CN103676246A - Method for repairing defect of liquid crystal display panel lines - Google Patents
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Abstract
本发明公开了一种液晶面板线缺陷修复方法,主要将修复线与COF之间通过零欧电阻连接,根据断线的数量和位置选择修复线进行修复。本发明在PCB板上对修复线和COF输入端口的连接方式进行改进,从而将原本不可修复的液晶面板进行修复,同时不需要设置过多的修复线,使修复线能够充分的利用,使液晶面板的修复效率得到有效的提高,同时有效降低了液晶面板的废品率。The invention discloses a liquid crystal panel line defect repairing method, which mainly connects the repairing line and COF through a zero-ohm resistance, and selects the repairing line according to the number and position of broken lines for repairing. The present invention improves the connection mode of the repair line and the COF input port on the PCB, thereby repairing the originally unrepairable liquid crystal panel, and at the same time does not need to set too many repair lines, so that the repair line can be fully utilized, and the liquid crystal The repair efficiency of the panel is effectively improved, and at the same time, the reject rate of the liquid crystal panel is effectively reduced.
Description
技术领域 technical field
本发明属于液晶面板检测领域,特别涉及一种液晶面板线缺陷修复方法。 The invention belongs to the field of liquid crystal panel detection, and in particular relates to a method for repairing line defects of a liquid crystal panel.
背景技术 Background technique
薄膜晶体管液晶显示器(下文中简称TFT-LCD)属于平面显示器的一种,它的显示质量与分辨率密切相关,分辨率表示有效显示区域内可以用做画面显示的发光点的数目,每一个有效发光点称为像素(pixel),分辨率一般以乘法形式表现,如1366*768的分辨率,其中1366便是有效显示区域水平方向显示的像素数,768表示垂直方向显示的像素数。每一个像素又分为RGB三个次像素(Subpixel),一般情况下,RGB三个次像素是水平排列的。以1366*768分辨率的液晶显示器而言,在水平方向上会有1366*3=4098个次像素,水平方向上每一个次像素都由一根数据线来为其充电,故在1366*768分辨率的情况下,会有4098根数据线,而在更高解析度的情况下,数据线的数量会更多,如在4k2k(分辨率3840*2160)下,数据线会达到3840*3=11520根。如果再考虑到解决充电不足问题,做Double source(双数据线), 数据线会增加一倍,以4k2k的情况而言,要3840*3*2=23040根。 Thin-film transistor liquid crystal display (hereinafter referred to as TFT-LCD) is a kind of flat-panel display. Its display quality is closely related to resolution. The luminous point is called a pixel, and the resolution is generally expressed in the form of multiplication, such as the resolution of 1366*768, where 1366 is the number of pixels displayed in the horizontal direction of the effective display area, and 768 is the number of pixels displayed in the vertical direction. Each pixel is divided into three subpixels (Subpixel) of RGB. Generally, the three subpixels of RGB are arranged horizontally. For a 1366*768 resolution liquid crystal display, there will be 1366*3=4098 sub-pixels in the horizontal direction, and each sub-pixel in the horizontal direction is charged by a data line, so in 1366*768 In the case of resolution, there will be 4098 data lines, and in the case of higher resolution, the number of data lines will be more, for example, at 4k2k (resolution 3840*2160), the number of data lines will reach 3840*3 =11520 roots. If you consider solving the problem of insufficient charging and do double source (dual data lines), the number of data lines will be doubled. In the case of 4k2k, 3840*3*2=23040.
每一根数据线都有断线的可能,如果一根数据线从中间断开,则在断点以下显示不正常,这种情况称为线缺陷。为了解决这样的情况,一般会在面板内设置修复线。以修复有线缺陷的面板。当有线缺陷产生的的时候,用镭射将这条数据线的上下两端分别与修复线的两端连接完成修复。 Every data line may be broken. If a data line is broken from the middle, the display will be abnormal below the break point. This situation is called a line defect. In order to solve such a situation, repair lines are generally set in the panel. to repair panels with wired defects. When a cable defect occurs, use laser to connect the upper and lower ends of the data line to the two ends of the repair line to complete the repair. the
目前修复线采用方式主要是在一个COF(COF为覆晶薄膜,下位中简称COF)两边连接两根修复线,这样当这颗COF控制的区域有两根断线的时候,可以通过这两根修复线来修复。这样理论上可以修复的最多条数是S-COF颗数的2倍,但是考虑到面内阵列基板的设计,在面内的修复线的数量会有限制,这个限制会使得在PCB上的修复线的数量远小于COF数量的2倍。 At present, the repair line is mainly used to connect two repair lines on both sides of a COF (COF is a chip-on-chip film, referred to as COF in the lower order), so that when there are two broken lines in the area controlled by this COF, it can pass through these two lines. Repair line to fix. In this way, the maximum number of lines that can be repaired in theory is twice the number of S-COF particles, but considering the design of the in-plane array substrate, the number of repair lines in the plane will be limited, which will make the repair on the PCB The number of lines is much less than 2 times the number of COFs.
目前越来越多的高解析度的面板面世,所需的COF数量较多,由于面内的限制,修复线的数量不能太多,当修复线的数量比COF少的时候,则目前的修复线接法会出现修复效率不高的问题。因为修复线数量比COF少,则必然会出现不同的COF接到PCB板上相同的修复线上,那么当一个COF对应的区域内出现两条断线,用修复线进行修复之后,与它共用修复线的COF控制的区域再出现断线时,则不可以修复。纵使此时PCB板上还有预留的修复线,也因为接法的限制而无法实现修复从而导致液晶面板不能再使用。现有的修复线与COF的连接方式采用的是固定的连接,在COF数量比修复线的数量多时,会导致某些修复线不能充分利用的问题。 At present, more and more high-resolution panels are available, and the number of COF required is large. Due to the limitation in the plane, the number of repair lines cannot be too large. When the number of repair lines is less than that of COF, the current repair The problem of low repair efficiency will occur in the wire connection method. Because the number of repair lines is less than that of COF, it is inevitable that different COFs will be connected to the same repair line on the PCB, so when two broken lines appear in the area corresponding to a COF, after repairing with the repair line, share it with it If there is a disconnection in the area controlled by the COF of the repair line, it cannot be repaired. Even if there are repair lines reserved on the PCB at this time, the repair cannot be realized due to the limitation of the connection method, so that the LCD panel can no longer be used. The existing repair lines and COFs are connected in a fixed way, and when the number of COFs is greater than that of the repair lines, some repair lines cannot be fully utilized.
发明内容 Contents of the invention
发明目的:本发明的目的在于针对现有技术的不足,提供一种能有效降低废品率,提高修复效率的液晶面板的修复方法。 Purpose of the invention: The purpose of the present invention is to provide a liquid crystal panel repair method that can effectively reduce the reject rate and improve repair efficiency in view of the deficiencies in the prior art.
技术方案:为了达到上述发明目的,本发明提供了一种液晶面板线缺陷修复方法,包括以下步骤: Technical solution: In order to achieve the above-mentioned purpose of the invention, the invention provides a method for repairing liquid crystal panel line defects, comprising the following steps:
步骤1:在液晶显示器中的PCB板上设置多条修复线,将PCB板通过多个COF与液晶面板连接,其中将每个COF中的两个输入端口分别与任意两条修复线连接,如果有两个或两个以上的COF中的输入端口共用一条修复修复线,则保留一个COF中的输入端口直接与修复线连接,其他的COF中的输入端口通过零欧电阻与修复线连接;并在每条修复线上预留与COF输入端口连接的接线口; Step 1: Set multiple repair lines on the PCB board in the liquid crystal display, connect the PCB board to the LCD panel through multiple COFs, and connect the two input ports in each COF to any two repair lines, if If the input ports in two or more COFs share one repair line, the input port in one COF is reserved to be directly connected to the repair line, and the input ports in the other COFs are connected to the repair line through a zero-ohm resistor; and Reserve a wiring port connected to the COF input port on each repair line;
步骤2:对液晶面板中的数据线进行检测,检测数据线断线的数量及位置; Step 2: Detect the data lines in the LCD panel, and detect the number and location of broken data lines;
步骤3:将步骤2中的检测结果与修复线的数量进行比较,如果液晶面板中数据线断线的数量大于修复线的数量,则液晶面板不能修复;如果液晶面板中数据线断线的数量不大于修复线的数量时,将需要修复的数据线的输入端与对应的COF的输出端口通过镭射电连接; Step 3: Compare the detection results in step 2 with the number of repair lines, if the number of broken data lines in the LCD panel is greater than the number of repair lines, the LCD panel cannot be repaired; if the number of broken data lines in the LCD panel When the number of repair lines is not greater than that, the input end of the data line to be repaired is electrically connected to the output port of the corresponding COF through laser;
步骤4:如果有两个或两个以上COF的输入端口使用同一条修复线,则保留其中一个COF的输入端口与修复连接,将另一个或多个COF的输入端口与原修复线之间的零欧电阻断开后,再通过零欧电阻连接到空闲的修复线上; Step 4: If there are two or more COF input ports using the same repair line, keep one of the COF input ports connected to the repair line, and connect another or more COF input ports to the original repair line. After the zero-ohm resistor is disconnected, connect it to the free repair line through the zero-ohm resistor;
步骤5:将需要修复的数据线的输出端与对应的修复线电连接从而形成修复回路。 Step 5: Electrically connect the output end of the data line to be repaired with the corresponding repair line to form a repair loop.
所述步骤1中每个COF中的两个输入端口均通过零欧电阻与修复线连接,这样可以使COF的输入端口灵活的与任意一条修复线连接,从而使液晶面板的修复更加方便快捷。 In the step 1, the two input ports of each COF are connected to the repair line through a zero-ohm resistor, so that the input port of the COF can be flexibly connected to any repair line, thereby making the repair of the LCD panel more convenient and quick.
有益效果:与现有技术相比,本发明在PCB板上对修复线和COF输入端口的连接方式进行改进,从而将原本不可修复的液晶面板进行修复,同时不需要设置过多的修复线,使修复线能够充分的利用,使液晶面板的修复效率得到有效的提高,同时有效降低了液晶面板的废品率。 Beneficial effects: Compared with the prior art, the present invention improves the connection mode of the repair line and the COF input port on the PCB, thereby repairing the originally unrepairable LCD panel without setting too many repair lines, The repair line can be fully utilized, the repair efficiency of the liquid crystal panel is effectively improved, and the reject rate of the liquid crystal panel is effectively reduced. the
附图说明 Description of drawings
图1为本发明的实施例1的电路结构示意图; Fig. 1 is the schematic diagram of the circuit structure of embodiment 1 of the present invention;
图2为实施例1中修复前COF4中两个输入端与修复线的连接示意图; Fig. 2 is the connection schematic diagram of two input terminals and the repair line in COF4 before repairing in embodiment 1;
图3为实施例1中修复后COF4中两个输入端与修复线的连接示意图。 FIG. 3 is a schematic diagram of the connection between the two input terminals and the repair line in COF4 after repair in Example 1. FIG.
具体实施方式 Detailed ways
下面对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。 The technical solutions of the present invention will be described in detail below, but the protection scope of the present invention is not limited to the embodiments.
实施例1: Example 1:
本发明提供的一种液晶面板先缺陷修复方法,包括以下步骤: A liquid crystal panel defect repairing method provided by the present invention comprises the following steps:
步骤1:在PCB板上设置6条修复线,如图1所示,6条修复线平均分为两组,每组为3条修复线,左边一组,右边一组,两组结构完全相同。以左边的一组为例,定义左边一组的三条修复线分别为R1,R2,R3。PCB板通过以12个COF与液晶面板连接,12个COF也平均分成左右两组,每组6个COF,每个COF中的两个输入端口通过零欧电阻分别与任意两条修复线连接,并在每条修复线上预留与COF输入端口的接线口。 Step 1: Set 6 repair lines on the PCB, as shown in Figure 1, the 6 repair lines are divided into two groups on average, each group is 3 repair lines, one group on the left and one group on the right, the two groups have the same structure . Taking the left group as an example, the three repair lines defining the left group are R1, R2 and R3 respectively. The PCB board is connected to the LCD panel by 12 COFs, and the 12 COFs are equally divided into two groups, 6 COFs in each group, and the two input ports in each COF are respectively connected to any two repair lines through zero-ohm resistors. And reserve a connection port with the COF input port on each repair line.
本实施例中,由于每组中只有三条修复线,但是有6个COF,所以会有两COF与修复线的连接方式相同,其中,COF1和COF4的两个输入端口均分别与修复线R2和修复线R3连接,COF2和COF5的两个输入端口均分别与修复线R1和修复线R2连接,COF3和COF6的两个输入端口均分别与修复线R1和修复线R3连接。同时,在修复线R1上留有与COF1和COF4的连接口,在修复线R2上留有与COF3和COF6的连接口,在修复线R3上留有与COF2和COF5的连接口。 In this embodiment, since there are only three repair lines in each group, but there are 6 COFs, there will be two COFs connected to the repair lines in the same way, wherein the two input ports of COF1 and COF4 are respectively connected to the repair lines R2 and The repair line R3 is connected, the two input ports of COF2 and COF5 are respectively connected with the repair line R1 and the repair line R2, and the two input ports of COF3 and COF6 are respectively connected with the repair line R1 and the repair line R3. At the same time, there are connection ports with COF1 and COF4 on the repair line R1, connection ports with COF3 and COF6 on the repair line R2, and connection ports with COF2 and COF5 on the repair line R3.
步骤2:用检测仪对液晶面板中的数据线进行检测,检测数据线断线的数量及位置; Step 2: Use a tester to detect the data lines in the LCD panel, and detect the number and location of broken data lines;
步骤3:将步骤2中的检测结果与修复线的数量进行比较,如果液晶面板中数据线断线的数量大于3,则液晶面板不能修复;如果液晶面板中数据线断线的数量不大于3时,将需要修复的数据线的输入端与对应的COF的输出端口电连接; Step 3: Compare the detection result in step 2 with the number of repair lines. If the number of broken data lines in the LCD panel is greater than 3, the LCD panel cannot be repaired; if the number of broken data lines in the LCD panel is not greater than 3 , electrically connect the input end of the data line to be repaired to the corresponding output port of the COF;
在本实施例中,经检测发现有三根数据线断线,是COF1控制的两根数据线和COF4控制的一根数据线断线,则可以通过镭射的方法将断线的数据线的输入端与对应的COF1和COF4的输出端电连接。 In this embodiment, it is found that three data wires are disconnected after detection, and the two data wires controlled by COF1 and one data wire controlled by COF4 are disconnected. It is electrically connected with the corresponding output ends of COF1 and COF4. the
步骤4:检查修复线的使用情况,如果有两个或两个以上COF的输入端口使用同一条修复线,则保留其中一个COF的输入端口与修复连接,将另一个或多个COF的输入端口与原修复线连接的零欧电阻断开后,再通过零欧电阻连接到空闲的修复线上;由于COF1的两个输入端口分别与修复线R3和修复线R2连接,如图2所示,按照初始预设的修复线,COF4控制区域内的断线也是由修复线R2进行修复,所以修复线R2被重复利用则不能修复断线。如图3所示,此时可以将其中COF4中与控制断线的对应的输入端口与修复线R2连接的零欧电阻取出,并通过零欧电阻将COF4中与控制断线的对应的输入端口和修复线R1连接。 Step 4: Check the use of the repair line. If two or more COF input ports use the same repair line, keep one of the COF input ports connected to the repair line, and connect the other or more COF input ports After the zero-ohm resistor connected to the original repair line is disconnected, it is connected to the idle repair line through the zero-ohm resistor; since the two input ports of COF1 are respectively connected to the repair line R3 and the repair line R2, as shown in Figure 2, According to the initial preset repair line, the broken line in the COF4 control area is also repaired by the repair line R2, so the broken line cannot be repaired if the repair line R2 is reused. As shown in Figure 3, at this time, the zero-ohm resistor connected to the input port corresponding to the control disconnection in COF4 and the repair line R2 can be taken out, and the input port corresponding to the control disconnection in COF4 can be connected through the zero-ohm resistor. Connect with repair line R1.
步骤5:将需要修复的数据线的输出端与对应的修复线电连接从而形成修复回路。在本实施例中将COF1控制的两个数据线的输出端分别与修复线R3和R2电连接,将COF4控制的断线的那根数据线的输出端与修复线R1电连接,这样就形成了修复回路。 Step 5: Electrically connect the output end of the data line to be repaired with the corresponding repair line to form a repair loop. In this embodiment, the output ends of the two data lines controlled by COF1 are electrically connected to the repair lines R3 and R2 respectively, and the output end of the disconnected data line controlled by COF4 is electrically connected to the repair line R1, thus forming repaired the circuit.
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US20120092579A1 (en) * | 2010-10-15 | 2012-04-19 | Chunghwa Picture Tubes, Ltd. | Display device and repairing method for the same |
CN103135299A (en) * | 2011-11-30 | 2013-06-05 | 上海中航光电子有限公司 | Liquid-crystal display device and repair method of defects thereof |
CN202600319U (en) * | 2012-05-08 | 2012-12-12 | 南京中电熊猫液晶显示科技有限公司 | Thin film transistor array substrate |
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CN110706667A (en) * | 2019-09-17 | 2020-01-17 | 深圳市华星光电半导体显示技术有限公司 | GOA circuit and display device |
CN110706667B (en) * | 2019-09-17 | 2021-06-01 | 深圳市华星光电半导体显示技术有限公司 | GOA circuit and display device |
US12232376B2 (en) | 2020-12-23 | 2025-02-18 | Chengdu Boe Optoelectronics Technology Co., Ltd. | Display panel with repair structure and display device |
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