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CN103657707B - Preparation method of low carbon hydrocarbon aromatization catalyst - Google Patents

Preparation method of low carbon hydrocarbon aromatization catalyst Download PDF

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CN103657707B
CN103657707B CN201210324511.XA CN201210324511A CN103657707B CN 103657707 B CN103657707 B CN 103657707B CN 201210324511 A CN201210324511 A CN 201210324511A CN 103657707 B CN103657707 B CN 103657707B
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aromatization catalyst
hydrocarbon aromatization
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CN103657707A (en
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李玉宁
李亚男
金照生
周海春
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The present invention relates to a kind of preparation method of low-carbon hydrocarbon aromatization catalyst, mainly solve the problem that in prior art, aromatized catalyst reaction stability is bad.The present invention is comprised the following steps by employing: a) by 50 ~ 90 parts of ZSM-5 molecular sieves and 10 ~ 50 parts of binding agents kneaded and formed, obtain preformed catalyst presoma I; B) by mixture I normal pressure, temperature be 200 ~ 700 DEG C, air speed is 0.1 ~ 20 hour -1water Under steam treated 0.1 ~ 40 hour, obtains precursor II; C) precursor II is placed in the acid solution that concentration is 0.1 ~ 5 mol/L, under temperature is 20 ~ 95 DEG C of conditions, processes 0.1 ~ 24 hour, obtains precursor III; D) to be selected from least one element in VIII, IIB or IIIA race by infusion process to precursor III load, namely to obtain described low-carbon hydrocarbon aromatization catalyst; Wherein, load capacity is that the technical scheme of 0.1 ~ 10% of precursor III weight solves this problem preferably, can be used for preparing in the industrial production of low-carbon (LC) hydrocarbon aromatization catalyst.

Description

Preparation method of low carbon hydrocarbon aromatization catalyst
Technical field
The present invention relates to a kind of preparation method of low-carbon hydrocarbon aromatization catalyst.
Background technology
Aromatic hydrocarbons is widely used in synthetic fibers, synthetic resin, synthetic rubber and various fine chemicals, is indispensable basic organic chemical industry raw material; In addition non-benzene aromatic hydrocarbons still produces the important mediation component of high-knock rating gasoline.In recent years, the development of aromatic hydrocarbons downstream product rapidly, causes domestic and international market to the demand sustainable growth of aromatic hydrocarbons, wherein China to aromatic hydrocarbons year the growth rate of demand more than 10%.
C4 ~ C6 lower carbon number hydrocarbons and the hydrocarbon mixture containing C4 ~ C6 lower carbon number hydrocarbons are the secondary liquid of petrochemical industry and oil refining industry, originate from ethylene project, oil plant and natural gas purification process.Except minority component is used as except industrial chemicals by extracting in numerous low-carbon (LC) hydro carbons, very major part is all used as cheap fuel, and main cause is that fuel price is higher.Along with the smooth enforcement of China's strategy to develop western regions and West-East National Gas Transmission Project, and from the extensive use of coal dimethyl ether synthesis technology, lower carbon number hydrocarbons is extruded commercial market gradually by more cheap fuel such as pipe natural gas at last.These low-carbon (LC) hydro carbons are converted into aromatic hydrocarbons by technology of aromatization, not only can be aromatics production and open up new raw material source, and can Optimum utilization lighter hydrocarbons resource, improve petroleum chemical enterprise's economic benefit.
Mainly molecular sieve catalyst is concentrated on to the research of aromatization of low carbon hydrocarbon, particularly on ZSM-5 molecular sieve at present.Patent CN101530813A discloses a kind of molecular sieve catalyst preparation method for carbon 4 liquid gas aromatization reaction, adopts rare earth-ZSM-5/ZSM-11 cocrystallization molecular sieve to be parent, obtained catalyst after alkali treatment-steam treatment-zinc supported.At 470 ~ 520 DEG C, pressure 0.3 ~ 0.9MPa, weight space velocity 0.5 ~ 1.5 hour -1reaction condition under, catalyst single pass life investigates the 30th hour, and aromatics yield is about 62 % by weight.
Patent CN1586721A discloses a kind of molecular sieve catalyst preparation method for carbon four liquefied petroleum gas aromatisation, adopts grain size to be the silica-rich zeolite of 10 ~ 500nm, carries out steam treatment and organic acid reaming modification obtains catalyst, do not add metal component.400 DEG C, pressure 3MPa, weight space velocity 0.8 hour -1reaction condition under, catalyst single pass life investigates the 10th day, and aromatics yield is about 49 % by weight.
Patent CN1232071A discloses one and is made up of Zn, rare earth, ZSM-5 and aluminium oxide, and has carried out the aromatized catalyst preparation method of steam treatment modification, and wherein Zn species are by [Zn (NH 3) 4] 2+form be introduced into molecular sieve catalyst.This catalyst at 520 ~ 550 DEG C, mass space velocity 0.6 ~ 1.5 hour -1reaction condition under aromatization is carried out to mixing carbon four, one way duration of runs that aromatics yield is greater than 40% is 300 ~ 450 hours.
Patent CN1340601A discloses one and is made up of ZnO, ZSM-5 molecular sieve, aluminium oxide and VA or group vib oxide, and has carried out the aromatized catalyst preparation method of steam treatment modification, for n-hexane and the aromatization mixing carbon four.This catalyst at 450 ~ 600 DEG C, pressure 0.1-1.0MPa, mass space velocity 0.2 ~ 12 hour -1reaction condition under aromatization is carried out to mixing carbon four, one way duration of runs that aromatics yield is greater than 41% is 470 hours.
In above-mentioned technology, the single pass life of catalyst is all within 500 hours, shows that the reaction stability of catalyst is undesirable, and it is frequent that this causes reactor in course of reaction to switch regeneration.
Summary of the invention
Technical problem to be solved by this invention is the problem that in prior art, aromatized catalyst reaction stability is bad, provides a kind of preparation method of new low-carbon hydrocarbon aromatization catalyst.Catalyst prepared by the method, in aromatization of low carbon hydrocarbon reaction, has good reactivity and stability.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of preparation method of low-carbon hydrocarbon aromatization catalyst, comprises the following steps:
A) by 50 ~ 90 parts of ZSM-5 molecular sieves and 10 ~ 50 parts of binding agents kneaded and formed, obtain preformed catalyst precursor mixture I;
B) by mixture I normal pressure, temperature be 200 ~ 700 DEG C, air speed is 0.1 ~ 20 hour -1water Under steam treated 0.1 ~ 40 hour, obtains precursor II;
C) precursor II is placed in the acid solution that concentration is 0.1 ~ 5 mol/L, under temperature is 20 ~ 95 DEG C of conditions, processes 0.1 ~ 24 hour, obtains precursor III;
D) to be selected from least one element in VIII, IIB or IIIA race by infusion process to precursor III load, namely to obtain described low-carbon hydrocarbon aromatization catalyst; Wherein, load capacity is 0.1 ~ 10% of precursor III weight.
In technique scheme, described binding agent preferred version is be selected from least one in aluminium oxide or boehmite.Steam treatment temperature preferable range is 300 ~ 600 DEG C, and air speed preferable range is 1 ~ 18 hour -1, processing time preferable range is 1 ~ 30 hour.Described sour preferred version is be selected from least one in oxalic acid or nitric acid.The concentration preferences of acid solution is 0.2 ~ 4 mol/L, and acid treatment temperature preferable range is 30 ~ 85 DEG C, and time preferable range is 1 ~ 20 hour.VIII element preferred version is at least one be selected from Fe, Co or Ni, and IIB race element preferred version is at least one be selected from Zn or Cd, and IIIA race element preferred version is at least one be selected from Al or Ga.The load capacity preferable range being selected from least one element in VIII, IIB or IIIA race is 0.5 ~ 8% of precursor III weight.The silica alumina ratio SiO of ZSM-5 molecular sieve 2/ Al 2o 3be 20 ~ 300.
Catalyst prepared by the present invention reacts for aromatization of low carbon hydrocarbon, generates the aromatic product containing benzene,toluene,xylene.Reaction condition is: reaction temperature 400 ~ 600 DEG C, and preferable range is 450 ~ 550 DEG C; Reaction pressure 0 ~ 2.0MPa, preferable range is 0.1 ~ 1.0MPa; Weight space velocity 0.01 ~ 10 hour -1, preferable range is 0.3 ~ 5 hour -1.Lower carbon number hydrocarbons described in the inventive method refers to C4 ~ C6 lower carbon number hydrocarbons, and wherein the percentage by weight of each component is: mono-olefin content 20 ~ 80%, and diolefin content is lower than 2%, and surplus is alkane.
Steam treatment is the acid method of adjustment that aromatized catalyst is conventional, but the non-framework aluminum produced in this process easily causes the blocking of molecular sieve pore passage, thus affects catalyst reaction performance.Part non-framework aluminum can be dissolved, dredging molecular sieve pore passage, the mass transfer diffusion of molecular screen material after improving steam treatment by suitable acid treatment.Introduce the sour type distributes on one or more metal species adjustment molecular sieve afterwards, suppress the carbon deposition rate on catalyst, and then realize obtaining more excellent reaction stability while ensureing aromatization of low carbon hydrocarbon reactivity.Catalyst prepared by the present invention can show preferably reactivity and stability in aromatization of low carbon hydrocarbon course of reaction, when adopting C4 ~ C6 mixing lower carbon number hydrocarbons to make raw material, catalyst single pass life reaches 700 hours, aromatics yield 48 % by weight, can alleviate reactor in existing commercial fixed bed device and switch and catalyst regeneration problem frequently.
Below by comparative example and embodiment, the present invention is further elaborated.
Detailed description of the invention
[comparative example 1]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 20) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.5 part by weight with boehmite.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 300 DEG C, air speed 10 hours -1water Under steam treated 15 hours, obtained catalyst.
[comparative example 2]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 20) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.5 part by weight with boehmite.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 300 DEG C, air speed 10 hours -1water Under steam treated 15 hours.By incipient impregnation normal direction matrix material load Zn metal species, load capacity is 5% of matrix material weight, obtained catalyst.
[embodiment 1]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 20) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.5 part by weight with boehmite.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 300 DEG C, air speed 10 hours -1water Under steam treated 15 hours.Resulting materials in the oxalic acid solution of 1.0mol/L 80 DEG C process 6 hours.By incipient impregnation normal direction matrix material load Zn metal species, load capacity is 5% of matrix material weight, obtained catalyst.
[comparative example 3]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 100) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.4 part by weight with boehmite.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 400 DEG C, air speed 8 hours -1water Under steam treated 10 hours, obtained catalyst.
[comparative example 4]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 100) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.4 part by weight with boehmite.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 400 DEG C, air speed 8 hours -1water Under steam treated 10 hours.By incipient impregnation normal direction matrix material load Ni metal species, load capacity is 1% of matrix material weight, obtained catalyst.
[embodiment 2]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 100) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.4 part by weight with boehmite.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 400 DEG C, air speed 8 hours -1water Under steam treated 10 hours.Resulting materials in the salpeter solution of 2.0mol/L 30 DEG C process 15 hours.By incipient impregnation normal direction matrix material load Ni metal species, load capacity is 1% of matrix material weight, obtained catalyst.
[comparative example 5]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 150) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.3 part by weight with aluminium oxide.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 600 DEG C, air speed 4 hours -1water Under steam treated 4 hours, obtained catalyst.
[comparative example 6]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 150) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.3 part by weight with aluminium oxide.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 600 DEG C, air speed 4 hours -1water Under steam treated 4 hours.By incipient impregnation normal direction matrix material load Al and Ga metal species, load capacity is respectively 0.8% and 0.5% of matrix material weight, obtained catalyst.
[embodiment 3]
NaZSM-5 molecular screen primary powder (silica alumina ratio is 150) is removed template in 4 hours 550 DEG C of roastings.Resulting materials mixes with 1:0.3 part by weight with aluminium oxide.In mixture, add salpeter solution, pinch even and extruded moulding, pelletizing after dry and roasting.Resulting materials after ammonia exchanges, 600 DEG C, air speed 4 hours -1water Under steam treated 4 hours.Resulting materials in the mixed solution containing 0.5mol/L nitric acid and 0.5mol/L oxalic acid 50 DEG C process 10 hours.By incipient impregnation normal direction matrix material load Al and Ga metal species, load capacity is respectively 0.8% and 0.5% of matrix material weight, obtained catalyst.
[embodiment 4]
Catalyst performance examination is carried out on fixed-bed reactor, adopts internal diameter to be the stainless steel reactor of 10mm, loaded catalyst 10 milliliters, reaction temperature 500 DEG C, reaction pressure 0.5MPa, mass space velocity 5 hours -1, raw material adopts C4 ~ C6 mixing lower carbon number hydrocarbons, specifically forms in table 1.
Product is analyzed respectively after gas-liquid separation, and gas-phase product adopts Agilent gas-chromatography 6820, Al 2o 3pillar, hydrogen flame detector; Liquid product adopts Agilent gas-chromatography 6820, FFAP pillar, hydrogen flame detector.Analysis result normalization.Reaction time be 20 and 60 little constantly the results are shown in Table 2.
[comparative example 7]
The performance of [comparative example 1 ~ 6] catalyst is investigated with [embodiment 4].
Table 1
Raw material components Butane Butylene Pentane Amylene Hexane Hexene Other
Percentage composition (% by weight) 1.7 2.2 25.3 44.6 7.6 8.6 10.0
Table 2
Therefrom can find out, with adopt steam treatment merely, and adopt the catalyst of steam treatment loading metal to compare, the catalyst prepared through steam treatment, acid treatment and carried metal achieves better initial conversion and aromatics yield in aromatization of low carbon hydrocarbon course of reaction, and reaction stability obtains and significantly improves.
[embodiment 5]
The device of [embodiment 4] adopt C4 ~ C6 mixing lower carbon number hydrocarbons carry out stability examination as raw material to the catalyst prepared by [embodiment 2].
Examination condition is: synthesis under normal pressure, weight space velocity 1.2 hours -1, reaction temperature 450 ~ 580 DEG C.Appraisal result is in table 3.
Table 3
Reaction time, hour Aromatics yield, % by weight
100 50.3
200 49.2
300 49.0
400 48.7
500 48.7
600 48.3
700 47.9
Therefrom can find out, catalyst single pass life is greater than 700 hours, aromatics yield 48 % by weight.

Claims (4)

1. a preparation method for low-carbon hydrocarbon aromatization catalyst, comprises the following steps:
A) by 50 ~ 90 parts of ZSM-5 molecular sieves and 10 ~ 50 parts of binding agents kneaded and formed, obtain preformed catalyst precursor mixture I;
B) by mixture I normal pressure, temperature be 200 ~ 700 DEG C, air speed is 0.1 ~ 20 hour -1water Under steam treated 0.1 ~ 40 hour, obtains presoma II;
C) presoma II is placed in the acid solution that concentration is 0.2 ~ 4 mol/L, under temperature is 30 ~ 85 DEG C of conditions, processes 1 ~ 20 hour, obtains presoma III;
D) to be selected from least one element in IIIA race by infusion process to presoma III load, namely to obtain described low-carbon hydrocarbon aromatization catalyst; Wherein, load capacity is 0.5 ~ 8% of presoma III weight;
IIIA race element is selected from least one in Al or Ga;
The silica alumina ratio SiO of ZSM-5 molecular sieve 2/ Al 2o 3be 20 ~ 300.
2. the preparation method of low-carbon hydrocarbon aromatization catalyst according to claim 1, is characterized in that described binding agent is selected from least one in aluminium oxide or boehmite.
3. the preparation method of low-carbon hydrocarbon aromatization catalyst according to claim 1, it is characterized in that steam treatment temperature is 300 ~ 600 DEG C, air speed is 1 ~ 18 hour -1, the processing time is 1 ~ 30 hour.
4. the preparation method of low-carbon hydrocarbon aromatization catalyst according to claim 1, is characterized in that described acid is selected from least one in oxalic acid or nitric acid.
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CN106552663A (en) * 2015-09-24 2017-04-05 中国石油天然气股份有限公司 Catalyst for aromatization of straight-run naphtha and preparation method thereof
CN109465022B (en) * 2018-10-16 2022-06-07 上海兖矿能源科技研发有限公司 Catalyst suitable for aromatization of low-carbon hydrocarbons in Fischer-Tropsch synthetic oil and preparation and application thereof
CN112705249A (en) * 2019-10-24 2021-04-27 中国石油化工股份有限公司 Preparation method of catalyst for producing aromatic hydrocarbon, catalyst and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1070847A (en) * 1992-10-15 1993-04-14 大庆石油学院 Gallium, zinc, platinum modified HZSM-5 catalyst for aromatization of low carbon chain hydrocarbons
US6084142A (en) * 1998-05-12 2000-07-04 Phillips Petroleum Company Method of making an improved zeolite catalyst, a product from such method, and the use thereof in the conversion of hydrocarbons
CN1310047A (en) * 2000-02-24 2001-08-29 中国石油化工集团公司 Method of raising the stability of catalyst for benzene and ethylene alkylation
CN1586721A (en) * 2004-07-30 2005-03-02 大连理工大学 Catalyst for C4 liquefied petroleum gas aromatization and its preparing method
CN102464538A (en) * 2010-11-17 2012-05-23 中国石油化工股份有限公司 Low-carbon hydrocarbon aromatization method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1070847A (en) * 1992-10-15 1993-04-14 大庆石油学院 Gallium, zinc, platinum modified HZSM-5 catalyst for aromatization of low carbon chain hydrocarbons
US6084142A (en) * 1998-05-12 2000-07-04 Phillips Petroleum Company Method of making an improved zeolite catalyst, a product from such method, and the use thereof in the conversion of hydrocarbons
CN1310047A (en) * 2000-02-24 2001-08-29 中国石油化工集团公司 Method of raising the stability of catalyst for benzene and ethylene alkylation
CN1586721A (en) * 2004-07-30 2005-03-02 大连理工大学 Catalyst for C4 liquefied petroleum gas aromatization and its preparing method
CN102464538A (en) * 2010-11-17 2012-05-23 中国石油化工股份有限公司 Low-carbon hydrocarbon aromatization method

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