CN103666304B - The manufacture method of icon sheet, icon sheet and use the contact panel of this icon sheet - Google Patents
The manufacture method of icon sheet, icon sheet and use the contact panel of this icon sheet Download PDFInfo
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- CN103666304B CN103666304B CN201310353984.7A CN201310353984A CN103666304B CN 103666304 B CN103666304 B CN 103666304B CN 201310353984 A CN201310353984 A CN 201310353984A CN 103666304 B CN103666304 B CN 103666304B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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Abstract
本发明提供因印刷段差引起的光学畸变少且气泡的残留少、即使施加载荷也难以产生压痕、粘结层难以剥离的图标片及其制造方法。图标片的制造方法至少包括:在基材的一个面或双面形成有硬涂层的硬涂膜的一个面上,通过印刷形成由框和/或图标构成的印刷层的工序;准备在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜的工序;在前述硬涂膜的形成有前述印刷层的面中未施加有前述印刷层的部分的上部以及前述印刷层的上部,涂布具有流动性的光固化型树脂组合物,层叠光固化型树脂层的工序;通过前述粘结剂层将粘结膜贴合于前述光固化型树脂层的工序;以及通过对前述光固化型树脂层进行光照射来使前述光固化型树脂层发生固化的工序。
The present invention provides an icon sheet with less optical distortion caused by printing steps, less air bubbles remaining, less indentation even when a load is applied, and less peeling of an adhesive layer, and a manufacturing method thereof. The manufacturing method of the icon sheet at least includes: forming a hard coating film with a hard coating on one side or both sides of the substrate, and forming a printing layer composed of frames and/or icons by printing; A step of forming an adhesive film with an adhesive layer on the peeling-treated surface of the peeling film on which the peeling treatment is applied; on the upper part of the part where the printing layer is not applied on the surface of the hard coat film on which the printing layer is formed; and The upper part of the aforementioned printing layer is coated with a fluid photocurable resin composition, and the step of laminating the photocurable resin layer; the step of attaching the adhesive film to the aforementioned photocurable resin layer through the aforementioned adhesive layer; and a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
Description
技术领域technical field
本发明涉及一种在硬涂膜的单面具有印刷层和粘结剂层的图标片的制造方法、采用该制造方法获得的图标片以及使用该图标片的触控面板。The present invention relates to a method for manufacturing an icon sheet having a printing layer and an adhesive layer on one side of a hard coat film, an icon sheet obtained by the manufacturing method, and a touch panel using the icon sheet.
此外,本说明书中的“印刷段差”的意思是指:在由透明树脂膜构成的基材的表面形成有黑框和/或图标的印刷层的状态下,从基材表面计算的印刷层的厚度。In addition, the "printing step" in this specification means: in the state where the printing layer of the black frame and/or the icon is formed on the surface of the substrate made of a transparent resin film, the printing layer is calculated from the surface of the substrate. thickness.
背景技术Background technique
已知有一种触控面板是在其表面上贴合有硬涂膜,其中,在该硬涂膜上印刷有对操作方法进行指示的图标(例如,参照专利文献1、2)。A touch panel is known in which a hard coat film is bonded to the surface, and an icon for instructing an operation method is printed on the hard coat film (for example, refer to Patent Documents 1 and 2).
作为应用触控面板的显示器(显示装置),可以举出液晶显示器(LCD)、电致发光(无机电致发光、有机电致发光)显示器等。并且,作为使用该触控面板的具体的电子设备,可以举出液晶电视、便携式终端、便携式电话、电子纸、电子书终端、个人计算机等。Examples of the display (display device) to which the touch panel is applied include a liquid crystal display (LCD), an electroluminescence (inorganic electroluminescence, organic electroluminescence) display, and the like. Furthermore, examples of specific electronic devices using the touch panel include liquid crystal televisions, mobile terminals, mobile phones, electronic paper, electronic book terminals, personal computers, and the like.
专利文献1公开了:在使用压敏粘结剂贴合印刷有图标的硬涂膜的情况下,若将印刷有图标的部分与其周围的段差(高低差,difference in level)控制在5μm以下,则能够在贴合时防止气泡的产生。Patent Document 1 discloses that in the case of laminating a hard coat film printed with an icon using a pressure-sensitive adhesive, if the level difference (difference in level) between the portion printed with the icon and its surroundings is controlled below 5 μm, Then, generation of air bubbles can be prevented at the time of bonding.
而且,当将印刷有指示操作方法的图标的硬涂膜贴合在触控面板的表面时,为了防止因存在图标的印刷段差而导致的气泡混入,尝试了各种办法(例如,参照专利文献3~7)。Moreover, when the hard coat film printed with the icon indicating the operation method is bonded to the surface of the touch panel, in order to prevent the mixing of air bubbles due to the printing level difference of the icon, various methods have been tried (for example, refer to Patent Document 3~7).
另外,在专利文献8、9中公开了一种在进行图像显示的可透视的面板基板的背面施加了装饰层的图像显示面板的制造方法。其中,在面板基板背面的装饰层段差的内侧和装饰层的上面,连续地填充紫外线固化树脂或热固化树脂,接着,在固化树脂的上面,覆盖了涂布有脱模剂的隔膜,并在该状态下,将该隔膜加压在固化树脂一侧的同时进行UV照射后,剥离隔膜,从而制得图像显示面板。In addition, Patent Documents 8 and 9 disclose a method of manufacturing an image display panel in which a decorative layer is applied to the rear surface of a see-through panel substrate for image display. Wherein, the inner side of the decorative layer step difference on the back of the panel substrate and the upper surface of the decorative layer are continuously filled with ultraviolet curable resin or thermosetting resin, and then, on the upper surface of the cured resin, a diaphragm coated with a release agent is covered, and In this state, the separator was subjected to UV irradiation while being pressed against the cured resin side, and then the separator was peeled off to obtain an image display panel.
并且,关于在层叠两层光固化树脂的同时使其固化的技术,例如,已在专利文献10~12中公开。Moreover, about the technique of laminating two photocurable resins and hardening simultaneously, patent documents 10-12 disclose, for example.
但是,在专利文献3记载的显示装置中,通过粘结剂层和压敏粘结剂层将透光构件(相当于硬涂膜)贴合于触控面板的表面时,需要额外的劳力和时间,因而会导致成本的上升,无法在廉价的显示装置中加以利用。此外,在专利文献3记载的显示装置中,虽然形成有包围液晶装置外周的厚度5~10μm左右的遮光层,但是为了避免遮光层印刷段差的影响,配置有粘结剂层和压敏粘结剂层的区域。However, in the display device described in Patent Document 3, when the light-transmitting member (corresponding to the hard coat film) is bonded to the surface of the touch panel through the adhesive layer and the pressure-sensitive adhesive layer, additional labor and labor are required. time, thus leading to an increase in cost, which cannot be utilized in cheap display devices. In addition, in the display device described in Patent Document 3, although a light-shielding layer with a thickness of about 5 to 10 μm surrounding the outer periphery of the liquid crystal device is formed, an adhesive layer and a pressure-sensitive adhesive layer are arranged to avoid the influence of printing steps of the light-shielding layer. agent layer area.
另外,专利文献4公开了:使用透明树脂填埋由丙烯酸树脂或聚碳酸酯树脂组成的透明保护板与印刷部分之间的段差而使其平坦化,进而使用双面胶带或具有透明性的粘结剂,将保护板贴合于显示器表面上。In addition, Patent Document 4 discloses that a transparent resin is used to fill the level difference between a transparent protective plate made of acrylic resin or polycarbonate resin and a printed part to make it flat, and furthermore, that a double-sided tape or a transparent adhesive is used. Adhesive, attach the protective plate to the surface of the display.
根据专利文献4,光固化树脂的膜厚优选为印刷层厚度的两倍以上,但并未详细记载使用光固化树脂进行的平坦化方法的具体情况。According to Patent Document 4, the film thickness of the photocurable resin is preferably at least twice the thickness of the printed layer, but details of the planarization method using the photocurable resin are not described in detail.
另外,专利文献5公开了:通过具有特定储能模量的压敏粘结剂层,将具有光遮光层(相当于图标的印刷层)的表面保护层(相当于保护膜)贴合在触控面板的表面。当使用该粘结剂层时,虽然不产生气泡,但是,在触控面板上贴合表面保护层后,从表面保护层或者触控面板的相反一侧进行紫外线照射而使粘结剂发生固化,因此,不能对光遮光层的内侧充分照射紫外线。In addition, Patent Document 5 discloses that a surface protection layer (corresponding to a protective film) having a light-shielding layer (corresponding to a printed layer of a logo) is bonded to a contact surface through a pressure-sensitive adhesive layer having a specific storage modulus. surface of the control panel. When this adhesive layer is used, bubbles are not generated, but after the surface protection layer is attached to the touch panel, the adhesive is cured by irradiating ultraviolet rays from the opposite side of the surface protection layer or the touch panel. , therefore, the inner side of the light-shielding layer cannot be sufficiently irradiated with ultraviolet rays.
另外,专利文献6公开了:通过具有特定储能模量的透明粘结片,将具有黑色印刷层(相当于图标的印刷层)的表面透明板(相当于保护膜)贴合在触控面板的表面。In addition, Patent Document 6 discloses that a transparent surface plate (corresponding to a protective film) having a black printed layer (corresponding to a printed layer of an icon) is bonded to a touch panel through a transparent adhesive sheet having a specific storage modulus. s surface.
由此,在液晶显示面板与塑料板(保护透明板)之间的粘结面上,不发生起泡现象。但是,由于是通过透明粘结片将由透明塑料所构成的保护透明板贴合在液晶面板上,所以无法避免在黑色印刷层的产生了段差的角部残留气泡的问题。Thus, no blistering occurs on the bonding surface between the liquid crystal display panel and the plastic plate (protective transparent plate). However, since the protective transparent plate made of transparent plastic is bonded to the liquid crystal panel through a transparent adhesive sheet, it is unavoidable that air bubbles remain at the corners of the black printed layer where the level difference occurs.
并且,在专利文献7中公开了将形成有外框的外观面板通过双面胶带贴合在触控面板上的内容。Furthermore, Patent Document 7 discloses that a design panel having an outer frame is bonded to a touch panel with a double-sided tape.
由于双面胶带的粘贴面在整体上大致处于平面状态,因此,在外观面板与双面胶带之间不产生气泡。但是,由于通过双面胶带将外观面板贴合于触控面板上,因此,无法避免气泡会残留于外框部印刷层的有段差的角部。Since the sticking surface of the double-sided tape is substantially planar as a whole, air bubbles are not generated between the appearance panel and the double-sided tape. However, since the appearance panel is bonded to the touch panel with a double-sided tape, air bubbles cannot be prevented from remaining in the stepped corners of the printed layer of the outer frame.
另外,在专利文献8、9中所公开的图像显示面板,虽可以降低气泡的产生,但当对所获得的面板施加载荷时容易产生压痕。In addition, although the image display panels disclosed in Patent Documents 8 and 9 can reduce generation of air bubbles, indentation tends to occur when a load is applied to the obtained panel.
另外,专利文献10~12中所公开的发明均涉及了压敏粘结膜、压敏粘结胶带,其中公开了同时使基材和粘结剂层发生固化而进行制造。但是,在这种情况下,为了对胶带赋予应力松弛性等,与粘结剂层相比基材层需要加厚涂布,因此,设定基材层的树脂组合物溶液的粘度高于粘结剂组合物溶液的粘度。In addition, the inventions disclosed in Patent Documents 10 to 12 all relate to pressure-sensitive adhesive films and pressure-sensitive adhesive tapes, and disclose production by simultaneously curing a base material and an adhesive layer. However, in this case, in order to impart stress relaxation to the adhesive tape, the substrate layer needs to be thicker than the adhesive layer, so the viscosity of the resin composition solution for the substrate layer is set to be higher than the viscosity. The viscosity of the binder composition solution.
由此,当使用专利文献10~12中公开的发明并以粘度高的光固化型树脂组合物填埋硬涂膜的未施加有印刷层的部分的上部时,无法避免气泡会残留于印刷层的有段差的角部。Therefore, when the inventions disclosed in Patent Documents 10 to 12 are used to fill the upper part of the hard coat film where the printed layer is not applied with a high-viscosity photocurable resin composition, it is inevitable that air bubbles will remain in the printed layer. The corners with step difference.
另外,除了发生前述气泡的问题以外,当制造在硬涂膜的一个面上具有印刷层和粘结剂层的图标片时,若将预先在剥离膜上层叠的粘结剂层贴合于硬涂膜的印刷层一侧的面上而制造图标片,则存在粘结剂层的粘结强度降低、粘结剂层在高湿热环境下容易剥离的问题。In addition, in addition to the above-mentioned problem of bubbles, when producing an icon sheet having a printing layer and an adhesive layer on one side of the hard coat film, if the adhesive layer laminated on the release film in advance is bonded to the hard coat If the icon sheet is produced on the printed layer side of the coating film, the adhesive strength of the adhesive layer is reduced, and the adhesive layer is easily peeled off in a high-humidity environment.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2003-036143号公报Patent Document 1: Japanese Patent Laid-Open No. 2003-036143
专利文献2:日本特开2004-213187号公报Patent Document 2: Japanese Patent Laid-Open No. 2004-213187
专利文献3:日本特开2009-098324号公报Patent Document 3: Japanese Patent Laid-Open No. 2009-098324
专利文献4:日本特开2010-176111号公报Patent Document 4: Japanese Patent Laid-Open No. 2010-176111
专利文献5:日本特开2010-072471号公报Patent Document 5: Japanese Patent Laid-Open No. 2010-072471
专利文献6:日本特开2010-097070号公报Patent Document 6: Japanese Patent Laid-Open No. 2010-097070
专利文献7:日本特开2010-239324号公报Patent Document 7: Japanese Patent Laid-Open No. 2010-239324
专利文献8:日本特开2012-22281号公报Patent Document 8: Japanese Patent Laid-Open No. 2012-22281
专利文献9:日本特开2012-22210号公报Patent Document 9: Japanese Patent Laid-Open No. 2012-22210
专利文献10:日本特开2000-248241号公报Patent Document 10: Japanese Patent Laid-Open No. 2000-248241
专利文献11:日本特开2004-204090号公报Patent Document 11: Japanese Patent Laid-Open No. 2004-204090
专利文献12:日本特开平1-121386号公报Patent Document 12: Japanese Patent Application Laid-Open No. 1-121386
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
本发明就是鉴于上述情况而完成的,其课题在于,提供一种因印刷段差引起的光学畸变少、并且气泡残留少、即使施加载荷也难以产生压痕、粘结剂层难以发生剥离的图标片的制造方法、图标片及使用该图标片的触控面板。The present invention has been made in view of the above circumstances, and its object is to provide an icon sheet that has little optical distortion due to printing level difference, has few remaining air bubbles, and is hard to be indented even when a load is applied, and whose adhesive layer is hard to peel off. A manufacturing method, an icon sheet, and a touch panel using the icon sheet.
解决课题的方法Solution to the problem
为了解决上述课题,本发明提供一种图标片的制造方法,是在硬涂膜的单面具有印刷层和粘结剂层的图标片的制造方法,其特征在于,至少包括:In order to solve the above-mentioned problems, the present invention provides a method for manufacturing an icon sheet, which is a method for manufacturing an icon sheet with a printing layer and an adhesive layer on one side of the hard coat film, and is characterized in that it at least includes:
工序(1):使用在基材的一个面或双面上形成有硬涂层的硬涂膜,若在所述基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层的工序;Step (1): Using a hard coat film formed on one or both sides of the base material, if the hard coat layer is formed on one side of the base material, then on the other side of the base material A printing layer consisting of frames and/or icons is formed by printing on the surface. If a hard coat layer is formed on both sides of the substrate, a frame and/or icon is formed by printing on either side of the hard coat film. / or the process of printing layers of icons;
工序(2):准备在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜的工序;Step (2): a step of preparing an adhesive film in which an adhesive layer is formed on the peeled surface of the peeled film;
工序(3):在前述硬涂膜的形成有前述印刷层的面中未施加有前述印刷层的部分的上部以及前述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): Applying a fluid photocurable resin composition on the surface of the hard coat film on which the printed layer is not applied and on the upper portion of the printed layer, thereby A step of laminating photocurable resin layers;
工序(4):将预先准备的、在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜,通过前述粘结剂层贴合在前述光固化型树脂层上的工序;Step (4): The previously prepared adhesive film having an adhesive layer formed on the peeling surface of the peeling film that has been peeled is bonded to the photocurable resin layer through the adhesive layer. on the process;
工序(5):通过对前述光固化型树脂层进行光照射来使前述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
另外,本发明还提供一种图标片的制造方法,是在硬涂膜的单面具有印刷层和粘结剂层的图标片的制造方法,其特征在于,至少包括:In addition, the present invention also provides a method for manufacturing an icon sheet, which is a method for manufacturing an icon sheet with a printing layer and an adhesive layer on one side of the hard coat film, and is characterized in that it at least includes:
工序(1):其是准备硬涂膜的长条状辊体的工序,其中,使用在基材的一个面或双面形成有硬涂层的硬涂膜,若在所述基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层;Step (1): It is a step of preparing a long roll body of a hard coat film, wherein a hard coat film having a hard coat layer formed on one side or both sides of a base material is used, and if the hard coat film is formed on one side of the base material If a hard coat layer is formed on one side of the substrate, a printing layer consisting of frames and/or icons is formed by printing on the other side of the substrate. If a hard coat layer is formed on both sides of the substrate, then the Form a printing layer made of frames and/or icons by printing on any one side of the hard coat film;
工序(2):其是准备粘结膜的长条状辊体的工序,其中,所述粘结膜的长条状辊体在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层;Step (2): It is a step of preparing an elongated roll body of the adhesive film, wherein the elongated roll body of the adhesive film is formed with an adhesive layer on the peeling-treated surface of the peeling film to which the peeling process has been applied. binder layer;
工序(3):将所述硬涂膜的长条状辊体重新卷绕而送出的同时,在所述硬涂膜的形成有所述印刷层的面中未施加有所述印刷层的部分的上部以及所述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): While rewinding and sending out the elongated roll body of the hard coat film, a part of the hard coat film on which the printed layer is formed is not applied with the printed layer The upper part of the upper part and the upper part of the printing layer, coating a flowable photocurable resin composition, thereby laminating the step of photocurable resin layer;
工序(4):将所述粘结膜的长条状辊体重新卷绕而送出的所述粘结膜,通过所述粘结剂层贴合于所述光固化型树脂层上的工序;Step (4): the step of rewinding the elongated roll body of the adhesive film and sending out the adhesive film, and attaching the adhesive layer to the photocurable resin layer through the adhesive layer;
工序(5):通过对所述光固化型树脂层进行光照射来使所述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
另外,本发明提供一种采用前述图标片的制造方法得到的图标片。In addition, the present invention provides an icon sheet obtained by using the aforementioned manufacturing method of the icon sheet.
另外,本发明还提供一种通过前述粘结剂层贴合前述图标片而成的触控面板。In addition, the present invention also provides a touch panel formed by pasting the aforementioned icon sheet through the aforementioned adhesive layer.
另外,本发明还提供一种组装触控面板而成的电子设备。In addition, the present invention also provides an electronic device assembled with a touch panel.
发明效果Invention effect
本发明图标片的制造方法,至少包括:The manufacturing method of the icon sheet of the present invention at least includes:
工序(1):使用在基材的一个面或双面上形成有硬涂层的硬涂膜,若在所述基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层的工序;Step (1): Using a hard coat film formed on one or both sides of the base material, if the hard coat layer is formed on one side of the base material, then on the other side of the base material A printing layer made of frames and/or icons is formed by printing on the surface. If a hard coat layer is formed on both sides of the substrate, a frame and/or icon is formed by printing on either side of the hard coat film. and/or the process of printing layers of icons;
工序(2):准备在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜的工序;Step (2): a step of preparing an adhesive film in which an adhesive layer is formed on the peeled surface of the peeled film;
工序(3):在前述硬涂膜的形成有前述印刷层的面中未施加有前述印刷层的部分的上部以及前述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): Applying a fluid photocurable resin composition on the surface of the hard coat film on which the printed layer is not applied and on the upper portion of the printed layer, thereby A step of laminating photocurable resin layers;
工序(4):将预先准备的、在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜,通过前述粘结剂层贴合在前述光固化型树脂层上的工序;Step (4): The previously prepared adhesive film having an adhesive layer formed on the peeling surface of the peeling film that has been peeled is bonded to the photocurable resin layer through the adhesive layer. on the process;
工序(5):通过对前述光固化型树脂层进行光照射来使前述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
因此,能够有效地制造出因印刷段差引起的畸变少、气泡的残留少、相对于载荷难以产生压痕、粘结剂层难以剥离的图标片。Therefore, it is possible to efficiently manufacture an icon sheet with less distortion due to printing steps, less residual air bubbles, less indentation under load, and less peeling of the adhesive layer.
另外,本发明的图标片可优选作为防飞溅膜(anti-shattering film)、特别是作为贴合于静电电容型触控面板的ITO面上的图标片来使用。In addition, the icon sheet of the present invention can be preferably used as an anti-shattering film, particularly as an icon sheet bonded to the ITO surface of a capacitive touch panel.
附图说明Description of drawings
图1是表示本发明图标片的一个实例的剖面图。Fig. 1 is a sectional view showing an example of the icon sheet of the present invention.
附图标记的说明Explanation of reference signs
1……图标片;2……透明树脂膜;3……印刷层;4……固化树脂层;5……粘结剂层;6……剥离膜;7……硬涂层。1...icon sheet; 2...transparent resin film; 3...printing layer; 4...cured resin layer; 5...adhesive layer; 6...peeling film; 7...hard coat layer.
具体实施方式detailed description
下面,说明本发明的优选实施方式。Next, preferred embodiments of the present invention will be described.
本发明的图标片的制造方法,是在硬涂膜的单面上具有印刷层和粘结剂层的图标片的制造方法,其特征在于,至少包括:The manufacturing method of the icon sheet of the present invention is the manufacturing method of the icon sheet having printing layer and adhesive layer on one side of hard coat film, it is characterized in that, at least comprises:
工序(1):使用在基材的一个面或双面上形成有硬涂层的硬涂膜,若在所述基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层的工序;Step (1): Using a hard coat film formed on one or both sides of the base material, if the hard coat layer is formed on one side of the base material, then on the other side of the base material A printing layer consisting of frames and/or icons is formed by printing on the surface. If a hard coat layer is formed on both sides of the substrate, a frame and/or icon is formed by printing on either side of the hard coat film. / or the process of printing layers of icons;
工序(2):准备在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜的工序;Step (2): a step of preparing an adhesive film in which an adhesive layer is formed on the peeled surface of the peeled film;
工序(3):在前述硬涂膜的形成有前述印刷层的面中未施加有前述印刷层的部分的上部以及前述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): Applying a fluid photocurable resin composition on the surface of the hard coat film on which the printed layer is not applied and on the upper portion of the printed layer, thereby A step of laminating photocurable resin layers;
工序(4):将预先准备的、在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜,通过前述粘结剂层贴合在前述光固化型树脂层上的工序;Step (4): The previously prepared adhesive film having an adhesive layer formed on the peeling surface of the peeling film that has been peeled is bonded to the photocurable resin layer through the adhesive layer. on the process;
工序(5):通过对前述光固化型树脂层进行光照射来使前述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
另外,本发明的图标片的制造方法,是在硬涂膜的单面上具有印刷层和粘结剂层的图标片的制造方法,其特征在于,至少包括:In addition, the manufacturing method of the icon sheet of the present invention is a manufacturing method of an icon sheet having a printing layer and an adhesive layer on one side of the hard coat film, and is characterized in that it at least includes:
工序(1):其是准备硬涂膜的长条状辊体的工序,其中,使用在基材的一个面或双面形成有硬涂层的硬涂膜,若在所述基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层;Step (1): It is a step of preparing a long roll body of a hard coat film, wherein a hard coat film having a hard coat layer formed on one side or both sides of a base material is used, and if the hard coat film is formed on one side of the base material If a hard coat layer is formed on one side of the substrate, a printing layer consisting of frames and/or icons is formed by printing on the other side of the substrate. If a hard coat layer is formed on both sides of the substrate, then the Form a printing layer made of frames and/or icons by printing on any one side of the hard coat film;
工序(2):其是准备粘结膜的长条状辊体的工序,其中,所述粘结膜的长条状辊体在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层;Step (2): It is a step of preparing an elongated roll body of the adhesive film, wherein the elongated roll body of the adhesive film is formed with an adhesive layer on the peeling-treated surface of the peeling film to which the peeling process has been applied. binder layer;
工序(3):将所述硬涂膜的长条状辊体重新卷绕而送出的同时,在所述硬涂膜的形成有所述印刷层的面中未施加有所述印刷层的部分的上部以及所述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): While rewinding and sending out the elongated roll body of the hard coat film, a part of the hard coat film on which the printed layer is formed is not applied with the printed layer The upper part of the upper part and the upper part of the printing layer, coating a flowable photocurable resin composition, thereby laminating the step of photocurable resin layer;
工序(4):将所述粘结膜的长条状辊体重新卷绕而送出的所述粘结膜,通过所述粘结剂层贴合于所述光固化型树脂层上的工序;Step (4): the step of rewinding the elongated roll body of the adhesive film and sending out the adhesive film, and attaching the adhesive layer to the photocurable resin layer through the adhesive layer;
工序(5):通过对所述光固化型树脂层进行光照射来使所述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
(硬涂膜)(hard coating)
作为本发明图标片的制造方法中所用的硬涂膜,采用在作为基材的透明树脂膜的一个面或双面上具有硬涂层的硬涂膜。As the hard coat film used in the manufacturing method of the icon sheet of this invention, the hard coat film which has a hard coat layer on one surface or both surfaces of the transparent resin film used as a base material is used.
作为前述透明树脂膜,优选为选自于由聚对苯二甲酸乙二醇酯(PET)树脂膜、聚萘二甲酸乙二醇酯(PEN)树脂膜、环状聚烯烃(COP)类树脂膜所组成的具有透明性且耐热性的树脂膜组中的一种。从价格比较低廉、透明度高的角度出发,特别优选使用聚对苯二甲酸乙二醇酯(PET)树脂膜。As the above-mentioned transparent resin film, it is preferably selected from polyethylene terephthalate (PET) resin film, polyethylene naphthalate (PEN) resin film, cyclic polyolefin (COP) resin One of the transparent and heat-resistant resin film groups composed of films. It is particularly preferable to use a polyethylene terephthalate (PET) resin film from the viewpoint of relatively low price and high transparency.
优选透明树脂膜的厚度为10~250μm,更优选为30~200μm。若透明树脂膜的厚度小于10μm,则操作性欠缺,因而不优选。另外,若透明树脂膜的厚度大于250μm,则透明性降低、成本也变高,并且硬涂膜在制造工序中的加工适应性变差,因此不优选。从上述观点出发,优选透明树脂膜的厚度为10~250μm,更优选为30~200μm。而且,为了提高透明树脂膜与硬涂层之间的粘附性,可以在透明树脂膜的表面层叠适当的易粘结性树脂层,也可以施加火焰处理、电晕处理、等离子体处理等表面处理。此外,可在透明树脂膜和硬涂层之间设置基底层。The thickness of the transparent resin film is preferably 10 to 250 μm, more preferably 30 to 200 μm. When the thickness of the transparent resin film is less than 10 μm, it is not preferable since the handleability will be poor. Moreover, when the thickness of a transparent resin film exceeds 250 micrometers, since transparency will fall and a cost will become high, and the processing suitability in the manufacturing process of a hard coat film will worsen, it is unpreferable. From the above viewpoint, the thickness of the transparent resin film is preferably 10 to 250 μm, more preferably 30 to 200 μm. Moreover, in order to improve the adhesion between the transparent resin film and the hard coat layer, an appropriate easy-adhesive resin layer can be laminated on the surface of the transparent resin film, and surface treatment such as flame treatment, corona treatment, and plasma treatment can also be applied. deal with. In addition, a base layer may be provided between the transparent resin film and the hard coat layer.
(硬涂层)(hard coat)
在透明树脂膜上形成的硬涂层只要具有能够用于触控面板的表面材料的程度的硬涂层性即可,通常,只要是铅笔硬度试验中的测定值在2H以上,则在实用上没有问题。对硬涂层所使用的树脂没有特别的限制,可以使用:硅酮类、三聚氰胺类等热固化型硬涂层树脂;或者,硅酮类、丙烯酸类等紫外线固化型硬涂层树脂等。另外,对本发明的硬涂膜而言,在透明树脂膜的单面或双面上形成有硬涂层。当仅在透明树脂膜的单面形成硬涂层时,容易发生由热膨胀导致的翘曲、挠曲等现象,因此,除了与性能相比优先考虑价格而需要提供廉价的硬涂膜的情况以外,优选在透明树脂膜的双面形成硬涂层。The hard coat layer formed on the transparent resin film only needs to have a hard coat property to the extent that it can be used as a surface material of a touch panel, and generally, as long as the measured value in the pencil hardness test is 2H or more, it is practical. no problem. The resin used for the hard coat layer is not particularly limited, and heat-curable hard coat resins such as silicone-based and melamine-based resins, or ultraviolet-curable hard-coat resins such as silicone-based and acrylic-based resins can be used. Moreover, in the hard coat film of this invention, a hard coat layer is formed in one surface or both surfaces of a transparent resin film. When the hard coat layer is formed on only one side of the transparent resin film, warping and deflection due to thermal expansion are likely to occur. Therefore, except for the case where price is prioritized over performance and it is necessary to provide an inexpensive hard coat film , It is preferable to form a hard coat layer on both sides of the transparent resin film.
另外,优选硬涂层的厚度为1~10μm,更优选2~8μm。若硬涂层的厚度小于1μm,则得不到硬涂层性能、且耐擦伤性下降,并在使用紫外线固化型硬涂层树脂的情况下容易产生固化不良。In addition, the thickness of the hard coat layer is preferably 1 to 10 μm, more preferably 2 to 8 μm. When the thickness of the hard coat layer is less than 1 μm, the hard coat performance cannot be obtained, the scratch resistance is lowered, and when an ultraviolet curable hard coat resin is used, poor curing tends to occur.
另外,若硬涂层的厚度大于10μm,则在硬涂层上容易产生裂纹,硬涂膜本身容易卷曲,因此不优选。In addition, when the thickness of the hard coat layer exceeds 10 μm, cracks are likely to occur in the hard coat layer, and the hard coat film itself tends to curl, which is not preferable.
此外,根据需要,在硬涂层中也可添加用于赋予其各种功能的防静电剂、紫外线吸收剂等添加剂。在透明树脂基材的表面形成硬涂层的方法,可使用逆转涂布法、模压涂布法、凹版涂布法等现有的公知方法。In addition, if necessary, additives such as antistatic agents and ultraviolet absorbers may be added to the hard coat layer for imparting various functions thereto. As a method for forming the hard coat layer on the surface of the transparent resin substrate, conventionally known methods such as reverse coating, die coating, and gravure coating can be used.
另外,在硬涂层上层叠印刷层和粘结剂层的情况下,基于提高硬涂层和印刷层以及粘结剂层的粘结性的目的,可以在硬涂层的表面层叠适当的易粘结性基底层,也可施加火焰处理、电晕处理、等离子体处理等表面处理。In addition, when the printed layer and the adhesive layer are laminated on the hard coat layer, for the purpose of improving the adhesion between the hard coat layer, the printed layer and the adhesive layer, an appropriate easy-to-coat layer can be laminated on the surface of the hard coat layer. The adhesive base layer may also be subjected to surface treatments such as flame treatment, corona treatment, and plasma treatment.
(黑框和/或图标的印刷层)(black frame and/or print layer for icons)
本发明涉及一种在硬涂膜的单面上具有印刷层和粘结剂层的图标片的制造方法。The present invention relates to a method for producing an icon sheet having a printing layer and an adhesive layer on one side of a hard coat film.
在本发明涉及的图标片中,由印刷层形成的黑框是:为了抑制由设置于触控面板背后的显示面板(液晶面板的背光源等)照射的照明光从显示面板的周围漏出的现象,以对显示面板的周围部进行遮光的方式设置的黑框。此外,由印刷层形成的图标是:为了将触控面板的画面上显示的图标(用于输入或选择特定的功能、操作、项目等的图案、文字、记号等的显示)中频繁使用的图标,以固定形式显示而设置。In the icon sheet according to the present invention, the black frame formed by the printed layer is to prevent the phenomenon that the illumination light irradiated by the display panel (such as the backlight of the liquid crystal panel) installed behind the touch panel leaks from the periphery of the display panel. , a black frame provided to shield the periphery of the display panel from light. In addition, the icons formed by the printed layer are icons frequently used for icons displayed on the screen of the touch panel (displays of patterns, characters, symbols, etc. for inputting or selecting specific functions, operations, items, etc.) , set to display in a fixed form.
基于印刷层的黑框和/或图标的形成,是通过如下方式进行:将由含有遮光性黑色颜料的树脂组合物构成的涂料,通过丝网印刷、凹版印刷等进行涂布/干燥,从而形成遮光性的覆膜。作为黑色颜料,可使用选自于由炭黑、石墨、苯胺黑、酞菁黑(Cyanine Black)、钛黑(チタンブラック,Black TitaniumOxide(黑钛氧化物))、黑色氧化铁、氧化铬、氧化锰所组成的组中的一种或者将其中的两种以上进行复合后使用。在这些黑色颜料中,特别优选使用炭黑。黑色颜料(光吸收材料)的粒径分布范围优选为0.01~0.5μm的范围,更优选为0.05~0.3μm的范围。另外,为了将遮光层的色调调整为无色或理想的色调,也可以根据需要使用多种其它色料。此外,在通过印刷层形成黑框时,例如,使用分散有作为黑色颜料的炭黑的丙烯酸树脂类涂料,并通过将印刷层的膜厚调整为10~50μm来形成黑框。对该印刷层无需限定为黑色,可选择具有光泽的树脂或者白色、各种彩色等各种颜色。The formation of the black frame and/or icon based on the printing layer is carried out by applying/drying a paint composed of a resin composition containing a light-shielding black pigment by screen printing, gravure printing, etc., thereby forming a light-shielding sex film. As the black pigment, can be used selected from carbon black, graphite, aniline black, phthalocyanine black (Cyanine Black), titanium black (チタンブラック, Black Titanium Oxide (black titanium oxide)), black iron oxide, chromium oxide, oxide One of the group consisting of manganese or two or more of them are used in combination. Among these black pigments, carbon black is particularly preferably used. The particle diameter distribution range of the black pigment (light absorbing material) is preferably in the range of 0.01 to 0.5 μm, more preferably in the range of 0.05 to 0.3 μm. Moreover, in order to adjust the color tone of a light-shielding layer to a colorless or ideal color tone, you may use several other coloring materials as needed. In addition, when forming a black frame with a printed layer, for example, an acrylic paint in which carbon black as a black pigment is dispersed is used, and the black frame is formed by adjusting the film thickness of the printed layer to 10 to 50 μm. The printed layer need not be limited to black, and various colors such as glossy resin, white, and various colors can be selected.
(光固化型粘结剂组合物)(Photocurable adhesive composition)
在本发明图标片的制造方法中,对用于形成粘结剂层的光固化型粘结剂组合物没有特别的限定。In the method for producing the icon sheet of the present invention, the photocurable adhesive composition used to form the adhesive layer is not particularly limited.
作为光固化型粘结剂组合物,例如,能够使用:以丙烯酸类高分子、丙烯酸类单体以及光聚合引发剂作为必需成份的丙烯酸树脂浆类光固化型粘结剂组合物,或者,以由聚氨酯丙烯酸酯类聚合物和/或聚氨酯丙烯酸酯所组成的主剂、丙烯酸类单体以及光聚合引发剂作为必需成份并且根据需要添加交联剂、添加剂等配制而成的聚氨酯丙烯酸类光固化型粘结剂组合物。As the photocurable adhesive composition, for example, an acrylic resin syrup-based photocurable adhesive composition containing an acrylic polymer, an acrylic monomer, and a photopolymerization initiator as essential components, or Polyurethane acrylic photocuring system composed of urethane acrylate polymer and/or urethane acrylate as the main agent, acrylic monomer and photopolymerization initiator as necessary components and adding crosslinking agent, additives, etc. type adhesive composition.
这些光固化型粘结剂组合物在光固化时表现出粘结性而固化,从而形成为粘结剂层。These photocurable adhesive compositions exhibit adhesiveness during photocuring and are cured to form an adhesive layer.
丙烯酸树脂浆类光固化剂粘结剂组合物,要通过冷却或导入氧来使聚合急剧结束或者要设置使聚合时所用的有机溶剂挥发的工序,因此与聚氨酯丙烯酸类的光固化剂粘结剂组合物相比,难以获得稳定的组合物。因此,优选为聚氨酯丙烯酸类光固化型粘结剂组合物。The acrylic resin paste photocuring agent adhesive composition needs to be cooled or introduced oxygen to end the polymerization abruptly or to set the process of volatilizing the organic solvent used in the polymerization, so it is combined with the polyurethane acrylic photocuring agent adhesive composition Compared with the composition, it is difficult to obtain a stable composition. Therefore, a urethane acrylic photocurable adhesive composition is preferable.
作为光固化型树脂组合物的主要成分的聚氨酯丙烯酸酯,例如,可以举出在一分子中具有一个以上(甲基)丙烯酰基的化合物,该化合物是通过使一摩尔的一分子中具有两个以上NCO基的化合物与两摩尔以上的含羟基的丙烯酸类单体发生反应来获得。在此,作为含羟基的丙烯酸类单体,可以举出(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸2-羟基丙酯、(甲基)丙烯44-羟基丁酯、聚乙二醇单(甲基)丙烯酸酯、聚丙二醇单(甲基)丙烯酸酯、环己烷二甲醇单(甲基)丙烯酸酯等含羟基的(甲基)丙烯酸酯。Urethane acrylate as the main component of the photocurable resin composition, for example, a compound having one or more (meth)acryloyl groups in one molecule, which is obtained by having two or more (meth)acryloyl groups in one mole The above NCO-based compound is obtained by reacting with more than two moles of hydroxyl-containing acrylic monomers. Here, examples of hydroxyl-containing acrylic monomers include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 44-hydroxybutyl (meth)acrylate, polyethylene Hydroxyl-containing (meth)acrylates such as glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, and cyclohexanedimethanol mono(meth)acrylate.
另外,作为一分子中具有两个以上NCO基的化合物,优选为使二异氰酸酯等聚异氰酸酯化合物和二醇等多元醇化合物发生反应而得到的分子量为500~50000左右的低聚物。In addition, the compound having two or more NCO groups in one molecule is preferably an oligomer having a molecular weight of about 500 to 50,000 obtained by reacting a polyisocyanate compound such as diisocyanate and a polyol compound such as diol.
作为聚异氰酸酯化合物,可以举出:六亚甲基二异氰酸酯、异佛尔酮二异氰酸酯等脂肪族聚异氰酸酯,甲苯二异氰酸酯、苯二甲基二异氰酸酯、二苯基甲烷二异氰酸酯、亚苯基二异氰酸酯等芳香族聚异氰酸酯。Examples of polyisocyanate compounds include aliphatic polyisocyanates such as hexamethylene diisocyanate and isophorone diisocyanate, toluene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, and phenylene diisocyanate. Aromatic polyisocyanate such as isocyanate.
作为多元醇化合物,可以举出:乙二醇、丙二醇、1,4-丁二醇、1,6-己二醇、新戊二醇、1,4-环己烷二甲醇等二醇;丙三醇、季戊四醇等的三价以上的多元醇;聚乙二醇、聚丙二醇、聚(1,4-丁二醇)、聚(1,6-己二醇)等聚醚型二醇;上述二醇与邻苯二甲酸、间苯二甲酸、对苯二甲酸、马来酸、富马酸、己二酸、癸二酸等二元酸发生反应而得到的聚酯型二醇等。Examples of the polyol compound include glycols such as ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, and 1,4-cyclohexanedimethanol; Triol, pentaerythritol and other polyhydric alcohols with more than trivalence; polyether diols such as polyethylene glycol, polypropylene glycol, poly(1,4-butylene glycol), poly(1,6-hexanediol); the above Polyester-type diols obtained by reacting diols with dibasic acids such as phthalic acid, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, adipic acid, and sebacic acid, etc.
而且,在前述光固化型树脂组合物中,可包含至少一种聚氨酯丙烯酸酯和至少一种(甲基)丙烯酸酯。只要是在不损害本发明效果的限度内,还可以添加其它单体。作为(甲基)丙烯酸酯,例如,可以举出:由通式CH2=CR1-COOR2(式中,R1表示氢或甲基,R2表示碳原子数为1~14的烷基)表示的(甲基)丙烯酸烷基酯等丙烯酸类单体。作为上述由通式CH2=CR1-COOR2表示的(甲基)丙烯酸烷基酯,具体而言,可以举出:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸异丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸异戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸异壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十二烷基酯等。这些可单独使用,或并用两种以上。其中,优选使用(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正丁酯。另外,这些烷基R2既可以是直链也可以是支链。作为其它含烷氧基甲硅烷基的非丙烯酸类单体,例如,可以举出:乙烯基甲氧基硅烷、乙烯基三甲氧基硅烷等。Also, in the aforementioned photocurable resin composition, at least one kind of urethane acrylate and at least one kind of (meth)acrylate may be contained. Other monomers may be added as long as the effects of the present invention are not impaired. As (meth)acrylic acid esters, for example, can be cited: by the general formula CH 2 =CR 1 -COOR 2 (in the formula, R 1 represents hydrogen or methyl, R 2 represents an alkyl group with 1 to 14 carbon atoms ) represents acrylic monomers such as alkyl (meth)acrylates. Specific examples of the alkyl (meth)acrylate represented by the general formula CH 2 =CR 1 -COOR 2 include methyl (meth)acrylate, ethyl (meth)acrylate, (meth)acrylate base) n-propyl acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-pentyl (meth)acrylate ester, isoamyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate, ( Isononyl methacrylate, decyl (meth)acrylate, lauryl (meth)acrylate, etc. These may be used alone or in combination of two or more. Among them, 2-ethylhexyl (meth)acrylate and n-butyl (meth)acrylate are preferably used. In addition, these alkyl groups R 2 may be either linear or branched. Examples of other alkoxysilyl group-containing non-acrylic monomers include vinylmethoxysilane, vinyltrimethoxysilane, and the like.
另外,也可以使用非丙烯酸类单体等各种化合物。优选添加单体是在一分子中具有一个(甲基)丙烯酰基、乙烯基等光聚合性基团的单官能单体。In addition, various compounds such as non-acrylic monomers can also be used. The added monomer is preferably a monofunctional monomer having one photopolymerizable group such as a (meth)acryloyl group or a vinyl group in one molecule.
前述光固化型树脂组合物通常含有至少一种丙烯酸类单体,以作为稀释剂在涂布加工时发挥降低粘度的作用。但是,若过量加入丙烯酸类单体成分,则需要增加UV照射量,因此,优选设定丙烯酸类单体的添加量为树脂成分的50质量%以下,更优选为30质量%以下。The aforementioned photocurable resin composition generally contains at least one acrylic monomer to serve as a diluent to lower the viscosity during coating processing. However, if the acrylic monomer component is added in excess, the amount of UV irradiation needs to be increased, so the amount of the acrylic monomer added is preferably 50% by mass or less of the resin component, more preferably 30% by mass or less.
另外,若树脂中残留有机溶剂,所残留的有机溶剂有时会对形成有黑框的印刷层的、硬涂膜的印刷层造成污染。因此,需要预先使用UV固化剂或交联剂来提高印刷层涂料用材料的耐溶剂性。Moreover, when an organic solvent remains in a resin, the remaining organic solvent may contaminate the printing layer of the hard coat film in which the black frame was formed. Therefore, it is necessary to use a UV curing agent or a crosslinking agent in advance to improve the solvent resistance of the coating material for the printing layer.
另外,对聚氨酯丙烯酸酯类UV固化树脂、丙烯酸树脂浆而言,在添加光聚合引发剂后,一旦室内光或太阳光中所含的紫外光作用于丙烯酸树脂浆,则可能会引起聚合反应的发生,难以控制。因此,优选尽量在作为后工序的涂布工序即将开始前添加光聚合引发剂。在丙烯酸树脂浆溶解在有机溶剂中的树脂溶液的情况下,也进行同样的处理,即,要注意防止因某些外在因素导致光聚合引发剂在涂布、制膜前就开始发生反应的现象。In addition, for urethane acrylate UV curable resins and acrylic resin pulp, after adding a photopolymerization initiator, once the ultraviolet light contained in indoor light or sunlight acts on the acrylic resin pulp, it may cause polymerization reaction. happen, uncontrollable. Therefore, it is preferable to add a photoinitiator as much as possible immediately before the coating process which is a post process. In the case of a resin solution in which an acrylic resin syrup is dissolved in an organic solvent, the same treatment is carried out, that is, care must be taken to prevent the photopolymerization initiator from reacting before coating or film formation due to some external factors. Phenomenon.
对前述光固化型树脂组合物中使用的光聚合引发剂(聚合催化剂)而言,并没有特别的限制,可以举出例如:苯乙酮类光聚合引发剂、安息香类光聚合引发剂、二苯甲酮类光聚合引发剂、硫杂蒽酮类光聚合引发剂等。The photopolymerization initiator (polymerization catalyst) used in the aforementioned photocurable resin composition is not particularly limited, and examples thereof include: acetophenone-based photopolymerization initiators, benzoin-based photopolymerization initiators, Benzophenone-based photopolymerization initiators, thioxanthone-based photopolymerization initiators, and the like.
作为苯乙酮类光聚合引发剂,可以举出:苯乙酮、对叔丁基-1',1',1'-三氯苯乙酮、氯苯乙酮、2',2'-二乙氧基苯乙酮、羟基苯乙酮、2,2-二甲氧基-2'-苯基苯乙酮、2-氨基苯乙酮、二烷基氨基苯乙酮等。Examples of the acetophenone-based photopolymerization initiator include: acetophenone, p-tert-butyl-1',1',1'-trichloroacetophenone, chloroacetophenone, 2',2'-bis Ethoxyacetophenone, hydroxyacetophenone, 2,2-dimethoxy-2'-phenylacetophenone, 2-aminoacetophenone, dialkylaminoacetophenone, etc.
作为安息香类光聚合引发剂,可以举出:二苯甲酰、安息香、安息香甲醚、安息香乙醚、安息香异丙醚、安息香异丁醚、1-羟基环己基苯酮、2-羟基2-甲基-1-苯基-2-甲基丙烷-1-酮、1-(4-异丙基苯基)-2-羟基2-甲基丙烷-1-酮、苄基二甲基缩酮等。Examples of the benzoin photopolymerization initiator include: dibenzoyl, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 1-hydroxycyclohexyl phenone, 2-hydroxy 2-methyl Base-1-phenyl-2-methylpropan-1-one, 1-(4-isopropylphenyl)-2-hydroxyl 2-methylpropan-1-one, benzyl dimethyl ketal, etc. .
作为二苯甲酮类光聚合引发剂,可以举出:二苯甲酮、苯甲酰苯甲酸、苯甲酰苯甲酸甲酯、邻苯甲酰苯甲酸甲酯(Methyl o-Benzoylbenzoate)、4-苯基二苯甲酮、羟基二苯甲酮、羟基丙基二苯甲酮、丙烯酰基二苯甲酮、4,4'-双(二甲氨基)二苯甲酮等。As the benzophenone-based photopolymerization initiator, benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, methyl o-benzoylbenzoate (Methyl o-Benzoylbenzoate), 4 - Phenylbenzophenone, hydroxybenzophenone, hydroxypropylbenzophenone, acryloylbenzophenone, 4,4'-bis(dimethylamino)benzophenone, etc.
作为硫杂蒽酮类光聚合引发剂,可以举出硫杂蒽酮、2-氯硫杂蒽酮、2-甲基硫杂蒽酮、二乙基硫杂蒽酮、二甲基硫杂蒽酮等。Thioxanthone-based photopolymerization initiators include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, diethylthioxanthone, and dimethylthioxanthone Ketones etc.
作为其它光聚合引发剂,可举出α-酰肟酯、苄基-(邻乙氧基羰基)-α-单肟、酰基膦氧化物、乙醛酸酯(glyoxy ester)、香豆素3-酮、2-乙基蒽醌、樟脑醌、四甲基秋兰姆硫化物、偶氮二异丁腈、过氧化苯甲酰、二烷基过氧化物、过氧化新戊酸叔丁酯等。Examples of other photopolymerization initiators include α-acyl oxime esters, benzyl-(o-ethoxycarbonyl)-α-monoxime, acylphosphine oxides, glyoxy esters, coumarin 3 - Ketone, 2-ethylanthraquinone, camphorquinone, tetramethylthiuram sulfide, azobisisobutyronitrile, benzoyl peroxide, dialkyl peroxide, tert-butyl peroxypivalate wait.
这些光聚合引发剂,既可以仅使用一种也可以并用两种以上。以聚合性化合物的总量为100质量%的质量百分比计,优选光聚合引发剂的含量为0.005~5质量%,特别优选为0.01~2质量%。若光聚合引发剂的含量在0.005质量%以上,则能够使聚合性化合物在短时间内发生聚合。若光聚合引发剂的含量在5质量%以下,则光聚合引发剂的残渣难以残留于固化物中。These photopolymerization initiators may be used alone or in combination of two or more. The content of the photopolymerization initiator is preferably 0.005 to 5% by mass, particularly preferably 0.01 to 2% by mass, based on 100% by mass of the total amount of the polymerizable compound. When content of a photoinitiator is 0.005 mass % or more, a polymerizable compound can be polymerized in a short time. When the content of the photopolymerization initiator is 5% by mass or less, residues of the photopolymerization initiator are less likely to remain in the cured product.
在前述光固化型树脂组合物中,作为任意成分,可添加用于使丙烯酸类聚合物交联的交联剂。根据所需粘结剂组合物的物理性质来选择交联剂中所含的官能团的数目,并且,可根据需要调节交联剂的添加量。In the photocurable resin composition, a crosslinking agent for crosslinking the acrylic polymer may be added as an optional component. The number of functional groups contained in the crosslinking agent is selected according to the desired physical properties of the binder composition, and the addition amount of the crosslinking agent can be adjusted as necessary.
作为双官能交联剂,只要是一分子中具有两个交联反应官能团的化合物即可,没有特别的限定。作为这样的双官能交联剂,例如,可举出双官能环氧化合物、双官能异氰酸酯等。The bifunctional crosslinking agent is not particularly limited as long as it is a compound having two crosslinking reactive functional groups in one molecule. As such a bifunctional crosslinking agent, a bifunctional epoxy compound, a bifunctional isocyanate, etc. are mentioned, for example.
作为双官能环氧化合物,可以举出:乙二醇二缩水甘油醚、二乙二醇二缩水甘油醚、聚乙二醇二缩水甘油醚、丙二醇二缩水甘油醚、二丙二醇二缩水甘油醚、聚丙二醇二缩水甘油醚、新戊二醇二缩水甘油醚、1,6-己二醇二缩水甘油醚等脂肪族双官能环氧化合物;氢化双酚A二缩水甘油醚、邻苯二甲酸二缩水甘油酯、对苯二甲酸二缩水甘油酯、间苯二酚二缩水甘油醚等芳香族双官能环氧化合物。双官能环氧化合物的环氧基能够与丙烯酸类聚合物的羧基发生交联反应。Examples of bifunctional epoxy compounds include ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, Polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether and other aliphatic bifunctional epoxy compounds; hydrogenated bisphenol A diglycidyl ether, phthalic acid di Aromatic difunctional epoxy compounds such as glycidyl ester, diglycidyl terephthalate, and resorcinol diglycidyl ether. The epoxy group of the difunctional epoxy compound is capable of cross-linking with the carboxyl group of the acrylic polymer.
作为双官能异氰酸酯,可以举出:六亚甲基二异氰酸酯、异佛尔酮二异氰酸酯(IPDI)等脂肪族双官能异氰酸酯;甲苯二异氰酸酯、二苯基甲烷二异氰酸酯等芳香族双官能异氰酸酯。双官能异氰酸酯的NCO基团能够与丙烯酸类聚合物的羧基和羟基发生交联反应。Examples of the difunctional isocyanate include aliphatic difunctional isocyanates such as hexamethylene diisocyanate and isophorone diisocyanate (IPDI); and aromatic difunctional isocyanates such as toluene diisocyanate and diphenylmethane diisocyanate. The NCO group of the difunctional isocyanate can cross-link with the carboxyl and hydroxyl groups of the acrylic polymer.
相对于丙烯酸类聚合物的交联点,双官能交联剂的含量是在0.1当量以下的范围,例如,相对于100质量份的丙烯酸类聚合物,优选为0.5~3.0质量份,更优选为1.0~3.0质量份。The content of the bifunctional crosslinking agent is in the range of 0.1 equivalent or less relative to the crosslinking point of the acrylic polymer, for example, preferably 0.5 to 3.0 parts by mass, more preferably 1.0 to 3.0 parts by mass.
官能团数目不限于双官能,为了调整所需要的物性(粘结力、硬度等),可以使用三官能以上的交联剂。The number of functional groups is not limited to bifunctional, and in order to adjust the required physical properties (adhesive force, hardness, etc.), a crosslinking agent with more than trifunctional functions can be used.
(粘结剂层)(adhesive layer)
在本发明图标片的制造方法中,对构成粘结剂层的树脂组合物没有特别的限定,但为了与通过使前述光固化型树脂组合物固化而形成的固化树脂层之间的粘结性良好,优选为与固化树脂层相同种类的树脂组合物,例如,优选使用聚氨酯丙烯酸类树脂组合物。In the production method of the icon sheet of the present invention, the resin composition constituting the adhesive layer is not particularly limited, but for the adhesiveness between the cured resin layer formed by curing the aforementioned photocurable resin composition, Good, preferably the same type of resin composition as the cured resin layer, for example, a urethane acrylic resin composition is preferably used.
在剥离膜上层叠由聚氨酯丙烯酸类树脂构成的粘结剂层时,优选采用在剥离膜的表面涂布具有流动性的聚氨酯丙烯酸类光固化型粘结剂组合物,并对此照射光而使其光固化,从而形成粘结剂层的方法。When laminating an adhesive layer made of urethane acrylic resin on a release film, it is preferable to apply a fluid urethane acrylic photocurable adhesive composition on the surface of the release film and irradiate it with light to It is photocured to form a method of adhesive layer.
作为用于形成粘结剂层的聚氨酯丙烯酸类光固化型粘结剂组合物,能够使用:以由聚氨酯丙烯酸酯类聚合物和/或聚氨酯丙烯酸酯构成的主剂、丙烯酸类单体以及光聚合引发剂作为必需成份,并且根据需要添加交联剂、添加剂等而配制的聚氨酯丙烯酸类光固化型粘结剂组合物。As the urethane acrylic photocurable adhesive composition for forming the adhesive layer, it is possible to use: a main agent composed of a urethane acrylate polymer and/or a urethane acrylate, an acrylic monomer, and a photopolymerizable A urethane acrylic light-curable adhesive composition prepared by using an initiator as an essential component and adding a crosslinking agent, additives, etc. as needed.
该聚氨酯丙烯酸类光固化型粘结剂组合物在光固化时表现出粘结性而固化,从而形成为粘结剂层。This urethane-acrylic photocurable adhesive composition exhibits adhesiveness during photocuring and is cured to form an adhesive layer.
作为在前述聚氨酯丙烯酸类光固化型树脂组合物的配制中使用的由聚氨酯丙烯酸酯类聚合物和/或聚氨酯丙烯酸酯构的主剂、丙烯酸类单体和光聚合引发剂的各必需成份、以及根据需要添加的交联剂、添加剂等,是使用了与前述用于形成粘结剂层的聚氨酯丙烯酸类光固化型树脂组合物的配制中使用的由聚氨酯丙烯酸酯类聚合物和/或聚氨酯丙烯酸酯构成的主剂、丙烯酸类单体和光聚合引发剂的各必需成份、以及根据需要添加的交联剂、添加剂相同的材料来进行配制。As each essential component of the main agent, acrylic monomer and photopolymerization initiator made of urethane acrylate polymer and/or urethane acrylate used in the preparation of the aforementioned urethane acrylic photocurable resin composition, and according to The cross-linking agent, additives, etc. that need to be added are made of polyurethane acrylate polymer and/or polyurethane acrylate used in the preparation of the aforementioned polyurethane acrylic light-curable resin composition for forming the adhesive layer. The main ingredient, the essential components of the acrylic monomer and photopolymerization initiator, as well as the crosslinking agent and additives added as needed are prepared from the same materials.
从根据被粘附体的状态调整粘结剂对被粘附体的粘结力、当被粘附体是玻璃板时提高粘附力、提高粘结剂层的耐久性等观点出发,在用于本发明的图标片的粘结剂层中,可根据需要添加增粘剂、软化剂(增塑剂)、填充剂、防老化剂、硅烷偶联剂等各种添加剂。From the perspective of adjusting the adhesive force of the adhesive to the adherend according to the state of the adherend, improving the adhesion when the adherend is a glass plate, and improving the durability of the adhesive layer, etc., in use In the adhesive layer of the icon sheet of the present invention, various additives such as tackifiers, softeners (plasticizers), fillers, anti-aging agents, and silane coupling agents can be added as needed.
作为增粘剂,例如可以举出:松香及其衍生物、聚萜烯、萜烯酚树脂、香豆酮-茚树脂(coumarone-indene resin)、石油类树脂、苯乙烯树脂、二甲苯树脂等。作为软化剂,例如可以举出:液态聚醚、二醇酯、液态聚萜烯、液状聚丙烯酸酯、邻苯二甲酸酯、偏苯三酸酯等。Examples of tackifiers include rosin and its derivatives, polyterpenes, terpene phenol resins, coumarone-indene resins, petroleum resins, styrene resins, xylene resins, etc. . Examples of softeners include liquid polyethers, glycol esters, liquid polyterpenes, liquid polyacrylates, phthalates, and trimellitates.
(剥离膜)(peel film)
为了在制造本发明的图标片后施行品质检查时能够检查确认有无杂质等附着或污染,优选本发明图标片的制造方法中使用的剥离膜是通过在透明树脂膜上涂布剥离处理剂而进行剥离处理的剥离膜。从价格比较低廉且透明性高的角度考虑,作为透明树脂膜,优选使用聚对苯二甲酸乙二醇酯(PET)树脂膜。优选透明树脂膜的厚度为10~250μm,更优选为30~200μm。此外,对剥离处理的方法没有特别的限定,可使用已得到广泛应用的硅酮类剥离剂、加成反应型硅酮类剥离剂等。In order to be able to inspect and confirm whether there is adhesion or contamination of impurities or the like when carrying out quality inspection after manufacturing the icon sheet of the present invention, it is preferable that the release film used in the manufacturing method of the icon sheet of the present invention is formed by coating a release treatment agent on a transparent resin film. Release film that undergoes release treatment. It is preferable to use a polyethylene terephthalate (PET) resin film as a transparent resin film from a viewpoint of a relatively cheap price and high transparency. The thickness of the transparent resin film is preferably 10 to 250 μm, more preferably 30 to 200 μm. In addition, the method of the release treatment is not particularly limited, and widely used silicone-based release agents, addition reaction-type silicone-based release agents, and the like can be used.
(图标片)(icon piece)
本发明的图标片,是经过下述工序进行制造。The icon sheet of the present invention is produced through the following steps.
工序(1):使用在基材的一个面或双面上形成有硬涂层的硬涂膜,若在基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层的工序;Step (1): Use a hard coat film with a hard coat layer formed on one or both sides of the base material, and if the hard coat layer is formed on one side of the base material, then A printing layer consisting of frames and/or icons is formed by printing, and if a hard coat layer is formed on both sides of the substrate, then a frame and/or icon is formed by printing on either side of the hard coat film. The process of the printing layer composed of icons;
工序(2):准备在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜的工序;Step (2): a step of preparing an adhesive film in which an adhesive layer is formed on the peeled surface of the peeled film;
工序(3):在前述硬涂膜的形成有前述印刷层的面的、未施加有前述印刷层的部分的上部以及前述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): Applying a fluid photocurable resin composition on the surface of the hard coat film on which the printed layer is formed, on the part where the printed layer is not applied, and on the printed layer, A process of laminating photocurable resin layers;
工序(4):将预先准备的、在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜,通过前述粘结剂层贴合在前述光固化型树脂层上的工序;Step (4): The previously prepared adhesive film having an adhesive layer formed on the peeling surface of the peeling film that has been peeled is bonded to the photocurable resin layer through the adhesive layer. on the process;
工序(5):通过对前述光固化型树脂层进行光照射来使前述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
在前述工序(4)中,通过在由未固化状态的光固化型树脂组合物构成的光固化型树脂层上贴合预先准备的粘结膜的粘结剂层,形成光固化型树脂组合物密合于粘结剂层表面的状态。然后,施行工序(5),通过对光固化型树脂层照射光来使前述光固化型树脂层发生固化。通过如此操作来形成固化树脂层,能够在固化树脂层与粘结剂层之间设置由这些树脂材料混合而成的树脂所构成的混合层。通过在固化树脂层与粘结剂层之间形成混合层,能够提高固化树脂层与粘结剂层之间的层间粘结强度,从而在这些层之间难以发生剥离。In the aforementioned step (4), the photocurable resin composition is formed by pasting the adhesive layer of the adhesive film prepared in advance on the photocurable resin layer composed of the uncured photocurable resin composition. The state of being in close contact with the surface of the adhesive layer. Then, step (5) is performed to cure the photocurable resin layer by irradiating the photocurable resin layer with light. By forming the cured resin layer in this way, it is possible to provide a mixed layer composed of a resin obtained by mixing these resin materials between the cured resin layer and the adhesive layer. By forming a mixed layer between the cured resin layer and the adhesive layer, the interlayer adhesive strength between the cured resin layer and the adhesive layer can be increased, so that peeling between these layers is less likely to occur.
另外,本发明的图标片,经过下述工序进行制造。In addition, the icon sheet of the present invention is produced through the following steps.
工序(1):其是准备硬涂膜的长条状辊体的工序,其中,使用在基材的一个面或双面形成有硬涂层的硬涂膜,若在所述基材的一个面上形成有硬涂层,则在该基材的另一个面上通过印刷形成由框和/或图标构成的印刷层,若在所述基材的双面均形成有硬涂层,则在所述硬涂膜的任一个面上通过印刷形成由框和/或图标构成的印刷层;Step (1): It is a step of preparing a long roll body of a hard coat film, wherein a hard coat film having a hard coat layer formed on one side or both sides of a base material is used, and if the hard coat film is formed on one side of the base material If a hard coat layer is formed on one side of the substrate, a printing layer consisting of frames and/or icons is formed by printing on the other side of the substrate. If a hard coat layer is formed on both sides of the substrate, then the Form a printing layer made of frames and/or icons by printing on any one side of the hard coat film;
工序(2):其是准备粘结膜的长条状辊体的工序,其中,所述粘结膜的长条状辊体在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层;Step (2): It is a step of preparing an elongated roll body of the adhesive film, wherein the elongated roll body of the adhesive film is formed with an adhesive layer on the peeling-treated surface of the peeling film to which the peeling process has been applied. binder layer;
工序(3):将所述硬涂膜的长条状辊体重新卷绕而送出的同时,在所述硬涂膜的形成有所述印刷层的面中未施加有所述印刷层的部分的上部以及所述印刷层的上部,涂布具有流动性的光固化型树脂组合物,从而层叠光固化型树脂层的工序;Step (3): While rewinding and sending out the elongated roll body of the hard coat film, a part of the hard coat film on which the printed layer is formed is not applied with the printed layer The upper part of the upper part and the upper part of the printing layer, coating a flowable photocurable resin composition, thereby laminating the step of photocurable resin layer;
工序(4):将所述粘结膜的长条状辊体重新卷绕而送出的所述粘结膜,通过所述粘结剂层贴合于所述光固化型树脂层上的工序;Step (4): the step of rewinding the elongated roll body of the adhesive film and sending out the adhesive film, and attaching the adhesive layer to the photocurable resin layer through the adhesive layer;
工序(5):通过对所述光固化型树脂层进行光照射来使所述光固化型树脂层发生固化的工序。Step (5): a step of curing the photocurable resin layer by irradiating the photocurable resin layer with light.
图1是表示本发明图标片的一个实例的图。FIG. 1 is a diagram showing an example of an icon sheet of the present invention.
本实例的图标片1是:在具有硬涂层7的透明树脂膜2上层叠硬涂膜,所述硬涂膜上通过印刷形成有由框和/或图标构成的印刷层3,并在形成有该印刷层3的面上,依次层叠固化树脂层4、粘结剂层5以及剥离膜6而成。The icon sheet 1 of the present example is: a hard coat film is laminated on a transparent resin film 2 having a hard coat layer 7, and a printed layer 3 composed of a frame and/or an icon is formed by printing on the hard coat film. On the surface having the printed layer 3, the cured resin layer 4, the adhesive layer 5, and the peeling film 6 are sequentially laminated.
对本发明的图标片1而言,优选透明树脂膜2的厚度在25μm~188μm的范围,更优选在38μm~125μm的范围。若透明树脂膜2的厚度低于38μm,则不存在相应的光学用聚对苯二甲酸乙二醇酯(PET)树脂膜,以及在应用上的操作性会显著变差,因此不优选。若透明树脂膜2的厚度在188μm以上,虽然能够应对铅笔硬度、防止压痕产生,但与要使最终产品的厚度减小的宗旨背道而驰,因此不优选。In the icon sheet 1 of the present invention, the thickness of the transparent resin film 2 is preferably in the range of 25 μm to 188 μm, more preferably in the range of 38 μm to 125 μm. If the thickness of the transparent resin film 2 is less than 38 μm, there will be no corresponding optical polyethylene terephthalate (PET) resin film, and the operability in application will significantly deteriorate, which is not preferable. If the thickness of the transparent resin film 2 is more than 188 μm, although it can cope with pencil hardness and prevent indentation, it runs counter to the purpose of reducing the thickness of the final product, so it is not preferable.
另外,优选印刷层3的厚度在5μm~60μm的范围,更优选在10μm~30μm的范围。当印刷层3的厚度小于5μm时,颜色的隐蔽性、美观度变差,当印刷层3的厚度大于60μm时,会使成本大幅度增高,因此不优选。In addition, the thickness of the printing layer 3 is preferably in the range of 5 μm to 60 μm, more preferably in the range of 10 μm to 30 μm. When the thickness of the printing layer 3 is less than 5 μm, the color concealment and aesthetics are deteriorated, and when the thickness of the printing layer 3 is greater than 60 μm, the cost will be greatly increased, which is not preferable.
另外,优选固化树脂层4的厚度在3μm~30μm的范围,更优选在3μm~15μm的范围。当固化树脂层4的厚度低于3μm时,为了表现出防止压痕产生的效果,需要使用更硬的材料,但在固化时因收缩引起的卷曲变得明显,因此不优选。In addition, the thickness of the cured resin layer 4 is preferably in the range of 3 μm to 30 μm, more preferably in the range of 3 μm to 15 μm. When the thickness of the cured resin layer 4 is less than 3 μm, it is necessary to use a harder material in order to exhibit the effect of preventing indentation, but curling due to shrinkage during curing becomes conspicuous, which is not preferable.
另外,优选粘结剂层5的厚度为5μm~30μm的范围,更优选为10μm~25μm的范围。当粘结剂层5的厚度小于5μm时,可见粘结力、保持力的降低;当粘结剂层5的厚度大于30μm时,无法实现薄膜轻量化,而且也会导致成本的增高。In addition, the thickness of the adhesive layer 5 is preferably in the range of 5 μm to 30 μm, more preferably in the range of 10 μm to 25 μm. When the thickness of the adhesive layer 5 is less than 5 μm, it can be seen that the adhesive force and holding force are reduced; when the thickness of the adhesive layer 5 is greater than 30 μm, it is impossible to reduce the weight of the film, and it will also lead to an increase in cost.
实施例Example
下面,基于实施例具体说明本发明。Hereinafter, the present invention will be specifically described based on examples.
<具有印刷层的硬涂膜的制作><Production of Hard Coat Film with Printed Layer>
采用了作为透明树脂膜使用厚度为125μm的聚对苯二甲酸乙二醇酯(PET)树脂膜并在两面上形成有硬涂层的硬涂膜(产品名称为HC7125F-TP,DIC株式会社制造)。采用丝网印刷机,将黑色颜料类油墨(HAC系列,CONC710BLACK;Seiko advance Ltd.(日本精工油墨株式会社)制造),以干燥后的厚度成为15μm的方式,在该硬涂膜的单面进行印刷并加以干燥,制作出纵横尺寸为约115mm×约60mm(黑框内显示区域的尺寸为约90mm×约53mm)的、形成有黑框的印刷层的硬涂膜A。A hard coat film in which a polyethylene terephthalate (PET) resin film with a thickness of 125 μm is used as a transparent resin film and a hard coat layer is formed on both sides (product name HC7125F-TP, manufactured by DIC Corporation) ). Using a screen printing machine, black pigment ink (HAC series, CONC710BLACK; manufactured by Seiko advance Ltd.) is applied on one side of the hard coat film so that the thickness after drying becomes 15 μm. It was printed and dried to produce a hard coat film A having a printed layer with a black frame and a black frame size of about 115 mm×about 60 mm (the size of the display area in the black frame was about 90 mm×about 53 mm).
对所得到的硬涂膜A而言,黑框的印刷层的厚度是15μm,具有因黑框的印刷层带来的段差高度(下称“印刷段差的高度”)。In the obtained hard coat film A, the thickness of the printed layer of the black frame was 15 μm, and there was a step height due to the printed layer of the black frame (hereinafter referred to as “the height of the printed step”).
<光学用粘结膜(OCA)的制作><Production of Optical Adhesive Film (OCA)>
在厚度为50μm的聚对苯二甲酸乙二醇酯(PET)树脂膜的单面上,用硅酮施行剥离处理后,以使固化后的厚度成为25μm的方式,涂布以聚氨酯丙烯酸酯作为主要成分的聚氨酯丙烯酸酯类UV固化型粘结剂组合物(T-470型,ケースエム株式会社制造),从而层叠了粘结剂层。进一步,通过在氮气吹扫环境下进行UV照射使其固化,从而形成光学用透明粘结剂层。此后,在该光学用透明粘结剂层上,贴合通过硅酮施行剥离处理而形成有剥离剂层的、厚度为38μm的聚对苯二甲酸乙二醇酯(PET)树脂膜的剥离处理面,由此获得实施例1的光学用粘结膜(OCA)。On one side of a polyethylene terephthalate (PET) resin film with a thickness of 50 μm, after peeling with silicone, the thickness after curing is 25 μm, and coated with urethane acrylate as The main component of the urethane acrylate UV-curable adhesive composition (T-470 type, manufactured by Kesuem Co., Ltd.), thereby laminating the adhesive layer. Furthermore, an optically transparent adhesive layer was formed by performing UV irradiation and hardening in nitrogen purging environment. Thereafter, on this optical transparent adhesive layer, a peeling treatment of a polyethylene terephthalate (PET) resin film with a thickness of 38 μm and a release agent layer formed by performing a release treatment with silicone is attached. surface, thereby obtaining the optical adhesive film (OCA) of Example 1.
(实施例1)(Example 1)
使用前述硬涂膜A,在没有通过印刷层形成黑框的部分以及通过印刷层形成的黑框的上部,将具有流动性的聚氨酯丙烯酸类的UV固化型树脂组合物,以使从具有印刷层的硬涂膜A的透明树脂膜表面计算的厚度在固化后成为10μm的方式进行涂布,从而形成UV固化型树脂组合物层,并在该UV固化型树脂组合物层上,将剥离了38μm厚度的PET树脂膜后的光学用粘结膜,以不进入气泡的方式通过粘结剂层进行贴合,然后进行UV照射,使聚氨酯丙烯酸酯类UV固化型树脂组合物发生固化,从而获得依次层叠有光固化型树脂层、粘结剂层、剥离膜的实施例1的图标片。Using the aforementioned hard coat film A, a fluid urethane acrylic UV-curable resin composition is applied to the part where the black frame is not formed by the printed layer and the upper part of the black frame formed by the printed layer, so that from the printed layer The thickness calculated on the surface of the transparent resin film of the hard coat film A becomes 10 μm after curing, thereby forming a UV curable resin composition layer, and on this UV curable resin composition layer, peeled off 38 μm The adhesive film for optics behind the thick PET resin film is bonded through the adhesive layer in a way that does not enter air bubbles, and then UV is irradiated to cure the urethane acrylate UV-curable resin composition, thereby obtaining sequential The icon sheet of Example 1 laminated with a photocurable resin layer, an adhesive layer, and a release film.
(实施例2)(Example 2)
除了作为UV固化型树脂组合物采用与实施例1不同品种的具有流动性的聚氨酯丙烯酸类UV固化型树脂组合物以外,与实施例1同样地进行操作,获得了实施例2的图标片。The icon sheet of Example 2 was obtained in the same manner as in Example 1, except that a fluid urethane-acrylic UV-curable resin composition different from that of Example 1 was used as the UV-curable resin composition.
(比较例1)(comparative example 1)
使用前述硬涂膜A,在没有通过印刷层形成黑框的部分以及通过印刷层形成的黑框的上部,将聚氨酯丙烯酸酯类的具有流动性的UV固化型树脂组合物,以使从具有印刷层的硬涂膜A的透明树脂膜表面计算的厚度在固化后成为10μm的方式进行涂布而形成UV固化型树脂组合物层后,在氮气吹扫环境下进行UV照射,使UV固化型树脂组合物发生固化,从而形成了UV固化型树脂层。将剥离了38μm厚度的PET树脂膜后的实施例1的光学用粘结膜,以不进入气泡的方式通过粘结剂层贴合于该UV固化型树脂层上,从而获得了依次层叠有光固化型树脂层、粘结剂层、剥离膜的比较例1的图标片。Using the above-mentioned hard coating film A, on the part where the black frame is not formed by the printing layer and the upper part of the black frame formed by the printing layer, a fluid UV curable resin composition of urethane acrylate is used to make the black frame from the printing layer The thickness calculated on the surface of the transparent resin film of the hard coat film A of the layer is applied in a manner of 10 μm after curing to form a UV curable resin composition layer, and then UV is irradiated in a nitrogen purging environment to make the UV curable resin The composition was cured to form a UV curable resin layer. The optical adhesive film of Example 1 after peeling off the PET resin film with a thickness of 38 μm was bonded to the UV curable resin layer through the adhesive layer in a manner that no air bubbles entered, thereby obtaining a sequentially laminated optical adhesive film. The icon sheet of Comparative Example 1 of a curable resin layer, an adhesive layer, and a release film.
(比较例2)(comparative example 2)
使用前述硬涂膜A,在没有通过印刷层形成黑框的部分以及通过印刷层形成的黑框的上部,将具有流动性的聚氨酯丙烯酸酯类的UV固化型树脂组合物,以使从具有印刷层的硬涂膜A的透明树脂膜表面计算的厚度在固化后成为10μm的方式进行涂布,从而形成了UV固化型树脂组合物层。将38μm厚度的聚对苯二甲酸乙二醇酯(PET)树脂膜的剥离处理面贴合于该UV固化型树脂组合物层上,然后进行UV照射以使聚氨酯丙烯酸酯类UV固化型树脂组合物发生固化,从而形成UV固化型树脂层。将剥离了38μm厚度的PET树脂膜后的实施例1的光学用粘结膜,以不进入气泡的方式通过粘结剂层贴合于前述UV固化型树脂层上,然后进行UV照射以使聚氨酯丙烯酸酯类UV固化型树脂组合物发生固化,从而获得了依次层叠有光固化型树脂层、粘结剂层、剥离膜的比较例2的图标片。Using the above-mentioned hard coat film A, on the part where the black frame is not formed by the printing layer and on the upper part of the black frame formed by the printing layer, a fluid urethane acrylate UV curable resin composition is applied to make the black frame from the printing layer The thickness calculated on the surface of the transparent resin film of the hard coat film A of the layer was applied so as to be 10 μm after curing, thereby forming a UV curable resin composition layer. The release-treated surface of a polyethylene terephthalate (PET) resin film with a thickness of 38 μm is attached to the UV-curable resin composition layer, and then UV-irradiated to combine the urethane acrylate-based UV-curable resin The material is cured to form a UV curable resin layer. The optical adhesive film of Example 1 after peeling off the PET resin film with a thickness of 38 μm was attached to the aforementioned UV-curable resin layer through the adhesive layer in a manner that no air bubbles entered, and then UV irradiation was performed to make the polyurethane The acrylate-based UV-curable resin composition was cured to obtain the icon sheet of Comparative Example 2 in which a photocurable resin layer, an adhesive layer, and a peeling film were sequentially laminated.
(比较例3)(comparative example 3)
使用前述硬涂膜A,在没有通过印刷层形成黑框的部分的上部、以及通过印刷层形成的黑框的上部,将剥离了38μm厚度的PET树脂膜后的实施例1的光学用粘结膜,以不进入气泡的方式通过粘结剂层进行贴合,获得了依次层叠有粘结层、剥离膜的比较例3的图标片。Using the above-mentioned hard coat film A, on the upper part of the part where the black frame is not formed by the printed layer, and the upper part of the black frame formed by the printed layer, the optical bonding of Example 1 after peeling off the PET resin film with a thickness of 38 μm The films were bonded through the adhesive layer so that air bubbles did not enter, and the icon sheet of Comparative Example 3 in which the adhesive layer and the peeling film were laminated in this order was obtained.
(贴合后的气泡确认试验)(Confirmation test of air bubbles after lamination)
采用贴合装置(产品名称为小型单片贴合机(小型枚葉貼合機),型号为SE320;CLIMB PRODUCTS CO.,LTD.制造),将所制作的实施例1、2和比较例1、2的图标片,贴合于用粘结胶带粘贴了ITO膜(产品名称为“メタフォース”125R2×A,表面电阻值为250Ω/m2;中井工业株式会社制造)的玻璃板的ITO面上。Using a laminating device (the product name is a small single-piece laminating machine (small leaf laminating machine), the model is SE320; manufactured by CLIMB PRODUCTS CO., LTD.), the produced examples 1, 2 and comparative example 1 The icon sheet of , 2 is attached to the ITO surface of a glass plate on which an ITO film (product name "Metafos" 125R2×A, surface resistance value 250Ω/m 2 ; manufactured by Nakai Kogyo Co., Ltd.) is pasted with an adhesive tape superior.
(压痕试验)(indentation test)
采用在贴合后的气泡确认试验中所制作的试样,除设定载荷为1kg以外,依据K5400-1实施了铅笔硬度试验。其结果,在实施例1、2和比较例1中,当针对未印刷的部位施行铅笔硬度试验时,铅笔硬度满足2H,并且用铅笔划过的部分中通过目测没有确认有压痕产生。但是,在比较例2中,虽然铅笔硬度满足2H,但通过目测确认有压痕的产生。A pencil hardness test was implemented in accordance with K5400-1 using the sample produced in the air bubble confirmation test after bonding, except that the set load was 1 kg. As a result, in Examples 1 and 2 and Comparative Example 1, when the pencil hardness test was performed on the unprinted portion, the pencil hardness satisfied 2H, and no indentation was confirmed visually in the portion drawn with a pencil. However, in Comparative Example 2, although the pencil hardness satisfied 2H, occurrence of indentation was confirmed by visual inspection.
(湿热试验)(damp heat test)
采用贴合装置(产品名称为小型单片贴合机(小型枚葉貼合機),型号为SE320;CLIMB PRODUCTS CO.,LTD.制造),将所制作的实施例1、2和比较例1~3的硬涂膜贴合于玻璃板上。Using a laminating device (the product name is a small single-chip laminating machine (small leaf laminating machine), the model is SE320; manufactured by CLIMB PRODUCTS CO., LTD.), the produced examples 1, 2 and comparative example 1 The hard coat film of ~3 was attached to the glass plate.
将图标片和玻璃相贴合的试样置于85℃×85%Rh环境下240小时,取出后确认了剥离的界面。The sample with the icon sheet and glass attached was placed in an environment of 85°C×85%Rh for 240 hours, and the peeled interface was confirmed after taking it out.
当静置时,实施例1、实施例2和比较例1~3的图标片中没有发现分离剥落等外观上的问题。When left standing, the icon sheets of Example 1, Example 2, and Comparative Examples 1 to 3 had no appearance problems such as separation and peeling.
当从玻璃强行剥离图标片时,实施例1、实施例2的图标片在涂布层与粘结层之间界面中没有产生剥离。但是,比较例1、比较例2的图标片在涂布层与粘结层之间界面中产生了剥离。另外,比较例3的图标片在硬涂膜与粘结层之间界面中产生了剥离。When the icon sheet was forcibly peeled from the glass, the icon sheet of Example 1 and Example 2 did not peel off at the interface between the coating layer and the adhesive layer. However, in the icon sheets of Comparative Example 1 and Comparative Example 2, peeling occurred at the interface between the coating layer and the adhesive layer. In addition, in the icon sheet of Comparative Example 3, peeling occurred at the interface between the hard coat film and the adhesive layer.
表1Table 1
实施例1和实施例2的图标片是:在硬涂膜的形成有印刷层的面中未施加印刷层的部分的上部以及印刷层的上部,涂布具有流动性的聚氨酯丙烯酸类光固化型树脂组合物而层叠光固化型树脂层,并且,在前述光固化型树脂层上,将预先准备的、在已施加剥离处理的剥离膜的该剥离处理面上形成有粘结剂层的粘结膜,通过前述粘结剂层进行贴合后,进行光照射以使前述光固化型树脂层发生固化,从而依次层叠前述光固化型树脂层、前述粘结剂层、前述剥离膜的图标片。The icon sheet of embodiment 1 and embodiment 2 is: in the upper part of the part that is not applied with the printed layer and the upper part of the printed layer in the surface of the hard coat film on which the printed layer is formed, a fluid urethane acrylic photocurable type coating is applied. resin composition to laminate a photocurable resin layer, and, on the aforementioned photocurable resin layer, an adhesive bonded on which an adhesive layer is formed on the peeling surface of a peeling film that has been peeled. The film is bonded through the adhesive layer, and then irradiated with light to cure the photocurable resin layer, thereby stacking the icon sheet of the photocurable resin layer, the adhesive layer, and the release film in this order.
在该实施例1和实施例2得到的图标片中,能够在具有透明树脂膜与印刷层的黑框之间印刷段差的部分不产生气泡而进行贴合。In the icon sheet obtained in this Example 1 and Example 2, it was possible to bond without generating air bubbles at the part having the printed step between the transparent resin film and the black frame of the printed layer.
但是,比较例1和比较例2的图标片是:在硬涂膜的形成有印刷层的面中未施加印刷层的部分的上部以及印刷层的上部,涂布具有流动性的聚氨酯丙烯酸类光固化型树脂组合物而层叠光固化型树脂层后,进行光照射以形成光固化型树脂层,然后贴合了粘结膜而形成图标片。在该图标片中,无法填埋具有透明树脂膜与印刷层的黑框之间印刷段差的部分的印刷段差,产生了气泡。However, in the icon sheets of Comparative Example 1 and Comparative Example 2, a fluid urethane acrylic gloss was applied to the upper part of the part where the printed layer was not applied and the upper part of the printed layer on the surface of the hard coat film on which the printed layer was formed. After laminating a photocurable resin layer using a curable resin composition, light was irradiated to form a photocurable resin layer, and an adhesive film was bonded to form an icon sheet. In this icon sheet, the printing level difference of the portion having the printing level difference between the transparent resin film and the black frame of the printed layer could not be filled, and air bubbles were generated.
另外,对具有印刷层的硬涂膜上仅贴合了粘结膜的比较例3的图标片而言,无法填埋具有透明树脂膜与印刷层的黑框之间印刷段差的部分的印刷段差,产生了气泡。In addition, in the icon sheet of Comparative Example 3 in which only the adhesive film was bonded to the hard coat film having the printed layer, it was not possible to fill the printed step of the part having the printed step between the transparent resin film and the black frame of the printed layer. , producing bubbles.
另外,对比较例3的图标片而言,虽然通过此后的高压锅处理(40℃×0.5mMPa×15分钟)能够在整体上减少了所产生的气泡,但是残留有能够以目视确认程度的大气泡。In addition, in the icon sheet of Comparative Example 3, although the subsequent pressure cooker treatment (40°C x 0.5mMPa x 15 minutes) can reduce the overall generation of air bubbles, a large amount of bubbles that can be visually recognized remains. bubble.
工业实用性Industrial Applicability
本发明涉及一种因印刷段差引起的畸变少、并且气泡的残留少、相对于载荷难以产生压痕、粘结剂层难以剥离的图标片,以及使用该图标片的触控面板。本发明的图标片可优选作为保护触控面板用的防飞溅膜、作为贴合于静电电容型触控面板的ITO面的图标片来使用。The present invention relates to an icon sheet having less distortion due to printing steps, less air bubbles remaining, less indentation under load, and less peeling of an adhesive layer, and a touch panel using the icon sheet. The icon sheet of the present invention can be preferably used as a splash-proof film for protecting a touch panel, or as an icon sheet bonded to the ITO surface of a capacitive touch panel.
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US20210050553A1 (en) * | 2018-02-28 | 2021-02-18 | Dai Nippon Printing Co., Ltd. | Optical film and image display device |
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