CN103645293B - Method for testing actuating pressure of explosion contact surface of explosive and test device - Google Patents
Method for testing actuating pressure of explosion contact surface of explosive and test device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种测试炸药爆炸接触面作用压力方法,尤其在现阶段高温高压直接测试比较困难的情况下,实现高压的测试。The invention relates to a method for testing the action pressure of an explosive contact surface, especially for high-pressure testing in the current stage where direct testing at high temperature and high pressure is difficult.
背景技术Background technique
目前,测试压力的方法虽然很多,但针对炸药爆炸与接触物体压力的直接测试方法尚无人提出,炸药爆炸过程高速高温高压,如PETN和RDX单质炸药根据炸药密度不同的爆轰压力可以达到30~50GPa,爆温可以达到4000K。工业常用炸药爆轰压力一般小于以上单质炸药,但也达到几十吉帕的数量级,而高密度高威力军用炸药爆轰压力一般更高。在这样高温高压的条件下,目前尚没有一种满足条件的传感器能直接测出爆轰压力。而炸药爆炸与密度大于炸药的物体接触产生的作用压力大于爆轰压力。现阶段研究者通过在炸药爆炸不同距离处测试冲击波压力,再通过冲击波在空气中的衰减规律预估爆轰压力,但由于爆轰过程复杂且爆轰高能量密度物质特性参数不一定符合空气中冲击波的衰减规律,且冲击波在空气中的衰减规律本身不是太完善,所以预估爆轰压力的方法存在一定误差,从而进一步利用利用爆轰压力、二倍定律和声学相似计算爆炸作用压力也会存在一定误差。目前针对炸药的爆轰压力测试研究者提出了较多方法,除上文提到的方法外还包括自由表面速度法、水箱法、电磁法和锰铜压阻法,但均未给出一种准确测量爆炸作用压力的方法。At present, although there are many methods to test the pressure, no one has proposed a direct test method for the pressure of the explosive explosion and the contact object. The explosive explosion process is high-speed, high-temperature and high-pressure. For example, the detonation pressure of PETN and RDX single-substance explosives can reach 30 according to the different explosive densities. ~50GPa, the explosion temperature can reach 4000K. The detonation pressure of commonly used industrial explosives is generally lower than that of the above simple explosives, but also reaches the order of tens of gigaPascals, while the detonation pressure of high-density and high-power military explosives is generally higher. Under such high temperature and high pressure conditions, there is currently no sensor that satisfies the conditions that can directly measure the detonation pressure. However, when explosives explode and come into contact with objects with a density greater than that of explosives, the acting pressure is greater than the detonation pressure. At present, researchers measure the shock wave pressure at different distances from the explosion of explosives, and then estimate the detonation pressure through the attenuation law of the shock wave in the air. The attenuation law of the shock wave, and the attenuation law of the shock wave in the air itself is not perfect, so there is a certain error in the method of estimating the detonation pressure, so further using the detonation pressure, the double law and the acoustic similarity to calculate the explosion pressure will also be There are certain errors. At present, researchers have proposed many methods for the detonation pressure test of explosives, including the free surface velocity method, the water tank method, the electromagnetic method and the manganin piezoresistive method in addition to the methods mentioned above, but none of them has given a method. A method of accurately measuring the pressure of an explosion.
201110116907.0给出了一种高能内爆炸药爆轰性能测试的方法,该方法是在一个密保的爆炸容器的器壁上设有压力传感器,实际测得的压力为爆轰产物扩散后的压力,这可以作为评估炸药性能的一个依据,但没有测出炸药爆炸作用压力。201110116907.0 provides a method for testing the detonation performance of high-energy internal explosives. The method is to install a pressure sensor on the wall of a sealed explosion vessel, and the actual measured pressure is the pressure after the detonation product diffuses. This can be used as a basis for evaluating the performance of explosives, but the detonation pressure of explosives has not been measured.
201210400836.1给出了一种高温高压爆炸极限测试仪,测定爆炸极限的方法及应用,此发明只限于测试气体的爆炸测试且最高温度400℃,压力最高2.2MPa,很明显达不到测试炸药爆炸的条件。201210400836.1 provides a high-temperature and high-pressure explosion limit tester, a method and application for determining the explosion limit. This invention is limited to the explosion test of the test gas with a maximum temperature of 400°C and a maximum pressure of 2.2MPa. Obviously, it cannot reach the explosion limit of the test explosive. condition.
201210369067.3给出一种多功能细水雾抑制可燃气体爆炸测试系统及测试方法,也涉及一种压力测试,但实现不了炸药爆炸的测试条件。201210369067.3 provides a multifunctional water mist suppression combustible gas explosion test system and test method, which also involves a pressure test, but the test conditions for explosive explosion cannot be realized.
西北核技术研究所的顾平安、卫海鹰和肖昌炎,对FAE云雾爆轰冲击波压力测试技术的研究,也提出了一种利用传感器测试一定距离处爆轰冲击波的压力,但也是受限于传感器的性能,没有提出直接测试炸药爆炸接触面上的作用压力的方法。Gu Pingan, Wei Haiying and Xiao Changyan from the Northwest Institute of Nuclear Technology researched on the FAE cloud detonation shock wave pressure test technology, and also proposed a method of using sensors to test the pressure of detonation shock waves at a certain distance, but it is also limited by sensors. performance, no method for directly testing the applied pressure on the detonation contact surface of the explosive is proposed.
中国工程物理研究院流体物理研究所冲击波物理与爆轰物理实验室的赵继波、谭多望、李金河等人对柱形装药水中爆炸近场径向压力进行过研究,提出利用高速扫描相机记录冲击波速度方法和Rankine-Hugoniot关系计算近场冲击波压力的方法,但此方法只是近场冲击波的测试。Zhao Jibo, Tan Duowang, Li Jinhe and others from the Shock Wave Physics and Detonation Physics Laboratory of the Institute of Fluid Physics of the Chinese Academy of Engineering Physics have studied the near-field radial pressure of the explosion of cylindrical charges in water, and proposed to use a high-speed scanning camera to record the shock wave Velocity method and Rankine-Hugoniot relation are used to calculate near-field shock wave pressure, but this method is only a test of near-field shock wave.
发明内容Contents of the invention
为了达到测试炸药爆炸接触面作用压力的目的,本发明提供一种新的测试方法。该方法能够实现高温下测试高压(几十吉帕)的目的,还能测试出炸药由未反应到达到爆轰整个过程接触面的作用压力变化。该方法的实现,对研究炸药爆轰机理及评估炸药性能提供了依据,可以作为评估炸药性能的一种重要指标,为研究炸药性能提供实验依据。In order to achieve the purpose of testing the explosive contact surface pressure, the invention provides a new testing method. The method can realize the purpose of testing high pressure (tens of gigapascals) at high temperature, and can also test the action pressure change of the contact surface in the whole process from unreacted to detonation of the explosive. The realization of this method provides a basis for studying the detonation mechanism of explosives and evaluating the performance of explosives. It can be used as an important index for evaluating the performance of explosives and provides an experimental basis for studying the performance of explosives.
本发明解决其技术问题所采用的技术方案是:利用动量守恒定律,设计一个与炸药接触的质量可调的抛掷柱形刚体,利用数据采集系统收集炸药爆炸过程抛掷柱体的运动情况,利用设计的数据分析系统处理数据,最后的得出炸药爆炸过程接触面作用压力与时间的关系,爆炸接触面作用压力与时间关系。The technical solution adopted by the present invention to solve the technical problem is: utilize the law of conservation of momentum to design a throwing cylindrical rigid body with an adjustable mass in contact with the explosive, use the data acquisition system to collect the motion of the throwing cylindrical body during the explosion of the explosive, and use the designed The data analysis system processes the data, and finally obtains the relationship between the pressure and time of the contact surface during the explosive explosion process, and the relationship between the pressure and time of the explosion contact surface.
利用动量守恒测试的基本原理:Utilize the fundamentals of the momentum conservation test:
Ft=mv=I (1)Ft=mv=I (1)
∫(P(t)S-mg)dt=Δ(mv)=mv (2)∫(P(t)S-mg)dt=Δ(mv)=mv (2)
式(2)中:P(t)为t时刻爆炸接触面作用压力,S为实验药柱与抛掷柱形刚体的接触面积,mg为抛掷柱形刚体的重力,v为抛掷柱形刚体的速度。In formula (2): P(t) is the pressure on the contact surface of the explosion at time t, S is the contact area between the experimental powder and the thrown cylindrical rigid body, mg is the gravity of the thrown cylindrical rigid body, and v is the velocity of the thrown cylindrical rigid body .
对(2)式变换得出Transform (2) to get
mv't+mg=P(t)S (3) mv't +mg=P(t)S (3)
式中:v't为加速度,可用数据采集系统和数据分析系统得到。In the formula: v' t is acceleration, which can be obtained by data acquisition system and data analysis system.
v't的求解方法:利用高速摄像仪收集下文设计的抛掷柱形刚体的高度H与时间T的数据,再利用数据分析系统可拟合出H与T的关系,关系方程如下The solution method of v' t : use the high-speed camera to collect the data of the height H and time T of the throwing cylindrical rigid body designed below, and then use the data analysis system to fit the relationship between H and T. The relationship equation is as follows
H=A1+A2T+A3T2+A4T3+…+AN+1TN (4)H=A 1 +A 2 T+A 3 T 2 +A 4 T 3 +…+A N+1 T N (4)
式中A1、A2、A3、A4…AN+1等为待定系数,对(4)式二次求导即可得出v't。In the formula, A 1 , A 2 , A 3 , A 4 ... AN+1 are undetermined coefficients, and v' t can be obtained by deriving formula (4) twice.
根据(3)式,在确定某时刻加速度的情况下,很容易计算出此时刻对应的压力,所以可以求出从抛掷柱形刚体开始运动到爆炸压力达到爆轰压力,再到炸药爆轰压力衰减整个过程的爆炸接触面作用压力。所以利用以上原理可以确定最大爆炸作用压力和爆轰部分成长及衰减过程爆炸作用压力。According to formula (3), in the case of determining the acceleration at a certain moment, it is easy to calculate the corresponding pressure at this moment, so it can be calculated from the moment when the columnar rigid body starts to move until the explosion pressure reaches the detonation pressure, and then to the explosive detonation pressure Attenuation of the explosion contact surface pressure throughout the process. Therefore, using the above principles, the maximum explosion pressure and the explosion pressure during the growth and attenuation process of the detonation part can be determined.
为了实现以上过程本发明设计包括以下部分:爆炸容器、抛掷柱形刚体、高速摄像仪、真空泵、安全阀、抛掷柱形刚体的容器、引爆装置和钢尺。In order to realize the above process, the present invention design includes the following parts: explosion container, throwing cylindrical rigid body, high-speed camera, vacuum pump, safety valve, throwing the container of cylindrical rigid body, detonator and steel ruler.
爆炸容器选用牌号为HT350的灰铸铁作为爆炸容器材料,HT350型灰铸铁抗拉强度为350GPa,弹性模量为130~160MPa,抗压强度为1100~1300MPa,抗剪强度为350~500MPa。由厚壁筒受内压时的强度条件(开口圆筒)第三强度理论和炸药爆炸作用在容器上的压力超压峰值验算设计爆炸容器尺寸,可得炸药装药直径为38mm,设计外径350mm,内径120mm的爆炸容器可以满足一次起爆药量为0.10kgTNT当量的要求,炸药装药直径为38mm,0.10kgTNT当量炸药爆炸作用在器壁上的压力为342.3MPa。爆炸容器最终尺寸范围为外径350~450mm,内径120~150mm,高为400mm。爆炸容器内设计一种支架用来安装炸药。The explosion vessel is made of HT350 gray cast iron as the explosion vessel material. The tensile strength of HT350 gray cast iron is 350GPa, the elastic modulus is 130-160MPa, the compressive strength is 1100-1300MPa, and the shear strength is 350-500MPa. Based on the third strength theory of the strength condition (open cylinder) when the thick-walled cylinder is subjected to internal pressure and the pressure overpressure peak value of the explosive explosion acting on the vessel, the size of the designed explosion vessel can be calculated. The diameter of the explosive charge is 38mm, and the design outer diameter 350mm, 120mm internal diameter of the explosion vessel can meet the requirements of a primary charge of 0.10kgTNT equivalent, the diameter of the explosive charge is 38mm, and the pressure of the 0.10kgTNT equivalent explosive on the wall is 342.3MPa. The final size range of the explosion vessel is 350-450 mm in outer diameter, 120-150 mm in inner diameter, and 400 mm in height. A bracket is designed in the explosion vessel to install explosives.
抛掷柱形刚体采用选用牌号为HT350的灰铸铁,抛掷柱形刚体是质量可调节的结构。结构主要包括基座和质量调节片。其中基座重量为50kg,每个调节片重量为20kg。抛掷柱形刚体的尺寸为直径为500mm的柱体结构,按照图4和图5的设计,可以增加或者减少调节片个数调节抛掷柱形刚体的质量。抛掷柱形刚体的质量范围为50~170kg。The throwing cylindrical rigid body is made of gray cast iron with the grade of HT350, and the throwing cylindrical rigid body is a structure with adjustable quality. The structure mainly includes a base and a mass adjustment piece. The weight of the base is 50kg, and the weight of each adjusting piece is 20kg. The size of the throwing cylindrical rigid body is a cylindrical structure with a diameter of 500mm. According to the design in Fig. 4 and Fig. 5, the quality of the throwing cylindrical rigid body can be adjusted by increasing or decreasing the number of adjusting pieces. The mass range of the throwing cylindrical rigid body is 50-170kg.
高速摄像仪选型,由爆炸冲击波正压作用时间为毫秒数量级,负压和峰值上升时间为几十微秒,确定选择每秒拍摄张数为106或107张的摄像仪。For the selection of high-speed cameras, the positive pressure action time of the explosion shock wave is on the order of milliseconds, and the negative pressure and peak rise time are tens of microseconds. It is determined to choose a camera with a number of shots per second of 10 6 or 10 7 .
数据分析系统采用自编程序的软件系统,现阶段用于实验数据分析的软件很多,也可选用其他软件系统。The data analysis system adopts a self-programmed software system. At present, there are many softwares used for experimental data analysis, and other software systems can also be used.
真空泵可选择普通工业用真空泵。Vacuum pumps can choose general industrial vacuum pumps.
安全阀有两种主要作用。一、保证真空泵不受爆炸冲击波损伤。二、真空泵停止工作时隔绝空气与抛掷柱形刚体容器内部真空的联系。Safety valves serve two main purposes. 1. Ensure that the vacuum pump is not damaged by the blast wave. 2. When the vacuum pump stops working, it isolates the connection between the air and the internal vacuum of the throwing cylindrical rigid container.
抛掷柱形刚体的容器设计为长方形容器,其中一面为观测面,观测面由高强度透明塑钢构成,其它面为铸铁构成,飞行容器内置缓冲材料即安全挡板,由于炸药爆炸过后,真空抛掷柱形刚体的容器与空气相通且传入容器内的主要为垂直方向上的冲击波,炸药爆炸不会对抛掷柱形刚体容器产生太大压力。抛掷柱形刚体容器各铸铁面采用厚度为10mmHT150铸铁,高强度透明塑钢采用厚度为20mm塑钢,容器高度为2m,底面为长宽均为1m的正方形。The container for throwing a cylindrical rigid body is designed as a rectangular container, one side of which is the observation surface, the observation surface is made of high-strength transparent plastic steel, and the other surfaces are made of cast iron. The built-in buffer material of the flight container is a safety baffle. The container of the rigid body communicates with the air and the shock wave in the vertical direction is mainly introduced into the container, and the explosion of the explosive will not produce too much pressure on the container of the thrown cylindrical rigid body. The cast iron surface of the throwing cylindrical rigid body container is made of HT150 cast iron with a thickness of 10mm, and the high-strength transparent plastic steel is made of plastic steel with a thickness of 20mm. The height of the container is 2m, and the bottom surface is a square with a length and width of 1m.
引爆装置采用工业常用8#瞬发雷管和MFB-200发爆器,雷管连接炸药置于爆炸容器内,再连接发爆器。标尺采用最小刻度为0.5mm,长度1.5m的两条钢尺,两天标尺分别竖直安装在高强度透明塑钢器壁的两侧,供参考抛掷柱形刚体高度。The detonating device adopts the 8# instant detonator and MFB-200 detonator commonly used in the industry. The detonator is connected to the explosive and placed in the explosion container, and then connected to the detonator. The ruler adopts two steel rulers with a minimum scale of 0.5mm and a length of 1.5m. The two-day rulers are installed vertically on both sides of the high-strength transparent plastic-steel wall for reference to the height of the thrown cylindrical rigid body.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1爆炸容器主视图Figure 1 Front view of explosion vessel
图2爆炸容器左视图Figure 2 Left view of the explosion vessel
图3爆炸容器俯视图(图3中标注1为爆炸容器,标注2为安放炸药支架)Fig. 3 top view of the explosion vessel (the mark 1 in Fig. 3 is the explosion vessel, and the mark 2 is the bracket for placing explosives)
图4抛掷柱体基座主视图和左视图Figure 4 The front view and left view of the base of the throwing cylinder
图5抛掷柱体基座俯视图Figure 5 Top view of the base of the throwing cylinder
图6抛掷柱体重量调节片主视图和左视图Figure 6 The front view and left view of the throwing cylinder weight adjustment piece
图7抛掷柱体重量调节片俯视图Fig. 7 top view of throwing cylinder weight adjustment piece
图8测试系统的示意图(图8中标注1为爆炸容器,标注3为安全阀,标注4为安全挡板,防止冲击波对高强度塑钢面产生过大冲击,标注5为抛掷柱形刚体容器的高强度塑钢面,此面两侧竖直安放测高标尺,标注6为抛掷柱形刚体,标注7为高速摄像仪,标注8为真空泵,标注9为数据分析系统)The schematic diagram of the test system in Fig. 8 (the mark 1 in Fig. 8 is the explosion vessel, the mark 3 is the safety valve, the mark 4 is the safety baffle, which prevents the shock wave from producing excessive impact on the high-strength plastic steel surface, and the mark 5 is the throwing cylindrical rigid body container High-strength plastic-steel surface, on both sides of which are vertically placed altimeter scales, marking 6 is a throwing cylindrical rigid body, marking 7 is a high-speed camera, marking 8 is a vacuum pump, and marking 9 is a data analysis system)
具体实施方式Detailed ways
如图8建立实验测试系统,首先将待测100g炸药与雷管连接完毕,安放于爆炸容器(图8中的标注1)内,使底面直径为38mm的药柱与抛掷柱形刚体(图8中的标注6)紧密相贴,打开安全阀(图8中的标注3),启动真空泵(图8中的标注8),待真空泵仪表显示真空状态时先关闭安全阀再关闭真空泵,打开并调试高速摄像仪(图8中标注7),待高速摄像仪正常工作后,启动摄像状态,准备就绪后,利用发爆器引爆连接待测炸药的雷管,炸药引爆后抛掷柱形刚体会被抛掷在竖直方向上运动,标尺可显示抛掷柱形刚体的运动高度H,利用高速摄像仪拍摄的对应时刻运动图像即某时刻抛掷柱形刚体对应在标尺上的尺寸高度,利用自编程序拟合各个时刻的时间与高度关系,得到(4)式对应各个待定系数,联立(3)式和(4)式,即可得到各时刻的爆炸接触面作用压力值,当然包括爆炸接触面压力的最大值。Establish the experimental test system as shown in Figure 8, at first the 100g explosive to be tested is connected with the detonator, and placed in the explosion container (mark 1 in Figure 8), so that the bottom diameter is 38mm and the throwing cylindrical rigid body (in Figure 8 Mark 6) close to each other, open the safety valve (mark 3 in Figure 8), start the vacuum pump (mark 8 in Figure 8), close the safety valve and then turn off the vacuum pump when the vacuum pump meter shows the vacuum state, turn on and debug the high-speed Video camera (mark 7 in Fig. 8), after the high-speed video camera works normally, start the video recording state, after getting ready, utilize detonator to detonate the detonator that is connected with the explosive to be tested, after the explosive is detonated, the throwing cylindrical rigid body will be thrown on the vertical Moving in the vertical direction, the ruler can display the motion height H of the throwing cylindrical rigid body, and use the high-speed camera to capture the moving image at the corresponding moment, that is, the size and height of the throwing cylindrical rigid body on the ruler at a certain moment, and use the self-programming to fit each moment The relationship between the time and height of the time and the height, and the equation (4) corresponds to each undetermined coefficient, and the equation (3) and (4) can be combined to obtain the pressure value of the explosion contact surface at each moment, including the maximum value of the explosion contact surface pressure of course .
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