CN103642890A - Method for preparing ethyl alcohol by adopting carrier fermenting technique - Google Patents
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Abstract
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技术领域 technical field
本发明涉及一种载体发酵技术制备乙醇的方法,具体涉及一种将固定化载体作为发酵菌种与同步糖化发酵技术有机结合在一起的一种发酵制备乙醇的方法。 The invention relates to a method for preparing ethanol by carrier fermentation technology, in particular to a method for fermenting ethanol by organically combining immobilized carrier as a fermentation strain with synchronous saccharification and fermentation technology.
背景技术 Background technique
燃料乙醇最早是采用玉米为原料发酵制成,但这一过程使用玉米量较大,对国家粮食安全构成了威胁。2006年以来我国出台了一系列政策,强调发展燃料乙醇应坚持“非粮”原则,控制玉米产品深加工产业的盲目发展。菊芋( 俗称洋姜、姜不辣、鬼子姜) 主要成分是菊粉,是最简单的一类果聚糖,含糖量为其干重的 60% ~ 70%。 菊芋水解比淀粉质原料还容易,不需要高温液化,直接用菊粉酶水解即可获得可发酵性糖,工艺流程简单,能耗低,与目前人们普遍关注的以农作物秸秆为代表的木质纤维素类生物质相比,更易于实现产业化。菊芋与其他农作物相比有许多明显的优点,如适应性强、耐贫瘠、耐寒、耐旱、种植简易、产量高等。可在沙漠、盐碱地或滩涂地种植生长,可利用海水养殖废水非灌溉水资源灌溉。菊芋作为一种极具潜力的乙醇发酵原料,与淀粉质原料相比,菊芋低温条件下即可实现糊化,在节能方面具有优势。在 2007 年在国务院办公厅转发的国家发改委《生物产业发展“十·一五”规划》中明确提出“支持以甜高粱、木薯和菊芋等非粮原料生产燃料乙醇”,鼓励非粮原料燃料乙醇技术的开发和产业发展。 Fuel ethanol was first fermented from corn, but this process uses a large amount of corn, which poses a threat to national food security. Since 2006, my country has issued a series of policies, emphasizing that the development of fuel ethanol should adhere to the "non-grain" principle, and control the blind development of the deep processing industry of corn products. The main ingredient of Jerusalem artichoke (commonly known as Jerusalem artichoke, Jiangbula, and ghost ginger) is inulin, which is the simplest type of fructan, with a sugar content of 60% to 70% of its dry weight. The hydrolysis of Jerusalem artichoke is easier than that of starchy raw materials. It does not require high temperature liquefaction. It can be directly hydrolyzed with inulinase to obtain fermentable sugar. The process is simple and the energy consumption is low. Compared with vegetarian biomass, it is easier to realize industrialization. Compared with other crops, Jerusalem artichoke has many obvious advantages, such as strong adaptability, resistance to barrenness, cold resistance, drought resistance, easy planting, and high yield. It can be planted and grown in deserts, saline-alkali lands or tidal flats, and can be irrigated by non-irrigation water resources of marine aquaculture wastewater. Jerusalem artichoke is a potential raw material for ethanol fermentation. Compared with starchy raw materials, Jerusalem artichoke can be gelatinized at low temperature, which has advantages in energy saving. In 2007, the National Development and Reform Commission's "10th Five-Year Plan for Bioindustry Development" forwarded by the General Office of the State Council clearly stated that "support the production of fuel ethanol from non-grain raw materials such as sweet sorghum, cassava and Jerusalem artichoke", and encourage non-grain raw material fuel ethanol Technology development and industrial development.
以菊芋为原料制备乙醇的生物发酵所用菌种一般为酵母菌,因为菊芋不能直接利用,需要先糖化,所以发酵方法有同步糖化发酵和先糖化后发酵,所谓同步糖化发酵是指糖化菌种和发酵菌种混合培养,边糖化边发酵,先糖化后发酵是指先利用糖化菌种将菊糖水解,再利用发酵菌种进行发酵。同步糖化发酵的优点为使发酵醪中水解下来的可发酵性糖被及时发酵为乙醇,在过程中不积累,防止糖积累而抑制菊粉酶分泌,避免底物抑制现象出现,可以有效防止杂菌污染,提高乙醇收率,但是目前国内以菊芋为原料酒精发酵技术工艺技术水平低,菊糖利用率不高,损失较大。另外,菌种游离存在菌种难以回收的问题,造成生产成本过高、环境污染,而固定化细胞技术能很好的解决这一问题,所谓固定化细胞技术是指将具有一定生理功能的生物细胞,用一定的方法将其固定,作为固体生物催化剂而加以利用的一门技术。在乙醇制备中,将酵母固定化会大大提高了酶促反应效率,因此具有很好的应用前景。但是目前公开的酵母固定化技术成本高、固定技术单一。 The bacteria used in the bio-fermentation of ethanol from Jerusalem artichoke are generally yeasts. Because Jerusalem artichoke cannot be directly used, it needs to be saccharified first, so the fermentation methods include simultaneous saccharification and fermentation and first saccharification and then fermentation. The so-called simultaneous saccharification and fermentation refers to saccharification and fermentation. Mixed cultivation of fermentation strains, fermentation while saccharification, first saccharification followed by fermentation refers to the use of saccharification strains to hydrolyze inulin, and then use fermentation strains to ferment. The advantage of synchronous saccharification and fermentation is that the fermentable sugar hydrolyzed in the fermented mash is fermented into ethanol in time without accumulation in the process, preventing the accumulation of sugar and inhibiting the secretion of inulinase, avoiding the phenomenon of substrate inhibition, and effectively preventing impurities Bacterial pollution, improve the yield of ethanol, but the current domestic technology level of alcoholic fermentation technology using Jerusalem artichoke as raw material is low, the utilization rate of inulin is not high, and the loss is relatively large. In addition, free strains have the problem that it is difficult to recycle strains, resulting in high production costs and environmental pollution. Immobilized cell technology can solve this problem well. The so-called immobilized cell technology refers to the biological Cells are fixed in a certain way and used as a solid biocatalyst. In ethanol production, immobilizing yeast will greatly improve the efficiency of enzymatic reaction, so it has a good application prospect. However, the currently disclosed yeast immobilization technology has high cost and single immobilization technology.
大连理工大学的常宝磊的硕士生论文中对菊芋生产乙醇的方法进行了研究,其用絮凝酵母作为发酵菌种制备乙醇,该方法缺点是对菌种要求较高,既要有絮凝活性、糖化能力,又要有发酵能力,这样菌种对底物的利用效率和发酵能力都受到一定的影响,影响乙醇的收率。 Chang Baolei from Dalian University of Technology studied the method of producing ethanol from Jerusalem artichoke in his master's thesis, which uses flocculation yeast as the fermentation strain to prepare ethanol. The disadvantage of this method is that it has high requirements for the strain. The saccharification ability must also have the fermentation ability, so the substrate utilization efficiency and fermentation ability of the strain will be affected to a certain extent, which will affect the yield of ethanol.
葛向阳等(葛向阳、张伟国,同步糖化发酵菊芋生产酒精中黑曲霉菌株的选育,食品与生物技术学报,第25 卷第2 期,2006 年3 月)利用黑曲霉和酿酒酵母采用同步糖化法制备乙醇。该方法的缺点是菌种没有固定化,无法进行高密度发酵,影响设备的利用率;没有进行发酵菌种的回收,造成发酵菌种的浪费,而且容易造成环境污染。 Ge Xiangyang et al. (Ge Xiangyang, Zhang Weiguo, Breeding of Aspergillus niger strains in simultaneous saccharification and fermentation of Jerusalem artichoke to produce alcohol, Journal of Food and Biotechnology, Vol. method to produce ethanol. The disadvantage of this method is that the strains are not immobilized, high-density fermentation cannot be carried out, which affects the utilization rate of the equipment; the fermentation strains are not recovered, resulting in waste of fermentation strains and easy to cause environmental pollution.
发明内容 Contents of the invention
针对现有技术中存在的不足,本发明提供了一种载体发酵技术制备乙醇的方法,该方法将载体固定的菌种作为发酵菌种和同步糖化发酵技术进行结合和改进,简化了工艺路线,提高了乙醇收率,减轻了环境污染。 Aiming at the deficiencies in the prior art, the present invention provides a method for preparing ethanol by carrier fermentation technology, which combines and improves carrier-immobilized strains as fermentation strains and synchronous saccharification and fermentation technology, which simplifies the process route, The yield of ethanol is improved and the environmental pollution is reduced.
所述载体发酵技术是指将发酵菌种用微生物载体进行固定,并用载体固定的菌种进行发酵制备乙醇的方法,目前,没有将载体发酵技术与同步糖化发酵技术结合进行乙醇制备的技术公开,一般这两种技术都是单独使用;也没有任何固定化载体作为发酵菌种使用技术的相关报道,本发明首次提出将载体固定的菌种作为发酵菌种这一概念和技术操作方法。本发明在采用产菊粉酶的黑曲霉和酿酒酵母作为菌种采用同步糖化发酵技术制备乙醇的基础上,经过创造性的研究,根据菊芋需要先糖化再发酵的特性,将黑曲霉和酿酒酵母进行了混合培养,形成了黑曲霉包裹酿酒酵母的菌种混合体,该菌种混合体将酿酒酵母包裹在黑曲霉中,即实现了酿酒酵母的固定,又实现了同步糖化,节约了细胞固定化成本,简化了工艺,提高了酵母细胞对于乙醇的耐受性,降低发酵液黏度,降低了废糟液的COD,提高了乙醇产率。 The carrier fermentation technology refers to the method of immobilizing fermentation strains with a microbial carrier, and using the carrier-immobilized strains to ferment and produce ethanol. At present, there is no technology disclosure that combines carrier fermentation technology with simultaneous saccharification and fermentation technology for ethanol production. Generally, these two technologies are used alone; there is no relevant report on the use of immobilized carriers as fermentation strains. The present invention proposes the concept and technical operation method of using carrier-immobilized strains as fermentation strains for the first time. In the present invention, on the basis of adopting inulinase-producing Aspergillus niger and Saccharomyces cerevisiae as strains to prepare ethanol by synchronous saccharification and fermentation technology, after creative research, according to the characteristic that Jerusalem artichoke needs to be saccharified first and then fermented, Aspergillus niger and Saccharomyces cerevisiae Through mixed culture, a strain mixture of Aspergillus niger encapsulating Saccharomyces cerevisiae was formed. The strain mixture encapsulated Saccharomyces cerevisiae in Aspergillus niger, which not only realized the immobilization of Saccharomyces cerevisiae, but also realized simultaneous saccharification, saving cell immobilization The cost is reduced, the process is simplified, the tolerance of yeast cells to ethanol is improved, the viscosity of the fermentation broth is reduced, the COD of the waste liquid is reduced, and the yield of ethanol is increased.
本发明具体技术方案如下: Concrete technical scheme of the present invention is as follows:
一种载体发酵技术制备乙醇的方法,其特征是包括以下步骤: A method for preparing ethanol by carrier fermentation technology is characterized in that it comprises the following steps:
(1)将酿酒酵母按照5-8%的接种量接种到种子培养基中, 在30℃、100r/min的条件下培养30 h,所得发酵液离心后收集酿酒酵母细胞; (1) Inoculate Saccharomyces cerevisiae into the seed medium according to the inoculum amount of 5-8%, culture at 30°C and 100r/min for 30 hours, collect the Saccharomyces cerevisiae cells after centrifuging the obtained fermentation broth;
(2)将黑曲霉的孢子悬浮液按照2-5%的接种量接种到产酶培养基中,在30℃、40r/min的条件下培养至OD600为0.3-0.5,得到黑曲霉培养液 ; (2) Inoculate the spore suspension of Aspergillus niger into the enzyme production medium according to the inoculation amount of 2-5%, and cultivate it at 30°C and 40r/min until the OD 600 is 0.3-0.5 to obtain the Aspergillus niger culture solution ;
(3)将步骤(1)收集到的酵母细胞接入到步骤(2)的黑曲霉培养液中,使黑曲霉和酿酒酵母的菌种个数比为1:3~10,补充菊芋粉、蛋白胨和(NH4)2SO4使它们的浓度分别为25g/L、10g/L和5g/L,然后在30℃,100~200r/min的条件下混合培养至OD600为0.6-1,实现黑曲霉对酿酒酵母的包裹,得到混合菌丝球; (3) Insert the yeast cells collected in step (1) into the culture medium of Aspergillus niger in step (2), so that the number ratio of Aspergillus niger and Saccharomyces cerevisiae is 1:3-10, supplement with Jerusalem artichoke powder, The concentration of peptone and (NH 4 ) 2 SO 4 is 25g/L, 10g/L and 5g/L respectively, and then mixed culture at 30°C and 100-200r/min until the OD600 is 0.6-1, Realize the encapsulation of Aspergillus niger on Saccharomyces cerevisiae to obtain mixed mycelium balls;
(4)将步骤(3)制得的混合菌丝球过滤后按照10%的接种量倒入发酵培养基中,在30℃、40-60r/min的条件下同步糖化发酵制备乙醇。 (4) Filter the mixed mycelium balls prepared in step (3) and pour them into the fermentation medium according to the inoculation amount of 10%, and synchronously saccharify and ferment to prepare ethanol under the conditions of 30°C and 40-60r/min.
在上述使用黑曲霉包裹酿酒酵母的混合菌丝球同步糖化发酵乙醇的方法基础上,本发明又进一步的进行了大量的实验,对各工艺条件进行了优选,从而保证了发酵结果的进一步提升。具体如下: On the basis of the above-mentioned method of using Aspergillus niger to wrap the mixed mycelium balls of Saccharomyces cerevisiae for synchronous saccharification and fermentation of ethanol, the present invention further carried out a large number of experiments and optimized each process condition, thereby ensuring further improvement of fermentation results. details as follows:
步骤(4)中,发酵结束后,将混合菌丝球过滤出来,蒸馏水清洗后,重新加入新的发酵培养基中进行发酵制备乙醇,菌种混合体能够重复循环使用25-30次。菌种可循环使用,大大降低了生产成本。 In step (4), after the fermentation is completed, the mixed mycelium balls are filtered out, washed with distilled water, and then added to a new fermentation medium for fermentation to prepare ethanol. The strain mixture can be recycled 25-30 times. The strains can be recycled, which greatly reduces the production cost.
步骤(1)中,种子培养基组成优选为:酵母膏10 g/L,蛋白胨20 g/L,葡萄糖20 g/L,水余量,自然pH。 In step (1), the composition of the seed medium is preferably: yeast extract 10 g/L, peptone 20 g/L, glucose 20 g/L, water balance, and natural pH.
步骤(2)中,产酶培养基组成优选为:菊芋粉25g/L,(NH4)2SO4 5g/L,蛋白胨10g/L ,KH2PO4 6 g/L,NaCl 5 g/L ,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 5,0.1Mpa灭菌15min。 In step (2), the composition of the enzyme production medium is preferably: Jerusalem artichoke powder 25g/L, (NH 4 ) 2 SO 4 5g/L, peptone 10g/L, KH 2 PO 4 6 g/L, NaCl 5 g/L , MgSO 4 ·7H 2 O 0.5g/L, FeSO 4 ·7H 2 O 0.001 g/L, pH 5, 0.1Mpa sterilization for 15min.
步骤(2)中,黑曲霉的孢子悬浮液中,黑曲霉的个数是106-107个/ml。 In step (2), the number of Aspergillus niger in the spore suspension of Aspergillus niger is 10 6 - 10 7 /ml.
步骤(3)中,黑曲霉和酿酒酵母的菌种个数比优选为1:6~10。 In step (3), the number ratio of Aspergillus niger to Saccharomyces cerevisiae is preferably 1:6-10.
步骤(3)中,在补充菊芋粉、蛋白胨和(NH4)2SO4的同时,优选向培养液中还加入甘露醇、亚硒酸钠和硼酸成分,使它们的浓度分别为8g/L、0.3g/L和0.1g/L。这样形成的菌丝球发酵性能更好。 In step (3), while supplementing Jerusalem artichoke powder, peptone and (NH 4 ) 2 SO 4 , it is preferable to add mannitol, sodium selenite and boric acid components to the culture medium so that their concentrations are respectively 8g/L , 0.3g/L and 0.1g/L. The mycelium balls formed in this way have better fermentation performance.
步骤(4)中,发酵培养基组成优选为:菊芋粉30-40g/L,(NH4)2SO4 4-6g/L,玉米浆4-6g/L,KH2PO4 5-10g/L,MgSO4·7H2O 0.3-0.6g/L,FeSO4·7H2O 0.001-0.003 g/L,pH 4.5,0.1Mpa灭菌15min。进一步的,发酵培养基组成最优选为:菊芋粉35g/L,(NH4)2SO4 5g/L,玉米浆5g/L,KH2P O4 6 g/L,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 4.5,0.1Mpa灭菌15min。 In step (4), the composition of the fermentation medium is preferably: Jerusalem artichoke powder 30-40g/L, (NH 4 ) 2 SO 4 4-6g/L, corn steep liquor 4-6g/L, KH 2 PO 4 5-10g/L L, MgSO 4 ·7H 2 O 0.3-0.6g/L, FeSO 4 ·7H 2 O 0.001-0.003 g/L, pH 4.5, 0.1Mpa sterilization for 15min. Further, the composition of the fermentation medium is most preferably: Jerusalem artichoke powder 35g/L, (NH 4 ) 2 SO 4 5g/L, corn steep liquor 5g/L, KH 2 PO 4 6 g/L, MgSO 4 ·7H 2 O 0.5 g/L, FeSO 4 ·7H 2 O 0.001 g/L, pH 4.5, 0.1Mpa sterilization for 15min.
采用本发明工艺后,发酵时间可缩短为48h。 After adopting the process of the invention, the fermentation time can be shortened to 48h.
本发明将同步糖化发酵工艺和微生物固定化技术进行了巧妙的结合,根据菌种自身的特性,不需引进额外的载体对菌种进行固定,这一工艺思路在国内外未见相关报道,本发明首次提出,具有以下优点: The present invention cleverly combines the simultaneous saccharification and fermentation process with the immobilization technology of microorganisms. According to the characteristics of the strain itself, it does not need to introduce additional carriers to immobilize the strains. This technological idea has not been reported at home and abroad. The invention is proposed for the first time and has the following advantages:
1、本发明边产酶边糖化,使发酵醪中水解下来的可发酵性糖被及时发酵为乙醇,在过程中不积累,防止糖积累而抑制菊粉酶分泌,避免底物抑制现象出现,可以有效防止杂菌污染,提高乙醇收率; 1. The present invention produces enzyme while saccharifying, so that the fermentable sugar hydrolyzed in the fermented mash is fermented into ethanol in time, does not accumulate in the process, prevents sugar from accumulating and inhibits the secretion of inulinase, and avoids the phenomenon of substrate inhibition. It can effectively prevent the contamination of bacteria and increase the yield of ethanol;
2、本发明采用菌丝球作为固定化手段,降低了固定化成本,降低了发酵液的黏度。在菊芋发酵乙醇的过程中,由于菊芋干粉吸水溶胀,当底物浓度加大以后,料液黏度增大,流动混合困难,影响传质传热,固形物浓度成为发酵的限制因素。高黏度料液影响发酵过程中的传热与传质效果,发酵过程产生的 CO2也会因排出不畅而积累,导致发酵速度减缓,发酵时间长( 60 h 以上) ,反应不完全,乙醇收率明显降低。而本发明将菌种经过特殊培养制成了混合菌丝球,菌丝球的形状使其流动阻力比细胞要小的多,可以明显降低发酵液黏度,提高乙醇的收率。 2. The present invention adopts mycelium balls as the immobilization means, which reduces the immobilization cost and the viscosity of the fermented liquid. In the process of ethanol fermentation of Jerusalem artichoke, due to water absorption and swelling of dry Jerusalem artichoke, when the substrate concentration increases, the viscosity of the feed liquid increases, flow and mixing are difficult, affecting mass transfer and heat transfer, and the concentration of solids becomes the limiting factor of fermentation. High-viscosity feed liquid affects the heat transfer and mass transfer effect in the fermentation process, and the CO 2 produced in the fermentation process will also accumulate due to poor discharge, resulting in slow fermentation speed, long fermentation time (more than 60 h), incomplete reaction, and ethanol Yield decreased significantly. However, in the present invention, strains are specially cultivated to produce mixed mycelium balls. The shape of the mycelium balls makes the flow resistance much smaller than that of cells, which can significantly reduce the viscosity of the fermentation broth and increase the yield of ethanol.
3、本发明将发酵菌种进行了集合,形成菌丝球,而非游离的菌种,可以在发酵罐中达到较高的细胞浓度,大大提高了乙醇发酵过程的发酵速率,相应提高了发酵罐的设备生产强度,减少了设备总容积规模和发酵罐固定资产建设投资。 3. The present invention collects the fermentation strains to form mycelium balls instead of free strains, which can reach a higher cell concentration in the fermenter, greatly improving the fermentation rate of the ethanol fermentation process, and correspondingly improving the fermentation rate. The equipment production intensity of the tank is reduced, and the total volume scale of the equipment and the investment in the construction of fixed assets of the fermentation tank are reduced.
4、本发明利用黑曲霉对酿酒酵母实现了固定化,不用额外的载体,节约了细胞固定化成本,酿酒酵母从发酵系统中容易回收,使用寿命长且能反复使用,操作方便粗放,成本低廉,容易实现工业化生产; 4. The present invention uses Aspergillus niger to immobilize Saccharomyces cerevisiae without additional carriers, saving the cost of cell immobilization, Saccharomyces cerevisiae is easy to recover from the fermentation system, has a long service life and can be used repeatedly, convenient and extensive operation, and low cost , easy to realize industrial production;
5、由于将酿酒酵母包裹在黑曲霉中形成菌丝球,黑曲霉菌丝体富含能提高酵母活力和耐酒精能力的脂蛋白,使固定化后酿酒酵母细胞所处的微环境改变,酿酒酵母细胞对于乙醇的耐受性增强。 5. Due to the formation of mycelial balls by wrapping Saccharomyces cerevisiae in Aspergillus niger, the mycelia of Aspergillus niger is rich in lipoproteins that can improve yeast vitality and alcohol resistance, which changes the microenvironment of Saccharomyces cerevisiae cells after immobilization, making wine Yeast cells have increased tolerance to ethanol.
6、酿酒酵母包裹在黑曲霉中实现了完全固定化后,可回收利用,发酵液酒精精馏后产生废糟液的COD从现有酒精发酵工艺的50000-60000ppm降低到了20000-30000ppm,为酒精发酵工业实现污染物源头减废、清洁生产创造了有利条件。 6. After Saccharomyces cerevisiae is completely immobilized in Aspergillus niger, it can be recycled, and the COD of the waste liquid produced after the alcohol rectification of the fermentation liquid is reduced from 50000-60000ppm in the existing alcohol fermentation process to 20000-30000ppm, which is alcohol The fermentation industry has created favorable conditions for reducing waste at the source of pollutants and clean production.
具体实施方式 Detailed ways
下面通过具体实施例对本发明进行进一步的阐述,应该明白的是,下述说明仅是为了解释本发明,并不对其进行限定。 The present invention will be further described below through specific examples. It should be understood that the following descriptions are only for explaining the present invention and not limiting it.
本发明所用黑曲霉(CMCC98003)购自南京便诊仪器设备有限公司,所用酿酒酵母购自安琪酵母股份有限公司。 The Aspergillus niger (CMCC98003) used in the present invention was purchased from Nanjing Bianzhi Instrument Equipment Co., Ltd., and the Saccharomyces cerevisiae used was purchased from Angel Yeast Co., Ltd.
实施例1Example 1
一种菌丝球为载体和发酵菌种的同步糖化发酵生产乙醇的方法: A method for producing ethanol through synchronous saccharification and fermentation of mycelium as carrier and fermentation strain:
1、将酿酒酵母菌种按照5%的接种量接种到装有100ml种子培养基的250ml三角瓶中,30℃,100r/min的摇床中培养30 h,发酵液在5000r/min离心5min,收集酵母细胞;种子培养基为酵母膏10 g/L,蛋白胨20 g/L,葡萄糖20 g/L,自然pH。 1. Inoculate the Saccharomyces cerevisiae strain into a 250ml Erlenmeyer flask containing 100ml seed medium according to the inoculum amount of 5%, culture it in a shaker at 30°C and 100r/min for 30 hours, and centrifuge the fermentation broth at 5000r/min for 5min. Yeast cells were collected; the seed medium was yeast extract 10 g/L, peptone 20 g/L, glucose 20 g/L, and natural pH.
2、将黑曲霉用无菌水配成孢子悬浮液,按照4%的接种量接种到装有100ml产酶培养基的250ml三角瓶中,30℃,40r/min的摇床中培养18h,孢子悬浮液的扩大培养后的OD600值为0.4。其中,产酶培养基的配方为菊芋粉25g/L,(NH4)2SO4 5g/L,蛋白胨10g/L ,KH2PO4 6 g/L,NaCl 5 g/L ,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 5,0.1Mpa灭菌15min; 2. Make Aspergillus niger into a spore suspension with sterile water, inoculate it into a 250ml Erlenmeyer flask containing 100ml of enzyme-producing medium according to the inoculum amount of 4%, and cultivate it in a shaker at 30°C and 40r/min for 18h, and the spores The OD 600 value of the expanded culture of the suspension was 0.4. Among them, the formulation of the enzyme production medium is Jerusalem artichoke powder 25g/L, (NH 4 ) 2 SO 4 5g/L, peptone 10g/L, KH 2 PO 4 6 g/L, NaCl 5 g/L, MgSO 4 7H 2 O 0.5g/L, FeSO 4 7H 2 O 0.001 g/L, pH 5, 0.1Mpa sterilization for 15min;
3、将酵母细胞接种到步骤2的黑曲霉扩大培养液中,使黑曲霉和酿酒酵母的菌种个数比为1:6,然后再补充菊芋粉、蛋白胨和(NH4)2SO4培养基成分至25g/L、10g/L和5g/L,30℃,140r/min的摇床中培养30 h,在黑曲霉菌丝球的形成过程中,将酿酒酵母包裹在里面,获得包埋有酿酒酵母的混合菌丝球的OD600值为0.6; 3. Inoculate the yeast cells into the Aspergillus niger expanded culture medium in step 2, so that the number ratio of Aspergillus niger and Saccharomyces cerevisiae is 1:6, and then supplement Jerusalem artichoke powder, peptone and (NH 4 ) 2 SO 4 culture Base components to 25g/L, 10g/L and 5g/L, cultured in a shaker at 30°C and 140r/min for 30 h, during the formation of Aspergillus niger mycelium balls, wrapped Saccharomyces cerevisiae inside, and obtained embedding The OD600 value of the mixed mycelium ball with Saccharomyces cerevisiae was 0.6;
4、将制得的混合菌丝球过滤后按照10%的接种量倒入发酵培养基中, 30℃、40r/min的摇床中进行同步糖化发酵生产乙醇;装液量为200ml的500ml三角瓶中,发酵培养基组成为:菊芋粉35g/L,(NH4)2SO4 5g/L,玉米浆5g/L,KH2P O4 6 g/L,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 4.5,0.1Mpa灭菌15min; 4. After filtering the prepared mixed mycelium balls, pour them into the fermentation medium according to the inoculation amount of 10%, and carry out synchronous saccharification and fermentation in a shaker at 30°C and 40r/min to produce ethanol; In the bottle, the composition of the fermentation medium is: Jerusalem artichoke powder 35g/L, (NH 4 ) 2 SO 4 5g/L, corn steep liquor 5g/L, KH 2 PO 4 6 g/L, MgSO 4 ·7H 2 O 0.5g/ L, FeSO 4 7H 2 O 0.001 g/L, pH 4.5, sterilized at 0.1Mpa for 15 minutes;
5、48h后发酵结束,过滤回收混合菌丝球,蒸馏水清洗后,然后重复步骤四25次,循环使用混合菌丝球进行乙醇发酵,发酵结束后,乙醇浓度达到了12.48 g/L,乙醇得率(每克菊芋粉产乙醇的量)为0.357g/g。 5. Fermentation ends after 48 hours, and the mixed mycelium balls are recovered by filtration, washed with distilled water, and then step 4 is repeated 25 times, and the mixed mycelium balls are used for ethanol fermentation. After the fermentation, the ethanol concentration reaches 12.48 g/L, and the ethanol gets The yield (the amount of ethanol produced per gram of Jerusalem artichoke flour) was 0.357g/g.
实施例2Example 2
采用下述方法制备乙醇: Ethanol was prepared by the following method:
1、将酿酒酵母菌种按照8%的接种量接种到装有100ml种子培养基的250ml三角瓶中,30℃,100r/min的摇床中培养30 h,发酵液在5000r/min离心5min,收集酵母细胞;种子培养基为酵母膏10 g/L,蛋白胨20 g/L,葡萄糖20 g/L,自然pH。 1. Inoculate the Saccharomyces cerevisiae strain into a 250ml Erlenmeyer flask containing 100ml seed medium according to the inoculum amount of 8%, culture it in a shaker at 30°C and 100r/min for 30 hours, and centrifuge the fermentation broth at 5000r/min for 5min. Yeast cells were collected; the seed medium was yeast extract 10 g/L, peptone 20 g/L, glucose 20 g/L, and natural pH.
2、将黑曲霉用无菌水配成孢子悬浮液,按照2%的接种量接种到装有100ml产酶培养基的250ml三角瓶中,30℃,40r/min的摇床中培养18h,孢子悬浮液的扩大培养后的OD600值为0.5。其中,产酶培养基的配方为菊芋粉25g/L,(NH4)2SO4 5g/L,蛋白胨10g/L ,KH2PO4 6 g/L,NaCl 5 g/L ,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 5,0.1Mpa灭菌15min; 2. Make Aspergillus niger into a spore suspension with sterile water, inoculate it into a 250ml Erlenmeyer flask containing 100ml of enzyme-producing medium according to the inoculation amount of 2%, and cultivate it in a shaker at 30°C and 40r/min for 18h, and the spores The OD 600 value of the expanded culture of the suspension was 0.5. Among them, the formulation of the enzyme production medium is Jerusalem artichoke powder 25g/L, (NH 4 ) 2 SO 4 5g/L, peptone 10g/L, KH 2 PO 4 6 g/L, NaCl 5 g/L, MgSO 4 7H 2 O 0.5g/L, FeSO 4 7H 2 O 0.001 g/L, pH 5, 0.1Mpa sterilization for 15min;
3、将酵母细胞接种到步骤2的黑曲霉扩大培养液中,使黑曲霉和酿酒酵母的菌种个数比为1:10,然后再补充菊芋粉、蛋白胨和(NH4)2SO4培养基成分至25g/L、10g/L和5g/L,30℃,180r/min的摇床中培养30 h,在黑曲霉菌丝球的形成过程中,将酿酒酵母包裹在里面,获得包埋有酿酒酵母的混合菌丝球的OD600值为0.8; 3. Inoculate the yeast cells into the Aspergillus niger expanded culture medium in step 2, so that the number ratio of Aspergillus niger and Saccharomyces cerevisiae is 1:10, and then supplement Jerusalem artichoke powder, peptone and (NH 4 ) 2 SO 4 culture Base components to 25g/L, 10g/L and 5g/L, 30°C, 180r/min shaker culture for 30 hours, during the formation of Aspergillus niger mycelium balls, Saccharomyces cerevisiae was wrapped inside to obtain embedding The OD600 value of the mixed mycelial ball with Saccharomyces cerevisiae was 0.8;
4、将制得的混合菌丝球过滤后按照10%的接种量倒入发酵培养基中, 30℃、60r/min的摇床中进行同步糖化发酵生产乙醇;装液量为200ml的500ml三角瓶中,发酵培养基组成为:菊芋粉35g/L,(NH4)2SO4 5g/L,玉米浆5g/L,KH2P O4 6 g/L,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 4.5,0.1Mpa灭菌15min; 4. After filtering the prepared mixed mycelium balls, pour them into the fermentation medium according to the inoculation amount of 10%, and carry out synchronous saccharification and fermentation in a shaker at 30°C and 60r/min to produce ethanol; In the bottle, the composition of the fermentation medium is: Jerusalem artichoke powder 35g/L, (NH 4 ) 2 SO 4 5g/L, corn steep liquor 5g/L, KH 2 PO 4 6 g/L, MgSO 4 ·7H 2 O 0.5g/ L, FeSO 4 7H 2 O 0.001 g/L, pH 4.5, sterilized at 0.1Mpa for 15 minutes;
5、48h后发酵结束,过滤回收混合菌丝球,蒸馏水清洗后,然后重复步骤四28次,循环使用混合菌丝球进行乙醇发酵,发酵结束后,乙醇浓度达到了13.12 g/L,乙醇得率为0.375g/g。 5. After 48 hours, the fermentation ends, the mixed mycelium balls are recovered by filtration, washed with distilled water, and then step 4 is repeated 28 times, and the mixed mycelial balls are used for ethanol fermentation. After the fermentation, the ethanol concentration reaches 13.12 g/L, and the ethanol gets The rate is 0.375g/g.
实施例3Example 3
研究不同的转速条件下形成混合菌丝球对发酵效果的影响Study on the influence of the formation of mixed mycelium balls on the fermentation effect under different rotational speed conditions
按照实施例1的方法发酵制备乙醇,不同的是:步骤3中,黑曲霉与酿酒酵母进行混合培养时,摇床转速按照80r/min、100r/min、180r/min进行混合培养,最终所得乙醇性能参数如下表。 Ethanol is prepared by fermentation according to the method of Example 1, the difference is: in step 3, when Aspergillus niger and Saccharomyces cerevisiae are mixed cultured, the shaker speed is mixed according to 80r/min, 100r/min, 180r/min, and the final obtained ethanol The performance parameters are as follows.
通过实施例1与以上数据的对比可以看出:摇床的转速对混合菌丝球的形成、乙醇的产率等有较大影响。 Through the comparison of Example 1 and the above data, it can be seen that the rotating speed of the shaking table has a great influence on the formation of mixed mycelium balls, the yield of ethanol, and the like.
实施例4Example 4
研究不同的菌种混合比例对发酵效果的影响Study the effect of different strain mixing ratios on the fermentation effect
按照实施例1的方法发酵制备乙醇,不同的是:步骤3中,黑曲霉与酿酒酵母进行混合培养时,按照黑曲霉和酿酒酵母的菌种个数比分别为1:1、1:3、1:6、1:10、1:12进行混合培养,最终所得乙醇性能参数如下表。 Ethanol is prepared by fermentation according to the method of Example 1, the difference is: in step 3, when Aspergillus niger and Saccharomyces cerevisiae are mixed cultured, according to the number ratio of Aspergillus niger and Saccharomyces cerevisiae respectively 1:1, 1:3, 1:6, 1:10, 1:12 for mixed culture, the performance parameters of the final obtained ethanol are as follows.
通过实施例1与以上数据的对比可以看出:混合菌丝球的形成对两种菌的比例有要求,混合的比例过低或过高均会影响到混合菌丝球的发酵效果,进而影响到最终乙醇的浓度。 By comparing Example 1 with the above data, it can be seen that the formation of mixed mycelium balls has requirements on the ratio of the two bacteria, and the mixing ratio is too low or too high to affect the fermentation effect of mixed mycelium balls, thereby affecting to the final ethanol concentration.
实施例5Example 5
研究不同的混合菌丝球培养基对发酵效果的影响Study on the Effect of Different Mixed Mycelia Culture Medium on Fermentation Effect
按照实施例1的方法发酵制备乙醇,不同的是:步骤3中,将酵母细胞接种到步骤2的黑曲霉扩大培养液中,使黑曲霉和酿酒酵母的菌种个数比为1:6,然后再向培养液中补充菊芋粉、蛋白胨、(NH4)2SO4、甘露醇、亚硒酸钠和硼酸培养基成分,使它们的浓度分别至25g/L、10g/L、5g/L、8g/L、0.3g/L和0.1g/L,30℃,140r/min的摇床中培养30 h,在黑曲霉菌丝球的形成过程中,将酿酒酵母包裹在里面,获得包埋有酿酒酵母的混合菌丝球的OD600值为0.6。 Fermentative preparation of ethanol according to the method of Example 1, the difference is: in step 3, the yeast cells are inoculated into the Aspergillus niger expansion culture solution of step 2, so that the number ratio of Aspergillus niger and Saccharomyces cerevisiae is 1:6, Then add Jerusalem artichoke powder, peptone, (NH 4 ) 2 SO 4 , mannitol, sodium selenite and boric acid medium components to the culture medium, so that their concentrations are respectively 25g/L, 10g/L, 5g/L , 8g/L, 0.3g/L and 0.1g/L, cultured in a shaker at 30°C and 140r/min for 30 hours, during the formation of Aspergillus niger mycelium balls, Saccharomyces cerevisiae was wrapped inside to obtain embedding The OD600 value of the mixed mycelial pellet with S. cerevisiae was 0.6.
将该方法所得的乙醇性能参数与实施例1的相对比,结果如下。 The ethanol performance parameter obtained by this method is compared with that of Example 1, and the results are as follows.
实施例6Example 6
研究不同的发酵培养基对发酵效果的影响Study the effect of different fermentation media on the fermentation effect
按照实施例1的方法发酵制备乙醇,不同的是:步骤4中,发酵培养基不同,第一组所用发酵培养基为:菊芋粉30g/L,(NH4)2SO4 6g/L,玉米浆4g/L,KH2PO4 10g/L,MgSO4·7H2O 0.3g/L,FeSO4·7H2O 0.003 g/L,pH 4.5;第二组所用发酵培养基为:菊芋粉35g/L,(NH4)2SO4 5g/L,玉米浆5g/L,KH2P O4 6 g/L,MgSO4·7H2O 0.5g/L,FeSO4·7H2O 0.001 g/L,pH 4.5;第三组所用发酵培养基为:菊芋粉40g/L,(NH4)2SO4 4g/L,玉米浆6g/L,KH2PO4 5 g/L,MgSO4·7H2O 0.6g/L,FeSO4·7H2O 0.002 g/L,pH 4.5。 Ethanol was prepared by fermentation according to the method of Example 1, the difference being that in step 4, the fermentation medium was different, and the fermentation medium used in the first group was: Jerusalem artichoke powder 30g/L, (NH 4 ) 2 SO 4 6g/L, corn slurry 4g/L, KH 2 PO 4 10g/L, MgSO 4 7H 2 O 0.3g/L, FeSO 4 7H 2 O 0.003 g/L, pH 4.5; the fermentation medium used in the second group was: Jerusalem artichoke powder 35g /L, (NH 4 ) 2 SO 4 5g/L, corn steep liquor 5g/L, KH 2 PO 4 6 g/L, MgSO 4 7H 2 O 0.5g/L, FeSO 4 7H 2 O 0.001 g/L , pH 4.5; the fermentation medium used in the third group was: Jerusalem artichoke powder 40g/L, (NH 4 ) 2 SO 4 4g/L, corn steep liquor 6g/L, KH 2 PO 4 5 g/L, MgSO 4 ·7H 2 O 0.6 g/L, FeSO 4 ·7H 2 O 0.002 g/L, pH 4.5.
最终所得乙醇性能参数如下表。 The performance parameters of the final obtained ethanol are shown in the following table.
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