A kind of method utilizing digital control processing to remove punching burr
Technical field
The invention belongs to digital control processing field, particularly a kind of method utilizing digital control processing to remove punching burr.
Background technology
The stamping parts such as wheel hub are easy to produce burr at matched moulds position in blanking process, these burrs all can produce harmful effect to the machining accuracy of part, assembly precision, instructions for use, reprocessing location, handling safety and presentation quality etc., therefore need to carry out deburring process.At present, the processing method of deburring has electrochemical deburring method, vibrations Trimming and manual Trimming three kinds, and electrochemical deburring method removal efficiency is high, and quality is good, but equipment manufacturing cost is high, and general enterprises is difficult to bear; Vibrations Trimming advantage of lower cost, but poor removal effect, and easily form obvious R angle at stamping surface, have impact on quality of fit and the wearability of stamping parts, higher instructions for use can not be met; Manual Trimming is a kind of deburring processing method generally adopted at present, comprise and remove burr and polishing two procedures, whole dependence is manual to be completed, and is characterized in random strong, is easy to control, but complex procedures, labor strength is large, and time availability is low, and cost payout is high, and uniformity is poor, be not suitable for batch production.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of method utilizing digital control processing to remove punching burr is provided, not only can obtain good removal effect, and efficiency is high, cost is low.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions: a kind of method utilizing digital control processing to remove punching burr, comprises the following steps:
A. according to workpiece shapes, build the datum plane profile of workpiece and edit its profile cut path;
B. on workpiece, arrange some feature detection point, and measure one by one;
C. according to measurement data, determine the origin position of workpiece and calculate the misalignment angle of trade union college;
D. with Workpiece zero point position for the profile cut path of basic point to datum plane profile rotates, the anglec of rotation is consistent with the misalignment angle of trade union college;
E. calculate the measurement data of each sensing point and the deviation of reference profile data, and analyze the deviate of each contour machining point according to result of calculation;
F. the deviate of each contour machining point is compensated in the respective path point in profile cut path, profile cut processing is carried out to workpiece, remove Work-piece burr.
Preferably, the feature detection point described in said method step B is the point on the straight sidewall of Work-piece burr both sides.
Preferably, described in said method, step e comprises:
E1. the measurement data of each sensing point and the deviation of reference profile data is calculated;
E2. the deviation data of each sensing point calculated is mapped in coordinate system, and adopts SPL to be coupled together at each variation strong point, generate a batten aberration curve;
E3. the deviate of each contour machining point is obtained from batten aberration curve.
Compared with prior art, beneficial effect of the present invention is: the present invention by measuring the geometric properties of workpiece on lathe, according to the mode of measurement result correction baseline profile cutting path, complete the deburring of workpiece, achieve machining and replace manual grinding deburring, meet the processing request of high quality and high efficiency, and be simple and easy to, security is high, cost is low, processing uniformity good.
Accompanying drawing explanation
Fig. 1 is the flow chart of the inventive method.
Fig. 2 is datum plane profile constructed by the embodiment of the present invention and profile cut path schematic diagram thereof.
Fig. 3 is that the sensing point that the embodiment of the present invention provides arranges schematic diagram.
Fig. 4 is that the profile cut path that the embodiment of the present invention provides rotates schematic diagram.
Fig. 5 is the profile cut path compensation schematic diagram that the embodiment of the present invention provides.
Fig. 6 is the method flow diagram of acquisition each contour machining point deviate that the embodiment of the present invention provides.
Fig. 7 is the method schematic diagram of the employing SPL acquisition contour machining point deviate that the embodiment of the present invention provides.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail.
What the present embodiment described is the process adopting the inventive method to remove wheel hub burr, and as shown in Figure 1, the inventive method comprises the steps.
Step 101, according to workpiece shapes, builds the datum plane profile of workpiece and edits its profile cut path.Fig. 2 display be datum plane profile S and the profile cut path L thereof of one of them window of wheel hub constructed by the present embodiment.
Step 102, arrangement of features sensing point on workpiece, and measure one by one.As shown in Figure 3, the straight sidewall of wheel hub window have selected eight sensing points, what point 1 to point 8 represented is the positions of eight sensing points on datum plane profile S, and point 1 ' to point 8 ' is then the actual measurement location of eight sensing points respectively.
Step 103, according to measurement data, determines the origin position of workpiece and calculates the misalignment angle of trade union college.
Step 104, with Workpiece zero point position for the profile cut path of basic point to datum plane profile rotates, the anglec of rotation is consistent with the misalignment angle of trade union college.Fig. 4 shows profile cut path L and rotates schematic diagram according to misalignment angle, and L ' is postrotational profile cut path.
Step 105, calculates the measurement data of each sensing point and the deviation of reference profile data, and analyzes the deviate of each contour machining point according to result of calculation.
Step 106, compensates to the deviate of each contour machining point in the respective path point in profile cut path, and in Fig. 5, L1 is depicted as the profile cut path after compensation, carries out profile cut processing according to this path to workpiece, removes Work-piece burr.
What show in Fig. 6 is in step 105, to the analytic process of each contour machining point deviate, comprising:
Step 501, calculates the measurement data of each sensing point and the deviation of reference profile data;
Step 502, is mapped to the deviation data of each sensing point calculated in coordinate system, and adopts SPL to be coupled together at each variation strong point, generates a batten aberration curve, as shown in Figure 7;
Step 503, obtains the deviate of each contour machining point from batten aberration curve.
Although above to invention has been detailed description, the present invention is not limited thereto, those skilled in the art can carry out various amendment according to principle of the present invention.Therefore, all amendments done according to the principle of the invention, all should be understood to fall into protection scope of the present invention.