CN103658643A - Finishing machine with turntable structure and method for operating finishing machine - Google Patents
Finishing machine with turntable structure and method for operating finishing machine Download PDFInfo
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- CN103658643A CN103658643A CN201310623267.1A CN201310623267A CN103658643A CN 103658643 A CN103658643 A CN 103658643A CN 201310623267 A CN201310623267 A CN 201310623267A CN 103658643 A CN103658643 A CN 103658643A
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- 230000007246 mechanism Effects 0.000 claims abstract description 50
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- 230000033001 locomotion Effects 0.000 claims description 4
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- 238000005516 engineering process Methods 0.000 description 2
- 238000004663 powder metallurgy Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
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Abstract
The invention relates to a finishing machine with a turntable structure and a method for operating the finishing machine. The finishing machine and the method have the advantages that the finishing machine is provided with a turntable mechanism, and the turntable mechanism is matched with relevant mechanisms, so that products can be automatically fed, pressed and demoulded, the production efficiency of the finishing machine can be greatly improved as compared with the traditional mode, and the finishing machine is accurate; the finishing machine is further provided with a detection mechanism, various conditions which occur in product finishing procedures can be detected by the aid of the detection mechanism and can be responded, so that normal product finishing can be guaranteed; the finishing machine is provided with a pair of elliptical gears, and a turntable is accelerated and then decelerated in indexing procedures, so that inertia generated when the turntable stops can be overcome, and the repositioning precision can be guaranteed; the finishing machine is a mechanical mechanism, an output chain wheel for synchronizing a machine tool drives a divider to realize an indexing effect, the divider realizes the indexing effect in each running cycle of the machine tool, accordingly, the divider and the machine tool are synchronized, and the finishing machine is reliable and stable in operation; the finishing speed of the finishing machine can reach 20-25 times per minute while the manual finishing speed is 10-15 times per minute.
Description
Technical field
The finishing machine and the method for work thereof that the present invention relates to a kind of turntable structure, belong to powder metallurgical technology.
Background technology
The hard-cover of powder metallurgy refers to goods is placed in to former, by upper undershoot, goods is exerted pressure, and then sheds pressure, then deviates from from former, becomes the product that meets designing requirement.The existing widely used structure of finishing machine is: power source is a motor, through V-belt flywheel driven, rotate, flywheel drives eccentric crankshaft to rotate by gear mechanism, bent axle drives upper gliding mass to pump, and fixing of the forming frame is on middle template and upper gliding mass, and cope match-plate pattern is fixed on gliding mass, upper punch is fixed on upper punch fixed head, middle template is fixed on bed piece, and undershoot is fixed on undershoot fixed head, presses down adjusting screw(rod) and is arranged on lower bolster.Be generally by will needing finishing goods send into former and be positioned on plug manually, upper gliding mass drives cope match-plate pattern to move downward, and drive upper punch fixed head to move downward, to need finishing goods to be pressed into former, and drive undershoot to be pressed in to regulate the pressing down on adjusting screw(rod) of size, now go up gliding mass in extreme lower position, compressing.Along with upper gliding mass moves upward, start the demoulding, by undershoot cylinder and demoulding pull bar, drive undershoot to reset, and take goods out of former.Now go up gliding mass in extreme higher position, upper and lower mould is punched under the drive of mechanism and enters new round compacting, goes round and begins again.
Prior powder metallurgy goods finishing machine is by manually goods being put into former poor stability, ineffective problem.
Summary of the invention
The present invention is directed to above-mentioned defect, object is to provide a kind of automation blowing and can realizes accurately and controlling, the finishing machine of a kind of turntable structure that operating efficiency is high and method of work thereof.
The technical solution used in the present invention is for this reason: the present invention includes rotating disk mechanism, rotating disk mechanism is provided with some stations, drives the transmission mechanism of rotating disk mechanism running, and the mould emptier of the briquetting machine that goods are suppressed, the goods demoulding;
Described rotating disk mechanism realizes by controlling organization and briquetting machine, mould emptier between effective cooperation; it meets the following conditions: a certain station in rotating disk mechanism rotates while entering briquetting machine; rotating disk mechanism stops operating; briquetting machine action; after compacting finishes, carry out the demoulding, after the demoulding finishes, rotating disk rotates again; when another station enters briquetting machine, repeat said process.
Described rotating disk mechanism comprises the dispenser (18) being connected in middle template (17), is fixed on the rotating disk (15) on dispenser (18), is fixed on the positioning sleeve (14) on rotating disk (15); Described dispenser (18) is driven by clutch by transmission mechanism.
Described clutch: comprise the dispenser axle (12) that drives dispenser (18), dispenser axle (12) drives running by clutch sprocket wheel (8), clutch slider (9), brake spring (10) by transmission mechanism.
Described transmission mechanism: comprise the flywheel by driven by motor, flywheel drives eccentric crankshaft by clutch, gear drive, eccentric crankshaft drives the output chain gear (1) being connected thereon to rotate, and drive elliptic gear (3) running by the gear-box sprocket wheel (2) of gear-box (4), elliptic gear (3) drives elliptic gear (5) running, and then driven gear case sprocket wheel (6) running, gear-box sprocket wheel (6) drives described clutch running.
Described controlling organization detects cylinder (19) after comprising the clutch sense switch (7) that is fixed in middle template (17), finishing; Before being fixed on the finishing on bottom plate of turntable (16), detect cylinder (21) and blanking cylinder (23), and the magnetic position switch coordinating with each cylinder is set, and the PLC of above each component movement is set.
Described rotating disk (15) is provided with 12 stations, and when 0-120 ° of output chain gear (1) motion, rotating disk (15) running makes a wherein station enter briquetting machine; At output chain gear, during in 120 °-360 °, rotating disk is in halted state.
After finishing is set in described middle template (17), detect air cylinder support (20), front air cylinder support (22) and the blanking air cylinder support (22) of detecting of finishing is set on bottom plate of turntable (16), each cylinder correspondence is arranged on corresponding air cylinder support.
A method of work for the finishing machine of turntable structure, according to following steps, carry out:
1) transmission mechanism drives rotating disk mechanism running, and when transmission mechanism operation enters the compacting scope of briquetting machine by a certain station of rotating disk mechanism, now transmission mechanism just drives briquetting machine to enter compacting state;
2) compacting: now clutch clutch shuts down rotating disk (15), and transmission mechanism drives briquetting machine running to realize the compacting to goods;
3) demoulding: after compacting finishes, rotating disk (15), still in halted state, enters the goods demoulding, and the demoulding finishes and drives goods to leave former;
4) after goods are deviate from, transmission mechanism moves one week briquetting machine is returned to after original position, and clutch connects, and drives rotating disk (15) running;
5) repeat 1)-4) step;
Wherein 2), 3) in step, be provided with detecting step.
Described detecting step: lathe is controlled by PLC is controlled and is detected cylinder (19), (21) move downward with blanking cylinder (21) when 120 °, lathe, enters to detect in station to detect:
Before finishing, detect cylinder (21), joining magnetic position opens the light, when detection cylinder (21) moves downward the middle goods height of positioning sleeve (14), regulate the magnetic position switch energising of position, rotary disc for indication location and goods position in positioning sleeve (14) are normal, by signal, to lathe PLC control system, lathe runs well; If positioning sleeve puts back without goods or goods in (14), detecting the energising of cylinder (21) magnetic position switch flashes across, PLC control system detects as no signal, it is separated immediately that PLC controls lathe clutch, the position deviation if rotating disk (15) calibration has not put in place, before finishing, detection cylinder (21) is failed to enter rotating disk positioning sleeve (14) magnetic position switch and be can't detect signal, and it is separated immediately that PLC controls lathe clutch;
After finishing, detect cylinder 19, join magnetic position switch, when detecting cylinder 19 and move in positioning sleeve goods height, regulate the magnetic position switch energising of position, indication has goods in positioning sleeve, by signal to lathe PLC control system, lathe runs well, if without goods, detect cylinder 19 magnetic position switches and can't detect signal in positioning sleeve, it is separated immediately that PLC controls lathe clutch;
Blanking cylinder 23, join magnetic position switch, when blanking cylinder 23 moved downward in positioning sleeve goods height, regulate the magnetic position switch energising of position, indication goods in positioning sleeve are discharged, by signal to lathe PLC control system, lathe runs well, if goods are not discharged in positioning sleeve, blanking cylinder 23 magnetic position switches can't detect signal, and it is separated immediately that PLC controls lathe clutch;
When during the demoulding, goods are stuck in former mouth, dispenser divides and does not turn, lathe operation, overload-release clutch medi-spring is pushed up back, clutch slide block is isolated clutch, and now clutch safety detection switch can't detect clutch slider signal, and it is separated immediately that PLC controls lathe clutch.
During rotating disk calibration, rotating disk first accelerates rear deceleration.
Advantage of the present invention is: 1) the present invention adopts rotating disk mechanism, by the cooperation of rotating disk mechanism and associated mechanisms, realizes self-feeding, compacting, the demoulding of goods, and it is compared its production efficiency of traditional mode and greatly improves, and it is more accurate;
2) the present invention also arranges testing agency simultaneously, by testing agency, the various situations that goods occur in finishing can be detected and be reacted, and with this, guarantees the normal finishing of goods;
3) dispenser repetitive positioning accuracy of the present invention is high: ± 0.01 °;
4) the present invention adopts a pair of elliptic gear, first accelerates rear deceleration during rotating disk calibration, has overcome inertia when rotating disk stops, and has guaranteed repetitive positioning accuracy;
5) this mechanism is mechanical type mechanism, and the output chain gear synchronous for lathe drives dispenser calibration, a circulation of lathe operation, and dispenser calibration once, is synchronizeed with lathe, reliable operation, stable;
6) the present invention is provided with the dial feed structure of 12 loading stations, and the charging of rotating disk, adjustment and operation are all very convenient, can realize automated production;
Finishing speed of the present invention is fast, and operating efficiency is high, stable and reliable for performance.This finishing machine finishing speed can reach 20 ~ 25 beats/min, and general artificial finishing speed is 10 ~ 15 beats/min.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the C-C view of Fig. 1.
Fig. 3 is side view of the present invention.
Fig. 4 is the A-A view of Fig. 2.
Fig. 5 is the B-B view of Fig. 2.
Fig. 6 is the E-E view of Fig. 2.
Fig. 7 is the D-D view of Fig. 3.
In figure, 1 is output chain gear, 2 is gear-box sprocket wheel, 3 is elliptic gear, 4 is gear-box, 5 is elliptic gear, 6 is gear-box sprocket wheel, 7 is clutch sense switch, 8 is clutch sprocket wheel, 9 is clutch slider, 10 is brake spring, 11 is dispenser axle bed, 12 is dispenser axle, 13 is dispenser shaft coupling, 14 is positioning sleeve, 15 is rotating disk, 16 is rotating disk chassis, 17 is middle template, 18 is dispenser, 19 detect cylinder for after finishing, 20 detect air cylinder support for after finishing, 21 for detecting cylinder before finishing, 22 for detecting air cylinder support before finishing, 23 is blanking cylinder, 24 is blanking air cylinder support, 25 is blanking conduit.
The specific embodiment
Structure of the present invention forms:
Be fixed on lathe the output chain gear 1 with the output shaft of crankshaft-synchronous, be arranged on the gear-box 4 on bed piece, be fixed on the elliptic gear 3 on gear-box 4, elliptic gear 5, gear-box sprocket wheel 2, gear-box sprocket wheel 6, is arranged on the upper template 17 of bed piece, is fixed on dispenser axle bed 11 in middle template 17, is arranged on the dispenser axle 12 on dispenser axle bed 11, is fixed on the clutch sprocket wheel 8 of dispenser axle 12, clutch slider 9, brake spring 10, dispenser shaft coupling 13, is fixed on the clutch sense switch 7 in middle template 17, is fixed on the rotating disk chassis 16 in middle template 17, dispenser 18, detect air cylinder support 20, be fixed on the positioning sleeve 14 on rotating disk negative 16, detect air cylinder support 22, blanking air cylinder support 22, blanking conduit 23, after being fixed on the finishing detecting on air cylinder support 20, detect cylinder 19, be fixed on the front cylinder 21 that detects of the finishing detecting on air cylinder support 22, be fixed on the blanking cylinder 23 on blanking air cylinder support 24, be fixed on the rotating disk 15 on dispenser 18, be fixed on the positioning sleeve 14 on rotating disk 15.
Course of action:
Electromechanics rotates by belt pulley flywheel driven, flywheel drives eccentric crankshaft to rotate by clutch and gear drive, bent axle drives with the lathe output shaft that bent axle is connected and speed is synchronizeed and is rotated counterclockwise, the output chain gear 1 being fixed on output shaft is rotated counterclockwise, by the gear-box sprocket wheel 2 on gear-box 4, drive elliptic gear 3 to be rotated counterclockwise, elliptic gear 3 drives the clockwise speed change of elliptic gear 5, elliptic gear 5 driven gear case sprocket wheels 6 turn clockwise, gear-box sprocket wheel 6 drives clutch sprocket wheel 8 through clutch slider 9, brake spring 10 drives dispenser axle 12 to turn clockwise, dispenser axle 12 drives dispenser 18 power shafts to turn clockwise by dispenser shaft coupling 13, the dispenser 18 power shafts output shaft that turns clockwise is cut apart counterclockwise, dispenser 18 drives rotating disk 15 to cut apart counterclockwise.On lathe, during 360 ° of gliding mass extreme higher positions, the lathe demoulding finishes, and then dispenser 18 starts to cut apart, and lathe dispenser 18 is cut apart a station 0 ° ~ 110 ° rotations, and lathe dispenser 18 stops operating at 110 ° ~ 360 °.Lathe is controlled by PLC, controls to detect cylinder 19,21 and move downward with blanking cylinder 21 when 120 °, lathe, enters in detection station and detects.Before finishing, detect cylinder 21, joining magnetic position opens the light, when detecting cylinder 21 and move downward in positioning sleeve goods height, regulate the magnetic position switch energising of position, rotary disc for indication location and goods position in positioning sleeve are normal, by signal to lathe PLC control system, lathe runs well, if in positioning sleeve without goods or goods counnter attack, detecting cylinder 21 magnetic position switch energisings flashes across, PLC control system detects as no signal, it is separated immediately that PLC controls lathe clutch, the position deviation if rotating disk calibration has not put in place, when moving because of cylinder, detection cylinder 21 encounters rotating disk downwards out of service, because failing to enter rotating disk positioning sleeve magnetic position switch, can't detect signal, it is separated immediately that PLC controls lathe clutch, detecting like this cylinder 21 has to detect and emptyly beats and put back and rotating disk deviations function.After finishing, detect cylinder 19, join magnetic position switch, when detecting cylinder 19 and move in positioning sleeve goods height, regulate the magnetic position switch energising of position, indication has goods in positioning sleeve, by signal to lathe PLC control system, lathe runs well, if in positioning sleeve without goods, detect cylinder 19 magnetic position switches and can't detect signal, it is separated immediately that PLC controls lathe clutch, detects like this cylinder 19 and have the goods of detection and be bonded to the function of beating again rushing to.Blanking cylinder 23, join magnetic position switch, when blanking cylinder 23 moved downward in positioning sleeve goods height, regulate the magnetic position switch energising of position, indication goods in positioning sleeve are discharged, by signal to lathe PLC control system, lathe runs well, if goods are not discharged in positioning sleeve, blanking cylinder 23 magnetic position switches can't detect signal, it is separated immediately that PLC controls lathe clutch, and blanking cylinder 23 has whether discharge function of detection goods like this.If goods are stuck in former mouth during the demoulding, dispenser is cut apart and is not turned, now because lathe is still in operation, overload-release clutch medi-spring is pushed up back, clutch slide block is isolated clutch, now clutch safety detection switch can't detect clutch slider signal, and it is separated immediately that PLC controls lathe clutch, and overload-release clutch is just guaranteed the damage of goods, rotating disk and mould like this.When between 110 ° ~ 360 °, lathe, dispenser 18 stops operating, the artificial station of fast goods being put into rotating disk 15 outsides.In the time of 360 °, upper gliding mass is in extreme higher position, and upper and lower mould is punched under the drive of mechanism and enters new round compacting, goes round and begins again.
Claims (10)
1. a finishing machine for turntable structure, is characterized in that, comprises rotating disk mechanism, and rotating disk mechanism is provided with some stations, drives the transmission mechanism of rotating disk mechanism running, and the mould emptier of the briquetting machine that goods are suppressed, the goods demoulding;
Described rotating disk mechanism realizes by controlling organization and briquetting machine, mould emptier between effective cooperation; it meets the following conditions: a certain station in rotating disk mechanism rotates while entering briquetting machine; rotating disk mechanism stops operating; briquetting machine action; after compacting finishes, carry out the demoulding, after the demoulding finishes, rotating disk rotates again; when another station enters briquetting machine, repeat said process.
2. the finishing machine of a kind of turntable structure according to claim 1, it is characterized in that, described rotating disk mechanism comprises the dispenser (18) being connected in middle template (17), is fixed on the rotating disk (15) on dispenser (18), is fixed on the positioning sleeve (14) on rotating disk (15); Described dispenser (18) is driven by clutch by transmission mechanism.
3. the finishing machine of a kind of turntable structure according to claim 2, it is characterized in that, described clutch: comprise the dispenser axle (12) that drives dispenser (18), dispenser axle (12) drives running by clutch sprocket wheel (8), clutch slider (9), brake spring (10) by transmission mechanism.
4. the finishing machine of a kind of turntable structure according to claim 1, it is characterized in that, described transmission mechanism: comprise the flywheel by driven by motor, flywheel drives eccentric crankshaft by clutch, gear drive, eccentric crankshaft drives the output chain gear (1) being connected thereon to rotate, and drive elliptic gear (3) running by the gear-box sprocket wheel (2) of gear-box (4), elliptic gear (3) drives elliptic gear (5) running, and then driven gear case sprocket wheel (6) running, gear-box sprocket wheel (6) drives described clutch running.
5. the finishing machine of a kind of turntable structure according to claim 1, is characterized in that, described controlling organization detects cylinder (19) after comprising the clutch sense switch (7) that is fixed in middle template (17), finishing; Before being fixed on the finishing on bottom plate of turntable (16), detect cylinder (21) and blanking cylinder (23), and the magnetic position switch coordinating with each cylinder is set, and the PLC of above each component movement is set.
6. the finishing machine of a kind of turntable structure according to claim 2, is characterized in that, described rotating disk (15) is provided with 12 stations, and when 0-120 ° of output chain gear (1) motion, rotating disk (15) running makes a wherein station enter briquetting machine; At output chain gear, during in 120 °-360 °, rotating disk is in halted state.
7. the finishing machine of a kind of turntable structure according to claim 5, it is characterized in that, after being set in described middle template (17), finishing detects air cylinder support (20), before finishing is set on bottom plate of turntable (16), detect air cylinder support (22) and blanking air cylinder support (22), each cylinder correspondence is arranged on corresponding air cylinder support.
8. a method of work for the finishing machine of turntable structure, is characterized in that, according to following steps, carries out:
1) transmission mechanism drives rotating disk mechanism running, and when transmission mechanism operation enters the compacting scope of briquetting machine by a certain station of rotating disk mechanism, now transmission mechanism just drives briquetting machine to enter compacting state;
2) compacting: now clutch clutch shuts down rotating disk (15), and transmission mechanism drives briquetting machine running to realize the compacting to goods;
3) demoulding: after compacting finishes, rotating disk (15), still in halted state, enters the goods demoulding, and the demoulding finishes and drives goods to leave former;
4) after goods are deviate from, transmission mechanism moves one week briquetting machine is returned to after original position, and clutch connects, and drives rotating disk (15) running;
5) repeat 1)-4) step;
Wherein 2), 3) in step, be provided with detecting step.
9. the method for work of the finishing machine of a kind of turntable structure according to claim 1, it is characterized in that, described detecting step: lathe is controlled by PLC is controlled and is detected cylinder (19), (21) move downward with blanking cylinder (21) when 120 °, lathe, enters to detect in station to detect:
Before finishing, detect cylinder (21), joining magnetic position opens the light, when detection cylinder (21) moves downward the middle goods height of positioning sleeve (14), regulate the magnetic position switch energising of position, rotary disc for indication location and goods position in positioning sleeve (14) are normal, by signal, to lathe PLC control system, lathe runs well; If positioning sleeve puts back without goods or goods in (14), detecting the energising of cylinder (21) magnetic position switch flashes across, PLC control system detects as no signal, it is separated immediately that PLC controls lathe clutch, the position deviation if rotating disk (15) calibration has not put in place, before finishing, detection cylinder (21) is failed to enter rotating disk positioning sleeve (14) magnetic position switch and be can't detect signal, and it is separated immediately that PLC controls lathe clutch;
After finishing, detect cylinder 19, join magnetic position switch, when detecting cylinder 19 and move in positioning sleeve goods height, regulate the magnetic position switch energising of position, indication has goods in positioning sleeve, by signal to lathe PLC control system, lathe runs well, if without goods, detect cylinder 19 magnetic position switches and can't detect signal in positioning sleeve, it is separated immediately that PLC controls lathe clutch;
Blanking cylinder 23, join magnetic position switch, when blanking cylinder 23 moved downward in positioning sleeve goods height, regulate the magnetic position switch energising of position, indication goods in positioning sleeve are discharged, by signal to lathe PLC control system, lathe runs well, if goods are not discharged in positioning sleeve, blanking cylinder 23 magnetic position switches can't detect signal, and it is separated immediately that PLC controls lathe clutch;
When during the demoulding, goods are stuck in former mouth, dispenser divides and does not turn, lathe operation, overload-release clutch medi-spring is pushed up back, clutch slide block is isolated clutch, and now clutch safety detection switch can't detect clutch slider signal, and it is separated immediately that PLC controls lathe clutch.
10. the method for work of the finishing machine of a kind of turntable structure according to claim 8, is characterized in that, during rotating disk calibration, rotating disk first accelerates rear deceleration.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108127121A (en) * | 2017-12-31 | 2018-06-08 | 扬州市海力精密机械制造有限公司 | A kind of turntable finishing mechanism and its course of work overcome with inertia |
CN109648037A (en) * | 2018-12-11 | 2019-04-19 | 江苏保捷锻压有限公司 | A kind of the cold-finishing production line and its processing technology of more specification gears |
CN111712341A (en) * | 2018-03-13 | 2020-09-25 | 住友电工烧结合金株式会社 | Shaping device |
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CN1549768A (en) * | 2001-08-30 | 2004-11-24 | ��ʽ�������ͻ�ѧ�о��� | Device for producing molded articles, and a molded article that can be produced by such device |
JP2005125409A (en) * | 2005-02-10 | 2005-05-19 | Murata Mfg Co Ltd | Powder molding machine |
CN102137751A (en) * | 2008-07-02 | 2011-07-27 | 巴斯夫欧洲公司 | Method for producing a geometric oxidic molded body |
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JPH0696973A (en) * | 1991-11-28 | 1994-04-08 | Inter Metallics Kk | Production of permanent magnet |
DE4414497A1 (en) * | 1993-04-28 | 1994-11-03 | Robosint Srl | Machine for weighing and cold-pressing diamond powder |
CN1549768A (en) * | 2001-08-30 | 2004-11-24 | ��ʽ�������ͻ�ѧ�о��� | Device for producing molded articles, and a molded article that can be produced by such device |
JP2005125409A (en) * | 2005-02-10 | 2005-05-19 | Murata Mfg Co Ltd | Powder molding machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108127121A (en) * | 2017-12-31 | 2018-06-08 | 扬州市海力精密机械制造有限公司 | A kind of turntable finishing mechanism and its course of work overcome with inertia |
CN111712341A (en) * | 2018-03-13 | 2020-09-25 | 住友电工烧结合金株式会社 | Shaping device |
US12030124B2 (en) | 2018-03-13 | 2024-07-09 | Sumitomo Electric Sintered Alloy, Ltd. | Sizing device |
CN109648037A (en) * | 2018-12-11 | 2019-04-19 | 江苏保捷锻压有限公司 | A kind of the cold-finishing production line and its processing technology of more specification gears |
CN109648037B (en) * | 2018-12-11 | 2021-03-09 | 江苏保捷锻压有限公司 | Cold finishing production line of gears with multiple specifications and machining process thereof |
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