (weight 1545kg, length 6.2m, width 0.95m, projected area 4.06m2) have been produced since 1969 and are still in supply today. Today, the Ti-6Al-4V (Ti-6Al-4V ELI) titanium alloy application of the fourth-generation fighter jets F22, F/A-18E/F, etc. in the United States has entered the mature application stage of using larger integral die forgings, such as F22 Titanium alloys in fighter jet parts account for 41% of the weight of the aircraft, of which Ti-6Al-4V ELI accounts for 87.5% of the weight of titanium alloys. Among them, the F-22 rear fuselage integral bulkhead (weight 1590kg, length 3.8m, width 1.7m, projected area 5.53m2) is currently the largest closed die forging of titanium alloy in the world.
发明内容 Contents of the invention
本发明的目的是克服现有技术的不足,提供一种操作方便、工艺可控性强的钛合金板材的制备方法。该工艺可使钛合金板材保持良好的强度、断裂韧性及塑性的匹配,板材性能批次稳定性提高。 The purpose of the present invention is to overcome the deficiencies of the prior art and provide a method for preparing a titanium alloy plate with convenient operation and strong process controllability. This process can make the titanium alloy plate maintain good strength, fracture toughness and plasticity matching, and improve the batch stability of the plate performance.
为实现上述目的,本发明采用的技术方案如下: To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种高强度钛铝镍合金板材,其特征在于:所述合金的各组分质量百分含量为:Al 5-6%、Ni 1-2%、W 0.02-0.03%,Te 0.01-0.02%,Cu 0.7-0.8%、V 0.5-0.6%、Bi 0.4-0.5%、Ag 0.4-0.5%、Sn 0.7-0.8%、Mo 0.2-0.3%、Fe 0.07-0.08%、Co 0.05-0.06%、Cr 0.06-0.07%、Pr 0.04-0.05%、Y 0.03-0.04%,余量为钛及不可避免的非金属夹杂。 A high-strength titanium-aluminum-nickel alloy plate, characterized in that: the mass percentage of each component of the alloy is: Al 5-6%, Ni 1-2%, W 0.02-0.03%, Te 0.01-0.02% , Cu 0.7-0.8%, V 0.5-0.6%, Bi 0.4-0.5%, Ag 0.4-0.5%, Sn 0.7-0.8%, Mo 0.2-0.3%, Fe 0.07-0.08%, Co 0.05-0.06%, Cr 0.06-0.07%, Pr 0.04-0.05%, Y 0.03-0.04%, the balance is titanium and unavoidable non-metallic inclusions.
作为优选,所述的高强度钛铝镍合金板材,所述合金的各组分质量百分含量为:Al 5%、Ni 1%、W 0.02%,Te 0.01%,Cu 0.7%、V 0.5%、Bi 0.4%、Ag 0.4%、Sn 0.7%、Mo 0.2%、Fe 0.07%、Co 0.05%、Cr 0.06%、Pr 0.04%、Y 0.03%,余量为钛及不可避免的非金属夹杂。 As a preference, for the high-strength titanium-aluminum-nickel alloy plate, the mass percent content of each component of the alloy is: Al 5%, Ni 1%, W 0.02%, Te 0.01%, Cu 0.7%, V 0.5% , Bi 0.4%, Ag 0.4%, Sn 0.7%, Mo 0.2%, Fe 0.07%, Co 0.05%, Cr 0.06%, Pr 0.04%, Y 0.03%, the balance is titanium and unavoidable non-metallic inclusions.
作为优选,所述的高强度钛铝镍合金板材,所述合金的各组分质量百分含量为:Al 6%、Ni 2%、W 0.03%,Te 0.02%,Cu 0.8%、V 0.6%、Bi 0.5%、Ag 0.5%、Sn 0.8%、Mo 0.3%、Fe 0.08%、Co 0.06%、Cr 0.07%、Pr 0.05%、Y 0.04%,余量为钛及不可避免的非金属夹杂。 As a preference, for the high-strength titanium-aluminum-nickel alloy plate, the mass percent content of each component of the alloy is: Al 6%, Ni 2%, W 0.03%, Te 0.02%, Cu 0.8%, V 0.6% , Bi 0.5%, Ag 0.5%, Sn 0.8%, Mo 0.3%, Fe 0.08%, Co 0.06%, Cr 0.07%, Pr 0.05%, Y 0.04%, the balance is titanium and unavoidable non-metallic inclusions.
作为优选,所述的高强度钛铝镍合金板材,所述合金的各组分质量百分含量为:Al 5.5%、Ni 1.5%、W 0.025%,Te 0.015%,Cu 0.75%、V 0.55%、Bi 0.45%、Ag 0.45%、Sn 0.75%、Mo 0.25%、Fe 0.075%、Co 0.055%、Cr 0.065%、Pr 0.045%、Y 0.035%,余量为钛及不可避免的非金属夹杂。 As a preference, for the high-strength titanium-aluminum-nickel alloy plate, the mass percent content of each component of the alloy is: Al 5.5%, Ni 1.5%, W 0.025%, Te 0.015%, Cu 0.75%, V 0.55% , Bi 0.45%, Ag 0.45%, Sn 0.75%, Mo 0.25%, Fe 0.075%, Co 0.055%, Cr 0.065%, Pr 0.045%, Y 0.035%, and the balance is titanium and unavoidable non-metallic inclusions.
作为优选,所述的高强度钛铝镍合金板材,所述合金的各组分质量百分含量为:Al 5.4%、Ni 1.7%、W 0.028%,Te 0.019%,Cu 0.72%、V 0.51%、Bi 0.43%、Ag 0.44%、Sn 0.74%、Mo 0.26%、Fe 0.077%、Co 0.059%、Cr 0.064%、Pr 0.043%、Y 0.037%,余量为钛及不可避免的非金属夹杂。 As a preference, for the high-strength titanium-aluminum-nickel alloy plate, the mass percent content of each component of the alloy is: Al 5.4%, Ni 1.7%, W 0.028%, Te 0.019%, Cu 0.72%, V 0.51% , Bi 0.43%, Ag 0.44%, Sn 0.74%, Mo 0.26%, Fe 0.077%, Co 0.059%, Cr 0.064%, Pr 0.043%, Y 0.037%, and the balance is titanium and unavoidable non-metallic inclusions.
一种高强度钛铝镍合金板材的制备方法,其特征在于:所述合金的各组分质量百分含量为:Al 5-6%、Ni 1-2%、W 0.02-0.03%,Te 0.01-0.02%,Cu 0.7-0.8%、V 0.5-0.6%、Bi 0.4-0.5%、Ag 0.4-0.5%、Sn 0.7-0.8%、Mo 0.2-0.3%、Fe 0.07-0.08%、Co 0.05-0.06%、Cr 0.06-0.07%、Pr 0.04-0.05%、Y 0.03-0.04%,余量为钛及不可避免的非金属夹杂, A method for preparing a high-strength titanium-aluminum-nickel alloy sheet, characterized in that: the mass percent content of each component of the alloy is: Al 5-6%, Ni 1-2%, W 0.02-0.03%, Te 0.01 -0.02%, Cu 0.7-0.8%, V 0.5-0.6%, Bi 0.4-0.5%, Ag 0.4-0.5%, Sn 0.7-0.8%, Mo 0.2-0.3%, Fe 0.07-0.08%, Co 0.05-0.06 %, Cr 0.06-0.07%, Pr 0.04-0.05%, Y 0.03-0.04%, the balance is titanium and unavoidable non-metallic inclusions,
所述方法包括以下步骤: The method comprises the steps of:
(1)按照钛合金组分进行配料和混料,并压制成块状电极,采用真空自耗电弧炉进行熔炼,然后铸成合金铸锭, (1) Dosing and mixing according to the titanium alloy components, and pressing it into a block electrode, melting it in a vacuum consumable electric arc furnace, and then casting it into an alloy ingot,
(2)对上述合金铸锭进行均匀化退火处理,首先将合金铸锭加热至1080℃,保温时间为25小时;后降温至950℃,保温时间为10小时;之后以100℃/小时缓慢降温至室温。 (2) Perform homogenization annealing treatment on the above alloy ingot, first heat the alloy ingot to 1080°C, holding time is 25 hours; then cool down to 950°C, holding time is 10 hours; then slowly cool down at 100°C/hour to room temperature.
(3)对上述进行均匀化退火后的合金铸锭进行锻造,始锻温度为980℃、终锻温度为930℃,锻造后合金铸锭在880℃,保温10小时; (3) Forging the above-mentioned alloy ingot after homogenization annealing, the initial forging temperature is 980°C, the final forging temperature is 930°C, and the alloy ingot is kept at 880°C after forging for 10 hours;
(4)将锻造后的合金铸锭进行热轧,热轧温度870℃,道次变形量15%,总变形量大于70%,热轧制后空冷至室温,之后对板材进行去应力退火730℃,保温8小时, (4) The forged alloy ingot is hot-rolled, the hot-rolling temperature is 870°C, the deformation of each pass is 15%, and the total deformation is greater than 70%. ℃, keep warm for 8 hours,
(5)冷轧:先除去热轧后板材表面的氧化膜,然后对板材进行第一道次冷轧使板材的厚度减少6%,对冷轧后的板材进行中间退火处理,中间退火温度为620℃,中间退火时间为保温8小时,对退火后的板材再次进行冷轧使板材的厚度减少6%,重复执行中间退火和冷轧步骤,直到使板材达到要求的尺寸; (5) Cold rolling: first remove the oxide film on the surface of the hot-rolled sheet, and then perform the first cold-rolling on the sheet to reduce the thickness of the sheet by 6%, and perform intermediate annealing on the cold-rolled sheet, the intermediate annealing temperature is 620°C, the intermediate annealing time is heat preservation for 8 hours, and the annealed sheet is cold-rolled again to reduce the thickness of the sheet by 6%, and the intermediate annealing and cold-rolling steps are repeated until the sheet reaches the required size;
(6)对板材进行淬火处理,将板材以120℃/小时的升温速率达到淬火温度940℃进行水淬处理; (6) Perform quenching treatment on the plate, and water quench the plate to the quenching temperature of 940°C at a heating rate of 120°C/hour;
(7)将淬火后的板材加热至450℃,保温3小时,而后降温至360℃保温4小时, (7) Heat the quenched plate to 450°C, keep it warm for 3 hours, then cool it down to 360°C and keep it warm for 4 hours,
(8)热处理后对板材表面进行处理,首先选择多棱型250目刚玉砂进行表面粗化处理,再采用碱性氢氧化物83%,螯合剂6%,乙二醇4%、氯化镍1%,氯化铵1%,三羟基苯5%的表面活化剂混合物的热溶液对加工后的钛合金板材表面进行活化处理,对活化后的板材进行热喷涂WC系金属陶瓷; WC系金属陶瓷颗粒大小为400μm,通过喷枪使WC系金属陶瓷在板材上沉积成耐磨涂层,WC系金属陶瓷成分为:WC 40-45份,Ni 12-13份,Fe 4份,Mo 5-8份,Zn 4-5份, (8) After heat treatment, the surface of the plate is treated. Firstly, multi-edge 250-mesh corundum sand is selected for surface roughening, and then 83% of alkaline hydroxide, 6% of chelating agent, 4% of ethylene glycol, and nickel chloride are used. 1%, ammonium chloride 1%, trihydroxybenzene 5% surfactant mixture hot solution to activate the surface of the processed titanium alloy plate, and thermal spray WC series cermet to the activated plate; WC series metal The size of the ceramic particles is 400 μm, and the WC series cermet is deposited on the plate to form a wear-resistant coating through a spray gun. The composition of the WC series cermet is: 40-45 parts of WC, 12-13 parts of Ni, 4 parts of Fe, and 5-8 parts of Mo parts, Zn 4-5 parts,
(9)板材表面进行处理后,将板材加热至960℃,保温7小时,而后以80℃/小时降温至415℃保温3小时,再以15℃/小时降温至300℃保温3小时,后随炉冷却至室温得到最终的钛合金板材。 (9) After the surface of the plate is treated, heat the plate to 960°C and keep it warm for 7 hours, then cool it down to 415°C at 80°C/hour and keep it warm for 3 hours, then cool it down to 300°C at 15°C/hour and keep it warm for 3 hours, and then The furnace was cooled to room temperature to obtain the final titanium alloy plate.
作为优选,所述的高强度钛铝镍合金板材的制备方法,WC系金属陶瓷成分为:WC 40份,Ni 12份,Fe 4份,Mo 5份,Zn 4份。 As a preference, in the preparation method of the high-strength titanium-aluminum-nickel alloy plate, the WC-based cermet components are: 40 parts of WC, 12 parts of Ni, 4 parts of Fe, 5 parts of Mo, and 4 parts of Zn.
作为优选,所述的高强度钛铝镍合金板材的制备方法,WC系金属陶瓷成分为:WC 45份,Ni 13份,Fe 4份,Mo 8份,Zn 5份。 As a preference, in the preparation method of the high-strength titanium-aluminum-nickel alloy plate, the WC-based cermet components are: 45 parts of WC, 13 parts of Ni, 4 parts of Fe, 8 parts of Mo, and 5 parts of Zn.
作为优选,所述的高强度钛铝镍合金板材的制备方法,WC系金属陶瓷成分为:WC 42份,Ni 12.5份,Fe 4份,Mo 6份,Zn 4.5份。 As a preference, in the preparation method of the high-strength titanium-aluminum-nickel alloy plate, the WC-based cermet components are: 42 parts of WC, 12.5 parts of Ni, 4 parts of Fe, 6 parts of Mo, and 4.5 parts of Zn.
与现有技术相比,本发明具有如下有益效果: Compared with the prior art, the present invention has the following beneficial effects:
本发明加工窗口较宽,组织均匀性容易控制,能充分发挥低间隙钛合金的性能优势,加工的材料强度、 韧性及塑性匹配良好,板材性能的批次稳定性得到提高。强度达到指标要求,强度达到1200MPa 以上。 The invention has a wide processing window, is easy to control the uniformity of the structure, can give full play to the performance advantages of the low-interval titanium alloy, the strength, toughness and plasticity of the processed material are well matched, and the batch stability of the plate performance is improved. The strength meets the index requirements, and the strength reaches above 1200MPa.
具体实施方式 Detailed ways
实施例1: Example 1:
提供一种高强度钛铝镍合金板材的制备方法,其特征在于:所述合金的各组分质量百分含量为:Al 5%、Ni 1%、W 0.02%,Te 0.01%,Cu 0.7%、V 0.5%、Bi 0.4%、Ag 0.4%、Sn 0.7%、Mo 0.2%、Fe 0.07%、Co 0.05%、Cr 0.06%、Pr 0.04%、Y 0.03%,余量为钛及不可避免的非金属夹杂, A method for preparing a high-strength titanium-aluminum-nickel alloy sheet is provided, characterized in that: the mass percent content of each component of the alloy is: Al 5%, Ni 1%, W 0.02%, Te 0.01%, Cu 0.7% , V 0.5%, Bi 0.4%, Ag 0.4%, Sn 0.7%, Mo 0.2%, Fe 0.07%, Co 0.05%, Cr 0.06%, Pr 0.04%, Y 0.03%, the balance is titanium and unavoidable non- metal inclusions,
所述方法包括以下步骤: The method comprises the steps of:
(1)按照钛合金组分进行配料和混料,并压制成块状电极,采用真空自耗电弧炉进行熔炼,然后铸成合金铸锭, (1) Dosing and mixing according to the titanium alloy components, and pressing it into a block electrode, melting it in a vacuum consumable electric arc furnace, and then casting it into an alloy ingot,
(2)对上述合金铸锭进行均匀化退火处理,首先将合金铸锭加热至1080℃,保温时间为25小时;后降温至950℃,保温时间为10小时;之后以100℃/小时缓慢降温至室温。 (2) Perform homogenization annealing treatment on the above alloy ingot, first heat the alloy ingot to 1080°C, holding time is 25 hours; then cool down to 950°C, holding time is 10 hours; then slowly cool down at 100°C/hour to room temperature.
(3)对上述进行均匀化退火后的合金铸锭进行锻造,始锻温度为980℃、终锻温度为930℃,锻造后合金铸锭在880℃,保温10小时; (3) Forging the above-mentioned alloy ingot after homogenization annealing, the initial forging temperature is 980°C, the final forging temperature is 930°C, and the alloy ingot is kept at 880°C after forging for 10 hours;
(4)将锻造后的合金铸锭进行热轧,热轧温度870℃,道次变形量15%,总变形量大于70%,热轧制后空冷至室温,之后对板材进行去应力退火730℃,保温8小时, (4) The forged alloy ingot is hot-rolled, the hot-rolling temperature is 870°C, the deformation of each pass is 15%, and the total deformation is greater than 70%. ℃, keep warm for 8 hours,
(5)冷轧:先除去热轧后板材表面的氧化膜,然后对板材进行第一道次冷轧使板材的厚度减少6%,对冷轧后的板材进行中间退火处理,中间退火温度为620℃,中间退火时间为保温8小时,对退火后的板材再次进行冷轧使板材的厚度减少6%,重复执行中间退火和冷轧步骤,直到使板材达到要求的尺寸; (5) Cold rolling: first remove the oxide film on the surface of the hot-rolled sheet, and then perform the first cold-rolling on the sheet to reduce the thickness of the sheet by 6%, and perform intermediate annealing on the cold-rolled sheet, the intermediate annealing temperature is 620°C, the intermediate annealing time is heat preservation for 8 hours, and the annealed sheet is cold-rolled again to reduce the thickness of the sheet by 6%, and the intermediate annealing and cold-rolling steps are repeated until the sheet reaches the required size;
(6)对板材进行淬火处理,将板材以120℃/小时的升温速率达到淬火温度940℃进行水淬处理; (6) Perform quenching treatment on the plate, and water quench the plate to the quenching temperature of 940°C at a heating rate of 120°C/hour;
(7)将淬火后的板材加热至450℃,保温3小时,而后降温至360℃保温4小时, (7) Heat the quenched plate to 450°C, keep it warm for 3 hours, then cool it down to 360°C and keep it warm for 4 hours,
(8)热处理后对板材表面进行处理,首先选择多棱型250目刚玉砂进行表面粗化处理,再采用碱性氢氧化物83%,螯合剂6%,乙二醇4%、氯化镍1%,氯化铵1%,三羟基苯5%的表面活化剂混合物的热溶液对加工后的钛合金板材表面进行活化处理,对活化后的板材进行热喷涂WC系金属陶瓷; WC系金属陶瓷颗粒大小为400μm,通过喷枪使WC系金属陶瓷在板材上沉积成耐磨涂层,WC系金属陶瓷成分为:WC 40份,Ni 12份,Fe 4份,Mo 5份,Zn 4份, (8) After heat treatment, the surface of the plate is treated. Firstly, multi-edge 250-mesh corundum sand is selected for surface roughening, and then 83% of alkaline hydroxide, 6% of chelating agent, 4% of ethylene glycol, and nickel chloride are used. 1%, ammonium chloride 1%, trihydroxybenzene 5% surfactant mixture hot solution to activate the surface of the processed titanium alloy plate, and thermal spray WC series cermet to the activated plate; WC series metal The size of the ceramic particles is 400 μm, and the WC series cermet is deposited on the plate to form a wear-resistant coating through a spray gun. The composition of the WC series cermet is: 40 parts of WC, 12 parts of Ni, 4 parts of Fe, 5 parts of Mo, 4 parts of Zn,
(9)板材表面进行处理后,将板材加热至960℃,保温7小时,而后以80℃/小时降温至415℃保温3小时,再以15℃/小时降温至300℃保温3小时,后随炉冷却至室温得到最终的钛合金板材。 (9) After the surface of the plate is treated, heat the plate to 960°C and keep it warm for 7 hours, then cool it down to 415°C at 80°C/hour and keep it warm for 3 hours, then cool it down to 300°C at 15°C/hour and keep it warm for 3 hours, and then The furnace was cooled to room temperature to obtain the final titanium alloy plate.
实施例2: Example 2:
提供一种高强度钛铝镍合金板材的制备方法,其特征在于:所述合金的各组分质量百分含量为:Al 6%、Ni 2%、W 0.03%,Te 0.02%,Cu 0.8%、V 0.6%、Bi 0.5%、Ag 0.5%、Sn 0.8%、Mo 0.3%、Fe 0.08%、Co 0.06%、Cr 0.07%、Pr 0.05%、Y 0.04%,余量为钛及不可避免的非金属夹杂, A method for preparing a high-strength titanium-aluminum-nickel alloy sheet is provided, characterized in that: the mass percent content of each component of the alloy is: Al 6%, Ni 2%, W 0.03%, Te 0.02%, Cu 0.8% , V 0.6%, Bi 0.5%, Ag 0.5%, Sn 0.8%, Mo 0.3%, Fe 0.08%, Co 0.06%, Cr 0.07%, Pr 0.05%, Y 0.04%, the balance is titanium and unavoidable non- metal inclusions,
所述方法包括以下步骤: The method comprises the steps of:
(1)按照钛合金组分进行配料和混料,并压制成块状电极,采用真空自耗电弧炉进行熔炼,然后铸成合金铸锭, (1) Dosing and mixing according to the titanium alloy components, and pressing it into a block electrode, melting it in a vacuum consumable electric arc furnace, and then casting it into an alloy ingot,
(2)对上述合金铸锭进行均匀化退火处理,首先将合金铸锭加热至1080℃,保温时间为25小时;后降温至950℃,保温时间为10小时;之后以100℃/小时缓慢降温至室温。 (2) Perform homogenization annealing treatment on the above alloy ingot, first heat the alloy ingot to 1080°C, holding time is 25 hours; then cool down to 950°C, holding time is 10 hours; then slowly cool down at 100°C/hour to room temperature.
(3)对上述进行均匀化退火后的合金铸锭进行锻造,始锻温度为980℃、终锻温度为930℃,锻造后合金铸锭在880℃,保温10小时; (3) Forging the above-mentioned alloy ingot after homogenization annealing, the initial forging temperature is 980°C, the final forging temperature is 930°C, and the alloy ingot is kept at 880°C after forging for 10 hours;
(4)将锻造后的合金铸锭进行热轧,热轧温度870℃,道次变形量15%,总变形量大于70%,热轧制后空冷至室温,之后对板材进行去应力退火730℃,保温8小时, (4) The forged alloy ingot is hot-rolled, the hot-rolling temperature is 870°C, the deformation of each pass is 15%, and the total deformation is greater than 70%. ℃, keep warm for 8 hours,
(5)冷轧:先除去热轧后板材表面的氧化膜,然后对板材进行第一道次冷轧使板材的厚度减少6%,对冷轧后的板材进行中间退火处理,中间退火温度为620℃,中间退火时间为保温8小时,对退火后的板材再次进行冷轧使板材的厚度减少6%,重复执行中间退火和冷轧步骤,直到使板材达到要求的尺寸; (5) Cold rolling: first remove the oxide film on the surface of the hot-rolled sheet, and then perform the first cold-rolling on the sheet to reduce the thickness of the sheet by 6%, and perform intermediate annealing on the cold-rolled sheet, the intermediate annealing temperature is 620°C, the intermediate annealing time is heat preservation for 8 hours, and the annealed sheet is cold-rolled again to reduce the thickness of the sheet by 6%, and the intermediate annealing and cold-rolling steps are repeated until the sheet reaches the required size;
(6)对板材进行淬火处理,将板材以120℃/小时的升温速率达到淬火温度940℃进行水淬处理; (6) Perform quenching treatment on the plate, and water quench the plate to the quenching temperature of 940°C at a heating rate of 120°C/hour;
(7)将淬火后的板材加热至450℃,保温3小时,而后降温至360℃保温4小时, (7) Heat the quenched plate to 450°C, keep it warm for 3 hours, then cool it down to 360°C and keep it warm for 4 hours,
(8)热处理后对板材表面进行处理,首先选择多棱型250目刚玉砂进行表面粗化处理,再采用碱性氢氧化物83%,螯合剂6%,乙二醇4%、氯化镍1%,氯化铵1%,三羟基苯5%的表面活化剂混合物的热溶液对加工后的钛合金板材表面进行活化处理,对活化后的板材进行热喷涂WC系金属陶瓷; WC系金属陶瓷颗粒大小为400μm,通过喷枪使WC系金属陶瓷在板材上沉积成耐磨涂层,WC系金属陶瓷成分为:WC 45份,Ni 13份,Fe 4份,Mo 8份,Zn 5份, (8) After heat treatment, the surface of the plate is treated. Firstly, multi-edge 250-mesh corundum sand is selected for surface roughening, and then 83% of alkaline hydroxide, 6% of chelating agent, 4% of ethylene glycol, and nickel chloride are used. 1%, ammonium chloride 1%, trihydroxybenzene 5% surfactant mixture hot solution to activate the surface of the processed titanium alloy plate, and thermal spray WC series cermet to the activated plate; WC series metal The size of the ceramic particles is 400 μm. The WC-based cermet is deposited on the plate to form a wear-resistant coating through a spray gun. The composition of the WC-based cermet is: 45 parts of WC, 13 parts of Ni, 4 parts of Fe, 8 parts of Mo, 5 parts of Zn,
(9)板材表面进行处理后,将板材加热至960℃,保温7小时,而后以80℃/小时降温至415℃保温3小时,再以15℃/小时降温至300℃保温3小时,后随炉冷却至室温得到最终的钛合金板材。 (9) After the surface of the plate is treated, heat the plate to 960°C and keep it warm for 7 hours, then cool it down to 415°C at 80°C/hour and keep it warm for 3 hours, then cool it down to 300°C at 15°C/hour and keep it warm for 3 hours, and then The furnace was cooled to room temperature to obtain the final titanium alloy plate.
实施例3: Example 3:
提供一种高强度钛铝镍合金板材的制备方法,其特征在于:所述合金的各组分质量百分含量为:Al 5.5%、Ni 1.5%、W 0.025%,Te 0.015%,Cu 0.75%、V 0.55%、Bi 0.45%、Ag 0.45%、Sn 0.75%、Mo 0.25%、Fe 0.075%、Co 0.055%、Cr 0.065%、Pr 0.045%、Y 0.035%,余量为钛及不可避免的非金属夹杂, A method for preparing a high-strength titanium-aluminum-nickel alloy plate is provided, characterized in that: the mass percent content of each component of the alloy is: Al 5.5%, Ni 1.5%, W 0.025%, Te 0.015%, Cu 0.75% , V 0.55%, Bi 0.45%, Ag 0.45%, Sn 0.75%, Mo 0.25%, Fe 0.075%, Co 0.055%, Cr 0.065%, Pr 0.045%, Y 0.035%, the balance is titanium and unavoidable non- metal inclusions,
所述方法包括以下步骤: The method comprises the steps of:
(1)按照钛合金组分进行配料和混料,并压制成块状电极,采用真空自耗电弧炉进行熔炼,然后铸成合金铸锭, (1) Dosing and mixing according to the titanium alloy components, and pressing it into a block electrode, melting it in a vacuum consumable electric arc furnace, and then casting it into an alloy ingot,
(2)对上述合金铸锭进行均匀化退火处理,首先将合金铸锭加热至1080℃,保温时间为25小时;后降温至950℃,保温时间为10小时;之后以100℃/小时缓慢降温至室温。 (2) Perform homogenization annealing treatment on the above alloy ingot, first heat the alloy ingot to 1080°C, holding time is 25 hours; then cool down to 950°C, holding time is 10 hours; then slowly cool down at 100°C/hour to room temperature.
(3)对上述进行均匀化退火后的合金铸锭进行锻造,始锻温度为980℃、终锻温度为930℃,锻造后合金铸锭在880℃,保温10小时; (3) Forging the above-mentioned alloy ingot after homogenization annealing, the initial forging temperature is 980°C, the final forging temperature is 930°C, and the alloy ingot is kept at 880°C after forging for 10 hours;
(4)将锻造后的合金铸锭进行热轧,热轧温度870℃,道次变形量15%,总变形量大于70%,热轧制后空冷至室温,之后对板材进行去应力退火730℃,保温8小时, (4) The forged alloy ingot is hot-rolled, the hot-rolling temperature is 870°C, the deformation of each pass is 15%, and the total deformation is greater than 70%. ℃, keep warm for 8 hours,
(5)冷轧:先除去热轧后板材表面的氧化膜,然后对板材进行第一道次冷轧使板材的厚度减少6%,对冷轧后的板材进行中间退火处理,中间退火温度为620℃,中间退火时间为保温8小时,对退火后的板材再次进行冷轧使板材的厚度减少6%,重复执行中间退火和冷轧步骤,直到使板材达到要求的尺寸; (5) Cold rolling: first remove the oxide film on the surface of the hot-rolled sheet, and then perform the first cold-rolling on the sheet to reduce the thickness of the sheet by 6%, and perform intermediate annealing on the cold-rolled sheet, the intermediate annealing temperature is 620°C, the intermediate annealing time is heat preservation for 8 hours, and the annealed sheet is cold-rolled again to reduce the thickness of the sheet by 6%, and the intermediate annealing and cold-rolling steps are repeated until the sheet reaches the required size;
(6)对板材进行淬火处理,将板材以120℃/小时的升温速率达到淬火温度940℃进行水淬处理; (6) Perform quenching treatment on the plate, and water quench the plate to the quenching temperature of 940°C at a heating rate of 120°C/hour;
(7)将淬火后的板材加热至450℃,保温3小时,而后降温至360℃保温4小时, (7) Heat the quenched plate to 450°C, keep it warm for 3 hours, then cool it down to 360°C and keep it warm for 4 hours,
(8)热处理后对板材表面进行处理,首先选择多棱型250目刚玉砂进行表面粗化处理,再采用碱性氢氧化物83%,螯合剂6%,乙二醇4%、氯化镍1%,氯化铵1%,三羟基苯5%的表面活化剂混合物的热溶液对加工后的钛合金板材表面进行活化处理,对活化后的板材进行热喷涂WC系金属陶瓷; WC系金属陶瓷颗粒大小为400μm,通过喷枪使WC系金属陶瓷在板材上沉积成耐磨涂层,WC系金属陶瓷成分为:WC 43份,Ni 12.5份,Fe 4份,Mo 7份,Zn 4.5份, (8) After heat treatment, the surface of the plate is treated. Firstly, multi-edge 250-mesh corundum sand is selected for surface roughening, and then 83% of alkaline hydroxide, 6% of chelating agent, 4% of ethylene glycol, and nickel chloride are used. 1%, ammonium chloride 1%, trihydroxybenzene 5% surfactant mixture hot solution to activate the surface of the processed titanium alloy plate, and thermal spray WC series cermet to the activated plate; WC series metal The size of the ceramic particles is 400 μm. The WC-based cermet is deposited on the plate to form a wear-resistant coating through a spray gun. The composition of the WC-based cermet is: 43 parts of WC, 12.5 parts of Ni, 4 parts of Fe, 7 parts of Mo, 4.5 parts of Zn,
(9)板材表面进行处理后,将板材加热至960℃,保温7小时,而后以80℃/小时降温至415℃保温3小时,再以15℃/小时降温至300℃保温3小时,后随炉冷却至室温得到最终的钛合金板材。 (9) After the surface of the plate is treated, heat the plate to 960°C and keep it warm for 7 hours, then cool it down to 415°C at 80°C/hour and keep it warm for 3 hours, then cool it down to 300°C at 15°C/hour and keep it warm for 3 hours, and then The furnace was cooled to room temperature to obtain the final titanium alloy plate.
实施例4: Example 4:
提供一种高强度钛铝镍合金板材的制备方法,其特征在于:所述合金的各组分质量百分含量为:Al 5.6%、Ni 1.4%、W 0.023%,Te 0.017%,Cu 0.76%、V 0.51%、Bi 0.43%、Ag 0.48%、Sn 0.79%、Mo 0.27%、Fe 0.074%、Co 0.056%、Cr 0.063%、Pr 0.047%、Y 0.039%,余量为钛及不可避免的非金属夹杂, A method for preparing a high-strength titanium-aluminum-nickel alloy plate is provided, characterized in that: the mass percent content of each component of the alloy is: Al 5.6%, Ni 1.4%, W 0.023%, Te 0.017%, Cu 0.76% , V 0.51%, Bi 0.43%, Ag 0.48%, Sn 0.79%, Mo 0.27%, Fe 0.074%, Co 0.056%, Cr 0.063%, Pr 0.047%, Y 0.039%, the balance is titanium and unavoidable non- metal inclusions,
所述方法包括以下步骤: The method comprises the steps of:
(1)按照钛合金组分进行配料和混料,并压制成块状电极,采用真空自耗电弧炉进行熔炼,然后铸成合金铸锭, (1) Dosing and mixing according to the titanium alloy components, and pressing it into a block electrode, melting it in a vacuum consumable electric arc furnace, and then casting it into an alloy ingot,
(2)对上述合金铸锭进行均匀化退火处理,首先将合金铸锭加热至1080℃,保温时间为25小时;后降温至950℃,保温时间为10小时;之后以100℃/小时缓慢降温至室温。 (2) Perform homogenization annealing treatment on the above alloy ingot, first heat the alloy ingot to 1080°C, holding time is 25 hours; then cool down to 950°C, holding time is 10 hours; then slowly cool down at 100°C/hour to room temperature.
(3)对上述进行均匀化退火后的合金铸锭进行锻造,始锻温度为980℃、终锻温度为930℃,锻造后合金铸锭在880℃,保温10小时; (3) Forging the above-mentioned alloy ingot after homogenization annealing, the initial forging temperature is 980°C, the final forging temperature is 930°C, and the alloy ingot is kept at 880°C after forging for 10 hours;
(4)将锻造后的合金铸锭进行热轧,热轧温度870℃,道次变形量15%,总变形量大于70%,热轧制后空冷至室温,之后对板材进行去应力退火730℃,保温8小时, (4) The forged alloy ingot is hot-rolled, the hot-rolling temperature is 870°C, the deformation of each pass is 15%, and the total deformation is greater than 70%. ℃, keep warm for 8 hours,
(5)冷轧:先除去热轧后板材表面的氧化膜,然后对板材进行第一道次冷轧使板材的厚度减少6%,对冷轧后的板材进行中间退火处理,中间退火温度为620℃,中间退火时间为保温8小时,对退火后的板材再次进行冷轧使板材的厚度减少6%,重复执行中间退火和冷轧步骤,直到使板材达到要求的尺寸; (5) Cold rolling: first remove the oxide film on the surface of the hot-rolled sheet, and then perform the first cold-rolling on the sheet to reduce the thickness of the sheet by 6%, and perform intermediate annealing on the cold-rolled sheet, the intermediate annealing temperature is 620°C, the intermediate annealing time is heat preservation for 8 hours, and the annealed sheet is cold-rolled again to reduce the thickness of the sheet by 6%, and the intermediate annealing and cold-rolling steps are repeated until the sheet reaches the required size;
(6)对板材进行淬火处理,将板材以120℃/小时的升温速率达到淬火温度940℃进行水淬处理; (6) Perform quenching treatment on the plate, and water quench the plate to the quenching temperature of 940°C at a heating rate of 120°C/hour;
(7)将淬火后的板材加热至450℃,保温3小时,而后降温至360℃保温4小时, (7) Heat the quenched plate to 450°C, keep it warm for 3 hours, then cool it down to 360°C and keep it warm for 4 hours,
(8)热处理后对板材表面进行处理,首先选择多棱型250目刚玉砂进行表面粗化处理,再采用碱性氢氧化物83%,螯合剂6%,乙二醇4%、氯化镍1%,氯化铵1%,三羟基苯5%的表面活化剂混合物的热溶液对加工后的钛合金板材表面进行活化处理,对活化后的板材进行热喷涂WC系金属陶瓷; WC系金属陶瓷颗粒大小为400μm,通过喷枪使WC系金属陶瓷在板材上沉积成耐磨涂层,WC系金属陶瓷成分为:WC 42份,Ni 12.8份,Fe 4份,Mo 6份,Zn 4.6份, (8) After heat treatment, the surface of the plate is treated. Firstly, multi-edge 250-mesh corundum sand is selected for surface roughening, and then 83% of alkaline hydroxide, 6% of chelating agent, 4% of ethylene glycol, and nickel chloride are used. 1%, ammonium chloride 1%, trihydroxybenzene 5% surfactant mixture hot solution to activate the surface of the processed titanium alloy plate, and thermal spray WC series cermet to the activated plate; WC series metal The size of the ceramic particles is 400 μm, and the WC series cermet is deposited on the plate to form a wear-resistant coating through a spray gun. The composition of the WC series cermet is: 42 parts of WC, 12.8 parts of Ni, 4 parts of Fe, 6 parts of Mo, 4.6 parts of Zn,
(9)板材表面进行处理后,将板材加热至960℃,保温7小时,而后以80℃/小时降温至415℃保温3小时,再以15℃/小时降温至300℃保温3小时,后随炉冷却至室温得到最终的钛合金板材。 (9) After the surface of the plate is treated, heat the plate to 960°C and keep it warm for 7 hours, then cool it down to 415°C at 80°C/hour and keep it warm for 3 hours, then cool it down to 300°C at 15°C/hour and keep it warm for 3 hours, and then The furnace was cooled to room temperature to obtain the final titanium alloy plate.
实施例5: Example 5:
提供一种高强度钛铝镍合金板材的制备方法,其特征在于:所述合金的各组分质量百分含量为:Al 5.9%、Ni 1.7%、W 0.023%,Te 0.014%,Cu 0.76%、V 0.52%、Bi 0.43%、Ag 0.41%、Sn 0.78%、Mo 0.27%、Fe 0.079%、Co 0.053%、Cr 0.064%、Pr 0.042%、Y 0.034%,余量为钛及不可避免的非金属夹杂, A method for preparing a high-strength titanium-aluminum-nickel alloy sheet is provided, characterized in that: the mass percent content of each component of the alloy is: Al 5.9%, Ni 1.7%, W 0.023%, Te 0.014%, Cu 0.76% , V 0.52%, Bi 0.43%, Ag 0.41%, Sn 0.78%, Mo 0.27%, Fe 0.079%, Co 0.053%, Cr 0.064%, Pr 0.042%, Y 0.034%, the balance is titanium and unavoidable non- metal inclusions,
所述方法包括以下步骤: The method comprises the steps of:
(1)按照钛合金组分进行配料和混料,并压制成块状电极,采用真空自耗电弧炉进行熔炼,然后铸成合金铸锭, (1) Dosing and mixing according to the titanium alloy components, and pressing it into a block electrode, melting it in a vacuum consumable electric arc furnace, and then casting it into an alloy ingot,
(2)对上述合金铸锭进行均匀化退火处理,首先将合金铸锭加热至1080℃,保温时间为25小时;后降温至950℃,保温时间为10小时;之后以100℃/小时缓慢降温至室温。 (2) Perform homogenization annealing treatment on the above alloy ingot, first heat the alloy ingot to 1080°C, holding time is 25 hours; then cool down to 950°C, holding time is 10 hours; then slowly cool down at 100°C/hour to room temperature.
(3)对上述进行均匀化退火后的合金铸锭进行锻造,始锻温度为980℃、终锻温度为930℃,锻造后合金铸锭在880℃,保温10小时; (3) Forging the above-mentioned alloy ingot after homogenization annealing, the initial forging temperature is 980°C, the final forging temperature is 930°C, and the alloy ingot is kept at 880°C after forging for 10 hours;
(4)将锻造后的合金铸锭进行热轧,热轧温度870℃,道次变形量15%,总变形量大于70%,热轧制后空冷至室温,之后对板材进行去应力退火730℃,保温8小时, (4) The forged alloy ingot is hot-rolled, the hot-rolling temperature is 870°C, the deformation of each pass is 15%, and the total deformation is greater than 70%. ℃, keep warm for 8 hours,
(5)冷轧:先除去热轧后板材表面的氧化膜,然后对板材进行第一道次冷轧使板材的厚度减少6%,对冷轧后的板材进行中间退火处理,中间退火温度为620℃,中间退火时间为保温8小时,对退火后的板材再次进行冷轧使板材的厚度减少6%,重复执行中间退火和冷轧步骤,直到使板材达到要求的尺寸; (5) Cold rolling: first remove the oxide film on the surface of the hot-rolled sheet, and then perform the first cold-rolling on the sheet to reduce the thickness of the sheet by 6%, and perform intermediate annealing on the cold-rolled sheet, the intermediate annealing temperature is 620°C, the intermediate annealing time is heat preservation for 8 hours, and the annealed sheet is cold-rolled again to reduce the thickness of the sheet by 6%, and the intermediate annealing and cold-rolling steps are repeated until the sheet reaches the required size;
(6)对板材进行淬火处理,将板材以120℃/小时的升温速率达到淬火温度940℃进行水淬处理; (6) Perform quenching treatment on the plate, and water quench the plate to the quenching temperature of 940°C at a heating rate of 120°C/hour;
(7)将淬火后的板材加热至450℃,保温3小时,而后降温至360℃保温4小时, (7) Heat the quenched plate to 450°C, keep it warm for 3 hours, then cool it down to 360°C and keep it warm for 4 hours,
(8)热处理后对板材表面进行处理,首先选择多棱型250目刚玉砂进行表面粗化处理,再采用碱性氢氧化物83%,螯合剂6%,乙二醇4%、氯化镍1%,氯化铵1%,三羟基苯5%的表面活化剂混合物的热溶液对加工后的钛合金板材表面进行活化处理,对活化后的板材进行热喷涂WC系金属陶瓷; WC系金属陶瓷颗粒大小为400μm,通过喷枪使WC系金属陶瓷在板材上沉积成耐磨涂层,WC系金属陶瓷成分为:WC 40-45份,Ni 12-13份,Fe 4份,Mo 5-8份,Zn 4-5份, (8) After heat treatment, the surface of the plate is treated. Firstly, multi-edge 250-mesh corundum sand is selected for surface roughening, and then 83% of alkaline hydroxide, 6% of chelating agent, 4% of ethylene glycol, and nickel chloride are used. 1%, ammonium chloride 1%, trihydroxybenzene 5% surfactant mixture hot solution to activate the surface of the processed titanium alloy plate, and thermal spray WC series cermet to the activated plate; WC series metal The size of the ceramic particles is 400 μm, and the WC series cermet is deposited on the plate to form a wear-resistant coating through a spray gun. The composition of the WC series cermet is: 40-45 parts of WC, 12-13 parts of Ni, 4 parts of Fe, and 5-8 parts of Mo parts, Zn 4-5 parts,
(9)板材表面进行处理后,将板材加热至960℃,保温7小时,而后以80℃/小时降温至415℃保温3小时,再以15℃/小时降温至300℃保温3小时,后随炉冷却至室温得到最终的钛合金板材。 (9) After the surface of the plate is treated, heat the plate to 960°C and keep it warm for 7 hours, then cool it down to 415°C at 80°C/hour and keep it warm for 3 hours, then cool it down to 300°C at 15°C/hour and keep it warm for 3 hours, and then The furnace was cooled to room temperature to obtain the final titanium alloy plate.
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