CN103670361B - Gas injection device, coal underground gasification system and coal underground gasification method - Google Patents
Gas injection device, coal underground gasification system and coal underground gasification method Download PDFInfo
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Abstract
本发明一方面涉及一种用于煤炭地下气化的注气装置,包括:注水管、筒状雾化器,在其器壁上围绕其轴线设置有喷嘴。另一方面,提供一种煤炭地下气化系统,设置有上述注气装置。本发明还提供一种使用上述注气装置的煤炭地下气化方法,通过所述注气装置向所述进气通道中喷射水雾,以吸收进气通道中的热量形成水蒸气进入气化通道中。经注气装置的雾化器的喷嘴将液态水以雾化的形式喷到进气通道的内壁,并在与进气通道的内壁换热后进一步汽化形成水蒸气参与气化工作面的煤层气化反应。由此,有效地保证水蒸气进入气化通道,控制气化工作面温度,提高煤气中有效气体的组分含量。煤炭地下气化系统可实现由气化产生的污水的有效地循环利用。
One aspect of the present invention relates to a gas injection device for underground coal gasification, comprising: a water injection pipe, a cylindrical atomizer, and a nozzle is arranged on the wall of the device around its axis. In another aspect, an underground coal gasification system is provided, which is provided with the above-mentioned gas injection device. The present invention also provides an underground coal gasification method using the above-mentioned gas injection device. The gas injection device sprays water mist into the air intake channel to absorb heat in the air intake channel and form water vapor to enter the gasification channel. middle. The nozzle of the atomizer of the gas injection device sprays the liquid water in the form of atomization to the inner wall of the air intake channel, and after exchanging heat with the inner wall of the air intake channel, it is further vaporized to form water vapor to participate in the gasification of coalbed methane in the working face reaction. Thus, it is effectively ensured that water vapor enters the gasification channel, the temperature of the gasification working face is controlled, and the component content of effective gas in the coal gas is increased. The underground coal gasification system can realize the effective recycling of the sewage produced by the gasification.
Description
技术领域technical field
本发明涉及一种注气装置、一种煤炭地下气化系统及一种煤炭地下气化方法。The invention relates to a gas injection device, an underground coal gasification system and an underground coal gasification method.
背景技术Background technique
煤炭地下气化是一种高效清洁地利用低品质煤炭资源的能源转化技术,即将处于地下的煤炭直接进行有控制地燃烧,通过对煤的热作用及化学作用而产生可燃气体的过程。由于不同煤层所处水文地质条件的差别,煤炭地下气化技术实施后的效果优劣有别。尤其在含水较为丰富的煤层中,由于煤层气化过程是一个体积自膨胀的化学过程,煤层燃烧过程中放出大量的热,放出的热量使煤层中存在的大量的水汽化形成水蒸气,并在体积膨胀过程中将水蒸气沿气化通道驱送到气化炉外,使得转化而成的水蒸气并未能全部有效参与煤层气化反应,由此降低了煤气中氢气的含量,从而降低了煤气的质量。Underground coal gasification is an energy conversion technology that efficiently and cleanly utilizes low-quality coal resources. It is a process in which underground coal is directly burned in a controlled manner, and combustible gas is generated through thermal and chemical effects on coal. Due to the difference in hydrogeological conditions of different coal seams, the effect of underground coal gasification technology after implementation is different. Especially in coal seams rich in water, because the coal seam gasification process is a chemical process of self-expansion in volume, a large amount of heat is released during the coal seam combustion process, and the heat released makes a large amount of water in the coal seam vaporize to form water vapor, and in the During the volume expansion process, the water vapor is driven out of the gasification furnace along the gasification channel, so that all the converted water vapor cannot effectively participate in the coalbed gasification reaction, thereby reducing the hydrogen content in the coal gas, thereby reducing the gas quality.
另外,由于工业气化炉气化通道较长,一般长度范围从几十米到几百米之间。水蒸气沿气化通道行进过程中,由于通道壁面的冷却作用,水蒸气在到达气化炉出气口时,已形成冷凝污水,形成的冷凝污水随煤气排出气化炉,并经地面水气分离设备分离后进入污水池。工业气化炉规模大,每天由气化炉排出大量的冷凝污水,且污水中含有大量的有机污染组分,如果设置若干大型的污水池,并对冷凝污水进行净化处理,不仅增加了地下气化煤气的生产成本,而且有悖于保护地下水资源的法律法规。In addition, due to the long gasification channels of industrial gasifiers, the general length ranges from tens of meters to hundreds of meters. When the water vapor travels along the gasification channel, due to the cooling effect of the channel wall, the water vapor has formed condensed sewage when it reaches the gasifier outlet, and the formed condensed sewage is discharged out of the gasifier along with the coal gas, and separated by water and gas on the ground After the equipment is separated, it enters the sewage tank. The scale of industrial gasification furnace is large, and a large amount of condensed sewage is discharged from the gasification furnace every day, and the sewage contains a large amount of organic pollutant components. If several large sewage pools are installed to purify the condensed sewage, it will not only increase the production costs of coal gas, and is contrary to laws and regulations to protect groundwater resources.
专利CN102587884A公开了一种用于地下气化煤气冷凝液的利用工艺,该工艺通过在出气孔设置高温煤气冷却装置,将带有大量水的高温煤气冷却,以获得较为净化的干煤气和煤气冷凝液,并且将煤气冷凝液的部分或全部转化进行收集,通过净化设备的处理后,利用蒸汽发生器将冷凝水转化为低压饱和蒸汽,并通过蒸汽管道将其输送至煤炭地下气化炉,以调节煤气的有效气组分。由于煤炭地下气化炉的核心反应空间在距离地表300米深的地方,任何气化剂的输送必须借助深埋于地层的管道,然而管道处于地层中,无法对管道实施保温措施,且管道在伸到煤层的行程中,还需经过若干含水层。综合上述原因,气化剂在经过管道流动的过程中,必然要与管道壁产生热量的交换。故而,当低压蒸汽通过气化炉的进气口到达煤层反应区时,将被重新冷却变为水,无法实现最初蒸汽的功能,同时消耗了大量的电能产生低压蒸汽。Patent CN102587884A discloses a utilization process for underground gasification gas condensate, which cools the high-temperature gas with a large amount of water by setting a high-temperature gas cooling device in the gas outlet to obtain relatively purified dry gas and gas condensation Liquid, and part or all of the gas condensate is converted and collected. After being treated by the purification equipment, the condensed water is converted into low-pressure saturated steam by the steam generator, and transported to the underground coal gasifier through the steam pipeline to Adjust the effective gas composition of the gas. Since the core reaction space of the underground coal gasification furnace is 300 meters deep from the surface, any gasification agent must be transported through pipelines buried deep in the ground. In the journey to the coal seam, it needs to pass through several aquifers. Based on the above reasons, the gasification agent must exchange heat with the pipe wall when it flows through the pipe. Therefore, when the low-pressure steam reaches the coal seam reaction zone through the gasifier inlet, it will be re-cooled and turned into water, which cannot realize the original function of steam, and consumes a lot of electric energy to generate low-pressure steam.
专利CN102606127A公开了一种煤炭地下气化气化炉地下水防控方法及装置,该工艺直接将由煤气经冷却后的冷凝水收集,然后利用输送设备将冷凝水通过管道直接排到地下气化炉进气孔底部。该方法中,将大量的水直接通入气化炉,将会对气化炉产生一定的负面影响,影响气化炉的正常燃烧和气化,严重的时候将会导致气化炉熄灭。在小流量的情况下,由于地下气化炉的反应空间产生一定压力膜,小流量的水在压力膜的作用下无法参与到气化反应中。综上,该专利的方法并没有将水蒸气送入气化通道中,从而并没有实现改善煤气组分的作用。Patent CN102606127A discloses a groundwater prevention and control method and device for an underground coal gasification gasifier. This process directly collects the condensed water cooled by the coal gas, and then uses the conveying equipment to directly discharge the condensed water through the pipeline to the underground gasifier. Bottom of stomata. In this method, a large amount of water is directly passed into the gasifier, which will have a certain negative impact on the gasifier, affect the normal combustion and gasification of the gasifier, and in serious cases will cause the gasifier to go out. In the case of a small flow rate, due to the pressure film produced in the reaction space of the underground gasifier, water with a small flow rate cannot participate in the gasification reaction under the action of the pressure film. To sum up, the method of this patent does not send water vapor into the gasification channel, and thus does not achieve the effect of improving the gas composition.
发明内容Contents of the invention
本发明的目的在于提供一种可以有效地将水蒸气送入气化通道的注气装置,以及具有该注气装置的煤炭地下气化系统以及煤炭地下气化方法。The purpose of the present invention is to provide a gas injection device that can effectively send water vapor into a gasification channel, an underground coal gasification system and an underground coal gasification method with the gas injection device.
为实现上述目的,一方面提供一种用于煤炭地下气化的注气装置,包括:注水管;筒状雾化器,其两端分别设置为敞开的开口端和封闭的封闭端,并且在其器壁上围绕其轴线设置有多个喷嘴;其中,注水管的出口流体连通筒状雾化器的开口端。In order to achieve the above object, on the one hand, a gas injection device for underground coal gasification is provided, comprising: a water injection pipe; A plurality of nozzles are arranged on its wall around its axis; wherein, the outlet of the water injection pipe is in fluid communication with the open end of the cylindrical atomizer.
根据本发明,沿筒状雾化器的轴线方向设置有至少一圈喷嘴,同一圈中的喷嘴均匀地围绕筒状雾化器轴线布置并位于同一平面内,平面垂直于筒状雾化器的轴线。According to the present invention, at least one ring of nozzles is arranged along the axial direction of the cylindrical atomizer, and the nozzles in the same ring are evenly arranged around the axis of the cylindrical atomizer and located in the same plane, and the plane is perpendicular to the axis of the cylindrical atomizer. axis.
根据本发明,多个喷嘴围绕筒状雾化器的轴线布置成至少两圈,在每相邻的上下两圈喷嘴中,下圈中所有喷嘴绕筒状雾化器的轴线相对于上圈喷嘴旋转恒定角度。According to the present invention, a plurality of nozzles are arranged in at least two circles around the axis of the cylindrical atomizer, and in each adjacent upper and lower circles of nozzles, all nozzles in the lower circle are relative to the upper circle of nozzles around the axis of the cylindrical atomizer Rotate by a constant angle.
根据本发明,多个喷嘴呈螺旋状地布置在筒状雾化器的器壁上,且每相邻两个喷嘴围绕筒状雾化器的轴线相夹恒定角度。According to the present invention, a plurality of nozzles are spirally arranged on the wall of the cylindrical atomizer, and every two adjacent nozzles form a constant angle around the axis of the cylindrical atomizer.
根据本发明,恒定角度大于5°且小于15°。According to the invention, the constant angle is greater than 5° and less than 15°.
根据本发明,喷嘴为贯通的锥形孔,沿着从筒状雾化器内周壁指向其外周壁的方向渐缩。According to the present invention, the nozzle is a through conical hole, tapering along the direction from the inner peripheral wall of the cylindrical atomizer to the outer peripheral wall thereof.
根据本发明,还包括:设置于筒状雾化器的外周壁上的扶正器。According to the present invention, it also includes: a centralizer arranged on the outer peripheral wall of the cylindrical atomizer.
另一方面,提供一种煤炭地下气化系统,包括:进气通道、出气通道、连通进气通道和出气通道的气化通道;还包括:与出气通道的出气口连通的水气分离器,水气分离器设置有排水口;与排水口连通的污水池;伸入进气通道中的注气装置,注气装置为上述任一项注气装置;以及连通污水池和注气装置中注水管的污水泵。On the other hand, an underground coal gasification system is provided, including: an air inlet channel, an air outlet channel, a gasification channel connecting the air inlet channel and the air outlet channel; and also includes: a water-gas separator communicated with the gas outlet of the air outlet channel, The water-gas separator is provided with a drain port; a sewage pool connected to the drain port; a gas injection device extending into the air intake channel, and the gas injection device is any one of the gas injection devices mentioned above; Sewage pump for water pipes.
根据本发明,还包括:与进气通道的内壁形状配合地设置的套管,所述注气装置伸入所述套管中,套管与所述注气装置中注水管之间空间形成气化剂注入通道;其中,套管的一端从进气通道突出并设置有第一法兰盘;注水管的入口的外周壁上套设有第二法兰盘,第一法兰盘连接于第二法兰盘。According to the present invention, it also includes: a casing arranged in shape with the inner wall of the air intake channel, the gas injection device extends into the casing, and the space between the casing and the water injection pipe in the gas injection device forms an air chemical agent injection channel; wherein, one end of the casing protrudes from the air intake channel and is provided with a first flange; the outer peripheral wall of the inlet of the water injection pipe is sleeved with a second flange, and the first flange is connected to the first flange. Two flanges.
此外,本发明还提供一种使用有上述中任一项注气装置的煤炭地下气化方法,包括以下步骤:a.建立进气通道、出气通道和连通所述进气通道和所述出气通道的气化通道;b.将所述注气装置伸入所述进气通道中;c.通过所述进气通道注入助燃剂并点燃煤层;d.通过所述进气通道通入气化剂;e.通过所述注气装置中喷嘴向所述进气通道中喷射水雾,以吸收进气通道中的热量形成水蒸气,所述水蒸气由喷入的气化剂送入气化通道中。In addition, the present invention also provides an underground coal gasification method using any one of the above-mentioned gas injection devices, comprising the following steps: a. Establishing an inlet channel, an outlet channel and communicating the inlet channel with the outlet channel the gasification channel; b. extend the gas injection device into the air intake channel; c. inject the combustion aid through the air intake channel and ignite the coal seam; d. pass the gasification agent through the air intake channel E. spray water mist into the air intake channel through the nozzle in the gas injection device to absorb the heat in the air intake channel to form water vapor, and the water vapor is sent into the gasification channel by the injected gasification agent middle.
根据本发明,在所述步骤b中:所述筒状雾化器的封闭端距离所述气化通道的底部的距离,位于300mm至1000mm的范围内,并根据煤层所处地质条件及煤层厚度的差异,在上述范围内选择适当距离值。According to the present invention, in the step b: the distance between the closed end of the cylindrical atomizer and the bottom of the gasification channel is within the range of 300 mm to 1000 mm, and is determined according to the geological conditions of the coal seam and the thickness of the coal seam Choose the appropriate distance value within the above range.
根据本发明,还包括如下步骤:收集由所述出气通道排出的煤气中的水蒸气;将所述水蒸气冷凝成液态水;将所述液态水注入注气装置中经由所述喷嘴喷出。According to the present invention, the following steps are also included: collecting water vapor in the coal gas discharged from the gas outlet channel; condensing the water vapor into liquid water; injecting the liquid water into the gas injection device and spraying it through the nozzle.
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
本发明的用于煤炭地下气化过程中的注气装置,利用从地面到筒状雾化器的封闭端的势能,通过筒状雾化器的喷嘴将液态水以雾化的形式喷到进气通道的内壁,并在与进气通道的内壁换热后(即吸收进气通道内壁的热量)进一步汽化,形成水蒸气。上述形成的水蒸气随气化剂进入气化通道中,并参与气化工作面的煤层气化反应。由此,一方面水与煤层发生的吸热反应可降低气化工作面的反应温度,使不会因气化工作面的反应温度过高而形成贴附在煤层上的灰层,阻碍煤层气化。另一方面,水蒸气与煤层生成氢气以提高煤气中有效气体的组分含量,从而提高了煤气质量。另外,在水与煤层发生的水解反应中,碳原子以一氧化碳分子的形式固定,随着参与反应的液态水的增加,煤层中的碳也被有效利用,进而提高了煤层的利用率,实现煤炭资源的最大化利用。The gas injection device used in the underground coal gasification process of the present invention uses the potential energy from the ground to the closed end of the cylindrical atomizer to spray liquid water into the intake air in the form of atomization through the nozzle of the cylindrical atomizer. The inner wall of the passage, and after exchanging heat with the inner wall of the intake passage (that is, absorbing the heat of the inner wall of the intake passage), further vaporizes to form water vapor. The water vapor formed above enters the gasification channel along with the gasification agent, and participates in the coal seam gasification reaction of the gasification working face. Therefore, on the one hand, the endothermic reaction between water and coal seam can reduce the reaction temperature of the gasification working face, so that the ash layer attached to the coal seam will not be formed due to the high reaction temperature of the gasification working face, which will hinder the formation of coalbed methane. change. On the other hand, water vapor and coal seam generate hydrogen to increase the content of effective gas components in the gas, thereby improving the quality of the gas. In addition, in the hydrolysis reaction between water and coal seam, carbon atoms are fixed in the form of carbon monoxide molecules. With the increase of liquid water participating in the reaction, the carbon in the coal seam is also effectively utilized, thereby improving the utilization rate of the coal seam and realizing the coal seam. Maximize the use of resources.
本发明的煤炭地下气化系统,将由出气通道排出的煤气中的水蒸气冷凝后循环经注气装置以水雾的形式向进气通道中喷射,并吸热成水蒸气进入气化通道中参与煤层的气化反应,而生成的煤气中带有的水蒸气再次冷凝注入注气装置中,由此实现了对于煤层水的资源利用,提高地下气化系统的能效,尤其是在降低生产成本的前提下,改善煤气成分和提高地下气化系统效率。In the underground coal gasification system of the present invention, the water vapor in the coal gas discharged from the gas outlet channel is condensed and circulated through the gas injection device to spray into the intake channel in the form of water mist, and absorb heat to form water vapor and enter the gasification channel to participate in the process. The gasification reaction of the coal seam, and the water vapor contained in the generated coal gas is condensed again and injected into the gas injection device, thereby realizing the resource utilization of coal seam water and improving the energy efficiency of the underground gasification system, especially in reducing production costs Under the premise, improve the gas composition and improve the efficiency of the underground gasification system.
本发明的煤炭地下气化方法,注气装置向进气通道的内壁喷射的水雾吸收进气通道内壁的热量形成水蒸气,该水蒸气随气化剂共同进入气化通道中。由此,可有效地保证水蒸气到达气化通道中的气化工作面并参与煤层的燃烧。由于水蒸气与煤层的燃烧是吸热反应,所以可以通过水蒸气有效地到达控制气化工作面的温度,防止气化工作面的温度过高而引起灰分附着于煤层上阻碍气化。此外,水蒸气与煤层的反应生成一氧化碳和氢气,从而改善了煤气中的有效组分,提高了煤气的质量。In the underground coal gasification method of the present invention, the water mist sprayed by the gas injection device on the inner wall of the air intake channel absorbs the heat on the inner wall of the air intake channel to form water vapor, and the water vapor enters the gasification channel together with the gasification agent. Thus, it can effectively ensure that the water vapor reaches the gasification working face in the gasification channel and participates in the combustion of the coal seam. Since the combustion of water vapor and coal seam is an endothermic reaction, the temperature of the gasification working face can be effectively controlled by water vapor, preventing the ash from ash from adhering to the coal seam and hindering gasification due to the high temperature of the gasification working face. In addition, the reaction of water vapor and coal seam produces carbon monoxide and hydrogen, thereby improving the effective components in the gas and improving the quality of the gas.
附图说明Description of drawings
图1是本发明的注气装置的一个实施例用于煤炭地下气化过程中的示意图;Fig. 1 is the schematic diagram that an embodiment of the gas injection device of the present invention is used in the underground coal gasification process;
图2是图1示出的设置雾化器设置于套管中的横截面图;Fig. 2 is a cross-sectional view of setting the atomizer shown in Fig. 1 in the casing;
图3是本发明的煤炭地下气化系统的第一个实施例的示意图;Fig. 3 is the schematic diagram of the first embodiment of underground coal gasification system of the present invention;
图4是本发明的煤炭地下气化系统的第二个实施例的示意图;Fig. 4 is the schematic diagram of the second embodiment of underground coal gasification system of the present invention;
图5是使用本发明的煤炭地下气化方法的一个实施例的示意图。Fig. 5 is a schematic diagram of an embodiment of the underground coal gasification method of the present invention.
具体实施方式detailed description
下面结合附图对本发明具体实施方式进行描述。Specific embodiments of the present invention will be described below in conjunction with the accompanying drawings.
参照图1,本发明的用于煤炭地下气化的注气装置12的一个实施例,其包括:注水管1和筒状雾化器2,其两端分别设置为敞开的开口端和封闭的封闭端,并且在其器壁上围绕其轴线设置有喷嘴,其中,注水管1的出口流体连通筒状雾化器2的开口端。Referring to Fig. 1, an embodiment of the gas injection device 12 for underground coal gasification of the present invention includes: a water injection pipe 1 and a cylindrical atomizer 2, the two ends of which are respectively set as open open ends and closed A closed end, and a nozzle is provided on its wall around its axis, wherein the outlet of the water injection pipe 1 is in fluid communication with the open end of the cylindrical atomizer 2 .
如图1示出的,是将注气装置12用于一个实例性的地层中,该地层由地面依次向下为上覆盖层18、含水层17、顶板岩层16和煤层15,进气通道5由地面贯通到煤层15中,并与煤层15中的气化通道7连通,气化通道7中的煤层燃烧,并形成气化工作面,即煤层进行气化燃烧的区域,另外,在进气通道5的内表面可贴合地设置有套管13。As shown in Figure 1, the gas injection device 12 is used in an exemplary stratum, which consists of an upper overburden 18, an aquifer 17, a roof rock stratum 16 and a coal seam 15 downwards from the ground, and the gas inlet channel 5 It penetrates from the ground into the coal seam 15 and communicates with the gasification passage 7 in the coal seam 15. The coal seam in the gasification passage 7 burns to form a gasification working face, that is, the area where the coal seam undergoes gasification and combustion. The inner surface of the channel 5 may be snugly provided with a sleeve 13 .
本发明的用于煤炭地下气化过程中的注气装置,利用从地面到筒状雾化器的封闭端的势能,通过筒状雾化器的喷嘴将液态水以雾化的形式喷到进气通道的内壁(当设置有上述套管13时,为套管13的内周壁),并在与进气通道的内壁换热后(即吸收进气通道内壁的热量)进一步汽化,形成水蒸气。上述形成的水蒸气随气化剂进入气化通道中,并参与气化工作面的煤层气化反应。由此,一方面水与煤层发生的吸热反应可降低气化工作面的反应温度,使不会因气化工作面的反应温度过高而形成贴附在煤层上的灰层,阻碍煤层气化。另一方面,水蒸气与煤层生成氢气以提高煤气中有效气体的组分含量,从而提高了煤气质量。另外,在水与煤层发生的水解反应中,碳原子以一氧化碳分子的形式固定,随着参与反应的液态水的增加,煤层中的碳也被有效利用,进而提高了煤层的利用率,实现煤炭资源的最大化利用。The gas injection device used in the underground coal gasification process of the present invention uses the potential energy from the ground to the closed end of the cylindrical atomizer to spray liquid water into the intake air in the form of atomization through the nozzle of the cylindrical atomizer. The inner wall of the channel (when the above-mentioned sleeve 13 is provided, the inner peripheral wall of the sleeve 13) is further vaporized after exchanging heat with the inner wall of the intake channel (that is, absorbing the heat of the inner wall of the intake channel) to form water vapor. The water vapor formed above enters the gasification channel along with the gasification agent, and participates in the coal seam gasification reaction of the gasification working face. Therefore, on the one hand, the endothermic reaction between water and coal seam can reduce the reaction temperature of the gasification working face, so that the ash layer attached to the coal seam will not be formed due to the high reaction temperature of the gasification working face, which will hinder the formation of coalbed methane. change. On the other hand, water vapor and coal seam generate hydrogen to increase the content of effective gas components in the gas, thereby improving the quality of the gas. In addition, in the hydrolysis reaction between water and coal seam, carbon atoms are fixed in the form of carbon monoxide molecules. With the increase of liquid water participating in the reaction, the carbon in the coal seam is also effectively utilized, thereby improving the utilization rate of the coal seam and realizing the coal seam. Maximize the use of resources.
进一步,在本实施例中,筒状雾化器2沿其轴线方向设置有至少一圈喷嘴3,同一圈中的喷嘴3均匀地围绕轴线布置并其轴线位于同一平面内,平面垂直于筒状雾化器2的轴线。并且,多个喷嘴3围绕轴线布置成至少两圈,在每相邻的上下两圈喷嘴中,下圈中所有喷嘴绕轴线相对于上圈所有喷嘴旋转恒定角度。例如,相邻两圈喷嘴中,沿筒状雾化器2的封闭端指向开口端的方向,最靠近封闭端的一圈为上圈,最远离封闭端的一圈为下圈,以上圈中所有喷嘴为基准,下圈中的所有喷嘴相对于上圈中的所有喷嘴转到恒定角度。更具体地,沿封闭端指向开口端的方向,以第一层喷嘴(最靠近封闭端的一层喷嘴)基准,第二层喷嘴与第一层喷嘴设置的喷嘴个数完全相同,第二层喷嘴相对第一层喷嘴转动一个角度形成。第三层喷嘴以第二层喷嘴基准,第三层喷嘴与第二层喷嘴设置的喷嘴个数完全相同,第三层喷嘴相对第二层喷嘴转动一个与第一层和第二层相夹角度相同的角度形成。以此类推,直至最后一层喷嘴。由此,喷嘴3在筒状雾化器2的器壁上呈多条螺旋线状地设置。呈螺旋线状的设置喷嘴3,可以更均匀地吸收进气通道内壁的热量,确保了有足够的热量使全部的水雾蒸发为水蒸气进入气化通道中。另外,当进气通道中设置有套管时,由呈螺旋形布置的喷嘴喷射出的水雾可以均匀地吸收套管上的热量,避免仅对于套管上竖直方向的一个或几个条形管壁降温。当然,也可以是由沿筒状雾化器2的开口端指向封闭端的方向,最靠近开口端的一圈为上圈,最远离开口端的一圈为下圈。另外,优选地,恒定角度大于5°且小于15°。Further, in this embodiment, the cylindrical atomizer 2 is provided with at least one ring of nozzles 3 along its axial direction, and the nozzles 3 in the same ring are evenly arranged around the axis and their axes are located in the same plane, which is perpendicular to the cylindrical atomizer. Axis of atomizer 2. Moreover, a plurality of nozzles 3 are arranged in at least two circles around the axis, and in each adjacent upper and lower circles of nozzles, all the nozzles in the lower circle rotate around the axis at a constant angle relative to all the nozzles in the upper circle. For example, among two adjacent circles of nozzles, along the direction from the closed end of the cylindrical atomizer 2 to the open end, the circle closest to the closed end is the upper circle, and the circle farthest from the closed end is the lower circle, and all the nozzles in the upper circle are Baseline, all nozzles in the lower circle turn to a constant angle relative to all nozzles in the upper circle. More specifically, along the direction from the closed end to the open end, based on the first layer of nozzles (the layer of nozzles closest to the closed end), the second layer of nozzles has exactly the same number of nozzles as the first layer of nozzles, and the second layer of nozzles is opposite to each other. The first layer of nozzles is formed by turning an angle. The third layer of nozzles is based on the second layer of nozzles. The number of nozzles set by the third layer of nozzles is exactly the same as that of the second layer of nozzles. The third layer of nozzles rotates an angle with the first layer and the second layer of nozzles relative to the second layer of nozzles. The same angles are formed. And so on until the last layer of nozzles. Thus, the nozzles 3 are arranged in a plurality of helical lines on the wall of the cylindrical atomizer 2 . The nozzle 3 arranged in a helical shape can more evenly absorb the heat on the inner wall of the air intake passage, ensuring that there is enough heat to evaporate all the water mist into water vapor and enter the gasification passage. In addition, when a casing is provided in the air intake channel, the water mist sprayed out by the nozzles arranged in a spiral shape can evenly absorb the heat on the casing, avoiding only one or several vertical stripes on the casing. Tube wall cooling. Of course, it can also be directed along the direction from the opening end of the cylindrical atomizer 2 to the closed end, the circle closest to the opening end is the upper circle, and the circle farthest from the opening end is the lower circle. In addition, preferably, the constant angle is larger than 5° and smaller than 15°.
进一步参照图1,注气装置还包括设置于筒状雾化器2的外周壁上的扶正器4。扶正器4可保证筒状雾化器2的外周面与进气通道5的内壁具有间隙,即在筒状雾化器2的外周面与进气通道5的内壁之间形成环隙(图2中清晰地示出),使得通入进气通道的气化剂能够经此环隙进入到气化通道中,并且将环隙中的水雾汽化而成的水蒸气带到气化通道中。Further referring to FIG. 1 , the gas injection device further includes a centralizer 4 disposed on the outer peripheral wall of the cylindrical atomizer 2 . The centralizer 4 can ensure that there is a gap between the outer peripheral surface of the cylindrical atomizer 2 and the inner wall of the air inlet passage 5, that is, an annular gap is formed between the outer peripheral surface of the cylindrical atomizer 2 and the inner wall of the air inlet passage 5 (Fig. 2 clearly shown in ), so that the gasification agent passed into the intake channel can enter the gasification channel through the annulus, and bring the water vapor formed by the vaporization of the water mist in the annulus to the gasification channel.
参照图2,在本实施例中,每层喷嘴设置有4个喷嘴3,4个喷嘴3均匀地围绕筒状雾化器的轴线(在图2中,轴线为圆心点)设置。即,4个喷嘴3中每相邻的两个喷嘴3之间的夹角为90°。另外,如图2示出的,喷嘴3为贯通的锥形孔,沿着从筒状雾化器2内周壁指向其外周壁的方向渐缩,即沿由筒状雾化器内周壁指向外周壁的方向,喷嘴3的截面面积逐渐变小。Referring to FIG. 2 , in this embodiment, each layer of nozzles is provided with four nozzles 3 , and the four nozzles 3 are evenly arranged around the axis of the cylindrical atomizer (in FIG. 2 , the axis is the center point of the circle). That is, the included angle between every two adjacent nozzles 3 among the four nozzles 3 is 90°. In addition, as shown in FIG. 2 , the nozzle 3 is a through conical hole, tapering along the direction from the inner peripheral wall of the cylindrical atomizer 2 to its outer peripheral wall, that is, along the direction from the inner peripheral wall of the cylindrical atomizer to the outer peripheral wall. In the direction of the wall, the cross-sectional area of the nozzle 3 gradually becomes smaller.
当然,喷嘴3在筒状雾化器2器壁上的布置形式不局限于上述方式,可选地,喷嘴3呈螺旋状地布置在筒状雾化器2的器壁上,且每相邻两个喷嘴3围绕筒状雾化器2的轴线相夹恒定角度。优选地,恒定角度为大于5°且小于15°。换言之,间隔的垂直于筒状雾化器轴线的每个平面中只有一个喷嘴3,在筒状雾化器2的器壁上的喷嘴3形成了一条螺旋线。由此,也可理解,在本实施例中的每层中有多个喷嘴的时候,在筒状雾化器2的器壁上的喷嘴3形成了多条间隔开地,相同的螺旋线。Of course, the arrangement of the nozzles 3 on the wall of the cylindrical atomizer 2 is not limited to the above-mentioned method. Optionally, the nozzles 3 are spirally arranged on the wall of the cylindrical atomizer 2, and every adjacent The two nozzles 3 form a constant angle around the axis of the cylindrical atomizer 2 . Preferably, the constant angle is greater than 5° and less than 15°. In other words, there is only one nozzle 3 in each spaced plane perpendicular to the axis of the cylindrical atomizer, and the nozzles 3 on the wall of the cylindrical atomizer 2 form a helical line. Therefore, it can also be understood that when there are multiple nozzles in each layer in this embodiment, the nozzles 3 on the wall of the cylindrical atomizer 2 form a plurality of spaced, identical helical lines.
另外,每层喷嘴依次围绕筒状雾化器2的轴线向同一方向旋转90°设置时,喷嘴3在筒状雾化器2的器壁上呈多条平行于筒状雾化器2的直线形设置。当然,喷嘴3也可以不规则的设置在筒状雾化器2的表面。In addition, when the nozzles of each layer are rotated 90° in the same direction around the axis of the cylindrical atomizer 2, the nozzles 3 will form multiple straight lines parallel to the cylindrical atomizer 2 on the wall of the cylindrical atomizer 2. shape settings. Of course, the nozzles 3 can also be arranged irregularly on the surface of the cylindrical atomizer 2 .
优选地,筒状雾化器2和注水管1之间通过法兰连接或者螺纹连接。Preferably, the cylindrical atomizer 2 and the water injection pipe 1 are connected by flanges or threads.
参照图3,本发明的一种煤炭地下气化系统的一个实施例,包括进气通道5、出气通道6、连通进气通道5和出气通道6的气化通道7,还包括伸入进气通道5中的上述任一项的注气装置12、与出气通道6的出气口连通的水气分离器9,其中,水气分离器9设置有排水口,排水口连通至污水池10,污水泵11将污水池10和注气装置12中注水管1入口连通。Referring to Fig. 3, an embodiment of an underground coal gasification system of the present invention includes an air inlet channel 5, an air outlet channel 6, a gasification channel 7 communicating with the air inlet channel 5 and the air outlet channel 6, and also includes a The gas injection device 12 of any one of the above-mentioned channels 5, the water-gas separator 9 communicated with the air outlet of the gas outlet channel 6, wherein the water-gas separator 9 is provided with a drain, and the drain is connected to the sewage tank 10, and the sewage The pump 11 connects the sewage tank 10 with the inlet of the water injection pipe 1 in the gas injection device 12 .
如图3示出的,是将在一个实例性的地层中建立本实施例的煤炭地下气化系统,该地层由地面依次向下为上覆盖层18、含水层17、顶板岩层16和煤层15,进气通道5由地面贯通到煤层15中,并与煤层15中的气化通道7连通,气化通道7中的煤层燃烧,并形成气化工作面,即煤层进行气化燃烧的区域,另外,在进气通道5的内表面可贴合地设置有套管13。As shown in Figure 3, the underground coal gasification system of this embodiment will be established in an exemplary stratum, which is successively down from the ground to the upper overburden layer 18, aquifer layer 17, roof rock layer 16 and coal seam 15 , the air intake passage 5 penetrates into the coal seam 15 from the ground, and communicates with the gasification passage 7 in the coal seam 15, the coal seam in the gasification passage 7 burns, and forms the gasification working face, that is, the area where the coal seam undergoes gasification combustion, In addition, a sleeve 13 can be fitted on the inner surface of the air intake channel 5 .
在本实施例中,还包括:与进气通道5的内壁形状配合地设置的套管13,注气装置12伸入套管13中,套管13与注气装置12中注水管1之间空间形成气化剂注入通道(注水管1和套管13之间的环隙)。其中,套管13的一端相对进气通道5突出,并设置有第一法兰盘;注水管1入口的外周壁上套设有第二法兰盘;第一法兰盘连接于第二法兰盘。本实施例的煤炭地下气化系统还包括气化剂供应装置,气化剂供应装置连通至套管13管壁上以将气化剂8通入气化剂注入通道中。In this embodiment, it also includes: a casing 13 that is fitted in shape with the inner wall of the air inlet passage 5, the gas injection device 12 extends into the casing 13, and the gap between the casing 13 and the water injection pipe 1 in the gas injection device 12 The space forms a gasification agent injection channel (annulus between the water injection pipe 1 and the casing 13). Wherein, one end of the casing 13 protrudes relative to the air inlet passage 5, and is provided with a first flange; the outer peripheral wall of the inlet of the water injection pipe 1 is provided with a second flange; the first flange is connected to the second flange. Orchid plate. The underground coal gasification system of this embodiment also includes a gasification agent supply device, which is connected to the wall of the casing 13 to pass the gasification agent 8 into the gasification agent injection channel.
具体为:在进气通道5里下放带有筒状雾化器2的注水管1,其中,筒状雾化器2连接在注水管1下部,根据工艺的需要,配置注水管1,选用一般钢材即可。由于进气通道5较长,所以可使用多根管道经法兰连接以形成一个长度较长的注水管1,注水管1的总长度取决于煤层的埋深和顶板岩层的深度,筒状雾化器2的长度取决于煤层厚度和顶板岩层厚度,也就是说,优选地,筒状雾化器2在放置在进气通道5中使用时,筒状雾化器2的开口端位于顶板岩层的中间位置。因为顶板岩层的中间以上区域的温度较低,使得此处与进气通道5的内壁贴合的套管13的内周面温度较低,由筒状雾化器2的喷嘴3喷出的水雾遇到此处的低温内壁不会产生热交换形成水蒸气。Specifically: put the water injection pipe 1 with the cylindrical atomizer 2 in the air intake channel 5, wherein the cylindrical atomizer 2 is connected to the lower part of the water injection pipe 1, and configure the water injection pipe 1 according to the needs of the process. Steel will do. Because the air inlet channel 5 is relatively long, many pipes can be connected by flanges to form a longer water injection pipe 1. The total length of the water injection pipe 1 depends on the buried depth of the coal seam and the depth of the roof rock formation. The length of the atomizer 2 depends on the thickness of the coal seam and the thickness of the roof rock formation, that is to say, preferably, when the cylindrical atomizer 2 is placed in the air intake channel 5 for use, the open end of the cylindrical atomizer 2 is located on the roof rock layer middle position. Because the temperature of the region above the middle of the roof rock layer is relatively low, the temperature of the inner peripheral surface of the casing 13 that is attached to the inner wall of the air inlet channel 5 is relatively low, and the water sprayed by the nozzle 3 of the cylindrical atomizer 2 When the mist encounters the low-temperature inner wall here, no heat exchange will occur to form water vapor.
连接有筒状雾化器2的注水管1在套管13的下放深度取决于煤层厚度和深度,筒状雾化器的封闭端距离气化通道7底部300mm至1000mm,在本实施例中,根据所处地质条件及煤层厚度的差异,选择筒状雾化器的封闭端距离气化通道7底部的距离为500mm。具体地,本实施例中的煤层所处的地质条件及煤层厚度如图3示出的,地层分别由下到上依次为煤层15、顶板岩层16、含水层17、上覆盖层18,本实施例中的煤层15的深度在280米,煤层厚度平均为8米,为确保充分利用煤层15的热量,确定筒状雾化器2的轴向长度为9米。而综合考虑筒状雾化器2下放到煤层15中时,其开口端优选地与顶板岩层16的中间位置平齐,选择筒状雾化器2的封闭端距离气化通道7底部500mm。由此,可计算出注水管1和筒状雾化器2轴向总长为279.5m。当然,可理解,在煤层15厚度大于本实施例中的煤层厚度且顶板岩层16的厚度大于本实施例的顶板岩层16时,可适当增大筒状雾化器2的封闭端到气化通道7底部的距离。反之,减小距离。当然根据不同的地质条件和煤层厚度,只要满足使筒状雾化器2的开口端位于顶板岩层16的中间位置且其可充分吸收煤层15的热量的距离即为适当距离值。确定下放深度后,即放置到距离气化通道7底部500mm的位置时,将注水管1顶端(远离筒状雾化器2的一端)穿过预加工的第二法兰盘,第二法兰盘一端预留与地面注水管道连接的接口,然后将第二法兰盘与注水管1焊接在一起,并与套管13上的第一法兰盘连接。另外,筒状雾化器2底端加装扶正器4,以确保注水管与套管13之间的环空间隙均匀,保证气化剂流动的稳定。The lowering depth of the water injection pipe 1 connected with the cylindrical atomizer 2 in the casing 13 depends on the thickness and depth of the coal seam. The closed end of the cylindrical atomizer is 300 mm to 1000 mm away from the bottom of the gasification channel 7. In this embodiment, According to the geological conditions and the difference in the thickness of the coal seam, the distance between the closed end of the cylindrical atomizer and the bottom of the gasification channel 7 is selected as 500 mm. Specifically, the geological conditions and coal seam thickness of the coal seam in this embodiment are shown in Figure 3, and the strata are successively from bottom to top respectively coal seam 15, roof rock layer 16, aquifer 17, and upper overburden layer 18. The depth of the coal seam 15 in the example is 280 meters, and the average thickness of the coal seam is 8 meters. In order to ensure that the heat of the coal seam 15 is fully utilized, the axial length of the cylindrical atomizer 2 is determined to be 9 meters. Considering that when the cylindrical atomizer 2 is lowered into the coal seam 15, its open end is preferably flush with the middle position of the roof rock layer 16, and the closed end of the cylindrical atomizer 2 is selected to be 500mm away from the bottom of the gasification channel 7. From this, it can be calculated that the total axial length of the water injection pipe 1 and the cylindrical atomizer 2 is 279.5 m. Of course, it can be understood that when the thickness of the coal seam 15 is greater than the thickness of the coal seam in this embodiment and the thickness of the roof rock layer 16 is greater than that of the roof rock layer 16 in this embodiment, the length from the closed end of the cylindrical atomizer 2 to the gasification channel 7 can be appropriately increased. The distance from the bottom. Conversely, reduce the distance. Of course, according to different geological conditions and coal seam thickness, as long as the opening end of the cylindrical atomizer 2 is located in the middle of the roof rock layer 16 and the distance that can fully absorb the heat of the coal seam 15 is the appropriate distance value. After determining the lowering depth, that is, when it is placed at a position 500mm away from the bottom of the gasification channel 7, pass the top of the water injection pipe 1 (the end away from the cylindrical atomizer 2) through the pre-processed second flange, the second flange One end of the disc is reserved for connection with the ground water injection pipeline, and then the second flange is welded to the water injection pipe 1 and connected to the first flange on the casing 13 . In addition, a centralizer 4 is installed at the bottom of the cylindrical atomizer 2 to ensure that the annular space between the water injection pipe and the casing 13 is even and the flow of the gasifying agent is stable.
注水管1下放到指定位置后,注水管1入口处利用法兰将注水管1与套管13连接在一起,并通过管道将入口与污水池10连通,套管13上高于地面的管壁上设置有气化剂入口,将该入口与气化剂供应装置连通,气化剂顺注水管1和套管13之间的环隙(即,气化剂注入通道)流动,并与雾化后的污水混合,随气化剂进入煤层反应区。After the water injection pipe 1 is lowered to the designated position, the inlet of the water injection pipe 1 is connected to the water injection pipe 1 and the casing 13 by a flange, and the inlet is connected to the sewage pool 10 through a pipe. A gasification agent inlet is arranged on the top, and the inlet is communicated with the gasification agent supply device. The gasification agent flows along the annular gap between the water injection pipe 1 and the casing 13 (that is, the gasification agent injection channel), and is connected with the atomization agent. The final sewage is mixed and enters the coal seam reaction zone with the gasification agent.
注水管与污水池连接牢固后,套管13与气化剂供应装置连接后,可开启注水管阀门,利用污水泵11将污水池10中的污水泵入注水管1,并利用水的自重沿注水管1向下流动至筒状雾化器2,由于筒状雾化器2的封闭段封闭,污水在到达筒状雾化器2的封闭端后,借助水的势能转化为侧向流动的水的动能,利用喷嘴3直射流,将污水雾化,并喷射到套管13的内周壁上。After the water injection pipe is firmly connected with the sewage pool, after the sleeve pipe 13 is connected with the gasification agent supply device, the valve of the water injection pipe can be opened, and the sewage in the sewage pool 10 can be pumped into the water injection pipe 1 by the sewage pump 11, and the water can be pumped into the water injection pipe 1 by the self-weight of the water. The water injection pipe 1 flows down to the cylindrical atomizer 2. Since the closed section of the cylindrical atomizer 2 is closed, after the sewage reaches the closed end of the cylindrical atomizer 2, it is transformed into lateral flow by the potential energy of water. The kinetic energy of the water uses the direct jet flow of the nozzle 3 to atomize the sewage and spray it onto the inner peripheral wall of the casing 13 .
经过雾化的污水在高速喷射条件下,到达炽热的套管13的内周壁,雾化的污水吸收套管13的热量之后汽化形成蒸汽,由于持续不断的雾化污水吸收大量的热,使得套管13被降温,消除了套管13热涨冷缩的现象,避免了由于套管13热涨而引起的固井水泥产生裂纹的现象,进而保证了地下气化的正常稳定运行。另外,还可以延长套管13的使用寿命。汽化之后的蒸汽与从注水管1和套管13环隙流动而来的气化剂混合,并在气体压力的带动下,随气化剂一起被送到煤层燃烧氧化反应区,参与煤层气化反应,水蒸汽参与反应不仅可以调节气化工作面的温度,同时也可以促进煤气有效组分的优化。The atomized sewage reaches the inner peripheral wall of the hot casing 13 under the condition of high-speed jetting. The atomized sewage absorbs the heat of the casing 13 and then vaporizes to form steam. Because the continuous atomized sewage absorbs a large amount of heat, the casing The temperature of the pipe 13 is cooled, which eliminates the thermal expansion and contraction of the casing 13, and avoids the phenomenon of cracks in the cement cement caused by the thermal expansion of the casing 13, thereby ensuring the normal and stable operation of the underground gasification. In addition, the service life of the sleeve 13 can also be extended. The vaporized steam is mixed with the gasification agent flowing from the annulus of the water injection pipe 1 and casing 13, and driven by the gas pressure, it is sent to the coal seam combustion oxidation reaction zone together with the gasification agent to participate in coal seam gasification The participation of water vapor in the reaction can not only adjust the temperature of the gasification working face, but also promote the optimization of the effective components of the gas.
另外,由出气通道6排出的煤气进入气液分离器9,气液分离器9将煤气中的水蒸气冷凝后形成液态水(污水)导入污水池10储存,污水泵11将污水池10中的污水泵入注气装置12中的注水管1中,由雾化器2上的喷嘴喷出后形成雾化再吸热变成水蒸气,由气化剂携带进入气化通道7,至此完成一个循环。由此实现了对于煤层水的资源利用,提高地下气化系统的能效,尤其是在降低生产成本的前提下,改善煤气成分和提高地下气化系统效率,实现了污水的资源化利用。In addition, the coal gas discharged from the gas outlet channel 6 enters the gas-liquid separator 9, and the gas-liquid separator 9 condenses the water vapor in the gas to form liquid water (sewage) and imports it into the sewage tank 10 for storage. Sewage is pumped into the water injection pipe 1 in the gas injection device 12, sprayed out from the nozzle on the atomizer 2 to form atomization and then absorb heat to become water vapor, which is carried by the gasification agent into the gasification channel 7, and a process is completed so far. cycle. As a result, the resource utilization of coal seam water is realized, the energy efficiency of the underground gasification system is improved, especially on the premise of reducing production costs, the gas composition is improved, the efficiency of the underground gasification system is improved, and the resource utilization of sewage is realized.
当然,煤炭地下气化系统也可建立如图4所示出的两个进气通道5,可分别在两个进气通道中设置注气装置,或在其中一个进气通道中设置注气装置,当完成此进气通道附近范围内的煤层的燃烧后,将注气装置取出放入另一进气通道中。另外,还可设置具有水平段和倾斜段的定向通道14,定向通道14的水平段连通进气通道5和出气通道6,即定向通道14的水平段为气化通道7。Of course, the underground coal gasification system can also establish two air intake passages 5 as shown in Figure 4, and gas injection devices can be installed in the two air intake passages respectively, or a gas injection device can be provided in one of the air intake passages , when the combustion of the coal seam in the vicinity of the air inlet passage is completed, the gas injection device is taken out and put into another air inlet passage. In addition, a directional channel 14 with a horizontal section and an inclined section can also be provided, and the horizontal section of the directional channel 14 communicates with the inlet channel 5 and the gas outlet channel 6 , that is, the horizontal section of the directional channel 14 is the gasification channel 7 .
另外,在污水泵11和注水管1的入口之间连接的管道上设置有压力计21和流量计22。In addition, a pressure gauge 21 and a flow meter 22 are provided on the pipeline connected between the sewage pump 11 and the inlet of the water injection pipe 1 .
参照图5,本发明的煤炭地下气化方法的一个实施例,包括以下步骤:a.建立进气通道5、出气通道6和连通进气通道5和出气通道6的气化通道7;b.将注气装置伸入进气通道5中;c.通过所述进气通道注入助燃剂并点燃煤层;d.通过进气通道5通入气化剂;e.通过注气装置中的喷嘴向进气通道5中喷射水雾,以吸收进气通道5中的热量形成水蒸气,水蒸气由喷入的气化剂送入气化通道7中。其中,助燃剂可选地为空气。Referring to Fig. 5, an embodiment of the underground coal gasification method of the present invention, comprises the following steps: a. establishes the gasification channel 7 of inlet passage 5, outlet passage 6 and communication inlet passage 5 and outlet passage 6; b. Extend the gas injection device into the air intake channel 5; c. inject the combustion aid and ignite the coal seam through the air intake channel; d. pass into the gasification agent through the air intake channel 5; e. Water mist is sprayed into the air intake channel 5 to absorb the heat in the air intake channel 5 to form water vapor, and the water vapor is sent into the gasification channel 7 by the injected gasification agent. Wherein, the combustible agent is optionally air.
可选地,在步骤b中:将注气装置伸入进气通道5,直至筒状雾化器的封闭端距离气化通道7的底部的距离位于300mm至1000mm的范围内,并根据煤层所处地质条件及煤层厚度的差异,在上述范围内选择适当距离值。在本实施例中,距离值选择500mm。应当理解,适当距离值即为下放到该位置的筒状雾化器既可充分的利用煤层的热量,其开口端又位于顶板岩层16的中间位置。另外,还可包括收集由出气通道6排出的煤气中的水蒸气,将水蒸气冷凝成液态水,将液态水注入注气装置中,液态水经由喷嘴喷出。由此,可实现由出气通道6排出的污水的循环利用。Optionally, in step b: extend the gas injection device into the air inlet channel 5 until the distance between the closed end of the cylindrical atomizer and the bottom of the gasification channel 7 is in the range of 300mm to 1000mm, and according to the coal seam Due to the differences in geological conditions and coal seam thickness, select an appropriate distance value within the above range. In this embodiment, the distance value is selected as 500mm. It should be understood that the appropriate distance is that the cylindrical atomizer lowered to this position can fully utilize the heat of the coal seam, and its open end is located in the middle of the roof rock layer 16 . In addition, it may also include collecting water vapor in the coal gas discharged from the gas outlet channel 6, condensing the water vapor into liquid water, injecting the liquid water into the gas injection device, and spraying the liquid water through the nozzle. Thus, the recycling of the sewage discharged from the air outlet channel 6 can be realized.
进一步参照图5,具体地,本实施例中,执行步骤a,在待开采煤层中建立用于注入气化剂的进气通道5、用于排出煤气的出气通道6和连通进气通道5和出气通道6的气化通道7,气化通道7中的煤层气化燃烧,产生煤气。另外,在进气通道5的内壁设置套管13,即气化剂注入后不与进气通道5的内壁接触,而是与套管13的内周壁接触。在执行步骤b之前,根据现场煤层地质条件(在本实施例中,地层分别如图5示出的由下到上依次为:煤层15、顶板岩层16、含水层17、上覆盖层18),本实施例中的煤层15的深度在280米,煤层厚度平均为8米,确定筒状雾化器2的轴向长度为9米。考虑到上述地质条件和优选地筒状雾化器2的开口端顶板岩层16的中间位置平齐,筒状雾化器2经进气通道5下放到距离气化通道7底部500mm。由此,可计算出注水管1和筒状雾化器2轴向总长为279.5m。另外,本实施例中的筒状雾化器2设置为:在其器壁上布置18圈喷嘴,每圈喷嘴均匀地布置4个喷嘴,每相邻两圈喷嘴中,下圈中所有喷嘴相对于上圈中所有喷嘴旋转10°设置(以两圈中最靠近封闭端的一圈为上圈,最远离封闭端的一圈为下圈)。依次类推,共布置18圈喷嘴,共计72个喷嘴,喷嘴为贯通雾化器2器壁的锥形喷嘴。Further referring to Fig. 5, in particular, in the present embodiment, step a is performed, and an air inlet channel 5 for injecting gasifying agent, an air outlet channel 6 for discharging gas and connecting the air inlet channel 5 and The gasification channel 7 of the gas outlet channel 6, the coal seam in the gasification channel 7 is gasified and burned to generate coal gas. In addition, a sleeve 13 is provided on the inner wall of the intake passage 5 , that is, the gasification agent does not contact the inner wall of the intake passage 5 after injection, but contacts the inner peripheral wall of the sleeve 13 . Before performing step b, according to the geological conditions of the coal seam on site (in this embodiment, the strata are respectively as shown in Figure 5 from bottom to top: coal seam 15, roof rock formation 16, aquifer 17, upper overburden layer 18), The depth of the coal seam 15 in this embodiment is 280 meters, the average thickness of the coal seam is 8 meters, and the axial length of the cylindrical atomizer 2 is determined to be 9 meters. Considering the above geological conditions and preferably the middle position of the roof 16 at the open end of the cylindrical atomizer 2 is level, the cylindrical atomizer 2 is lowered to 500 mm from the bottom of the gasification channel 7 through the air inlet channel 5 . From this, it can be calculated that the total axial length of the water injection pipe 1 and the cylindrical atomizer 2 is 279.5 m. In addition, the cylindrical atomizer 2 in this embodiment is set as follows: 18 circles of nozzles are arranged on its wall, and 4 nozzles are evenly arranged in each circle of nozzles. In every two adjacent circles of nozzles, all the nozzles in the lower circle are opposite to each other. All nozzles in the upper circle are rotated by 10° (the circle closest to the closed end is the upper circle, and the circle farthest from the closed end is the lower circle). By analogy, a total of 18 circles of nozzles are arranged, a total of 72 nozzles, and the nozzles are conical nozzles penetrating through the wall of the atomizer 2.
由此,在确定如何根据地质条件确定注气装置的尺寸及筒状雾化器的结构后,执行步骤b,即利用提升机将多个用于形成注水管1的管道通过法兰收尾顺序连接后依次下放,当下放到指定位置后(即,当筒状雾化器2的封闭端距离气化通道7底部500mm时),将与注水管1连接的法兰和套管13的法兰连接,并将注水管1进口经过污水泵11与地面污水池10连通,将套管13的气化剂入口与气化剂供应装置(图5中未示出)连接。气化剂8可通过气化剂入口与气化剂供应装置之间的管道进入进气通道5中。当然,还需将出气通道6与水气分离器9连通,使得由出气通道6排出的煤气可经水气分离器9冷却,使其中的水蒸气冷凝成液态水,去除水蒸汽后的煤气20进入下一个装置收集(未示出)。Therefore, after determining how to determine the size of the gas injection device and the structure of the cylindrical atomizer according to the geological conditions, step b is performed, that is, using a hoist to connect a plurality of pipes used to form the water injection pipe 1 through flanges in sequence Afterwards, they are lowered one by one, and after being lowered to the designated position (that is, when the closed end of the cylindrical atomizer 2 is 500 mm from the bottom of the gasification channel 7), the flange connected to the water injection pipe 1 is connected to the flange of the casing 13. , and the inlet of the water injection pipe 1 is communicated with the surface sewage pool 10 through the sewage pump 11, and the gasification agent inlet of the casing 13 is connected with the gasification agent supply device (not shown in FIG. 5 ). The gasification agent 8 can enter the air intake channel 5 through a pipe between the gasification agent inlet and the gasification agent supply. Of course, the gas outlet channel 6 needs to be communicated with the water-gas separator 9, so that the gas discharged from the gas outlet channel 6 can be cooled by the water-gas separator 9, so that the water vapor therein is condensed into liquid water, and the gas 20 after removing the water vapor Proceed to the next device collection (not shown).
执行步骤c,通过进气通道5通入气化剂,此时通入的气化剂为空气。Step c is executed, the gasification agent is introduced through the air intake channel 5, and the gasification agent introduced at this time is air.
执行步骤d,点燃煤层。待气化炉稳定后,以纯氧(O2)和二氧化碳(CO2)为气化剂继续通入进气通道5中。两种气体以一定比例混合形成气化炉的气化剂,可以适当加入一定比例的氮气(N2)以调节纯氧和二氧化碳的浓度。上述气化剂在混合器中以一定比例混合后,即可按照工业性生产方案通入进气通道5中。气化剂通入到气化通道7中的反应煤层后,首先与煤层进行燃烧-氧化反应,该反应放出大量的热,并生成煤气。煤层发生燃烧-氧化反应之后,放出的热量将煤层中的水蒸发,形成水蒸气,水蒸气沿气化通道7行进过程中被通道壁冷却后汇集于出气通道6底部,并随煤气排出到地面,经过地面水气分离器9分离后,煤气经过管道送入净化脱硫工段进行处理加工。分离后的污水首先储存于污水池10。Execute step d to ignite the coal seam. After the gasification furnace is stabilized, pure oxygen (O 2 ) and carbon dioxide (CO 2 ) are used as gasification agents to continue to flow into the intake channel 5 . The two gases are mixed in a certain proportion to form the gasification agent of the gasifier, and a certain proportion of nitrogen (N 2 ) can be properly added to adjust the concentration of pure oxygen and carbon dioxide. After the above-mentioned gasification agent is mixed in a certain proportion in the mixer, it can be passed into the air intake channel 5 according to the industrial production scheme. After the gasification agent passes through the reaction coal seam in the gasification passage 7, it first performs a combustion-oxidation reaction with the coal seam, which releases a large amount of heat and generates coal gas. After the combustion-oxidation reaction of the coal seam occurs, the heat released evaporates the water in the coal seam to form water vapor. The water vapor is cooled by the channel wall during the process of traveling along the gasification channel 7 and gathers at the bottom of the gas outlet channel 6, and is discharged to the ground along with the gas After being separated by the water-gas separator 9 on the ground, the gas is sent to the purification and desulfurization section through the pipeline for processing. The separated sewage is firstly stored in the sewage tank 10 .
在污水池10中蓄有可注入注气装置的污水时,执行步骤e,通过注气装置向进气通道5中喷射水雾,以吸收进气通道5中的热量形成水蒸气进入气化通道7中。具体地,污水通过污水泵进入注水管1之后,沿管道轴向流动进入筒状雾化器2,由于筒状雾化器2的封闭端封堵,污水在水流重力势能的作用下,污水在管道底部通过喷嘴向侧面喷射而出,并全部转化为水的动能。When sewage that can be injected into the gas injection device is stored in the sewage pool 10, step e is performed, and water mist is sprayed into the air intake channel 5 through the gas injection device to absorb heat in the air intake channel 5 to form water vapor and enter the gasification channel 7 in. Specifically, after the sewage enters the water injection pipe 1 through the sewage pump, it flows into the cylindrical atomizer 2 along the axial direction of the pipe. The bottom of the pipe is sprayed out to the side through the nozzle, and all of it is converted into the kinetic energy of the water.
因煤层燃烧氧化反应,套管13内壁被加热而达到炽热状态,经过喷嘴雾化后的污水遇到炽热的套管13内壁之后,污水吸收热量被汽化,降低了套管13的壁面温度,对套管形成了冷却保护作用,保护了套管免受高温的影响和破坏,同时实现了污水的资源化利用,确保了地下气化炉的长周期运行。Due to the combustion and oxidation reaction of the coal seam, the inner wall of the casing 13 is heated and reaches a hot state. After the sewage atomized by the nozzle meets the hot inner wall of the casing 13, the sewage absorbs heat and is vaporized, reducing the wall temperature of the casing 13. The casing forms a cooling protection function, which protects the casing from the influence and damage of high temperature, realizes the resource utilization of sewage at the same time, and ensures the long-term operation of the underground gasifier.
另外,通过此方法可有效地保证水蒸气到达气化通道7中的气化工作面并参与煤层的燃烧。由于水蒸气与煤层的燃烧是吸热反应,所以可以通过水蒸气有效地到达控制气化工作面的温度,防止气化工作面的温度过高而引起灰分附着于煤层上阻碍气化。此外,水蒸气与煤层的反应生成一氧化碳和氢气,从而改善了煤气中的有效组分,提高了煤气的质量。In addition, this method can effectively ensure that the water vapor reaches the gasification working face in the gasification channel 7 and participates in the combustion of the coal seam. Since the combustion of water vapor and coal seam is an endothermic reaction, the temperature of the gasification working face can be effectively controlled by water vapor, preventing the ash from ash from adhering to the coal seam and hindering gasification due to the high temperature of the gasification working face. In addition, the reaction of water vapor and coal seam produces carbon monoxide and hydrogen, thereby improving the effective components in the gas and improving the quality of the gas.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN104612652B (en) * | 2015-01-28 | 2019-04-23 | 新奥科技发展有限公司 | nozzle |
CN104632179B (en) * | 2015-01-28 | 2019-04-23 | 新奥科技发展有限公司 | nozzle |
CN104632180A (en) * | 2015-02-03 | 2015-05-20 | 新奥气化采煤有限公司 | Nozzle |
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CN107605454B (en) * | 2017-08-28 | 2023-11-07 | 新疆国利衡清洁能源科技有限公司 | Gas outlet drilling hole and method for conveying gas by gas outlet drilling hole |
CN108518211B (en) * | 2018-03-29 | 2024-01-30 | 中为(上海)能源技术有限公司 | Oxidant mixed injection system for underground coal gasification process and operation method |
CN111894546B (en) * | 2020-07-16 | 2022-05-13 | 中国煤炭地质总局勘查研究总院 | Coal underground gasification and gas extraction combined resource mining method and device |
CN113027410B (en) * | 2021-04-10 | 2022-08-16 | 天津市地质研究和海洋地质中心 | Multi-channel gasification furnace for underground coal gasification and gasification method |
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