CN103659607A - Diamond roller dresser of universal grinder special for machining nuclear power bearing rings - Google Patents
Diamond roller dresser of universal grinder special for machining nuclear power bearing rings Download PDFInfo
- Publication number
- CN103659607A CN103659607A CN201310604264.3A CN201310604264A CN103659607A CN 103659607 A CN103659607 A CN 103659607A CN 201310604264 A CN201310604264 A CN 201310604264A CN 103659607 A CN103659607 A CN 103659607A
- Authority
- CN
- China
- Prior art keywords
- nuclear power
- workpiece
- power bearing
- diamond
- emery wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 66
- 239000010432 diamond Substances 0.000 title claims abstract description 66
- 238000003754 machining Methods 0.000 title abstract description 10
- 238000000227 grinding Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 239000002173 cutting fluid Substances 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 11
- 229910001651 emery Inorganic materials 0.000 claims description 39
- 238000009966 trimming Methods 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 14
- 239000002893 slag Substances 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims description 4
- 238000005057 refrigeration Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 3
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- 238000013519 translation Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 abstract 2
- 210000000988 bone and bone Anatomy 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/07—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels by means of forming tools having a shape complementary to that to be produced, e.g. blocks, profile rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a diamond roller dresser of a universal grinder special for machining nuclear power bearing rings. The diamond roller dresser is arranged on the universal grinder special for machining the nuclear power bearing rings, and comprises a diamond surface layer, a metal bone plate and a transmission shaft hole. The appearance of the diamond surface layer is designed according to the structure and size of the nuclear power bearing rings. In the machining process, the shape and size of each nuclear power bearing ring are determined through the diamond roller dresser, a grinding wheel and a nuclear power bearing workpiece in a transferring mode. The universal grinder special for machining the nuclear power bearing rings further comprises a machine tool base, a lathe bed, a hydraulic system, an electric control system, a servo system, electric main shafts, main shaft lifting mechanisms, a workpiece shaft, a grinding wheel dresser, a workpiece translational mechanism, a supporting component, a mechanical arm, a magnetic pole, a grinding wheel, a cutting fluid circulating system and the nuclear power bearing rings. Accordingly, the diamond roller dresser can integrate three times or more grinding, machining can be finished only through one time of dressing and grinding of the grinding wheel, and work efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of grinding machine, particularly a kind of diamond roller trimming device of bearing machining special purpose grinder.
Background technology
At present, bearing grinding processing grinding wheel finishing mode mainly adopts point type trimmer to repair, and point type finishing shaping is more single, mainly comprises straight line finishing and circular arc finishing, during machining bearing interior shape, at least need to carry out 3 frock adjustment and grinding, efficiency is low.
The plunge grinding technique now having had, is by Dual-spindle linked, relies on digital control scheme to be controlled trimmer cutter working line, thereby emery wheel is formed to finishing.
The shortcoming of prior art is: expend cutter serious.Owing to being a kind of in point type finishing, contact point all the time admittedly its a bit, tool abrasion is large, repeatedly after finishing, needs to change cutter, Fei Jin is time-consuming.The single finishing time is longer.Trimmer need be covered one stroke can be by crushing to ideal position, and the finishing time is longer, can be considered poor efficiency point while working in enormous quantities.Easily generation is out of control, and precision is low.Numerical-control double-shaft interlock finishing, needs often leading screw and guide rail are checked and be safeguarded, take time and effort, and the emery wheel grain producing during trimming wheel falls in guide rail, can cause guide rail normally not work, and finishing emery wheel is out difficult to assurance precision.
Summary of the invention
For improving work grinding process efficiency, invented the technical program, diamond roller trimming device can be integrated 3 (or more) grinding dressings, only need 1 crushing and grinding to complete, improved greatly operating efficiency.Diamond roller trimming device is the shape that crushing one-tenth and workpiece profile are matched, add man-hour emery wheel and workpiece comprehensive engagement copy out the profile of emery wheel, be a kind of high accuracy, high efficiency, method for fine finishing cheaply.
The technical scheme that the present invention deals with problems, design a kind of diamond roller trimming device of nuclear power bearing ring processing Special universal grinding machine, be arranged on nuclear power bearing ring processing Special universal grinding machine, described diamond roller trimming device comprises diamond top layer, metal basin, three parts of transmission axis hole, diamond top layer profile designs according to nuclear power bearing ring structure and size, add man-hour, shape and size are by three grades of transmission of diamond roller trimming device → emery wheel → nuclear power bearing component.
Described nuclear power bearing ring processing Special universal grinding machine, also comprises lathe base, lathe bed, hydraulic system, electric-control system, servo-drive system, electric main shaft, main shaft lifting mechanism, workpiece spindle, dresser, workpiece translational motion mechanism, supporting component, mechanical arm, magnetic pole, emery wheel, the cutting fluid circulatory system, nuclear power bearing ring;
Electricity main shaft and main shaft lifting mechanism are two covers, are arranged on respectively work translation mechanism top, and every cover electricity main shaft works alone and moves up and down by main shaft lifting mechanism, and emery wheel is installed in electric main shaft bottom, and electric main shaft drives emery wheel rotation;
Workpiece spindle is arranged in workpiece translational motion mechanism, by driven by motor, is rotated; Magnetic pole is installed on the top of workpiece spindle, after magnetic pole energising, in top annular end face, adsorbs nuclear power bearing ring workpiece to be processed; There is certain offset in the axle center of nuclear power bearing ring workpiece and the axle center of magnetic pole;
Described magnetic pole comprises magnetic pole base, workpiece support section, chip-removal hole, top annular end face, and chip-removal hole is 2-4, is arranged on the sidewall middle part of workpiece support section, and pole center hole is connected to workpiece spindle; Workpiece translational motion mechanism is operating desk, moves in the horizontal direction, and drives workpiece to the relevant position of processing.
Described supporting component comprises: supporting member, shell, shaft coupling, adjustable worm propeller, propeller fixed head, base, base is fixed in workpiece translational motion mechanism, supporting member is connected with adjustable worm propeller by shaft coupling, and coupling part is in shell, and one end installation propeller fixed head of shell carries out spacing to adjustable worm propeller; Rotary adjustable worm propeller, adjusts supporting member and props up workpiece to be processed;
Described dresser comprises diamond roller trimming device, point type trimmer, and point type trimmer comprises straight line trimmer, grinding wheel arc dresser, oblique line trimmer;
Described straight line trimmer comprises diamond pen a, fixed mount, by fixed mount, diamond pen a is fixed in workpiece translational motion mechanism, and emery wheel moves up and down accomplish linear finishing;
Described grinding wheel arc dresser comprises diamond pen b, trimmer swing arm, upper limit device, lower retainer, diamond pen b is fixed in trimmer swing arm, when trimmer swing arm approaches upper limit device and lower retainer, sensor can feed back to respectively oil inlet pipe and the turnover of the hydraulic oil in flowline that two signals are controlled hydraulic cylinder, thereby make diamond pen b nib point according to the circular arc line size reciprocally swinging of setting, realize circular arc finishing;
Described oblique line trimmer, diamond pen is fixed on oblique line trimmer leading screw and is moved left and right, emery wheel completes and moves up and down according to certain velocity ratio, and finishing emery wheel is out circular halfpace, and this emery wheel is for carrying out grinding to the slope of nuclear power bearing ring;
The described cutting fluid circulatory system: comprise filtration fraction, cooling segment, reuse part, filtration fraction comprises waste liquid transmission network, magnetic roller, drainage rubber rollers, scraper plate, Slag recovering case, waste liquid enters between magnetic roller, drainage rubber rollers after waste liquid transmission network drainage, liquid in drainage rubber rollers absorption waste liquid, magnetic roller is metal cutting slag absorption, and in rotation process, in the Slag recovering case of metal cutting slag below being scraped by scraper plate, the cutting fluid after filtration enters cooling segment through stationary stream precipitation; Cooling segment arranges refrigeration machine, and cutting fluid is cooled to suitable temperature, then the pump by reuse part returns to emery wheel and electric main shaft is cooling.
Described mechanical arm comprises clamping part, fixed part, and clamping part picks and places workpiece, and fixed part is arranged on the mechanical arm installation portion of workpiece translational motion mechanism, and clamping part has coordinated material loading, blanking action with manufacturing procedure according to PLC control instruction.
Beneficial effect
Diamond roller trimming utensil has following advantage:
Diamond roller is that line contacts with the emery wheel way of contact, in the process of the rotation of diamond roller, the whole outer surface of diamond roller and emery wheel even contact, with regard to having avoided single point type trimmer to expend the serious problem of cutter, if things go on like this more cost-saving like this.Diamond roller can solve single finishing longer problem of time.Because diamond roller and the wheel face way of contact are that line contacts, only need make emery wheel contact with diamond roller and can complete once finishing, greatly improved operating efficiency.Diamond roller trimming device only need be grasped machining accuracy and get final product Reusability in the process of diamond roller machine-shaping.The situation that also can not exist abrasive dust or emery wheel grain to impact dressing accuracy when reality is used later.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, introduce in detail the embodiment of the present invention.
Fig. 1: the structure principle chart of grinding machine of the present invention.
Fig. 2: the lathe bed part-structure schematic diagram of grinding machine of the present invention.
Fig. 3: the structure principle chart of supporting component.
Fig. 4: the structure principle chart of magnetic pole.
Fig. 5:: the schematic diagram of the cutting fluid circulatory system.
Fig. 6: grinding wheel arc dresser schematic diagram.
Fig. 7: straight line trimmer schematic diagram.
Fig. 8: bearing ring structure principle chart.
Fig. 9: diamond roller trimming device operation principle schematic diagram.
Figure 10: diamond roller trimming device structure principle chart.
Figure 11: oblique line trimmer operation principle schematic diagram.
Figure 12: mechanical arm schematic diagram.
Figure 13: the offset schematic diagram of workpiece and magnetic pole.
Figure 14: mechanical arm is controlled main flow chart.
In figure: 1. lathe base, 2. lathe bed, 3. electric-control system, 4. servo-drive system, 5. electric main shaft, 6. main shaft lifting mechanism, 7. workpiece spindle, 8. workpiece translational motion mechanism, 9. emery wheel, 10. nuclear power bearing ring, 11. mechanical arm installation portions, 12. guide rails, 13. hydraulic systems;
101. straight line trimmers, 1011. diamond pen a, 1012. fixed mounts, 1013. oblique line trimmer leading screws; 102. grinding wheel arc dressers, 1021. diamond pen b, 1022. trimmer swing arms, 1023. upper limit devices, 1024. lower retainer, 1025. hydraulic cylinders, 1026. oil inlet pipes, 1027. flowlines; 103. diamond roller trimming devices, 1031. diamond top layers, 1032. metal basins, 1033. transmission axis holes;
200. supporting components, 201. supporting members, 202. shells, 203. shaft couplings, 204. adjustable worm propellers, 205. propeller fixed heads, 206. bases;
300. mechanical arms, 301. clamping parts, 302. fixed parts;
400. magnetic poles, 401. magnetic pole bases, 402. workpiece support section, 403. chip-removal holes, 404. top annular end face;
The 500. cutting fluid circulatory systems, 501. waste liquid transmission networks, 502. magnetic rollers, 503. drainage rubber rollers, 504. Slag recovering casees, 505. refrigeration machines, 506. pumps;
1001. interior raceways, 1002. internal-and external diameters, 1003. outer internal diameters, 1004. fore shafts, 1005. non-fore shaft ribs, 1006. outer raceways, 1007. bearing inner races, 1008. bearing outer rings;
The specific embodiment
A kind of diamond roller trimming device of nuclear power bearing ring processing Special universal grinding machine, be arranged on nuclear power bearing ring processing Special universal grinding machine, described diamond roller trimming device 103 comprises diamond top layer 1031, metal basin 1032,1,033 three parts of transmission axis hole, diamond top layer 1031 profiles design according to nuclear power bearing ring 10 structures and size, during work, shape and size are by three grades of transmission of diamond roller trimming device → emery wheel → nuclear power bearing ring;
Described nuclear power bearing ring processing Special universal grinding machine, also comprises lathe base 1, lathe bed 2, hydraulic system 13, electric-control system 3, servo-drive system 4, electric main shaft 5, main shaft lifting mechanism 6, workpiece spindle 7, dresser, workpiece translational motion mechanism 8, supporting component 200, mechanical arm 300, magnetic pole 400, emery wheel 9, the cutting fluid circulatory system 500, nuclear power bearing ring 10;
Electricity main shaft 5 is two covers with main shaft lifting mechanism 6, is arranged on respectively work translation mechanism 8 tops, and every cover electricity main shaft 5 works alone and moves up and down by main shaft lifting mechanism 6, and emery wheel 9 is installed in electric main shaft 5 bottoms, and electric main shaft drives emery wheel 9 rotations;
Described magnetic pole 400 comprises magnetic pole base 401, workpiece support section 402, chip-removal hole 403, top annular end face 404, and chip-removal hole 403 is 2-4, is arranged on the sidewall middle part of workpiece support section 402, and magnetic pole 400 centre bores are connected to workpiece spindle 7; Workpiece translational motion mechanism 8 is operating desk, moves in the horizontal direction, and drives workpiece to the relevant position of processing;
Described supporting component 200 comprises: supporting member 201, shell 202, shaft coupling 203, adjustable worm propeller 204, propeller fixed head 205, base 206, base 206 is fixed in workpiece translational motion mechanism 8, supporting member 201 is connected with adjustable worm propeller 204 by shaft coupling 203, and coupling part is on 202 li, shell, and 205 pairs of adjustable worm propellers 204 of one end installation propeller fixed head of shell 202 carry out spacing; Rotary adjustable worm propeller 204, adjusts supporting member 201 and props up workpiece to be processed;
Described dresser comprises diamond roller trimming device 103, point type trimmer, and point type trimmer comprises straight line trimmer 101, grinding wheel arc dresser 102, oblique line trimmer;
Described straight line trimmer 101 comprises diamond pen a1011, fixed mount 1012, by fixed mount 1012, diamond pen a1011 is fixed in workpiece translational motion mechanism 8, and emery wheel 9 moves up and down accomplish linear finishing;
Described grinding wheel arc dresser 102 comprises diamond pen b1021, trimmer swing arm 1022, upper limit device 1023, lower retainer 1024, diamond pen b1021 is fixed in trimmer swing arm 1022, when trimmer swing arm 1022 approaches upper limit device 1023 and lower retainer 1024, sensor can feed back to respectively oil inlet pipe 1026 and the turnover of the hydraulic oil in flowline 1027 that two signals are controlled hydraulic cylinder 1025, thereby make diamond pen b nib point according to the circular arc line size reciprocally swinging of setting, realize circular arc finishing;
Described oblique line trimmer, diamond pen is fixed on oblique line trimmer leading screw 1013 and is moved left and right, emery wheel 9 completes and moves up and down according to certain velocity ratio, and finishing emery wheel 9 is out circular halfpace, and this emery wheel is for carrying out grinding to the slope of nuclear power bearing ring;
The described cutting fluid circulatory system 500: comprise filtration fraction, cooling segment, reuse part, filtration fraction comprises waste liquid transmission network 501, magnetic roller 502, drainage rubber rollers 503, scraper plate, Slag recovering case 504, waste liquid enters between magnetic roller 502, drainage rubber rollers 503 after waste liquid transmission network 501 drainages, liquid in drainage rubber rollers absorption waste liquid, magnetic roller adsorbs metal cutting slag, in rotation process, in the Slag recovering case 504 of metal cutting slag below being scraped by scraper plate, the cutting fluid after filtration enters cooling segment through stationary stream precipitation; Cooling segment arranges refrigeration machine 505, and cutting fluid is cooled to suitable temperature, then the pump 506 by reuse part returns to emery wheel and electric main shaft is cooling;
Described mechanical arm 300 comprises clamping part 301, fixed part 302, clamping part 301 picks and places workpiece, fixed part 302 is arranged on workpiece translational motion mechanism. and mechanical arm installation portion 11, clamping part 301 has coordinated material loading, blanking action with manufacturing procedure according to PLC control instruction.Its motion flow is with reference to Figure 14.
Nuclear power bearing ring internal structure pattern is different, for nuclear power bearing ring, the main grinding position of required ball bearing race comprises: interior raceway 1001, internal-and external diameter 1002, outer internal diameter 1003, fore shaft 1004, non-fore shaft rib 1005, outer raceway 1006, bearing inner race 1007, bearing outer ring 1008, as schematically shown in Figure 8.So diamond roller profile is designed according to bearing ring internal structure and size, shape and size, by three grades of transmission of diamond roller trimming device → emery wheel → nuclear power bearing ring, just can realize once finishing, one-time formed object, as Fig. 9.
Because the peripheral speed at emery wheel each point place is different, cause the material removing rate at each point place different, by actual tests, select applicable grinding wheel speed, grinding wheel graininess, Wheel hardness, to avoid burn lasso or other quality problems.
Lasso surplus is selected: because the shaping form of part is the copy of grinding wheel shape, this must exert an influence to machining accuracy, and the inhomogeneous of lasso grinding allowance also can cause the manufacturing deficiencies such as grinding burn simultaneously, therefore, while using diamond roller trimming device, guarantee that the surplus of workpiece is even.
The present invention is not limited to above-described embodiment, and equivalent concepts or change in any technical scope disclosing in the present invention, all classify protection scope of the present invention as.
Claims (2)
1. the diamond roller trimming device of nuclear power bearing ring processing Special universal grinding machine, it is characterized in that: be arranged on nuclear power bearing ring processing Special universal grinding machine, described diamond roller trimming device (103) comprises diamond top layer (1031), metal basin (1032), (1033) three parts of transmission axis hole, diamond top layer (1031) profile designs according to nuclear power bearing ring (10) structure and size, add man-hour, shape and size are by three grades of transmission of diamond roller trimming device → emery wheel → nuclear power bearing component.
2. a kind of nuclear power bearing ring as claimed in claim 1 is processed the diamond roller trimming device of Special universal grinding machine, it is characterized in that: described nuclear power bearing ring processing Special universal grinding machine also comprises lathe base (1), lathe bed (2), hydraulic system (13), electric-control system (3), servo-drive system (4), electricity main shaft (5), main shaft lifting mechanism (6), workpiece spindle (7), dresser, workpiece translational motion mechanism (8), supporting component (200), mechanical arm (300), magnetic pole (400), emery wheel (9), the cutting fluid circulatory system (500), nuclear power bearing ring (10),
Electricity main shaft (5) is two covers with main shaft lifting mechanism (6), be arranged on respectively work translation mechanism (8) top, the electric main shaft of every cover (5) works alone and passes through main shaft lifting mechanism (6) and moves up and down, emery wheel (9) is installed in electricity main shaft (5) bottom, and electric main shaft drives emery wheel (9) rotation;
It is upper that workpiece spindle (7) is arranged on workpiece translational motion mechanism (8), by driven by motor, rotated; Magnetic pole (400) is installed on the top of workpiece spindle (7), after magnetic pole (400) energising, in top annular end face (404), adsorbs nuclear power bearing ring to be processed (10) workpiece; There is certain offset in the axle center of nuclear power bearing ring (10) workpiece and the axle center of magnetic pole (400);
Described magnetic pole (400) comprises magnetic pole base (401), workpiece support section (402), chip-removal hole (403), top annular end face (404), chip-removal hole (403) is 2-4, the sidewall middle part that is arranged on workpiece support section (402), magnetic pole (400) centre bore is connected to workpiece spindle (7); Workpiece translational motion mechanism (8) is operating desk, moves in the horizontal direction, and drives workpiece to the relevant position of processing;
Described supporting component (200) comprising: supporting member (201), shell (202), shaft coupling (203), adjustable worm propeller (204), propeller fixed head (205), base (206), base (206) is fixed in workpiece translational motion mechanism (8), supporting member (201) is connected with adjustable worm propeller (204) by shaft coupling (203), and coupling part is inner at shell (202), one end installation propeller fixed head (205) of shell (202) carries out spacing to adjustable worm propeller (204); Rotary adjustable worm propeller (204), adjusts supporting member (201) and props up workpiece to be processed;
Described dresser comprises diamond roller trimming device (103), point type trimmer, and point type trimmer comprises straight line trimmer (101), grinding wheel arc dresser (102), oblique line trimmer;
Described straight line trimmer (101) comprises diamond pen a (1011), fixed mount (1012), by fixed mount (1012) by diamond pen a(1011) to be fixed on workpiece translational motion mechanism (8) upper, emery wheel (9) moves up and down accomplish linear finishing;
Described grinding wheel arc dresser (102) comprises diamond pen b (1021), trimmer swing arm (1022), upper limit device (1023), lower retainer (1024), diamond pen b(1021) be fixed in trimmer swing arm (1022), when trimmer swing arm (1022) approaches upper limit device (1023) and lower retainer (1024), sensor can feed back to respectively oil inlet pipe (1026) and the turnover of the hydraulic oil in flowline (1027) that two signals are controlled hydraulic cylinder (1025), thereby make diamond pen b nib point according to the circular arc line size reciprocally swinging of setting, realize circular arc finishing;
Described oblique line trimmer, diamond pen is fixed on oblique line trimmer leading screw (1013) and is moved left and right, emery wheel (9) completes and moves up and down according to certain velocity ratio, finishing emery wheel (9) is out circular halfpace, and this emery wheel is for carrying out grinding to the slope of nuclear power bearing ring;
The described cutting fluid circulatory system (500): comprise filtration fraction, cooling segment, reuse part, filtration fraction comprises waste liquid transmission network (501), magnetic roller (502), drainage rubber rollers (503), scraper plate, Slag recovering case (504), waste liquid enters into magnetic roller (502) after waste liquid transmission network (501) drainage, between drainage rubber rollers (503), liquid in drainage rubber rollers absorption waste liquid, magnetic roller adsorbs metal cutting slag, in rotation process in the Slag recovering case (504) of metal cutting slag below being scraped by scraper plate, cutting fluid after filtration enters cooling segment through stationary stream precipitation, cooling segment arranges refrigeration machine (505), and cutting fluid is cooled to suitable temperature, then the pump (506) by reuse part returns to emery wheel and electric main shaft is cooling,
Described mechanical arm (300) comprises clamping part (301), fixed part (302), clamping part (301) picks and places workpiece, fixed part (302) is arranged on the mechanical arm installation portion (11) of workpiece translational motion mechanism, and clamping part (301) has coordinated material loading, blanking action with manufacturing procedure according to PLC control instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310604264.3A CN103659607B (en) | 2013-11-25 | 2013-11-25 | The diamond roll dresser of nuclear power bearing ring processing Special universal grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310604264.3A CN103659607B (en) | 2013-11-25 | 2013-11-25 | The diamond roll dresser of nuclear power bearing ring processing Special universal grinding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103659607A true CN103659607A (en) | 2014-03-26 |
| CN103659607B CN103659607B (en) | 2016-03-23 |
Family
ID=50299029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310604264.3A Active CN103659607B (en) | 2013-11-25 | 2013-11-25 | The diamond roll dresser of nuclear power bearing ring processing Special universal grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103659607B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639901A (en) * | 2013-11-25 | 2014-03-19 | 李东炬 | Cutting fluid circulation system of universal grinder special for machining nuclear power bearing rings |
| CN108422292A (en) * | 2018-04-10 | 2018-08-21 | 哈尔滨理工大学 | Kirschner wire processing method with chip space and equipment |
| CN112497071A (en) * | 2020-12-17 | 2021-03-16 | 无锡七机机床有限公司 | Numerical control grinding wheel dressing device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3581730A (en) * | 1969-01-21 | 1971-06-01 | Bryant Grinder Corp | Rotary conjugate dresser |
| WO2008080240A1 (en) * | 2006-12-28 | 2008-07-10 | Robotic Consulting S.A.R.L. | Grinding machine for bearing rings |
| CN201728597U (en) * | 2010-07-16 | 2011-02-02 | 杨玉荣 | Grinding wheel and grinding wheel dresser |
| CN102328275A (en) * | 2011-09-28 | 2012-01-25 | 无锡明珠增压器制造有限公司 | Abrasion wheel trimmer for grinding abrasion wheel at circular-arc connected position of worm wheel rotor |
| CN103042448A (en) * | 2012-12-31 | 2013-04-17 | 江西稀有稀土金属钨业集团有限公司 | Vertical disc grinder with double grinding heads and machining method implemented by vertical disc grinder |
| CN103240647A (en) * | 2012-02-09 | 2013-08-14 | 杭州佩灵轴承有限公司 | Method and clamping tooling of grinding of bearing outer ring of bearing roller |
-
2013
- 2013-11-25 CN CN201310604264.3A patent/CN103659607B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3581730A (en) * | 1969-01-21 | 1971-06-01 | Bryant Grinder Corp | Rotary conjugate dresser |
| WO2008080240A1 (en) * | 2006-12-28 | 2008-07-10 | Robotic Consulting S.A.R.L. | Grinding machine for bearing rings |
| CN201728597U (en) * | 2010-07-16 | 2011-02-02 | 杨玉荣 | Grinding wheel and grinding wheel dresser |
| CN102328275A (en) * | 2011-09-28 | 2012-01-25 | 无锡明珠增压器制造有限公司 | Abrasion wheel trimmer for grinding abrasion wheel at circular-arc connected position of worm wheel rotor |
| CN103240647A (en) * | 2012-02-09 | 2013-08-14 | 杭州佩灵轴承有限公司 | Method and clamping tooling of grinding of bearing outer ring of bearing roller |
| CN103042448A (en) * | 2012-12-31 | 2013-04-17 | 江西稀有稀土金属钨业集团有限公司 | Vertical disc grinder with double grinding heads and machining method implemented by vertical disc grinder |
Non-Patent Citations (1)
| Title |
|---|
| 李景翔: "砂轮的金刚石滚轮仿形修整", 《金刚石与磨料磨具工程》, no. 02, 15 April 1988 (1988-04-15) * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639901A (en) * | 2013-11-25 | 2014-03-19 | 李东炬 | Cutting fluid circulation system of universal grinder special for machining nuclear power bearing rings |
| CN108422292A (en) * | 2018-04-10 | 2018-08-21 | 哈尔滨理工大学 | Kirschner wire processing method with chip space and equipment |
| CN112497071A (en) * | 2020-12-17 | 2021-03-16 | 无锡七机机床有限公司 | Numerical control grinding wheel dressing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103659607B (en) | 2016-03-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103639872B (en) | Nuclear power bearing inner race processing Special universal grinding machine | |
| CN103991034B (en) | It is a kind of can automatic dressing emery wheel grinding machine and its repair sand method | |
| CN102554745B (en) | Grinding device for inner raceways and lock openings of bearings and grinding method | |
| CN102371522A (en) | Grinding device and method for bearing outer ring raceway | |
| KR20110036853A (en) | Warm polisher | |
| CN101767314B (en) | Grinding wheel dressing method used for grinding processing of raceway of outer ring of bearing | |
| CN103659607B (en) | The diamond roll dresser of nuclear power bearing ring processing Special universal grinding machine | |
| CN103639873B (en) | The mechanical arm of nuclear power bearing ring processing Special universal grinding machine | |
| CN203460062U (en) | Online dressing device for diamond grinding wheel of numerical control internal grinding machine | |
| CN103639892B (en) | The supporting component of nuclear power bearing ring processing Special universal grinding machine | |
| CN103639875B (en) | Nuclear power bearing outer ring processing Special universal grinding machine | |
| CN203317177U (en) | Stone ball forming machine | |
| CN102528665A (en) | Novel numerical-control grinding wheel dressing device | |
| CN103639901A (en) | Cutting fluid circulation system of universal grinder special for machining nuclear power bearing rings | |
| CN104647177A (en) | Double-ended CNC (Computer Numerical Control) surface grinding machine | |
| CN102225521B (en) | Two-axis linkage numerical control grinding machine with double spindles | |
| CN101125412A (en) | Grinding and cutting method for disk like part end face groove | |
| CN203542312U (en) | Universal grinding machine special for machining nuclear power bearing outer ring | |
| CN203197714U (en) | Numerical control grinding machine special for machining slewing bearing | |
| CN103639874B (en) | The magnetic pole of nuclear power bearing ring processing Special universal grinding machine | |
| CN103639898B (en) | The point trimmer of nuclear power bearing ring processing Special universal grinding machine | |
| CN204450151U (en) | Double end digital control surface grinding machine | |
| CN103639899B (en) | The hybrid trimmer of nuclear power bearing ring processing Special universal grinding machine | |
| CN204546160U (en) | A kind of precision grinder | |
| CN104551999B (en) | A kind of hydraulic rotary dresser |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171208 Address after: No. 9, No. two, West Liaohe Road, Liaoning economic and Technological Development Zone, Dalian, Liaoning Patentee after: Dalian Dayou Hi-Tech Ceramic Co., Ltd. Address before: 116600 Dalian da you hi tech ceramics Co., Ltd., No. 9, Jinzhou new area, Dalian, Liaoning, Dalian da you hi tech ceramics Co., Ltd. Patentee before: Li Dongju |
|
| TR01 | Transfer of patent right |