For the front drying system on multi-cylinder long mesh paper machine
Technical field
The invention discloses a kind of for the front drying system on multi-cylinder long mesh paper machine, belong to paper making equipment accessory field, be suitable for being used on the multi-cylinder long mesh paper machine of high filler paper production, be particularly suitable for being used in and using on the multi-cylinder long mesh paper machine of active calcium silicate as papermaking filler.
Background technology
Paper-making industry is that China Today (the Ye Shi world) consumes also one of large industry of the large and actual demand amount of Environmental costs, although Internet technology is advanced by leaps and bounds, but be accompanied by the develop rapidly of China's economic and global economy continue advance, China and the world do not change the aggregate demand of paper product, also slightly increase, demand to paper product, mean the demand to paper making pulps, and prepare the forest growth rate of paper making pulps far below the requirement consumes speed of paper making pulps, under the constant prerequisite of paper products total output, how to reduce paper making pulps consumption, and can produce high-quality paper, that one global problem pendulum is in face of the mankind.
Untie early this road difficult problem, significant to China.At present, the most of dependence on import of China's paper making pulps, import pulp amount has leapt to the first in the world, from strategic angle, the papermaking of China " with slurry " is in fact the use of " limited ", if You Yitian world wood pulp supply chain supply shortage, China is by " with slurry " the exhausted problem in the face of fearful, can directly threaten national security stable, the forest reserves of China are very limited, be difficult to the own paper product of reply and supply with, the China that does not first analyze today is here one of paper product state in short supply of maximum in the world still.
Based on above-mentioned, people are studying always and are finding high filler paper production technology and production equipment thereof, to untiing early an above-mentioned difficult problem.
Paper machine is the equipment of combining of paper making, and traditional paper machine mainly contains three types: long mesh paper making machine, cylinder mould machine, foudrinier.Wherein long mesh paper making machine is a kind of widely used paper machine type, and most paper grades of can manufacturing paper with pulp, is the mainstream model of paper machine.
As shown in Figure 1,3, the front drying system of traditional multi-cylinder long mesh paper machine, only has front baking cadre 4, front baking cadre 4 mainly adopts Dual-layer spread pattern by several drying cylinders 11, upper and lower two-layer drying cylinder 11 all disposes dryer felt or dry net, dryer felt (net) is leading paper web around drying cylinder 11 operations, and paper web is pressed on to drying cylinder 11 surfaces, carries out contact drying.Each drying cylinder 11 is furnished with admission and condensed water discharging device and dryer scraper.Contraction according to different paper kinds in dry run, front baking cadre 4 drying cylinder 11 will carry out certain grouping, and the quantity of adapted dryer felt (net) accordingly.Every group of drying cylinder 11 has each of upper and lower dryer felt (net).Every dryer felt (net) is provided with and leads accordingly blanket (net) roller, corrector roll and idler roller.For reducing the moisture in dryer felt, normally every dryer felt configures one or two baking blanket cylinders, for dry net, need not configure.End at front drying device arranges 1-2 cooling cylinder conventionally, makes paper web rewetting, has plasticity, to improve the calendaring effect.In addition, front baking cadre also comprises steam-supplying system, ventilation unit, lubricating system, paper guiding device and frame and transmission device etc.Taking three row drying cylinders 11 of double extension is one group, by drying cylinder driving-chain 13, connects, and carries out frequency variable synchronous transmission; It is arranged on use state on paper machine as shown in Figure 3.
In the process that high filler (as: calcium silicates) paper pulp is produced, there is following problem in above-mentioned front drying system:
1, l Water Paper page is short in the front drying system region time of staying, and bake out temperature is low, and paper drying and dehydrating degree is not enough, is unfavorable for the follow-up applying glue of paper, can not ensure the operation steady in a long-term of whole paper machine system.
2, because the calcium silicate filling material in high filler paper pulp is loose pore structure, moisture is difficult for by directly volatilization of heating, and the direct heating, drying mode of the double drying cylinder that before tradition, drying system adopts has caused high filler paper dewatering speed slow, paper expansion and contraction is larger, page drying effect is poor, is unfavorable for the subsequent treatment such as paper sizing.
How solving drying system problem before tradition, is one of people's important step of successfully developing the multi-cylinder long mesh paper machine of producing for high filler paper, is people's problems in the urgent need to address.
Summary of the invention
The object of this invention is to provide a kind of for the front drying system on multi-cylinder long mesh paper machine, it can manufacture standard compliant paper by high filler paper pulp, the feature that have drying time length, good drying effect, paper drying and dehydrating foot, facilitate the follow-up applying glue of paper, finished paper quality is high.
The object of the present invention is achieved like this: a kind of for the front drying system on multi-cylinder long mesh paper machine, the total quantity of the more equal fabric width of total quantity of the front baking cadre's of front drying system drying cylinder and the conventional paper machines front baking cadre's of the speed of a motor vehicle drying cylinder increases 10%-50%;
Front baking cadre's drying cylinder adopts monolayer alignment form, and every drying cylinder bottom coordinates one watt gram of cylinder, by drying cylinder driving-chain, connects, and carries out frequency variable synchronous transmission;
Drying cylinder takes 3 to 6 to be divided into one group, can be specifically 3 and be one group, 4 and be divided into one group, 5 and be divided into one group, 6 and be divided into one group; Front baking cadre's drying cylinder is divided into 6 to 12 groups;
In front baking cadre exit, there is enhancing drying unit, strengthening drying unit can be far-infrared baking oven, steam chest etc.
Advantage of the present invention is: because the front baking make-up of the executive personnel in front drying system of the present invention is adjusted, drying cylinder quantity increases, drying cylinder is taked the structure of single extension and one group of transmission of dividing into groups of 3-6 row, whole front drying system drying capacity is strengthened, be easier to paper in the transmission of oven dry portion and dry, solved the problem that traditional front drying system can not be to the abundant drying and dehydrating of high filler paper;
Because front drying system of the present invention has installed reinforcement drying unit (IR bake, steam chest etc.) additional in front baking cadre exit, thereby make high filler paper after going out front baking cadre, carried out again forcing to dry, guarantee that paper meets the requirements of mass dryness fraction, simultaneously, also having guaranteed has certain temperature before paper enters applying glue, has improved applying glue quality;
Due to the improvement of front drying system said structure, when having solved high filler paper drying system having been produced before tradition, drying and dewatering deficiency, while entering sizing applicator, moisture content is too high affects in applying glue quality, production process the problems such as easily broken paper;
Because front drying system of the present invention is optimized structural design cleverly, compare with drying system before traditional paper machine, can be for the production of traditional cultural paper, can be used for again producing and add all types of paper of having filled out active calcium silicate filler, fertile paper mold mainly includes but not limited to following paper kind: the cultural papers such as electro-photographic paper, offset printing paper, light paper, newsprint, the quantitative scope of producing paper is 30-120g/m
2; Solve traditional front drying system and be only suitable for producing non-high filler paper using, can not be suitable for well producing the problem of high filler paper using;
Due to the improvement of front drying system structure of the present invention, greatly improved the ability that multi-cylinder long mesh paper machine is produced high filler (as: calcium silicates) paper, part has solved conventional paper machines and can not be applicable to well the problem that high filler paper pulp is produced.
Accompanying drawing explanation
Fig. 1 is drying system structural representation before tradition;
Drying system structural representation before Fig. 2 the present invention institute;
Fig. 3 is that before tradition, drying system is arranged on the use view on paper machine;
Fig. 4 front drying system of the present invention is arranged on the use view on paper machine;
In figure: head box 1, wet end 2, press section 3, front baking cadre 4, sizing applicator 5, post-drying portion 6, calender 7, coil paper portion 8, frame 9, enhancing drying unit 10, drying cylinder 11, watt gram cylinder 12, drying cylinder driving-chain 13;
Below by accompanying drawing, to of the present invention, a kind ofly for the front drying system structure on multi-cylinder long mesh paper machine, be described in further details in conjunction with the embodiments.
The specific embodiment
Embodiment 1
As shown in Figure 2,4, of the present invention a kind of for the front drying system on multi-cylinder long mesh paper machine, it has front baking cadre 4 and strengthens drying unit 10;
As shown in Figure 3,4, drying system region growing before the tradition of the relatively equal fabric width in front drying system region and the speed of a motor vehicle;
The total quantity of the more equal fabric width of total quantity of front baking cadre 4 drying cylinder 11 and traditional front baking cadre's drying cylinder 11 of the speed of a motor vehicle increases 10%-50%;
As shown in Figure 2, some drying cylinders 11 of front baking cadre 4 adopt monolayer alignment form, every drying cylinder 11 bottoms coordinate one watt gram of cylinder 12 to strengthen dehydration, drying cylinder 11 takes 3 to 6 to be divided into one group (what in Fig. 2, show is that 5 drying cylinders are classified one group as, front baking cadre 4 can have 6-12 group, according to different paper product requirements, can select 6 groups, 7 groups, 8 groups ..., 10 groups, 11 groups, 12 groups, by drying cylinder driving-chain 13, connect, carry out frequency variable synchronous transmission;
Drying cylinder 11 and Wa Ke cylinder 12 all dispose dryer felt or dry net, and dryer felt (net) is leading paper web around drying cylinder 11,12 operations of watt gram cylinder, and paper web is pressed on to drying cylinder 11, watt gram cylinder 12 surfaces, carries out contact drying;
Drying cylinder 11 under this arrangement architecture is control effectively, guarantee every group of drying cylinder synchronous operation, can greatly reduce the probability that production process is interrupted paper; The temperature of controlling drying cylinder 11, makes paper in drying cylinder traveling process, have best evaporation efficiency and best dehydrating effect;
As shown in Figure 2,4, front drying system of the present invention, in front baking cadre 4 exits, has the drying unit 10 of enhancing;
Strengthening drying unit 10 can be that far-infrared baking oven, steam chest etc. are strengthened drying plant;
The installment state of front drying system of the present invention on paper machine as shown in Figure 4, head box 1, wet end 2, press section 3, front drying system (front baking cadre 4, enhancing drying unit 10), sizing applicator 5, post-drying portion 6, calender 7, coil paper portion 8 orders are arranged in frame 9, form paper machine.
Embodiment 2
Of the present invention a kind of for the front drying system on multi-cylinder long mesh paper machine, it has front baking cadre 4, and front baking cadre 4 structure is identical with embodiment 1, does not strengthen drying unit 10.
This front drying system structure of the present invention is compared with drying system before tradition, has solved traditional front drying system and has been unsuitable for the problem that high filler paper pulp is produced.
Content of the present invention is not limited in content described in the present embodiment.
Applied specific case herein structure of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand core concept of the present invention.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.