CN103663964B - A kind of high-silicon jade-like glass-ceramics - Google Patents
A kind of high-silicon jade-like glass-ceramics Download PDFInfo
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Abstract
本发明提供了一种高硅玉石状微晶玻璃,按重量百分比计由如下成分组成的基础料:二氧化硅75%,氧化铝14%~15%,氧化钠7%~8%,氧化硼2%‑4%,在1600℃‑1650℃下熔化16h~24h得到玻璃液,并制成粒径小于200目微粉后,将微粉放入模具经过8h~10h升温至1080℃~1120℃后保温1h~2h制成的高硅玉石状微晶玻璃;所述高硅玉石状微晶玻璃的体积密度为2.45g/cm3~2.5g/cm3;所述高硅玉石状微晶玻璃的莫氏硬度为6.8~7。本发明提供的高硅玉石状微晶玻璃观感呈现半透明玉质状,具有天然玉石的润泽度和蜡质感,在简化成分配比,降低成本的同时保证了微晶玻璃的高韧性和高强度。The invention provides a high-silica jade-like crystallized glass, which is a base material composed of the following components in weight percentage: 75% silicon dioxide, 14% to 15% alumina, 7% to 8% sodium oxide, and boron oxide. 2%-4%, melt at 1600℃-1650℃ for 16h~24h to obtain molten glass, and make it into micronized powder with a particle size less than 200 mesh, then put the micronized powder into the mold and heat it up to 1080℃~1120℃ for 8h~10h and then keep it warm. High silica jade-like crystallized glass made in 1h to 2h; the volume density of the high silica jade-like crystallized glass is 2.45g/cm 3 ~ 2.5g/cm 3 ; the molybdenum density of the high silica jade-like crystallized glass is Hardness is 6.8~7. The high-silica jade-like crystallized glass provided by the invention has a translucent jade-like appearance and has the moistness and waxy texture of natural jade. It simplifies the ingredient ratio and reduces the cost while ensuring the high toughness and high strength of the crystallized glass. .
Description
技术领域technical field
本发明涉及玻璃-陶瓷领域,特别涉及一种高硅玉石状微晶玻璃。The invention relates to the field of glass-ceramics, in particular to a high-silicon jade-like glass-ceramic.
背景技术Background technique
随着我国国民经济稳定持续发展,人们生活水平随之提高,对高档建材的需求日益扩大,特别是对无辐射高档石材的替代产品需求更为迫切,但国内的高档石材的替代产品脆性大,不容易加工成型,导致很多高档石材需要从国外进口,成本大为提升。With the steady and continuous development of my country's national economy, people's living standards are improving, and the demand for high-grade building materials is increasing, especially the demand for alternative products of non-radiation high-grade stone is more urgent, but domestic high-grade stone substitute products are brittle. It is not easy to process and shape, so many high-grade stone materials need to be imported from abroad, and the cost is greatly increased.
微晶玻璃又称为陶瓷玻璃,具有玻璃和陶瓷的双重特性,微晶玻璃由晶体组成,其原子排列有规律,因此,微晶玻璃比陶瓷的亮度高,而又比玻璃韧性强。微晶玻璃集中了玻璃、陶瓷及天然石材的三重优点,优于天然石材和陶瓷,可用于建筑幕墙及室内高档装饰,还可做机械上的结构材料,电子、电工上的绝缘材料,大规模集成电路的底板材料、微波炉耐热列器皿、化工与防腐材料和矿山耐磨材料等,成为理想的高档石材的替代产品。Glass-ceramics, also known as ceramic glass, has dual characteristics of glass and ceramics. Glass-ceramics is composed of crystals with regular atomic arrangements. Therefore, glass-ceramics has higher brightness than ceramics and stronger toughness than glass. Glass-ceramic combines the triple advantages of glass, ceramics and natural stone. It is superior to natural stone and ceramics. It can be used for building curtain walls and indoor high-end decorations. It can also be used as structural materials for machinery, insulating materials for electronics and electricians, and large-scale Integrated circuit bottom plate materials, microwave oven heat-resistant columns, chemical and anti-corrosion materials, and mining wear-resistant materials have become ideal substitutes for high-grade stone materials.
现有的微晶玻璃存在着成分复杂,成本高昂的缺陷,导致微晶玻璃推广使用成本高,严重抑制了微晶玻璃产业的发展。Existing glass-ceramic has the defects of complex composition and high cost, which leads to high cost of promotion and use of glass-ceramic, and seriously inhibits the development of glass-ceramic industry.
发明内容Contents of the invention
本发明要解决的技术问题在于提供一种成本低、韧性好的高硅玉石状微晶玻璃。The technical problem to be solved by the present invention is to provide a high-silicon jade-like glass-ceramic with low cost and good toughness.
为解决上述技术问题,本发明提供的高硅玉石状微晶玻璃按重量百分比计由如下成分的基础料:二氧化硅75%,氧化铝14%~15%,氧化钠7%~8%,氧化硼2%-4%,并通过以下步骤制备的高硅玉石状微晶玻璃:将基础料在1600℃~1650℃下熔化16h~24h,澄清后得到玻璃液,将玻璃液制成粒径小于200目的微粉后,再将所述微粉制成2目~200目的颗粒放入模具中,将装有颗粒的模具经过8h~10h升温至1080℃~1120℃后保温1h~2h,降温冷却至室温制得高硅玉石状微晶玻璃;所述高硅玉石状微晶玻璃的体积密度为2.45g/cm3~2.5g/cm3;所述高硅玉石状微晶玻璃的莫氏硬度为6.8~7。In order to solve the above-mentioned technical problems, the high-silicon jade-like glass-ceramic provided by the present invention consists of the base material of the following components by weight percentage: 75% of silicon dioxide, 14%-15% of aluminum oxide, 7%-8% of sodium oxide, Boron oxide 2%-4%, and high-silicon jade-like glass-ceramics prepared by the following steps: melting the base material at 1600°C-1650°C for 16h-24h, obtaining glass liquid after clarification, and making the glass liquid into particle size After the micropowder is less than 200 mesh, the micropowder is made into 2-200-mesh granules and put into the mold. After 8h-10h, the mold containing the granules is heated to 1080°C-1120°C, then kept for 1h-2h, and cooled to High-silicon jade-like glass-ceramics are prepared at room temperature; the bulk density of the high-silicon jade-like glass-ceramics is 2.45g/cm 3 to 2.5g/cm 3 ; the Mohs hardness of the high-silicon jade-like glass-ceramics is 6.8~7.
在本发明提供的高硅玉石状微晶玻璃的各成分中二氧化硅赋予微晶玻璃良好的化学稳定性和热稳定性,能提高微晶玻璃的强度,降低微晶玻璃的膨胀系数,降低折射率;氧化铝能够降低微晶玻璃的析晶倾向,提高化学稳定性和机械强度及硬度,改善热稳定性,降低电绝缘性;氧化钠能降低玻璃液的粘度,促进玻璃液的熔化和澄清;氧化硼能降低微晶玻璃的热膨胀系数,提高热稳定性,以及降温玻璃液的高温黏度。In each component of the high-silicon jade-like glass-ceramics provided by the present invention, silicon dioxide endows the glass-ceramics with good chemical stability and thermal stability, can improve the strength of the glass-ceramics, reduce the coefficient of expansion of the glass-ceramics, and reduce Refractive index; alumina can reduce the crystallization tendency of glass-ceramics, improve chemical stability, mechanical strength and hardness, improve thermal stability, and reduce electrical insulation; sodium oxide can reduce the viscosity of glass liquid, promote the melting and melting of glass liquid Clarification; Boron oxide can reduce the thermal expansion coefficient of glass-ceramics, improve thermal stability, and lower the high-temperature viscosity of glass liquid.
上述成分配比的高硅玉石状微晶玻璃成分简单,其成本由现有的微晶玻璃每吨三千元左右降至每吨一千五百元左右,且韧性好,无辐射,该高硅玉石状微晶玻璃的观感呈现半透明玉质状,具有天然玉石的润泽度和蜡质感。The high-silicon jade-like glass-ceramic with the above-mentioned composition ratio has simple components, and its cost is reduced from about 3,000 yuan per ton to about 1,500 yuan per ton for the existing glass-ceramic, and it has good toughness and no radiation. The appearance of silicon jade-like glass-ceramics is translucent jade-like, with the moistness and waxy texture of natural jade.
优选地,所述高硅玉石状微晶玻璃的抗折强度为45MPa~55MPa。Preferably, the high-silicon jade-like glass-ceramic has a flexural strength of 45MPa-55MPa.
优选地,所述高硅玉石状微晶玻璃的抗压强度为240MPa~260MPa。Preferably, the compressive strength of the high-silicon jade-like glass-ceramic is 240MPa-260MPa.
优选地,所述高硅玉石状微晶玻璃的冲击韧性为3.2kj/cm3~3.4kj/cm3。Preferably, the high-silicon jade-like glass-ceramic has an impact toughness of 3.2kj/cm 3 -3.4kj/cm 3 .
本发明提供的高硅玉石状微晶玻璃观感呈现半透明玉质状,具有天然玉石的润泽度和蜡质感,在简化成分配比,降低成本的同时保证了微晶玻璃的高韧性和高强度,而且容易进一步加工成型,可广泛应用在高档石材的替代品等领域。The high-silicon jade-like glass-ceramics provided by the invention presents a translucent jade-like appearance, has the moistness and waxy texture of natural jade, and ensures high toughness and high strength of the glass-ceramics while simplifying the composition ratio and reducing costs , and it is easy to further process and shape, and can be widely used in high-grade stone substitutes and other fields.
具体实施方式detailed description
为使发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the invention more obvious and comprehensible, specific implementations of the invention will be described in detail below.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do it without departing from the meaning of the present invention. By analogy, the present invention is therefore not limited to the specific examples disclosed below.
表1为在不同成分组成下高硅玉石状微晶玻璃的性能参数表。Table 1 is a table of performance parameters of high-silicon jade-like glass-ceramics under different compositions.
如表1所示,本发明的高硅玉石状微晶玻璃具有较高的抗折和抗压强度,硬度高,冲击韧性强。成品高硅玉石状微晶玻璃具有天然玉石的润泽度和蜡质感,可制备成不同尺寸的型材以方便加工。As shown in Table 1, the high-silicon jade-like glass-ceramic of the present invention has high flexural and compressive strength, high hardness and strong impact toughness. The finished high-silicon jade-like glass-ceramic has the moistness and waxy texture of natural jade, and can be prepared into profiles of different sizes to facilitate processing.
表1Table 1
在知晓具体成分含量的条件下,按本领域已知的方法可制得本发明的玉石状微晶玻璃,优选地按如下方法制备:Under the condition of knowing the content of specific components, the jade-like glass-ceramics of the present invention can be produced according to methods known in the art, preferably as follows:
1、选择石英砂、钠长石、蜡石、碳酸钠、硼酸、硝酸钠、氧化铝中的一种或多种作为原料提供高硅玉石状微晶玻璃的成分组成,按表1中实施例的成分配比计算原料的用量,称重后混合得到基础料,对本领域技术人员而言,制备高硅玉石状微晶玻璃所用的原料不仅限于上述公开的原料,还可选择其它本领域常用的原料;1. Select one or more of quartz sand, albite, wax stone, sodium carbonate, boric acid, sodium nitrate, and alumina as raw materials to provide the composition of high-silicon jade-like glass-ceramics, according to the examples in Table 1 Calculate the amount of raw materials according to the ratio of the ingredients, and mix them to obtain the base material after weighing. For those skilled in the art, the raw materials used to prepare high-silicon jade-like glass-ceramics are not limited to the above-mentioned disclosed raw materials, and other commonly used ones in this field can also be selected. raw material;
2、将基础料在1600℃~1650℃下熔化16h~24h,澄清后得到玻璃液;2. Melt the base material at 1600℃~1650℃ for 16h~24h, and obtain glass liquid after clarification;
3、将玻璃液制成粒径小于200目的微粉后,再将所述微粉制成2目~200目的颗粒放入模具中;3. After the glass liquid is made into micropowder with a particle size of less than 200 mesh, then the micropowder is made into 2-200 mesh particles and put into the mold;
4、将装有颗粒的模具经过8h~10h升温至1080℃~1120℃后保温1h~2h,降温冷却至室温制得高硅玉石状微晶玻璃,由于颗粒间以及颗粒内具有大量的空隙,在本步骤的热处理过程中颗粒或微粉的表面析晶,顺利形成微晶玻璃。4. Heat the mold with particles to 1080°C-1120°C for 8h-10h, then keep it warm for 1h-2h, cool down to room temperature to make high-silicon jade-like glass-ceramic, because there are a lot of gaps between the particles and inside the particles, During the heat treatment process in this step, the surface of the particles or micropowders is crystallized to form glass ceramics smoothly.
虽然本发明是结合以上实施例进行描述的,但本发明并不被限定于上述实施例,而只受所附权利要求的限定,本领域普通技术人员能够容易地对其进行修改和变化,但并不离开本发明的实质构思和范围。Although the present invention is described in conjunction with the above embodiments, the present invention is not limited to the above embodiments, but is only limited by the appended claims, and those skilled in the art can easily modify and change it, but without departing from the spirit and scope of the present invention.
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GB1015068A (en) * | 1963-08-27 | 1965-12-31 | Philips Electronic Associated | Improvements relating to methods of manufacturing glass objects |
CN101198558A (en) * | 2005-06-16 | 2008-06-11 | 日本电气硝子株式会社 | Natural marble like crystallized glass and process for production thereof |
CN102582166A (en) * | 2011-01-11 | 2012-07-18 | 建权玻璃开发股份有限公司 | Crystallized glass article with pattern |
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