CN103692406B - A kind of rubber coated type bearing press-in device - Google Patents
A kind of rubber coated type bearing press-in device Download PDFInfo
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- CN103692406B CN103692406B CN201310601188.0A CN201310601188A CN103692406B CN 103692406 B CN103692406 B CN 103692406B CN 201310601188 A CN201310601188 A CN 201310601188A CN 103692406 B CN103692406 B CN 103692406B
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- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 210000004907 gland Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000002146 bilateral effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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Abstract
Description
技术领域technical field
本发明涉及汽车零部件的生产设备领域,特别是涉及一种橡胶包覆式轴承压入装置。The invention relates to the field of production equipment of auto parts, in particular to a rubber-coated bearing press-in device.
背景技术Background technique
汽车零部件结构复杂,许多部件需要包覆橡胶来起到减震和缓冲的作用,如在轴承的外侧包覆橡胶件,但是在生产过程中,由于内置件的尺寸一般都大于橡胶件的内部尺寸,装配时需要先将橡胶件撑开才能将内置件装入,现在的装配方式都是用手动工具将橡胶件硬性撑开,这样做不但效率低下,而且容易造成零件的损伤,成本高,不利于大批量生产时生产效益的提高和成本的节约,现在需要一种自动化程度高,不会损坏工件的工装的应用。The structure of auto parts is complex, and many parts need to be coated with rubber to play the role of shock absorption and buffering, such as coating rubber parts on the outside of the bearing, but in the production process, because the size of the built-in parts is generally larger than the inside of the rubber parts When assembling, it is necessary to stretch the rubber parts before installing the built-in parts. The current assembly method is to use manual tools to rigidly stretch the rubber parts. This is not only inefficient, but also easy to cause damage to the parts and high cost. It is not conducive to the improvement of production efficiency and cost savings during mass production. Now it is necessary to apply a tooling with a high degree of automation and will not damage the workpiece.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种橡胶包覆式轴承压入装置,装置结构简单,采用棘爪机构将橡胶件撑开,同时装入轴承,节省了人工,提高了生产效率。The technical problem to be solved by the present invention is to provide a rubber-coated bearing press-in device, which has a simple structure and adopts a ratchet mechanism to spread the rubber parts and simultaneously load them into the bearings, which saves labor and improves production efficiency.
本发明解决其技术问题所采用的技术方案是:提供一种橡胶包覆式轴承压入装置,包括底座、压头、气缸、下固定座和上固定座,所述的底座的上端面居中安装有下固定座,该下固定座的两侧对称竖直安装有气缸,所述的下固定座的上方布置有与气缸的上端相连的上固定座,所述的上固定座的内部安装有棘爪机构,该棘爪机构的棘爪向下伸出,所述的压头的下端套接有轴承并竖直向下从棘爪机构中穿过,所述的下固定座上端居中固定有橡胶件。The technical solution adopted by the present invention to solve the technical problem is to provide a rubber-coated bearing press-in device, including a base, a pressure head, a cylinder, a lower fixing seat and an upper fixing seat, and the upper end surface of the base is installed in the center There is a lower fixing seat, the two sides of the lower fixing seat are symmetrical and vertically installed with cylinders, the upper fixing seat connected with the upper end of the cylinder is arranged above the lower fixing seat, and the inside of the upper fixing seat is equipped with a spine The pawl mechanism, the pawl of the pawl mechanism protrudes downward, the lower end of the pressure head is sleeved with a bearing and passes through the pawl mechanism vertically downward, and the upper end of the lower fixing seat is centered with a rubber pieces.
所述的棘爪机构包括沿着圆周均匀布置的棘爪,所述的棘爪的上端通过球铰与上固定座相连。The ratchet mechanism includes ratchets arranged evenly along the circumference, and the upper ends of the ratchets are connected with the upper fixing seat through a ball joint.
所述的底座的内部沿着圆周均匀布置有顶出转杆,该顶出转杆与底座之间通过转轴连接,所述的顶出转杆的内侧一端与压头的下顶端相接触,另一端与竖直布置在底座内部的顶出杆相接触,所述的顶出杆的上端与上固定座的下端相连。The inside of the base is evenly arranged with ejection rotating rods along the circumference, the ejecting rotating rods are connected to the base through a rotating shaft, the inner side end of the ejecting rotating rods is in contact with the lower top of the pressure head, and One end is in contact with the ejector rod vertically arranged inside the base, and the upper end of the ejector rod is connected with the lower end of the upper fixing seat.
所述的上固定座的上端面安装有压盖将球铰压住。A gland is installed on the upper end surface of the upper fixing seat to press down the ball hinge.
所述的球铰下端的上固定座侧壁内横向安装有弹簧顶杆,所述的弹簧顶杆的顶端与棘爪外侧面顶住。The side wall of the upper fixing seat at the lower end of the ball hinge is horizontally equipped with a spring ejector rod, and the top of the spring ejector rod bears against the outer surface of the ratchet.
所述的顶出转杆上的转轴与顶出转杆的内侧端之间的距离小于转轴与顶出转杆的外侧端之间的距离。The distance between the rotating shaft on the ejecting rotating rod and the inner end of the ejecting rotating rod is smaller than the distance between the rotating shaft and the outer end of the ejecting rotating rod.
所述的顶出转杆为三个,相邻的顶出转杆之间的圆弧夹角为120°。There are three ejecting rotating rods, and the arc angle between adjacent ejecting rotating rods is 120°.
所述的压头的下端布置有伸出的细顶杆,该细顶杆的下端与顶出转杆的内侧端相接触。A protruding thin ejector rod is arranged at the lower end of the pressure head, and the lower end of the thin ejector rod is in contact with the inner end of the ejector rotating rod.
装配前,将轴承装在压头上,将压头插入到棘爪机构中,气缸动作,将上固定座和棘爪机构顶起,再将橡胶件安装固定在下固定座的上端;开始装配时,气缸动作将上固定座和棘爪机构缩回,使棘爪的下端伸入到橡胶件的安装孔中;Before assembly, install the bearing on the pressure head, insert the pressure head into the pawl mechanism, the cylinder will act, lift the upper fixing seat and the pawl mechanism, and then install and fix the rubber parts on the upper end of the lower fixing seat; when starting assembly , the action of the cylinder retracts the upper fixing seat and the ratchet mechanism, so that the lower end of the ratchet extends into the installation hole of the rubber part;
然后压头开始下压动作,在下压的过程中轴承将棘爪撑开,棘爪将橡胶件撑开,直到轴承完全装入到橡胶件中;Then the pressure head starts to press down. During the process of pressing down, the bearing will spread the pawl, and the pawl will spread the rubber part until the bearing is completely loaded into the rubber part;
在轴承装到位的同时压头下端的细顶杆压下顶出转杆的内侧端,顶出转杆绕着转轴转动,通过杠杆原理,其另一端大幅度向上翘起,带动顶出杆向上顶起,同时将上固定座和棘爪机构顶起,使棘爪从橡胶件中抽出,这样就完成了轴承的装配。When the bearing is installed in place, the thin ejector rod at the lower end of the pressure head presses down the inner end of the ejector rod, and the ejector rod rotates around the shaft. Through the principle of leverage, the other end of the ejector rod is tilted upwards to drive the ejector rod upward. Jacking up, jacking up the upper fixing seat and the ratchet mechanism at the same time, so that the ratchet is pulled out from the rubber part, thus completing the assembly of the bearing.
有益效果Beneficial effect
本发明涉及一种橡胶包覆式轴承压入装置,采用球铰连接可分离自动复位棘爪机构,放入轴承后,在压头的作用下压紧轴承,下压的过程中轴承将棘爪撑开,并撑开橡胶零件内孔,轴承即将压入到位时,压头顶端触发顶出机构,将球铰连接可分离自动复位棘爪机构顶出,在弹簧的作用下,球铰连接可分离自动复位棘爪机构复位,升起压头,完成轴承的压入,该装置结构简单,操作方便,压入过程对轴承和装置的破坏性小,使用寿命长,并大大地提高了工作效率。The invention relates to a rubber-covered bearing press-in device, which uses a ball joint to connect a detachable automatic reset pawl mechanism. After the bearing is put in, the bearing is pressed under the action of the pressure head. During the pressing process, the bearing will press the pawl Stretch and stretch the inner hole of the rubber part. When the bearing is about to be pressed into place, the top of the pressure head triggers the ejection mechanism, and the ball hinge connection can be separated and the automatic reset pawl mechanism is ejected. Under the action of the spring, the ball hinge connection can be released. The separation and automatic reset pawl mechanism resets, raises the pressure head, and completes the pressing of the bearing. The device has a simple structure and is easy to operate. The pressing process is less destructive to the bearing and the device, has a long service life, and greatly improves work efficiency. .
附图说明Description of drawings
图1是本发明的主视半剖结构示意图;Fig. 1 is a schematic diagram of a front view half-section structure of the present invention;
图2是本发明的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention;
图3是本发明所述的底板以及顶出转杆的结构示意图;Fig. 3 is a structural schematic diagram of the base plate and the ejection rotating rod of the present invention;
图4是本发明所述装置压入前的状态示意图;Fig. 4 is a schematic diagram of the state before the device of the present invention is pressed in;
图5是本发明所述装置压入后的状态示意图;Fig. 5 is a schematic diagram of the state after the device of the present invention is pressed in;
图6是本发明所述装置顶出后的状态示意图。Fig. 6 is a schematic view of the ejected state of the device of the present invention.
具体实施方式detailed description
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
如图1-6所示,本发明的实施方式涉及一种橡胶包覆式轴承压入装置,包括底座1、压头7、气缸2、下固定座3和上固定座4,所述的底座1的上端面居中安装有下固定座3,该下固定座3的两侧对称竖直安装有气缸2,所述的下固定座3的上方布置有与气缸2的上端相连的上固定座4,所述的上固定座4的内部安装有棘爪机构,该棘爪机构的棘爪6向下伸出,所述的压头7的下端套接有轴承10并竖直向下从棘爪机构中穿过,所述的下固定座3上端居中固定有橡胶件13。As shown in Figures 1-6, the embodiment of the present invention relates to a rubber-coated bearing press-in device, including a base 1, a pressure head 7, a cylinder 2, a lower fixing seat 3 and an upper fixing seat 4, the base A lower fixing seat 3 is installed in the center of the upper end surface of 1, and a cylinder 2 is vertically installed symmetrically on both sides of the lower fixing seat 3, and an upper fixing seat 4 connected to the upper end of the cylinder 2 is arranged above the lower fixing seat 3 , the inside of the upper fixed seat 4 is equipped with a pawl mechanism, the pawl 6 of the pawl mechanism protrudes downward, the lower end of the pressure head 7 is sleeved with a bearing 10 and vertically downward from the pawl Through the mechanism, a rubber piece 13 is fixed at the center of the upper end of the lower fixing seat 3 .
所述的棘爪机构包括沿着圆周均匀布置的棘爪6,所述的棘爪6的上端通过球铰8与上固定座4相连。The ratchet mechanism includes ratchets 6 uniformly arranged along the circumference, and the upper ends of the ratchets 6 are connected with the upper fixing seat 4 through a ball joint 8 .
所述的底座1的内部沿着圆周均匀布置有顶出转杆12,该顶出转杆12与底座1之间通过转轴连接,所述的顶出转杆12的内侧一端与压头7的下顶端相接触,另一端与竖直布置在底座1内部的顶出杆11相接触,所述的顶出杆11的上端与上固定座4的下端相连。The inside of the base 1 is evenly arranged with ejection rotating rods 12 along the circumference, and the ejecting rotating rods 12 are connected to the base 1 through a rotating shaft. The lower top is in contact, and the other end is in contact with the ejector rod 11 vertically arranged inside the base 1 , and the upper end of the ejector rod 11 is connected with the lower end of the upper fixing seat 4 .
所述的上固定座4的上端面安装有压盖5将球铰8压住。A gland 5 is installed on the upper end surface of the upper fixing seat 4 to press down the ball hinge 8 .
所述的球铰8下端的上固定座4侧壁内横向安装有弹簧顶杆9,所述的弹簧顶杆9的顶端与棘爪6外侧面顶住。A spring push rod 9 is installed transversely in the side wall of the upper fixing seat 4 at the lower end of the ball hinge 8 , and the top of the spring push rod 9 is supported against the outer surface of the ratchet 6 .
所述的顶出转杆上的转轴与顶出转杆的内侧端之间的距离小于转轴与顶出转杆的外侧端之间的距离。The distance between the rotating shaft on the ejecting rotating rod and the inner end of the ejecting rotating rod is smaller than the distance between the rotating shaft and the outer end of the ejecting rotating rod.
所述的顶出转杆12为三个,相邻的顶出转杆12之间的圆弧夹角为120°。There are three ejection rotating rods 12, and the arc angle between adjacent ejecting rotating rods 12 is 120°.
所述的压头7的下端布置有伸出的细顶杆14,该细顶杆14的下端与顶出转杆12的内侧端相接触。A protruding thin ejector rod 14 is arranged at the lower end of the pressure head 7 , and the lower end of the thin ejector rod 14 is in contact with the inner end of the ejector rotating rod 12 .
装配前,将轴承10装在压头7上,将压头7插入到棘爪机构中,气缸2动作,将上固定座4和棘爪机构顶起,再将橡胶件13安装固定在下固定座3的上端;开始装配时,气缸2动作将上固定座4和棘爪机构缩回,使棘爪6的下端伸入到橡胶件13的安装孔中;Before assembly, install the bearing 10 on the pressure head 7, insert the pressure head 7 into the ratchet mechanism, the cylinder 2 moves, lift the upper fixing seat 4 and the ratchet mechanism, and then install and fix the rubber part 13 on the lower fixing seat 3; at the beginning of assembly, the cylinder 2 moves to retract the upper fixing seat 4 and the pawl mechanism, so that the lower end of the pawl 6 extends into the installation hole of the rubber part 13;
然后压头7开始下压动作,在下压的过程中轴承10将棘爪6撑开,棘爪6将橡胶件13撑开,直到轴承10完全装入到橡胶件13中;Then the pressure head 7 starts to press down. During the process of pressing down, the bearing 10 spreads the pawl 6, and the pawl 6 spreads the rubber part 13 until the bearing 10 is fully loaded into the rubber part 13;
在轴承10装到位的同时压头7下端的细顶杆14压下顶出转杆12的内侧端,顶出转杆12绕着转轴转动,通过杠杆原理,其另一端大幅度向上翘起,带动顶出杆11向上顶起,同时将上固定座4和棘爪机构顶起,使棘爪6从橡胶件13中抽出,这样就完成了轴承10的装配。When the bearing 10 is installed in place, the thin ejector rod 14 at the lower end of the pressure head 7 presses down the inner end of the ejection rotating rod 12, and the ejecting rotating rod 12 rotates around the rotating shaft. Through the principle of leverage, the other end of the ejector rod is greatly tilted upward. Drive the ejector rod 11 to jack up upwards, and at the same time lift up the upper fixing seat 4 and the ratchet mechanism, so that the ratchet 6 is pulled out from the rubber part 13, and thus the assembly of the bearing 10 is completed.
在实际的应用中,棘爪6与上固定座4的连接也可以通过转轴连接,棘爪6的数量也可以根据橡胶件13的尺寸进行改变。In practical applications, the connection between the ratchet 6 and the upper fixing seat 4 can also be connected through a rotating shaft, and the number of the ratchet 6 can also be changed according to the size of the rubber member 13 .
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CN106799579B (en) * | 2017-03-10 | 2019-02-22 | 陈琼瑜 | A kind of spool gland automatic assembling device |
CN110434799A (en) * | 2019-07-05 | 2019-11-12 | 扬州市高升机械有限公司 | A kind of mounting tool of electric tool motor bearing and gear |
CN113927535B (en) * | 2021-11-24 | 2023-05-23 | 深圳市越华晖实业有限公司 | External display screen mounting equipment for UWB personnel wrist strap production |
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CN2395845Y (en) * | 1997-04-16 | 2000-09-13 | 铁道部四方车辆研究所 | Pressure-displacement type observing and controlling device for bearing pressing and mounting machine |
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