Summary of the invention
The present invention proposes a kind of method of producing copper powder from contain copper ashes, the copper containing in copper ashes that this method can produce smelting industry effectively become copper powder.
Technical scheme of the present invention comprises the steps:
(1) more than will being crushed to 70 orders containing copper ashes, according to solid-to-liquid ratio 1:2~15g/ml, in temperature, be agitation leach 2~10h in the leach liquor of 20~70 ℃, filter and obtain filter residue and filtrate;
(2) filtrate is adjusted to pH to 2~5 with the vitriol oil, then at the filtrate temperature of 25~50 ℃, stir and carry out acidifying, then the solution after acidifying is concentrated into CuSO
4concentration reach 15g/L more than; The related reaction equation of acidization is as follows:
H
++[Me(NH
3)]
2+=Me
2++NH
4 + (1)
2H
++[Me(NH
3)
2]
2+=Me
2++2NH
4 + (2)
3H
++[Me(NH
3)
3]
2+=Me
2++3NH
4 + (3)
4H
++[Me(NH
3)
4]
2+=Me
2++4NH
4 + (4)
In various above, Me is Cu, Zn, Ni, Cd, Co.
(3) concentrated solution obtaining in step (2) is prepared to copper powder through existing electrolysis copper powder technique processed, more than its purity to 99.6%, reached the requirement of standard GB/T 5246-1985;
Described is the cupric slag charge of the various smelting technologyes generations of copper content >=0.3wt% containing copper ashes.
Described leach liquor is the ammoniacal liquor of concentration 5~12mol/L, adds the over cure of 0.3~1 times of cupric slag amount in ammoniacal liquor
Acid ammonium.Reaction equation is:
MeO+iNH
3+H
2O=[Me(NH
3)
i](OH)
2 (5)
2(NH
4)
2S
2O
8+2H
2O+4NH
3=4(NH
4)
2SO
4+O
2↑ (6)
2MeS+3O
2 2MeO+2SO
2↑ (7)
2SO
2+O
2+2H
2O
2H
2SO
4 (8)
Me+H
2SO
4=MeSO
4+H
2↑ (9)
MeSO
4+iNH
3=[Me(NH
3)
i]SO
4 (10)
2Me+2iNH
3+O
2+2H
2O=2[Me(NH
3)
i](OH)
2 (11)
In various above, Me is Cu, Zn, Ni, Cd, Co; I=1~4.
Described leach liquor is that concentration is the H that adds 0.4~1 times of the ammonium persulphate of 0.3~1 times of cupric slag amount and the cupric slag amount of concentration 30wt% in the ammoniacal liquor of 5~12mol/L
2o
2.Reaction equation is:
MeO+iNH
3+H
2O=[Me(NH
3)
i](OH)
2 (12)
2MeS+3O
2 2MeO+2SO
2↑ (14)
2SO
2+O
2+2H
2O
2H
2SO
4 (15)
Me+H
2SO
4=MeSO
4+H
2↑ (16)
MeSO
4+iNH
3=[Me(NH
3)
i]SO
4 (17)
2Me+2iNH
3+O
2+2H
2O=2[Me(NH
3)
i](OH)
2 (18)
In various above, Me is Cu, Zn, Ni, Cd, Co; I=1~4.
The ammonium persulphate that adds 0.3~1 times of cupric slag amount in the ammoniacal liquor that described leach liquor is is 5~12mol/L in concentration, and blast the air that speed is 25~300L/min in the process leaching.The reaction equation that leaching process relates to is:
MeO+iNH
3+H
2O=[Me(NH
3)
i](OH)
2 (19)
2MeS+3O
2 2MeO+2SO
2↑ (20)
2SO
2+O
2+2H
2O
2H
2SO
4 (21)
Me+H
2SO
4=MeSO
4+H
2↑ (22)
MeSO
4+iNH
3=[Me(NH
3)
i]SO
4 (23)
2Me+2iNH
3+O
2+2H
2O=2[Me(NH
3)
i](OH)
2 (24)
In various above, Me is Cu, Zn, Ni, Cd, Co; I=1~4.
Raw material is made in the extraction that the filter residue obtaining in described step (1) is follow-up other valuable metals.
Under the condition that the middle stirring of described step (2) is 200~500r/min rotating speed, stir 30~180min.
In described step (3), in the process of electrolytic preparation copper powder, filter the filtrate (main component: ZnSO obtaining
4, NiSO
4, CdSO
4, CoSO
4, (NH
4)
2sO
4) for the preparation of byproduct (NH
4)
2sO
4: to filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3make zinc, nickel, cadmium, cobalt precipitate (ZnCO completely
3, NiCO
3, CdCO
3, CoCO
3), then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.Filter residue is ZnCO
3, NiCO
3, CdCO
3, CoCO
3, the raw material according to content size as zinc metallurgy, nickel metallurgy, refining cadmium, refining cobalt.
The reaction equation that this process relates to is:
Zn
2++CO
3 2+=ZnCO
3↓ (25)
Ni
2++CO
3 2+=NiCO
3↓ (26)
Cd
2++CO
3 2+=CdCO
3↓ (27)
Co
2++CO
3 2+=CoCO
3↓ (28)
The invention has the beneficial effects as follows:
(1) copper in the various copper-containing residues that can the high efficiente callback current traditional smelting industry of the present invention produces, the rate of recovery is more than 85%, and really reaches closed cycle in the process that reclaims copper, can not cause secondary pollution.
(2) technological process of the present invention is to carry out under low-temperature atmosphere-pressure, soaks and compares with traditional high pressure-temperature ammonia, has equipment simple, and reagent dosage is few, cost and low power consumption and other advantages.
(3) the present invention can process the cupric slag charge of the various smelting technologyes generations of copper content >=0.3wt%, has very strong adaptability.
(4) the present invention does not carry out ammonia still process, has avoided unsolved for a long time and has made because ammonia still scabs the problem that whole process cannot continuous and steady operation.
(5) the present invention proposes three kinds of leaching agents: in ammoniacal liquor, add ammonium persulphate; After blasting air in ammoniacal liquor, add ammonium salt; After adding hydrogen peroxide in ammoniacal liquor, add again ammonium salt.Volatile salt during these the three kinds ammonium salts that leach in Ji soak with traditional ammonia is compared, stability is stronger, the leach liquor configuring, leaching yield to copper is higher, leach liquor with the configuration of carbonic acid ammonia, partial oxidation copper in can only leached mud, to cupric sulfide and elemental copper, substantially cannot leach, therefore copper leaching rate only has 40% left and right under the same conditions, and leach Ji with the ammonium salt configuration in the present invention, cupric oxide in can not only leached mud, and cupric sulfide and elemental copper are also had to very high leaching yield, copper leaching rate can be up to more than 85%.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment one: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than copper smelting water quenching residue (cupric 1.426%, containing zinc 0.731%) is crushed to 70 orders, according to solid-to-liquid ratio 1:4g/ml, in temperature, be agitation leach 10h in the leach liquor of 40 ℃, filter and obtain filter residue and filtrate; Leach liquor is the ammoniacal liquor that adds ammonium persulphate, and ammoniacal liquor is concentration 12mol/L, and the quality that adds ammonium persulphate is 0.7 times of cupric slag amount;
(2) filtrate is adjusted to pH to 4 with the vitriol oil, then at the filtrate temperature of 40 ℃, stir and carry out acidifying, under the condition of 200r/min rotating speed, stir 180min, then the solution after acidifying is concentrated into CuSO
4concentration reach 15g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99.8%, has reached the requirement of standard GB/T 5246-1985.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, and filtered filtration residue is mainly zinc carbonate, can make the raw material of zinc metallurgy, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment two: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content 0.3wt%), according to solid-to-liquid ratio 1:8g/ml in temperature
Degree is agitation leach 2h in the leach liquor of 60 ℃, filters and obtains filter residue and filtrate, and filter residue is as the raw material that extracts other valuable metals, and filtrate is measured by analysis, and the leaching yield that obtains copper is 91.3%, and the leaching yield of zinc is 46.1%; Leach liquor is the ammoniacal liquor that adds ammonium persulphate, and ammoniacal liquor is concentration 5mol/L, and the quality that adds ammonium persulphate is 0.5 times of cupric slag amount;
(2) filtrate is adjusted to pH to 2 with the vitriol oil, then at the filtrate temperature of 50 ℃, stir and carry out acidifying, under the condition of 500r/min rotating speed, stir 30min, then the solution after acidifying is concentrated into CuSO
4concentration reach 18g/L more than;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99.8%, has reached the requirement of standard GB/T 5246-1985.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment three: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than copper-cadmium slag (cupric 2.2%, containing zinc 4.5%, containing cadmium 3.87%) is crushed to 70 orders, according to
Solid-to-liquid ratio 1:5g/ml is agitation leach 6h in the leach liquor of 70 ℃ in temperature, and filter residue is as the raw material that extracts other valuable metals, and filtrate is measured by analysis, and the leaching yield that obtains copper is 88.9%, and the leaching yield of zinc is 28.5%, and cadmium leaching yield is 23.7%; Leach liquor is the ammoniacal liquor that adds ammonium persulphate, and ammoniacal liquor is concentration 8mol/L, and the quality that adds ammonium persulphate is 0.3 times of cupric slag amount;
(2) filtrate is adjusted to pH to 5 with the vitriol oil, then at the filtrate temperature of 50 ℃, stir and carry out acidifying, under the condition of 300r/min rotating speed, stir 80min, then the solution after acidifying is concentrated into CuSO
4concentration reach 20g/L more than;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99.2%, has reached the requirement of standard GB/T 5246-1985.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment four: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content 1.4wt%), according to solid-to-liquid ratio 1:2g/ml, in temperature, be agitation leach 4h in the leach liquor of 20 ℃, filtration obtains filter residue and filtrate, filter residue is as the raw material that extracts other valuable metals, filtrate is measured by analysis, the leaching yield that obtains copper is 83.5%, and the leaching yield of zinc is 24.6%; Leach liquor is for adding respectively the H of 0.4 times of the ammonium persulphate of 1 times of cupric slag amount and the cupric slag amount of concentration 30wt% in the ammoniacal liquor that is 7mol/L in concentration
2o
2.
(2) filtrate is adjusted to pH to 5 with the vitriol oil, then at the filtrate temperature of 25 ℃, stir and carry out acidifying, under the condition of 250r/min rotating speed, stir 100min, then the solution after acidifying is concentrated into CuSO
4concentration reach 19g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99.6%, has reached the requirement of standard GB/T 5246-1985.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment five: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content 2wt%), according to solid-to-liquid ratio 1:2g/ml, in temperature, be agitation leach 8h in the leach liquor of 45 ℃, filter and obtain filter residue and filtrate; Leach liquor is for adding respectively the H of 1 times of the ammonium persulphate of 1 times of cupric slag amount and the cupric slag amount of concentration 30wt% in the ammoniacal liquor that is 10mol/L in concentration
2o
2.
(2) filtrate is adjusted to pH to 5 with the vitriol oil, then at the filtrate temperature of 35 ℃, stir and carry out acidifying, under the condition of 400r/min rotating speed, stir 130min, then the solution after acidifying is concentrated into CuSO
4concentration reach 20g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2).To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment six: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content 0.8wt%), according to solid-to-liquid ratio 1:15g/ml, in temperature, be agitation leach 3h in the leach liquor of 50 ℃, filter and obtain filter residue and filtrate; Leach liquor is for adding respectively the H of 0.7 times of the ammonium persulphate of 0.9 times of cupric slag amount and the cupric slag amount of concentration 30wt% in the ammoniacal liquor that is 11mol/L in concentration
2o
2.
(2) filtrate is adjusted to pH to 3 with the vitriol oil, then at the filtrate temperature of 48 ℃, stir and carry out acidifying, under the condition of 250r/min rotating speed, stir 140min, then the solution after acidifying is concentrated into CuSO
4concentration reach 20g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99.7%.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment seven: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content 0.6wt%), according to solid-to-liquid ratio 1:13g/ml, in temperature, be agitation leach 2.8h in the leach liquor of 55 ℃, filter and obtain filter residue and filtrate; The ammonium persulphate that adds 1 times of cupric slag amount in the ammoniacal liquor that leach liquor is is 8mol/L in concentration, and blast the air that speed is 120L/min in the process leaching.
(2) filtrate is adjusted to pH to 2 with the vitriol oil, then at the filtrate temperature of 50 ℃, stir and carry out acidifying, under the condition of 500r/min rotating speed, stir 180min, then the solution after acidifying is concentrated into CuSO
4concentration reach 15g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99 %.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment eight: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content 0.9wt%), according to solid-to-liquid ratio 1:5g/ml, in temperature, be agitation leach 6h in the leach liquor of 48 ℃, filter and obtain filter residue and filtrate; The ammonium persulphate that adds 1 times of cupric slag amount in the ammoniacal liquor that leach liquor is is 7mol/L in concentration, and blast the air that speed is 300L/min in the process leaching.
(2) filtrate is adjusted to pH to 2 with the vitriol oil, then at the filtrate temperature of 44 ℃, stir and carry out acidifying, under the condition of 250r/min rotating speed, stir 30min, then the solution after acidifying is concentrated into CuSO
4concentration reach 25g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99.1%.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Embodiment nine: as shown in Figure 1, the method for producing copper powder from contain copper ashes of the present invention is:
(1) more than will being crushed to 70 orders containing copper ashes (copper content >=0.3wt%), according to solid-to-liquid ratio 1:15g/ml
In temperature, be agitation leach 2h in the leach liquor of 70 ℃, filter and obtain filter residue and filtrate; The ammonium persulphate that adds 1 times of cupric slag amount in the ammoniacal liquor that leach liquor is is 5~mol/L in concentration, and blast the air that speed is 25L/min in the process leaching.
(2) filtrate is adjusted to pH to 5 with the vitriol oil, then at the filtrate temperature of 50 ℃, stir and carry out acidifying, under the condition of 500r/min rotating speed, stir 30min, then the solution after acidifying is concentrated into CuSO
4concentration reach 17g/L;
(3) by the concentrated solution process Electrowinning copper powder obtaining in step (2), copper powder purity reaches 99%.To filtering in the filtrate obtaining and add (NH in the process of electrolytic preparation copper powder
4)
2cO
3zinc, nickel, cadmium and cobalt are precipitated completely, then the concentrating filter liquor obtaining after above-mentioned sedimentation and filtration, crystallization are produced to byproduct (NH
4)
2sO
4.
Below by reference to the accompanying drawings the specific embodiment of the present invention is explained in detail, but the present invention is not limited to above-mentioned embodiment, in the ken possessing those of ordinary skills, can also under the prerequisite that does not depart from aim of the present invention, make various variations.