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CN103667891A - Alloy steel material of pump for delivering mixed acid liquid containing chloride radical, and preparation method thereof - Google Patents

Alloy steel material of pump for delivering mixed acid liquid containing chloride radical, and preparation method thereof Download PDF

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Publication number
CN103667891A
CN103667891A CN201310550344.5A CN201310550344A CN103667891A CN 103667891 A CN103667891 A CN 103667891A CN 201310550344 A CN201310550344 A CN 201310550344A CN 103667891 A CN103667891 A CN 103667891A
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speed
alloy steel
steel material
pump
warming
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CN201310550344.5A
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张超
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention discloses an alloy steel material of a pump for delivering mixed acid liquid containing chloride radical. The alloy steel material contains the following chemical element constituents by mass percent: 0.1-0.4% of carbon, 0.1-0.15% of silicon, 2.2-2.4% of tungsten, 5.0-5.1% of manganese, 0.4-0.6% of aluminum, 0.6-0.8% of molybdenum, 3.6-3.8% of nickel, 0.7-0.9% of La, 0.06-0.09% of Ho, not more than 0.030% of P, not more than 0.030% of S and the rest of iron. According to the invention, the alloy steel is modified by rare earth elements, such as lanthanum and holmium, and other elements, such as aluminum and nickel, and the prepared alloy steel has the characteristics of chloride radical mixed acid corrosion resistance, high strength, high hardness, good abrasive resistance and good flexibility; a refining agent provided by the invention is used for foundry production, by the refining agent, yield is improved obviously, especially, porosity in a casting is reduced by 1-2 degrees, and oxide inclusion condition is at about level 2. The alloy steel provided by the invention is used for the pump for delivering the mixed acid liquid containing chloride radical, and the service life of the pump is prolonged greatly.

Description

Alloy steel material of a kind of nitration mixture liquor pump for delivery of chloride and preparation method thereof
Technical field
The present invention relates to metallic substance preparation field, relate in particular to alloy steel material of a kind of nitration mixture liquor pump for delivery of chloride and preparation method thereof.
Background technology
The development of steel alloy has had the history of more than 100 year, up to the present, diversified steel alloy is employed industrial, mainly contains with Types Below: the steel alloy of the various excellent performances such as quenched and tempered steel, spring steel, roller bearing steel, tool steel, property steel, high temperature steel, low-temperature steel.
The steel alloy that pump valve is used has varied, technology has very much progress, but still has a lot of problems to exist, as wear resistance, hardness, rustless property, corrosion resistance nature, high and low temperature resistance, fragility, toughness etc., in a lot of occasions, can't meet the requirement of production, also require further improvement, to enhance productivity, reduce costs, improve security, for high-quality precision and sophisticated technology development provides safeguard, for social development provides power, task is also very arduous.
Summary of the invention
The object of the present invention is to provide alloy steel material of a kind of nitration mixture liquor pump for delivery of chloride and preparation method thereof, this alloy material has advantages of that wear resistance is good, the root of resistance to chlorine nitration mixture burn into high strength, good toughness.
Technical scheme of the present invention is as follows:
An alloy steel material for delivery of the nitration mixture liquor pump of chloride, is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 0.1-0.4, silicon 0.1-0.15, tungsten 2.2-2.4, manganese 5.0-5.1, aluminium 0.4-0.6, molybdenum 0.6-0.8, nickel 3.6-3.8, La0.7-0.9, Ho0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
The production method of the alloy steel material of the described nitration mixture liquor pump for delivery of chloride, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:2-3 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) silicon, nickel, La; (2) manganese, aluminium, molybdenum; (3) other remaining component; The timed interval that each batch drops into element is 17-20 minute, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 200-220 ℃/h of speed, be warming up to 620-640 ℃, then be cooled to 530-550 ℃ with 130-150 ℃/h of speed, then continue to be warming up to 935-950 ℃ with 200-220 ℃/h of speed, insulation 3-4 hour; With 140-150 ℃/h of speed, be cooled to 630-640 ℃ again, then be warming up to 750-760 ℃ with 130-140 ℃/h of speed, then be cooled to 570-590 ℃ with 140-150 ℃/h of speed, insulation 60-80 minute; With 120-130 ℃/h of speed, be cooled to 300-310 ℃ again, insulation 2-3 hour; With 140-150 ℃/h of speed, be warming up to 350-370 ℃ again, then be cooled to 220-230 ℃ with 60-70 ℃/h of speed, then be warming up to 520-540 ℃ with 140-150 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
Described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-4 rhombspar 3-5, sodium sulfate 3-5, aluminum chloride 5-8, salt of wormwood 3-5, attapulgite 8-10, NaBF 45-8, sodium-chlor 3-5, Na 2tiF 68-10, NaF 5-8, lime 2-3, quartz sand 4-5, jade powder 3-4, montmorillonite 1-2; Preparation method mixes each raw material, is heated to molten state, then, is poured into Quench in pure water, then is ground into 100-200 order powder; Gained powder is added and is equivalent to the silane resin acceptor kh-550 of powder weight 2-3%, the nano-carbon powder of 1-2%, after mixing, under 8-15Mpa, be pressed into base, then, at 900-950 ℃, calcine 3-4 hour, cooling after, be ground into again 150-250 order powder, obtain.
Beneficial effect of the present invention
The present invention is by using the element alloy steel such as rare-earth elements of lanthanum, holmium and aluminium, nickel to carry out modification, reasonable raw material proportioning, gradation throwing raw materials, rationally control casting postheat treatment temperature, the steel alloy of formation has that the root of resistance to chlorine nitration mixture burn into high strength, high rigidity, wear resistance are good, the feature of good toughness; Use part scrap iron as raw material, and through secondary refining, make more stable uniform of quality.Refining agent of the present invention is for Foundry Production, and the degree of porosity obviously improving in yield rate, particularly foundry goods reduces 1-2 degree, can not produce pore at cast(ing) surface, and trapped oxide also obviously reduces, and oxide inclusion is 2 grades of left and right.Steel alloy of the present invention is for delivery of the pump of the nitration mixture liquid of chloride, and greatly extend work-ing life.
Embodiment
For delivery of an alloy steel material for the nitration mixture liquor pump of chloride, chemical element composition and mass percent thereof that it contains are: carbon 0.1-0.4, silicon 0.1-0.15, tungsten 2.2-2.4, manganese 5.0-5.1, aluminium 0.4-0.6, molybdenum 0.6-0.8, nickel 3.6-3.8, La0.7-0.9, Ho0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
The production method of the alloy steel material of the described nitration mixture liquor pump for delivery of chloride, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:2.5 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) silicon, nickel, La; (2) manganese, aluminium, molybdenum; (3) other remaining component; The timed interval that each batch drops into element is 18 minutes, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 210 ℃/h of speed, be warming up to 630 ℃, then be cooled to 540 ℃ with 140 ℃/h of speed, then continue to be warming up to 940 ℃ with 210 ℃/h of speed, be incubated 3.5 hours; With 145 ℃/h of speed, be cooled to 635 ℃ again, then be warming up to 755 ℃ with 135 ℃/h of speed, then be cooled to 580 ℃ with 145 ℃/h of speed, be incubated 70 minutes; With 125 ℃/h of speed, be cooled to 305 ℃ again, be incubated 2.5 hours; With 145 ℃/h of speed, be warming up to 360 ℃ again, then be cooled to 225 ℃ with 65 ℃/h of speed, then be warming up to 530 ℃ with 145 ℃/h of speed, be incubated 2.5 hours, take out air cooling and get final product.
Described refining agent by following weight part (kilogram) raw material make: instrument comminuted steel shot 3.5 rhombspars 4, sodium sulfate 4, aluminum chloride 6, salt of wormwood 4, attapulgite 9, NaBF 47, sodium-chlor 4, Na 2tiF 69, NaF 7, lime 2.5, quartz sand 4.6, jade powder 3.5, montmorillonite 1.5; Preparation method mixes each raw material, is heated to molten state, then, is poured into Quench in pure water, then is ground into 150 order powder; Gained powder is added and is equivalent to the silane resin acceptor kh-550 of powder weight 3%, 2% nano-carbon powder, after mixing, under 12Mpa, be pressed into base, then, at 930 ℃, calcine 3.4 hours, cooling after, then be ground into 190 order powder, obtain.
The present invention for delivery of the mechanical property of the alloy steel material of the nitration mixture liquor pump of chloride is: tensile strength 1355MPa, yield strength 945MPa, unit elongation 13.8%, relative reduction in area 27.8%, impact absorbing energy 53.6J, impelling strength 61.5J/cm2, hardness 291.6HB.

Claims (4)

1. for delivery of an alloy steel material for the nitration mixture liquor pump of chloride, it is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 0.1-0.4, silicon 0.1-0.15, tungsten 2.2-2.4, manganese 5.0-5.1, aluminium 0.4-0.6, molybdenum 0.6-0.8, nickel 3.6-3.8, La0.7-0.9, Ho0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
2. the production method of the alloy steel material of the nitration mixture liquor pump for delivery of chloride according to claim 1, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:2-3 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) silicon, nickel, La; (2) manganese, aluminium, molybdenum; (3) other remaining component; The timed interval that each batch drops into element is 17-20 minute, after feeding intake, stirs.
3. the production method of the alloy steel material of the nitration mixture liquor pump for delivery of chloride according to claim 2, it is characterized in that: described casting postheat treatment is: first by room temperature, with 200-220 ℃/h of speed, be warming up to 620-640 ℃, with 130-150 ℃/h of speed, be cooled to 530-550 ℃ again, continue to be again warming up to 935-950 ℃ with 200-220 ℃/h of speed insulation 3-4 hour; With 140-150 ℃/h of speed, be cooled to 630-640 ℃ again, then be warming up to 750-760 ℃ with 130-140 ℃/h of speed, then be cooled to 570-590 ℃ with 140-150 ℃/h of speed, insulation 60-80 minute; With 120-130 ℃/h of speed, be cooled to 300-310 ℃ again, insulation 2-3 hour; With 140-150 ℃/h of speed, be warming up to 350-370 ℃ again, then be cooled to 220-230 ℃ with 60-70 ℃/h of speed, then be warming up to 520-540 ℃ with 140-150 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
4. the production method of the alloy steel material of the nitration mixture liquor pump for delivery of chloride according to claim 2, is characterized in that: described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-4 rhombspar 3-5, sodium sulfate 3-5, aluminum chloride 5-8, salt of wormwood 3-5, attapulgite 8-10, NaBF 45-8, sodium-chlor 3-5, Na 2tiF 68-10, NaF 5-8, lime 2-3, quartz sand 4-5, jade powder 3-4, montmorillonite 1-2; Preparation method mixes each raw material, is heated to molten state, then, is poured into Quench in pure water, then is ground into 100-200 order powder; Gained powder is added and is equivalent to the silane resin acceptor kh-550 of powder weight 2-3%, the nano-carbon powder of 1-2%, after mixing, under 8-15Mpa, be pressed into base, then, at 900-950 ℃, calcine 3-4 hour, cooling after, be ground into again 150-250 order powder, obtain.
CN201310550344.5A 2013-11-08 2013-11-08 Alloy steel material of pump for delivering mixed acid liquid containing chloride radical, and preparation method thereof Pending CN103667891A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1401809A (en) * 2001-08-28 2003-03-12 宝山钢铁股份有限公司 Carbon dioxide corrosion-resistant low alloy steel and oil casing
CN1639375A (en) * 2001-06-06 2005-07-13 新日本制铁株式会社 High-strength hot-dip galvanized steel sheet and hot-dip galvannealed steel sheet having fatigue resistance, corrosion resistance, ductility and plating adhesion, after severe deformation, and a metho
WO2006071192A1 (en) * 2004-12-28 2006-07-06 Outokumpu Oyj An austenitic steel and a steel product
CN100999807A (en) * 2006-01-11 2007-07-18 株式会社神户制钢所 Toughness superior weather-resistant steel plate for welding heat affected zone
CN102137948A (en) * 2008-07-23 2011-07-27 V&M德国有限公司 Steel alloy for ferritic steel having excellent creep strength and oxidation resistance at elevated usage temperatures
EP2492366A1 (en) * 2009-04-01 2012-08-29 Rovalma, S.A. Hot work tool steel with outstanding toughness and thermal conductivity
JP2012201951A (en) * 2011-03-25 2012-10-22 Nisshin Steel Co Ltd Method for producing stainless steel sheet with coarsely roughened surface and dye sensitized solar cell
CN102409138B (en) * 2011-10-31 2013-05-22 芜湖山桥铁路器材有限公司 A manufacturing process of alloy steel for track frogs

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1639375A (en) * 2001-06-06 2005-07-13 新日本制铁株式会社 High-strength hot-dip galvanized steel sheet and hot-dip galvannealed steel sheet having fatigue resistance, corrosion resistance, ductility and plating adhesion, after severe deformation, and a metho
CN1401809A (en) * 2001-08-28 2003-03-12 宝山钢铁股份有限公司 Carbon dioxide corrosion-resistant low alloy steel and oil casing
WO2006071192A1 (en) * 2004-12-28 2006-07-06 Outokumpu Oyj An austenitic steel and a steel product
CN100999807A (en) * 2006-01-11 2007-07-18 株式会社神户制钢所 Toughness superior weather-resistant steel plate for welding heat affected zone
CN102137948A (en) * 2008-07-23 2011-07-27 V&M德国有限公司 Steel alloy for ferritic steel having excellent creep strength and oxidation resistance at elevated usage temperatures
EP2492366A1 (en) * 2009-04-01 2012-08-29 Rovalma, S.A. Hot work tool steel with outstanding toughness and thermal conductivity
JP2012201951A (en) * 2011-03-25 2012-10-22 Nisshin Steel Co Ltd Method for producing stainless steel sheet with coarsely roughened surface and dye sensitized solar cell
CN102409138B (en) * 2011-10-31 2013-05-22 芜湖山桥铁路器材有限公司 A manufacturing process of alloy steel for track frogs

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Application publication date: 20140326