CN103688445A - Stator for electric motors and permanent magnet rotating machines - Google Patents
Stator for electric motors and permanent magnet rotating machines Download PDFInfo
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- CN103688445A CN103688445A CN201280034877.1A CN201280034877A CN103688445A CN 103688445 A CN103688445 A CN 103688445A CN 201280034877 A CN201280034877 A CN 201280034877A CN 103688445 A CN103688445 A CN 103688445A
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- 238000004804 winding Methods 0.000 claims abstract description 37
- 239000011810 insulating material Substances 0.000 claims abstract description 6
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 239000012212 insulator Substances 0.000 description 26
- 238000009413 insulation Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 210000002105 tongue Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/12—Machines characterised by the bobbins for supporting the windings
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
Abstract
本发明提供能够确保爬电距离并能够应用于小型电机的定子和永磁式旋转电机。在包括轭芯(11)和在该轭芯(11)的径向方向上延伸的多个齿芯(12)的电动机的定子(1)中,设置有安装于上述齿芯(12)且由绝缘材料构成的多个线圈骨架(13),上述线圈骨架(13)包括供卷绕上述定子(1)的励磁绕组的主体部(131)和形成于该主体部(131)的两端部的凸缘部(132、133),电动机的定子(1)在上述凸缘部(132、133)的内径侧的凸缘部(132、133)的周方向的端面,设置有使相邻的线圈骨架(13)彼此的凸缘部(132、133)的凹凸嵌合从而在周方向上将上述多个线圈骨架(13)彼此连结的嵌合部。
The present invention provides a stator and a permanent magnet type rotating electrical machine that can secure a creepage distance and can be applied to a small-sized electrical machine. In a stator (1) of a motor comprising a yoke core (11) and a plurality of tooth cores (12) extending in the radial direction of the yoke core (11), a A plurality of bobbins (13) made of insulating materials, the bobbins (13) include a main body (131) for winding the field winding of the stator (1) and two ends formed on the main body (131) Flange parts (132, 133), the stator (1) of the motor is provided with adjacent coils on the circumferential end faces of the flange parts (132, 133) on the inner diameter side of the above-mentioned flange parts (132, 133). A fitting portion that connects the plurality of coil bobbins (13) to each other in the circumferential direction by concavo-convex fitting of flange portions (132, 133) of the bobbins (13).
Description
技术领域technical field
本发明涉及电动机的定子和搭载有该定子的永磁式旋转电机。The present invention relates to a stator of an electric motor and a permanent magnet rotating electrical machine equipped with the stator.
背景技术Background technique
作为电动机,例如像伺服电机那样安装在机器或电子设备中的电动机,人们对它的小型化要求永无止境。As a motor, such as a motor installed in a machine or electronic equipment like a servo motor, there is an endless demand for its miniaturization.
作为使电机小型化的方法,通常情况下,增加线圈的卷绕数,提高线圈绕线(绕组线)的密度是较为有效的。As a method of reducing the size of the motor, it is generally effective to increase the number of coils wound and increase the density of the coil wires (winding wires).
作为实现该方法的手段之一,可采用这样的定子结构。即,将构成定子(stator)的定子铁芯分割成多个分割铁芯。接着,对每个该分割铁芯按规定次数卷绕线圈(绕组)。然后,按需要的槽数,将卷绕了线圈的分割铁芯组装成一个圆环状的定子。As one of the means to implement this method, such a stator structure can be used. That is, a stator core constituting a stator (stator) is divided into a plurality of split cores. Next, a coil (winding) is wound a predetermined number of times for each of the split cores. Then, according to the number of slots required, the divided iron cores wound with coils are assembled into a ring-shaped stator.
不过,在这样的定子结构中,形成在各分割铁芯的齿芯上的线圈绕组绝缘物的表面,从绝缘性能的角度来看成为爬电面(沿面)。该爬电面上存在爬电距离(沿面距离),即两个导电性部分间的沿绝缘物表面的最短距离。However, in such a stator structure, the surface of the coil winding insulator formed on the tooth core of each split iron core becomes a creepage surface (creepage surface) from the viewpoint of insulation performance. There is a creepage distance (creeping distance) on the creepage surface, that is, the shortest distance between two conductive parts along the surface of the insulator.
通常,在对电机进行控制的控制设备或装置进行操作的情况下,出于安全和动作性能的角度考虑,对绝缘空间距离、爬电距离、温度上升等进行了规定。In general, when operating a control device or device that controls a motor, insulation space distance, creepage distance, temperature rise, etc. are specified from the viewpoint of safety and operating performance.
爬电距离例如对于200V级的电机的要求为2~3mm。The creepage distance is required to be, for example, 2 to 3 mm for a 200V class motor.
因而,在电机中,该爬电面会导致绝缘距离降低(绝缘空间距离、爬电距离等)的问题。尤其是在使电机小型化的情况下,对电机内部的高密度化要求很高,两个导电性部分的绝缘距离也随之减小,从安全和动作性能的角度上来看,必要的绝缘性能难以得到保障,这成为较大的问题。Thus, in the motor, this creepage surface causes a problem of reduction of the insulation distance (insulation space distance, creepage distance, etc.). Especially in the case of miniaturization of the motor, there is a high demand for high density inside the motor, and the insulation distance between the two conductive parts is also reduced. From the perspective of safety and operating performance, the necessary insulation performance Difficult to obtain protection, which has become a bigger problem.
在现有技术中,人们提出了以下的电动机的定子结构。Conventionally, the following motor stator structures have been proposed.
即,其一为隔着绝缘线圈骨架在定子(stator)上卷绕线圈(励磁绕组)的旋转电机的定子绕组结构,在绝缘线圈骨架的侧部的两端设置一体成型的弹性舌片。通过使该舌片位于各线圈绕组之间,能够防止线圈绕组与定子间发生电导通,提高线圈绕组的绝缘性(专利文献1)。That is, one is a stator winding structure of a rotating electric machine in which coils (field windings) are wound on a stator (stator) via an insulating bobbin, and integrally formed elastic tongues are provided at both ends of the sides of the insulating bobbin. By positioning the tongue pieces between the respective coil windings, electrical conduction between the coil windings and the stator can be prevented and the insulation of the coil windings can be improved (Patent Document 1).
另外,其二涉及电动机的绝缘子(绝缘部件),在定子铁芯的包括齿部的铁芯主体的内侧,按每一个齿部安装具有线圈收容部和内壁部的2个绝缘子,在该内壁部的周方向的端面上设置有交错的阶差状的连结部,通过该连结部将多个绝缘子组合而形成圆环状的定子结构(专利文献2)。In addition, the second relates to an insulator (insulation member) of a motor, wherein two insulators having a coil housing portion and an inner wall portion are attached to each tooth portion of the stator core inside a core body including a tooth portion, and the inner wall portion A staggered step-shaped connecting portion is provided on the end surface in the circumferential direction, and a plurality of insulators are combined through the connecting portion to form an annular stator structure (Patent Document 2).
另外,现有技术中人们还提出了这样一种设置有绝缘子的轴向间隙型电动机(axial gap motor),其绝缘子构成为,从H字形的定子铁芯的两侧嵌入以覆盖该定子铁芯的内周面,并覆盖定子铁芯的外周,但留下定子铁芯的线圈绕组部的齿面一侧(参照专利文献3、4、5、6)。此处,绝缘子在其凸缘部的圆周方向上的端部设置有两个连结部件,用于在周方向上将包括轭部和齿部的铁芯元件彼此连结,即,设置有用于将各铁芯元件以转子输出轴为中心彼此环状连结的钩部和与该钩部卡止的卡止轴。另外,绝缘子形成为沿着齿面和轭部片具有平行的一对凸缘部的线圈骨架形状,齿面一侧的凸缘形成为在轴线方向上低于齿面一侧。因此,齿面成为最高位置。由此,能够减小与转子间的间隙,减小宽度方向尺寸。In addition, in the prior art, an axial gap motor (axial gap motor) provided with an insulator has also been proposed. The insulator is configured to be embedded from both sides of the H-shaped stator core to cover the stator core. and cover the outer circumference of the stator core, but leave the side of the tooth surface of the coil winding part of the stator core (refer to Patent Documents 3, 4, 5, and 6). Here, the insulator is provided with two coupling members at the end of the flange portion in the circumferential direction for coupling the core elements including the yoke and the teeth to each other in the circumferential direction, that is, for coupling each The iron core element includes a hook portion annularly connected to each other around the rotor output shaft, and a locking shaft locked to the hook portion. In addition, the insulator is formed in a bobbin shape having a pair of parallel flanges along the tooth surface and the yoke piece, and the flange on the tooth surface side is formed axially lower than the tooth surface side. Therefore, the tooth surface becomes the highest position. Thereby, the gap with the rotor can be reduced, and the width direction dimension can be reduced.
另外,人们还提出了这样一种细长型定子,即,包括沿着分割型定子铁芯的I形分割铁芯的外周部将分割铁芯包围的线圈骨架,在该线圈骨架的内部凸缘上形成有结合槽和结合凸起,并在外部凸缘上形成圆周成型面,使用热固化树脂通过嵌入成型方式等进行分割铁芯与线圈骨架间的组装,将它们形成为一体(参照专利文献7、8)。In addition, there has been proposed a slender stator including a bobbin surrounding the split core along the outer peripheral portion of the I-shaped split core of the split stator core, and a flange inside the bobbin Combining grooves and coupling protrusions are formed on the top, and a circumferential molding surface is formed on the outer flange, and the assembly between the split iron core and the coil bobbin is performed by insert molding using a thermosetting resin to form them into one body (refer to the patent document 7, 8).
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2000-175393号公报Patent Document 1: Japanese Patent Laid-Open No. 2000-175393
专利文献2:日本特开2007-252031号公报Patent Document 2: Japanese Patent Laid-Open No. 2007-252031
专利文献3:日本特开2008-118833号公报Patent Document 3: Japanese Patent Laid-Open No. 2008-118833
专利文献4:日本特开2008-125278号公报Patent Document 4: Japanese Patent Laid-Open No. 2008-125278
专利文献5:日本特开2010-88166号公报Patent Document 5: Japanese Patent Laid-Open No. 2010-88166
专利文献6:日本特开2011-114993号公报Patent Document 6: Japanese Patent Laid-Open No. 2011-114993
专利文献7:日本特开2010-154740号公报Patent Document 7: Japanese Patent Laid-Open No. 2010-154740
专利文献8:日本特开2010-154741号公报Patent Document 8: Japanese Patent Laid-Open No. 2010-154741
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
专利文献1所记载的发明对绝缘物的形状进行了改进,其使用了将线圈绕组整体包覆的形状,即,作为绝缘物利用了绝缘线圈骨架。The invention described in
不过,该绝缘线圈骨架由于在其侧部的两端设置了形成为一体的弹性舌片,并且该舌片位于各绕组之间,因此线圈绕组的密度相应地受到制约,存在不能提高电机性能的问题。However, since the insulating bobbin is provided with integral elastic tongues at both ends of its side, and the tongues are located between the windings, the density of the coil windings is correspondingly restricted, and there is a problem that the performance of the motor cannot be improved. question.
另外,专利文献2所记载的发明中,利用在圆周方向上组装的外侧绝缘子和内侧绝缘子这两个绝缘子来将线圈收容部包围其中,并且,对该绝缘子的线圈收容部内收容的线圈绕组喷射涂布剂,从而在整个线圈绕组上涂布涂布剂。In addition, in the invention described in Patent Document 2, the coil housing portion is surrounded by two insulators, an outer insulator and an inner insulator assembled in the circumferential direction, and the coil windings housed in the coil housing portion of the insulator are spray-coated with Dispense agent, so as to apply coating agent on the entire coil winding.
因而,在喷射涂布剂时,需要注意不使涂布剂漏出到绝缘子的外部。因此,在上述绝缘子的内壁部的周方向的端面上设置交错的阶差状的连结部。不过,这会导致其结构变得复杂。Therefore, when spraying the coating agent, care must be taken not to leak the coating agent to the outside of the insulator. Therefore, on the end surface in the circumferential direction of the inner wall portion of the insulator, staggered step-shaped connection portions are provided. However, this complicates its structure.
换言之,形状不同的2种绝缘子的端部上形成的交错的阶差状的连结部,是为了在涂布剂固化前防止该涂布剂从该线圈收容部内流出而形成的,通过绝缘子的连结部的连结,乍一看似乎是使爬电距离增大的形状,但实际上绝缘子的连结部也一定存在界面。In other words, the staggered step-like connecting portions formed at the ends of two types of insulators with different shapes are formed to prevent the coating agent from flowing out of the coil housing portion before the coating agent is cured. At first glance, the connection of the insulator seems to be a shape that increases the creepage distance, but in fact, there must be an interface at the connection of the insulator.
因而,其结果并不能对爬电距离有何改善,与现有技术同样地,因爬电距离而引起的上述问题仍然存在,并不能成为解决该问题的技术。Therefore, as a result, the creepage distance cannot be improved much, and the above-mentioned problem caused by the creepage distance still exists as in the prior art, and it cannot be a technology to solve the problem.
此外,由于采用了通过内侧的绝缘子和外侧的绝缘子将线圈绕线包围的结构,因此它们的组装较为困难,很难说适用于电机的小型化。In addition, since the coil winding is surrounded by inner insulators and outer insulators, their assembly is difficult, and it is difficult to say that they are suitable for downsizing motors.
况且,在为了实现线圈绕组的绝缘而喷射涂布剂时,不用说涂布剂,其喷射机构、执行喷射操作的劳力和时间也不可或缺,从成本的角度来看也不适宜。Furthermore, when spraying the coating agent for insulation of the coil winding, not to mention the coating agent, its spraying mechanism, labor and time for performing the spraying operation are also indispensable, and it is not preferable from the viewpoint of cost.
另外,专利文献3~6所记载的发明,其目的在于防止定子的齿面与转子的磁极面间的间隙导致发生磁损。In addition, the inventions described in Patent Documents 3 to 6 are aimed at preventing the occurrence of magnetic loss due to the gap between the tooth surface of the stator and the magnetic pole surface of the rotor.
专利文献7~8所记载的发明,其目的在于减轻因转子与定子间的气隙误差而产生的振动。The inventions described in Patent Documents 7 to 8 are aimed at reducing the vibration caused by the air gap error between the rotor and the stator.
但它们均不仅没有考虑到增大分割齿芯与线圈间的爬电距离,并且,绝缘子还采用了从H字形的定子铁芯的两侧嵌入以覆盖该定子铁芯的内周面,并覆盖定子铁芯的外周,但留下定子铁芯的线圈绕组部的齿面一侧的结构。However, none of them considered increasing the creepage distance between the split tooth core and the coil, and the insulators are also embedded from both sides of the H-shaped stator core to cover the inner peripheral surface of the stator core and cover the The outer circumference of the stator core, but the structure of the tooth surface side of the coil winding part of the stator core is left.
因此,这些专利文献所记载的发明中,在连结机构为钩部与卡止轴,或由凸起、槽构成的凸缘形状的情况下,无法增大爬电距离并使电动机进一步小型化。Therefore, in the inventions described in these patent documents, when the connecting mechanism is a hook and a locking shaft, or a flange shape consisting of protrusions and grooves, it is impossible to increase the creepage distance and further reduce the size of the motor.
用于解决技术问题的手段Means used to solve technical problems
本发明为解决上述问题而完成。其目的在于提供一种电动机和永磁式旋转电机,能够应对电动机(motor,电机)的小型化,具有从安全和动作性能的角度来看能够确保必要的爬电距离,且能够应用于小型电机的定子结构。The present invention has been made to solve the above problems. Its purpose is to provide an electric motor and a permanent magnet type rotating electric machine that can cope with the miniaturization of electric motors (motors, electric motors), have the necessary creepage distance from the viewpoint of safety and operating performance, and can be applied to small motors the stator structure.
为了达到上述目的,本发明例如具有以下技术特征。In order to achieve the above objects, the present invention has, for example, the following technical features.
一种电动机的定子,包括:被分割的多个齿芯;在内周面上沿轴方向形成有供该齿芯的前端部插入的多个凹部的轭芯;和供线圈卷绕的由绝缘材料构成的多个线圈骨架。上述线圈骨架包括:供上述线圈卷绕且具有用于安装上述齿芯的贯通孔的线圈骨架主体部;形成在该线圈骨架主体部的外径侧的端部的凸缘部;和形成在该线圈骨架主体部的内径侧的端部的凸缘部。上述内径侧端部的凸缘部具有形成有凹凸部的内侧面,在将上述线圈骨架安装在上述轭芯上并将相邻的线圈骨架彼此组装时上述凹凸部嵌合,上述内径侧端部的凸缘部还形成有在周方向延伸且在轴方向上延伸的板状的凸出片。该电动机的定子通过该凸出片形成为能够将上述线圈与上述齿芯间的爬电距离确保得较长的结构。A stator of an electric motor, comprising: a plurality of divided tooth cores; a yoke core having a plurality of recesses formed along the axial direction on the inner peripheral surface into which the front ends of the tooth cores are inserted; Multiple bobbins made of material. The above-mentioned bobbin includes: a bobbin main body part on which the above-mentioned coil is wound and having a through-hole for installing the above-mentioned tooth core; a flange part formed on the outer diameter side end of the bobbin main part; The flange portion of the end portion on the inner diameter side of the bobbin body portion. The flange portion of the inner diameter side end portion has an inner surface formed with a concavo-convex portion, the concavo-convex portion fits when the bobbin is mounted on the yoke core and adjacent bobbins are assembled, and the radially inner end portion A plate-shaped protruding piece extending in the circumferential direction and extending in the axial direction is also formed on the flange portion of the body. The stator of the electric motor has a structure capable of securing a long creepage distance between the coil and the tooth core by the protruding piece.
另外,该电动机的定子例如具有这样的特征,即,上述内径侧端部的凸缘部延伸至超出由整周360度除以该线圈骨架的个数而得的角度的范围。In addition, the stator of this electric motor is characterized in that, for example, the flange portion of the radially inner end portion extends beyond an angular range obtained by dividing the entire circumference of 360 degrees by the number of the bobbins.
另外,该电动机的定子例如具有这样的特征,即,上述外径侧端部的凸缘部延伸至超出由整周360度除以该线圈骨架的个数而得的角度的范围。In addition, for example, the stator of this electric motor is characterized in that the flange portion of the radially outer end portion extends over an angle range obtained by dividing the entire circumference of 360 degrees by the number of the bobbins.
另外,该电动机的定子例如具有这样的特征,即,上述内径侧端部和外径侧端部的凸缘部具有即使在它们的前端部厚度尺寸也不会减小的形状。In addition, the stator of this electric motor has, for example, a feature that the flange portions of the radially inner end and the radially outer end have shapes that do not decrease in thickness even at their front ends.
此外,本发明还提供了例如搭载有上述电动机的定子的永磁式旋转电机。In addition, the present invention also provides, for example, a permanent magnet type rotating electric machine equipped with the stator of the electric motor described above.
发明的效果The effect of the invention
根据本发明,能够解决现有的技术问题,能够从安全和动作性能的角度上获得确保必要的爬电距离,而不会降低线圈绕组部的绝缘物即线圈骨架的爬电距离的电动机的定子结构。由此,无需改变电压规格就能够适用于小型电机。According to the present invention, the conventional technical problems can be solved, and the stator of the motor can be obtained to ensure the necessary creepage distance from the viewpoint of safety and operating performance without reducing the creepage distance of the coil bobbin, which is the insulating material of the coil winding portion. structure. Therefore, it can be applied to a small motor without changing the voltage specification.
另外,根据本发明,即使在定子的(齿芯的)内径和定子的槽数已确定,无法增大其内径、增加其槽数、或变更分配给每一个齿芯的周方向长度的情况下,也能够从安全和动作性能的角度上获得确保必要的爬电距离,获得对想要进一步小型化的电机也能够适用的电动机的定子。In addition, according to the present invention, even if the inner diameter of the stator (of the tooth core) and the number of slots of the stator are fixed, it is impossible to increase the inner diameter, increase the number of slots, or change the circumferential length assigned to each tooth core , It is also possible to ensure the necessary creepage distance from the viewpoint of safety and operational performance, and to obtain a motor stator that is also applicable to a motor that wants to be further miniaturized.
由此,能够提供小型且高性能的旋转电机。Thereby, a compact and high-performance rotating electric machine can be provided.
附图说明Description of drawings
图1是表示本发明的电动机的定子的大致结构的结构图。FIG. 1 is a configuration diagram showing a schematic configuration of a stator of a motor according to the present invention.
图2是将安装在本发明的定子的齿芯上的绝缘部件即线圈骨架的结构放大表示的结构图。Fig. 2 is an enlarged structural view showing the structure of the bobbin which is an insulating member attached to the tooth core of the stator according to the present invention.
图3是将多个图2中的线圈骨架组合时的放大图。Fig. 3 is an enlarged view when a plurality of bobbins in Fig. 2 are combined.
图4是表示本发明的定子的轭芯、齿芯和线圈骨架的主要部分的分解立体图。Fig. 4 is an exploded perspective view showing main parts of a yoke core, a tooth core, and a bobbin of the stator according to the present invention.
图5是用于说明本发明的定子的轭芯、齿芯和线圈骨架的组装的分解立体图。Fig. 5 is an exploded perspective view illustrating assembly of a yoke core, a tooth core, and a bobbin of the stator of the present invention.
图6是示意性表示现有技术中的爬电距离的图。FIG. 6 is a diagram schematically showing creepage distances in the prior art.
具体实施方式Detailed ways
以下参照附图对本发明的实施方式进行说明。Embodiments of the present invention will be described below with reference to the drawings.
实施例Example
图1是表示本发明的电动机的定子所包括的主要部件的定子结构的结构图,图2是将图1的线圈骨架的一部分(单体)放大来表示线圈骨架的结构的结构图,图3是将多个线圈骨架组合而对相邻的线圈骨架彼此的组合进行说明的结构图,图4和图5是表示本发明的定子的轭芯、齿芯和线圈骨架的主要部分和组装结构的分解立体图。Fig. 1 is a structural diagram showing the stator structure of the main components included in the stator of the motor according to the present invention. Fig. 2 is a structural diagram showing the structure of the bobbin by enlarging a part (single body) of the bobbin of Fig. 1 , and Fig. 3 It is a structural diagram illustrating the combination of adjacent bobbins by combining a plurality of bobbins. FIG. 4 and FIG. 5 show the main parts and assembly structures of the yoke core, tooth core, and bobbin of the stator of the present invention. Exploded stereogram.
这些图中,1表示与电动机的转子(未图示)相互作用而产生旋转动量的定子(stator),该定子包括圆筒状的轭芯(轭部铁芯)11与设置在该轭芯的圆筒内侧的后述部件。定子还包括多个由分割铁芯构成的T字形的齿芯12,具有供该多个齿芯插入的贯通孔的由绝缘部件构成的多个线圈骨架13,和分别卷绕安装在该多个线圈骨架上的线圈绕组(励磁绕组)14。In these figures, 1 denotes a stator (stator) that interacts with the rotor (not shown) of the motor to generate rotational momentum. The stator includes a cylindrical yoke core (yoke core) 11 and a yoke core provided on the yoke core. Parts described later inside the cylinder. The stator also includes a plurality of T-shaped
通过在定子1中采用分割的齿芯12,与在定子中采用一体化的铁芯的情况相比,能够使铜线整齐地卷绕。By employing the divided
即,由于线圈被高密度地卷绕,能够抑制导致能量转换效率降低的“铜损”,能够提高电机的性能。That is, since the coil is wound at a high density, it is possible to suppress "copper loss" that causes a decrease in energy conversion efficiency, and to improve the performance of the motor.
本实施例中,齿芯11和线圈14处于槽数为12个的情况。不过并不必限定于此数。另外,在线圈骨架13的内侧,配置有通过轴承而安装在旋转轴上的转子(roter),不过本实施例中将其省略,此处并未图示。In this embodiment, the
线圈骨架13如图2所示那样,以将齿芯12覆盖的方式单独地安装在多个齿芯12上。线圈骨架131包括供线圈14卷绕安装的筒状的线圈骨架主体部131,在该线圈骨架主体部131的轭芯侧(外径侧)的一端部沿轴方向延伸的一体成型的板状的凸缘部132(参照图4),和在该线圈骨架主体部131的转子侧(内径侧)沿轴方向延伸的一体成型的板状的凸缘部133(参照图4)。The
线圈骨架13的线圈骨架主体部131如图4所示地沿轴方向延伸,其内部设置有供齿芯12的一部分121插入的贯通孔1311。另外,为了能够将线圈14卷绕在线圈骨架主体部13上,设置了由该线圈骨架主体部131和该线圈骨架主体的两侧的凸缘部132、133包围的线圈绕组空间部6。The bobbin
线圈骨架13的凸缘部132、133形成为能够确保相邻的线圈骨架13的线圈骨架主体131的端部上的线圈绕组的端部与齿芯12内径侧的端部122之间的绝缘(爬电距离L)和组装后的强度。The
即,凸缘部132、133各自为在轴方向上延伸且在圆周方向上延伸的板状(凸出片)。使凸缘部在轴方向和圆周方向上比线圈骨架主体部131大,以通过该凸出片和线圈骨架主体部构成上述线圈绕组空间部6。That is, each of the
这样,使一体形成在线圈骨架主体部131的两端的凸缘部132、133的形状在轴方向和圆周方向上延伸、凸出。由此,能够确保卷绕在线圈骨架主体部131上的线圈绕组14与安装在线圈骨架主体部的贯通孔1311内的齿芯12的内径侧的一端部122之间的爬电距离L(参照图3)较长。关于线圈骨架彼此的组合将在后文描述。Thus, the shape of the
此外,线圈骨架13的外径侧的凸缘部132的顺时针方向和逆时针方向的两端面1321、1322形成为彼此向侧倾斜的倾斜面,使得在将多个线圈骨架彼此组装时,例如图3所示那样,相邻的线圈骨架的凸缘部彼此的两端面相对且密接。In addition, the clockwise and
线圈骨架13的内径侧的凸缘部133,以相对于其与线圈骨架主体部131的接合面稍微R弯曲的方式,被形成为在周方向上延伸的厚度不同的板形状。即,如图所示,在逆时针方向一侧的板形状,形成为相对于顺时针一侧的板形状存在阶差。The
其目的在于,在将线圈骨架彼此组合时,实现凸缘部133的良好的组合,并确保该接合面带来的爬电距离。The purpose of this is to achieve a good combination of the
另外,在其内周面一侧,形成有可彼此嵌合的凹凸部,以在将相邻的线圈骨架彼此组合时,例如图3所示那样使得两线圈骨架彼此密接。其中,该凹凸部如图4所示那样在凸缘部133的内周面沿轴方向整个面延伸形成。In addition, concavo-convex portions that can be fitted with each other are formed on the inner peripheral surface side, so that when the adjacent bobbins are combined, the two bobbins are closely contacted to each other as shown in FIG. 3 , for example. However, as shown in FIG. 4 , the concavo-convex portion is formed to extend over the entire inner peripheral surface of the
即,在凸缘部133的包含弯曲面R的板形状的一端部,形成有与相邻的线圈骨架的凸缘部的端部相对的凹凸部1331、1332、1333,其中一方的凸部(图中右侧的配置于周方向上的线圈骨架的凸部1334)与另一方的凹部1331嵌合。That is, at one end portion of the plate shape including the curved surface R of the
详细而言,凸缘部133的凸部1332、1333以包围凹部1331的方式在周方向上延伸。该凹部1331,在与相邻的线圈骨架组合时,如图3所示地,与形成在相邻的线圈骨架的凸缘部的一端部上的凸部1334嵌合。Specifically, the
图示中,凸部1332在与相邻的右侧线圈骨架组合时,如图3所示地,与相邻的线圈骨架13的凸缘部133的凸部1334的上表面重合。并且,其前端部具有能够与相邻线圈骨架的线圈骨架主体部131的侧面接触的长度。In the drawing, when the
通过这样的方式形成凸部和凹部,能够进一步增大爬电距离,并且更重要的是如图4所示那样使凹凸遍及凸缘部133的轴方向整个面上延伸。换言之,使凸缘部133形成为较大,将整个线圈骨架主体部——即不仅是线圈骨架主体部131的端部,还包括中央部在内——从线圈骨架主体部133的两侧整体包围。By forming the protrusions and recesses in this way, the creepage distance can be further increased, and more importantly, as shown in FIG. 4 , the protrusions and protrusions are extended over the entire surface of the
像这样,使凸缘部133的凸出片1332、1334不仅在线圈骨架主体1331的端部,还包括中央部在内,沿轴方向延伸。由此,与图6所示的使用仅在线圈骨架主体的端部形成凸缘部的线圈骨架的情况下线圈骨架彼此的结合部处的爬电距离L’相比,能够确保该凸出片的量的爬电距离。此处,图6中的爬电距离L’例如是专利文献2所示的仅在线圈骨架主体的端部具有凹凸结合部的线圈骨架形状的情况下的值。其结果,同样地基于爬电距离对性能规格进行比较,与该距离的量相应地,能够使定子小型化、轻型化。In this way, the protruding
凸部1333被构成为,与相邻的线圈骨架的凸缘部的凸部1334在其下侧的位置重合。另外,具有与相邻的线圈骨架的凸缘部的侧面接触,并且比凸部1332短的长度。The
在凸缘部133的另一端部形成有上述凸部1334,该凸部形成为在从线圈骨架主体部131的端面位置降低一层的位置沿周方向延伸。On the other end portion of the
即,在线圈骨架13的凸缘部133的一方的端部(图2的右侧),形成有供相邻的线圈骨架的凸缘部的凸部1334嵌合的凹部1331,和从上下方夹着该嵌合的凸部1334的长度不同的两个凸部1332、1333。That is, at one end portion (the right side in FIG. 2 ) of the
另外,在线圈骨架13的凸缘部133的另一方的端部(图2的左侧),形成有用于嵌合到相邻的线圈骨架的凸缘部的凹部1331中的凸部1334和阶差部1335、1336。In addition, at the other end portion (left side in FIG. 2 ) of the
也就是说,凸缘部133的两端部被形成为在将相邻的线圈骨架彼此组合时,能够如图3所示那样在上下方向上重合并且以使该两端部的两面彼此密接的方式进行组合的凹凸形状。凸缘部133的凹凸的各自的厚度分别为0.3mm左右。凸缘部133的在周方向上延伸的凸出片的长度为1~2mm左右。That is, both ends of the
接着,参照图4、图5对线圈骨架等的组装进行说明。首先,在线圈骨架13的线圈骨架主体部131上卷绕必要次数的线圈。Next, assembly of the bobbin and the like will be described with reference to FIGS. 4 and 5 . First, a necessary number of coils is wound around the bobbin
然后,将T字形的齿芯12的一部分121插入到线圈骨架主体部131的贯通孔1311中。其状态表示在图5中。Then, a
之后,使凸出到线圈骨架13的外径侧面的齿芯12的一部分121的前端部,从图5所示的位置起,自图中上侧沿轴方向插入到形成在轭芯11上的在轴方向延伸设置的凹部111中,由此依次进行安装。Thereafter, the front end portion of a
此时,使线圈骨架滑动以使得相邻的线圈骨架彼此的凸缘部133的一方的凸部1335从另一方的凹部1334的一端面滑入到另一端面侧,其结果,凸缘部133的一端面侧的凹凸部1331~1333与另一端面侧的凹凸部1334~1336嵌合,以图3所示的状态结合。At this time, the bobbins are slid so that one of the
此处,齿芯12和线圈绕组(励磁绕组)14的各部分,通过安装在齿芯12上的线圈骨架13而彼此绝缘。此时,从卷绕线圈14而形成的绕圈绕组部14沿线圈绕组空间6和线圈表面到达齿芯12的距离之中,最短的距离L作为爬电距离最小值决定绝缘性能。Here, each part of the
以上所述的实施例中,在该沿线圈绕组表面到达的表面路径中,存在设置于线圈骨架13的凸缘部133的端部上的凹凸部的嵌合部。通过该凹凸部的嵌合,并且使用线圈骨架的一方的两个凸部以将相邻的线圈骨架的另一方的凸部夹着的方式与其重合,增大了其表面路径,因此能够将爬电距离确保得较长,其结果,从安全和动作性能的角度上能够满足必要的爬电距离的规定值,同时能够实现小型化。In the above-described embodiments, the surface path along the surface of the coil winding has a fitting portion of the concavo-convex portion provided on the end portion of the
换言之,本实施方式使用凸缘部133的上述形状,从彼此相邻的线圈骨架的一方的线圈骨架主体131与凸缘部133的凸部1332的根端部分,经该凸部的表面、另一方的线圈骨架的线圈骨架主体131的凸缘部133、该另一方的线圈骨架的凸缘部的凸部1334、进而到达另一方的线圈骨架的凸缘部133的凸部1333的距离,成为爬电距离L。通过采用这样的结构,能够将其爬电距离确保得较长,与现有技术下同一条件的性能进行对比,与多确保的该爬电距离的量相应地,也能够应对电机的小型化。In other words, in this embodiment, using the above-mentioned shape of the
上述本实施方式中,说明了利用设置于相对的凸缘部上的凹凸部而进行嵌合的例子,但嵌合其本身并不是必需的,只要通过使凸缘部延伸至超出由整周360度除以线圈骨架的个数而得的每一个线圈骨架所分配的角度的范围,使得相对的线圈骨架的凸缘部在半径方向上存在重合即可。由此,能够较大地确保其爬电距离,所以能够获得与上述实施例相同的效果。In the above-mentioned present embodiment, an example in which fitting is performed by using the concavo-convex portions provided on the facing flange portions has been described, but the fitting itself is not essential. The range of the angle allocated to each bobbin obtained by dividing the angle by the number of bobbins only needs to be such that the flange portions of the opposing bobbins overlap in the radial direction. As a result, the creepage distance can be ensured to be large, so that the same effects as those of the above-described embodiment can be obtained.
另外,关于形成该重合的部分的绝缘物的厚度,在存在锥度(楔度)的情况下,小于按材料特性规定的最小必要厚度的部分,将不会被判定为存在绝缘物。因此,本发明必须成型为使得绝缘物的端部不存在锥度的形状。In addition, regarding the thickness of the insulator forming the overlapped portion, if there is a taper (wedge), the portion smaller than the minimum necessary thickness specified by the material properties will not be judged as the presence of the insulator. Therefore, the present invention must be shaped such that there is no taper at the end of the insulator.
工业可利用性industrial availability
本发明能够应用于具有上述定子结构的永磁式旋转电机。The present invention can be applied to a permanent magnet type rotating electric machine having the above stator structure.
附图标记说明Explanation of reference signs
1电动机的定子1 stator of the electric motor
11轭芯(轭部铁芯)11 Yoke core (yoke core)
12齿芯12 tooth core
13绝缘线圈骨架13 insulated bobbin
131线圈骨架主体部131 Coil Skeleton Main Body
132、133凸缘部132, 133 flange part
14线圈(线圈绕组部)14 coils (coil winding part)
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PCT/JP2012/066179 WO2013080597A1 (en) | 2011-12-02 | 2012-06-25 | Motor stator and permanent magnet rotating electric machine |
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CN107171465A (en) * | 2016-03-07 | 2017-09-15 | 德昌电机(深圳)有限公司 | Stator and the motor with the stator |
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CN109660035A (en) * | 2018-12-20 | 2019-04-19 | 中山市中科智能制造研究院有限公司 | Motor, segmented stator and manufacturing method of segmented stator |
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CN106715091B (en) * | 2014-10-27 | 2019-01-01 | 三菱电机株式会社 | In conjunction with the manufacturing method of the stator of method, combination, the stator of rotating electric machine and rotating electric machine |
CN107171465A (en) * | 2016-03-07 | 2017-09-15 | 德昌电机(深圳)有限公司 | Stator and the motor with the stator |
CN107171465B (en) * | 2016-03-07 | 2020-09-08 | 德昌电机(深圳)有限公司 | Stator and motor with same |
CN110832748A (en) * | 2017-04-19 | 2020-02-21 | 世倍特集团有限责任公司 | Pole tooth module for an electric machine, active component comprising a pole tooth module, and electric machine |
US11355987B2 (en) | 2017-04-19 | 2022-06-07 | Vitesco Technologies GmbH | Pole tooth module for an electric machine, active part comprising a pole tooth module, and electric machine |
CN110691912A (en) * | 2017-05-19 | 2020-01-14 | 埃地沃兹日本有限公司 | Vacuum pump and magnetic bearing device and annular electromagnet used in the vacuum pump |
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CN107887991A (en) * | 2017-11-14 | 2018-04-06 | 珠海凯邦电机制造有限公司 | Stator unit structure, stator structure and motor |
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CN109660035A (en) * | 2018-12-20 | 2019-04-19 | 中山市中科智能制造研究院有限公司 | Motor, segmented stator and manufacturing method of segmented stator |
CN111509891A (en) * | 2018-12-25 | 2020-08-07 | 山洋电气株式会社 | Armature Skeleton Structure |
CN114128086A (en) * | 2019-05-21 | 2022-03-01 | Lg麦格纳电子动力总成有限公司 | Split core assembly and stator including the same |
CN114128086B (en) * | 2019-05-21 | 2024-03-19 | Lg麦格纳电子动力总成有限公司 | Split core assembly and stator comprising same |
US12212207B2 (en) | 2019-05-21 | 2025-01-28 | Lg Magna E-Powertrain Co., Ltd. | Split-core assembly and stator including same |
Also Published As
Publication number | Publication date |
---|---|
JP2013118749A (en) | 2013-06-13 |
CN103688445B (en) | 2016-03-02 |
JP5785863B2 (en) | 2015-09-30 |
TW201325028A (en) | 2013-06-16 |
WO2013080597A1 (en) | 2013-06-06 |
TWI495227B (en) | 2015-08-01 |
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