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CN103638951A - Catalyst for preparing acrylic acid through lactic acid dehydration and application thereof - Google Patents

Catalyst for preparing acrylic acid through lactic acid dehydration and application thereof Download PDF

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CN103638951A
CN103638951A CN201310602822.2A CN201310602822A CN103638951A CN 103638951 A CN103638951 A CN 103638951A CN 201310602822 A CN201310602822 A CN 201310602822A CN 103638951 A CN103638951 A CN 103638951A
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catalyst
acrylic acid
lactic acid
alkaline earth
earth metal
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唐聪明
彭建生
翟占杰
李新利
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China West Normal University
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Abstract

本发明公开了一种乳酸脱水制备丙烯酸的催化剂,其特征在于所述的催化剂通过如下方式制备得到:采用可溶性的碱土金属M盐溶液或氢氧化碱土金属M溶液与稀硫酸或者碱金属硫酸盐溶液反应制得碱土金属硫酸盐,将所制得的碱土金属硫酸盐沉淀过滤,并用蒸馏水洗涤,随后置于干燥箱中干燥,干燥结束后置于马弗炉,采用程序升温控温煅烧。碱土金属硫酸盐催化剂绿色环保,制备简单,成本低廉,催化活性高,稳定性好,且丙烯酸选择性以及乳酸的转化率高,有着潜在的商业化开发价值。

The invention discloses a catalyst for preparing acrylic acid by dehydrating lactic acid, which is characterized in that the catalyst is prepared in the following manner: using soluble alkaline earth metal M salt solution or hydroxide alkaline earth metal M solution and dilute sulfuric acid or alkali metal sulfate solution The alkaline earth metal sulfate is prepared by the reaction, and the obtained alkaline earth metal sulfate is precipitated and filtered, washed with distilled water, then placed in a drying oven for drying, and placed in a muffle furnace after drying, and calcined by temperature programming. The alkaline earth metal sulfate catalyst is environmentally friendly, simple to prepare, low in cost, high in catalytic activity, good in stability, high in acrylic acid selectivity and lactic acid conversion rate, and has potential commercial development value.

Description

乳酸脱水制备丙烯酸的催化剂及其应用Catalyst and Application of Dehydration of Lactic Acid to Acrylic Acid

技术领域technical field

本发明属于化工领域,具体涉及到以碱土金属的硫酸盐催化乳酸脱水制备丙烯酸的新方法。The invention belongs to the field of chemical industry, and in particular relates to a new method for preparing acrylic acid by catalyzing dehydration of lactic acid with alkaline earth metal sulfate.

背景技术Background technique

丙烯酸是一种重要的不饱和有机酸,结构式为H2C=CH-COOH,常温常压下为无色透明状液体,与水可以任意比例互溶。丙烯酸结构式中有一个双键,还有一个羧基,因此化学性质活泼,酸性较强。丙烯酸大部分被用于制备丙烯酸酯,丙烯酸盐和酯之间可以均聚或共聚,也可以与丙烯腈、苯乙烯、丁二烯、氯乙烯及顺酐等单体共聚,形成的聚合物由于拥有许多优异的性能如保色、耐光、耐热、耐氧化、耐老化、超强吸水等广泛被用于合成树脂、胶黏剂、合成橡胶、合成纤维、高吸水性树脂、制药、皮革、纺织、化纤、建材、水处理、石油开采、涂料等领域。随着丙烯酸精馏技术的长足进步,高纯的丙烯酸(冰丙烯酸)被分离出来,此类丙烯酸特别适合用来生产妇女儿童生理卫生用品。可见丙烯酸是一种极为重要的大宗化学品,同时也是工业上合成各种高附加值产品的重要原料之一。由于妇女儿童卫生用品及水溶性建筑涂料需求大量增长,因此丙烯酸近年的消费总量也在逐年上升。Acrylic acid is an important unsaturated organic acid with a structural formula of H 2 C=CH-COOH. It is a colorless and transparent liquid at normal temperature and pressure, and can be miscible with water in any proportion. There is a double bond and a carboxyl group in the structural formula of acrylic acid, so its chemical properties are lively and its acidity is strong. Acrylic acid is mostly used to prepare acrylates. Acrylic acid salts and esters can be homopolymerized or copolymerized, and can also be copolymerized with monomers such as acrylonitrile, styrene, butadiene, vinyl chloride and maleic anhydride. Has many excellent properties such as color retention, light resistance, heat resistance, oxidation resistance, aging resistance, super water absorption, etc. It is widely used in synthetic resins, adhesives, synthetic rubber, synthetic fibers, super absorbent resins, pharmaceuticals, leather, Textile, chemical fiber, building materials, water treatment, oil exploration, coatings and other fields. With the rapid progress of acrylic acid rectification technology, high-purity acrylic acid (glacial acrylic acid) is separated, which is especially suitable for the production of sanitary products for women and children. It can be seen that acrylic acid is an extremely important bulk chemical, and it is also one of the important raw materials for the synthesis of various high value-added products in industry. The total consumption of acrylic acid has also increased year by year due to the large increase in demand for women's and children's hygiene products and water-soluble architectural coatings.

根据合成丙烯酸原料的可再生性,合成丙烯酸的工艺路线主要可分为两大类,即生物基路线如乳酸脱水制丙烯酸、甘油脱水氧化制丙烯酸;非生物基路线如丙烯氧化法、丙烷氧化法、乙炔羰基合成法。在这些制备方法中以乳酸脱水法备受关注,其原因在于该路线系可持续发展路线;由淀粉质或纤维素制备乳酸技术日趋成熟,乳酸来源有保障;高温气相乳酸脱水制备丙烯酸近年来取得了较大进展。乳酸脱水制备丙烯酸的催化剂主要有金属盐,沸石分子筛、杂多酸盐等。第一类:金属盐类催化剂,如CaSO4,KHSO4,K2HPO4,等。Holmen[USP2859240,1958]报道固定床反应装置中乳酸在Na2SO4/CaSO4催化作用下发生脱水,当乳酸浓度为10wt%,反应温度400℃时丙烯酸选择性达68%。该催化剂是将一定浓度的Na2SO4溶液与超细CaSO4粉末以1:25的摩尔比浆态状混合,然后干燥制得。Sawicki[USP4729978,1988]以无机碱作pH调节剂,通过磷酸盐溶液浸渍金属氧化物载体制得的催化剂用于催化乳酸脱水。实验结果发现,先用磷酸二氢钠溶液浸渍二氧化硅载体随后干燥,然后以Na2CO3溶液二次浸渍后再干燥制得的催化剂反应性能最佳,丙烯酸最高选择性为65%,相应乳酸转化率达89%。另外,该文献还对比研究了二氧化硅、二氧化钛或三氧化铝等不同氧化物载体制备的催化剂的反应性能,以二氧化硅载体最佳。Paparizos等人[USP4786756A,1988]在气固反应条件下以无机碱预先处理的AlPO4催化乳酸或乳酸铵水溶液脱水制丙烯酸,进料前用14wt%的氨水溶液在反应温度340℃对催化剂床层吹扫30min,获得了最佳丙烯酸产率为61.1%,并且产物中丙酸含量也很小。Gunter等[Ind.Eng.Chem.Res,34,974,1995]人下负载型磷酸盐催化剂用于乳酸脱水制丙烯酸并联产2,3-戊二酮。实验发现,具有低比表面积的二氧化硅为载体制得的催化剂可以抑制诸如脱羰脱羧等副反应的发生。这些副反应的发生主要归因于二氧化硅高的比表面积和其表面较强的酸性位。最佳的反应条件及结果:反应温度300℃,总压0.5MPa,以二氧化硅负载砷酸钠为催化剂时实验获得最高的丙烯酸和2,3-戊二酮总选择性达83%,2,3-戊二酮收率达25%。谭天伟等[ZL:200810113126.4]介绍了由乳酸或乳酸酯生产丙烯酸或丙烯酸酯的二段反应方法。该发明专利采用二段立式反应器,乳酸原料先在顶端之前预热,上下两段分别填充不同类型的催化剂,下端接气液分离器。当上下两端分别在填充13X分子筛和磷酸镨/硫酸钙/硫酸铜复合盐做催化剂时,以60wt%的乳酸甲酯为原料,反应温度400℃时,催化效果最好,丙烯酸选择性高达85%。Zhang等[The Canadian Journal ofChemical Engineering2008,86,1047]研究了在气固相条件下以硫酸盐复合催化剂催化乳酸脱水。实验结果表明,催化剂组成m(CaSO4):m(CuSO4):m(Na2HPO4):m(KH2PO4)=150.0:13.8:2.5:1.2,温度330℃,乳酸浓度26wt%,接触时间88s,载气CO2,目标产物丙烯酸产率高达63.7%。研究结果还表明,催化剂经过焙烧可以有效的控制其表面酸性强度,二氧化碳作为载气可以一定程度抑制副反应的发生。Zhang等人[Ind.Eng.Chem.Res.2009,48,9083]采用二氧化硅负载磷酸盐催化乳酸甲酯脱水制丙烯酸甲酯和丙烯酸,对该系列催化剂的活性进行了评价。研究发现SiO2/NaH2PO4显示出比SiO2/Na3PO4或者SiO2/Na2HPO4更高的丙烯酸酯与丙烯酸的总选择性,而且NaH2PO4有最佳的负载量,高的选择性认为是与催化剂焙烧后磷酸盐转化成聚多磷酸链端的P-OH的酸性强度和密度有关。同时,显示磷酸盐中Na2O与P2O5的不同质量配比也影响乳酸脱水的催化性能。此外,该小组[分子催化,23,318,2009]还研究了不同Na/P比磷酸钠盐系列催化剂对乳酸转化反应的影响。其催化剂的制备是先将NaH2PO4与Na2CO3或H3PO4以不同比例混合,然后通过浸渍法负载在硅胶上,最后经过焙烧而制得。研究结果表明Na/P比=1.2时,磷酸盐催化剂表面酸性强度和酸密度适当,催化乳酸脱水制备丙烯酸的反应活性最好,丙烯酸收率高达30%。表征结果揭示了高的丙烯酸收率是因为催化剂表面聚磷酸盐末端POH具有适度的酸性,并且POH是反应的活性位点。Lee等[Catal.Commun.2010,11,1176]考察了不同制备方法获得的二氧化硅载体对负载型磷酸钙的催化性能影响。二氧化硅载体通过溶胶法、凝胶法、硅酸盐沉淀法制得;负载型催化剂通过湿浸渍或溶胶-凝胶法制得,活性组分Ca3(PO4)2的负载量介于70%~95%之间。其中以硅酸钠为前驱体沉淀法所制备的二氧化硅最好。最佳实验结果为,当催化剂组成wt(Ca3(PO4)2):wt(SiO2)=80:20时,催化效果最好,乳酸转化率达73.6%,丙烯酸与丙烯酸甲酯的总选择性为77.1%。表征对比分析揭示了高选择性归因于催化剂表面合适的酸碱位分布。彭少君等[北京化工大学学报(自然科学版),37,11,2010]以硅胶为载体,碱金属磷酸二氢盐MH2PO4(M=Li,Na,K)为活性组分,利用浸渍法制备了三种负载型聚合磷酸盐催化剂M2HPO4/SiO2,在固定床连续流动反应器上考察了不同碱金属离子对乳酸甲酯脱水制丙烯酸并联产丙烯酸甲酯的反应性能影响。三种催化剂中,Na2HPO4/SiO2催化乳酸甲酯生成丙烯酸和丙烯酸甲酯的总选择性最高,当反应温度380℃时,乳酸甲酯转化率为99.5%,目标产物丙烯酸选择性可达52%。催化剂表征与量子化学计算表明,碱金属离子影响催化剂表面酸性密度和聚磷盐链的末端P-OH的酸性,催化剂表面中等酸强度与中等酸量有利于提高产物总选择性。Hong等[AppliedCatalysis A:General 2011,396,194]开发了一种高效、高选择性的乳酸甲酯脱水制丙烯酸及丙烯酸酯的复合盐催化剂。该系列催化剂是以Ca3(PO4)2和Ca2P2O7按不同质量比通过浆状混合法制成。实验结果表明,配比为50:50wt%的复合催化剂具有最高的活性和产物选择性,丙烯酸的选择达到75%,丙烯酸甲酯选择性为5%。催化剂表征分析揭示了高温焙烧赋予了该催化剂表面适当的酸碱强度,因而该催化剂具有较高的催化反应性能。Wadley等[Journal of Catalysis 1997,165,162]研究小组在气固相反应条件下以硅胶负载硝酸钠为催化剂催化乳酸脱水,发现乳酸钠是一种活性组分。活性组分乳酸钠是乳酸经过与硝酸钠进行质子转移而形成,反应额外生成的硝酸随产物挥发出来。实验结果表明:高温,低压,短的接触时间有利于丙烯酸的生成。Lira等[Industrial & Engineering Chemistry Research 1993,32,2608]在近临界水介质中用磷酸氢二钠,磷酸,及氢氧化钠分别催化乳酸脱水,并对生成产物丙烯酸、副产物乙醛的三种反应路径进行了研究评价。反应温度360℃时获得了最佳的丙烯酸摩尔产率达58%。实验结果表明,乳酸溶液中加入少量的Na2HPO4可以显著提高丙烯酸的摩尔产率,丙烯酸选择性从35%增加到58%;NaOH的加入则使丙烯酸的摩尔产率最大只有45%;磷酸的加入则降低丙烯酸的选择性。一级反应动力学模型的应用揭示了0.04MNa2HPO4的加入少量能提高丙烯酸生成的反应速率常数,但更多的是削弱了诸如脱羧,脱羰等副反应的发生。近来Ghantani等[Green Chemistry 2013,15,1211]采用羟基磷灰石催化乳酸脱水制备丙烯酸,获得了60%的收率。According to the renewability of raw materials for the synthesis of acrylic acid, the process routes for the synthesis of acrylic acid can be mainly divided into two categories, namely bio-based routes such as dehydration of lactic acid to acrylic acid and glycerin dehydration oxidation to acrylic acid; non-bio-based routes such as propylene oxidation and propane oxidation , Acetylene carbonyl synthesis method. Among these preparation methods, the lactic acid dehydration method has attracted much attention, because the route is a sustainable development route; the technology of preparing lactic acid from starch or cellulose is becoming more and more mature, and the source of lactic acid is guaranteed; the high-temperature gas-phase dehydration of lactic acid to prepare acrylic acid made great progress. The catalysts for preparing acrylic acid from lactic acid dehydration mainly include metal salts, zeolite molecular sieves, and heteropolyacid salts. The first category: metal salt catalysts, such as CaSO 4 , KHSO 4 , K 2 HPO 4 , etc. Holmen [USP2859240,1958] reported that lactic acid was dehydrated under the catalysis of Na 2 SO 4 /CaSO 4 in a fixed bed reaction device. When the concentration of lactic acid was 10wt%, the selectivity of acrylic acid reached 68% when the reaction temperature was 400°C. The catalyst is prepared by mixing a certain concentration of Na 2 SO 4 solution and superfine CaSO 4 powder in a slurry state at a molar ratio of 1:25, and then drying. Sawicki[USP4729978,1988] used inorganic bases as pH regulators, and impregnated metal oxide carriers with phosphate solutions to prepare catalysts for catalyzing the dehydration of lactic acid. The experimental results found that the catalyst obtained by first impregnating the silica support with sodium dihydrogen phosphate solution and then drying it, and then impregnating it with Na 2 CO 3 solution for the second time and then drying it had the best reaction performance, and the highest selectivity for acrylic acid was 65%, corresponding to The conversion rate of lactic acid reaches 89%. In addition, this document also comparatively studies the reaction performance of catalysts prepared with different oxide supports such as silica, titania or alumina, and the silica support is the best. Paparizos et al. [USP4786756A, 1988] under the conditions of gas-solid reaction, pre-treated AlPO with inorganic alkali catalyzed the dehydration of lactic acid or ammonium lactate aqueous solution to produce acrylic acid. After purging for 30 minutes, the best yield of acrylic acid was 61.1%, and the content of propionic acid in the product was also very small. Gunter et al. [Ind.Eng.Chem.Res, 34,974,1995] used a loaded phosphate catalyst for the dehydration of lactic acid to produce acrylic acid and the co-production of 2,3-pentanedione. Experiments have found that the catalyst made of silica with a low specific surface area as a carrier can inhibit the occurrence of side reactions such as decarbonylation and decarboxylation. The occurrence of these side reactions is mainly attributed to the high specific surface area of silica and the strong acid sites on its surface. The best reaction conditions and results: the reaction temperature is 300°C, the total pressure is 0.5MPa, and the highest total selectivity of acrylic acid and 2,3-pentanedione is 83% when the silica-supported sodium arsenate is used as the catalyst. , The yield of 3-pentanedione reaches 25%. Tan Tianwei et al. [ZL:200810113126.4] introduced a two-stage reaction method for producing acrylic acid or acrylate from lactic acid or lactate. The invention patent adopts a two-stage vertical reactor. The lactic acid raw material is preheated before the top, and the upper and lower stages are filled with different types of catalysts respectively, and the lower end is connected to a gas-liquid separator. When the upper and lower ends are respectively filled with 13X molecular sieve and praseodymium phosphate/calcium sulfate/copper sulfate composite salt as catalyst, with 60wt% methyl lactate as raw material, the catalytic effect is the best when the reaction temperature is 400°C, and the selectivity of acrylic acid is as high as 85. %. [The Canadian Journal of Chemical Engineering 2008, 86, 1047] studied the dehydration of lactic acid catalyzed by a sulfate composite catalyst under gas-solid phase conditions. The experimental results show that the catalyst composition m(CaSO 4 ):m(CuSO 4 ):m(Na 2 HPO 4 ):m(KH 2 PO 4 )=150.0:13.8:2.5:1.2, temperature 330°C, lactic acid concentration 26wt% , the contact time is 88s, the carrier gas is CO 2 , and the yield of the target product acrylic acid is as high as 63.7%. The research results also show that the surface acidity of the catalyst can be effectively controlled after calcination, and carbon dioxide as a carrier gas can inhibit the occurrence of side reactions to a certain extent. Zhang et al [Ind.Eng.Chem.Res.2009,48,9083] used silica-supported phosphate to catalyze the dehydration of methyl lactate to methyl acrylate and acrylic acid, and evaluated the activity of this series of catalysts. It was found that SiO 2 /NaH 2 PO 4 showed a higher overall selectivity of acrylate to acrylic acid than SiO 2 /Na 3 PO 4 or SiO 2 /Na 2 HPO 4 , and NaH 2 PO 4 had the best loading , The high selectivity is considered to be related to the acid strength and density of the P-OH at the end of the polyphosphoric acid chain after the catalyst is roasted. At the same time, it shows that the different mass ratios of Na 2 O and P 2 O 5 in phosphate also affect the catalytic performance of lactic acid dehydration. In addition, the group [Molecular Catalysis, 23, 318, 2009] also studied the influence of different Na/P ratio sodium phosphate salt series catalysts on the conversion reaction of lactic acid. The catalyst is prepared by first mixing NaH 2 PO 4 with Na 2 CO 3 or H 3 PO 4 in different proportions, then loading it on silica gel by impregnation method, and finally roasting it. The research results show that when the ratio of Na/P is 1.2, the surface acid strength and acid density of the phosphate catalyst are appropriate, the reactivity of catalyzing the dehydration of lactic acid to prepare acrylic acid is the best, and the yield of acrylic acid is as high as 30%. The characterization results revealed that the high yield of acrylic acid was due to the moderate acidity of the polyphosphate terminal POH on the surface of the catalyst, and the POH was the active site of the reaction. Lee et al [Catal.Commun.2010,11,1176] investigated the influence of silica supports obtained by different preparation methods on the catalytic performance of supported calcium phosphate. The silica carrier is prepared by sol method, gel method, silicate precipitation method; the supported catalyst is prepared by wet impregnation or sol-gel method, and the loading of active component Ca 3 (PO 4 ) 2 is between 70% ~95%. Among them, the silica prepared by the precipitation method using sodium silicate as the precursor is the best. The best experimental result is that when the catalyst composition wt(Ca 3 (PO 4 ) 2 ):wt(SiO 2 )=80:20, the catalytic effect is the best, the conversion rate of lactic acid reaches 73.6%, and the total amount of acrylic acid and methyl acrylate The selectivity was 77.1%. Characterization comparative analysis reveals that the high selectivity is attributed to the proper distribution of acid-base sites on the catalyst surface. Peng Shaojun et al [Journal of Beijing University of Chemical Technology (Natural Science Edition), 37,11, 2010] used silica gel as the carrier and alkali metal dihydrogen phosphate MH 2 PO 4 (M=Li, Na, K) as the active component. Three kinds of supported polymeric phosphate catalysts M 2 HPO 4 /SiO 2 were prepared by the method, and the effects of different alkali metal ions on the reaction performance of methyl lactate dehydration to acrylic acid and co-production of methyl acrylate were investigated in a fixed-bed continuous flow reactor . Among the three catalysts, Na 2 HPO 4 /SiO 2 catalyzed methyl lactate to produce acrylic acid and methyl acrylate with the highest overall selectivity. When the reaction temperature was 380°C, the conversion rate of methyl lactate was 99.5%, and the target product acrylic acid could be selected. up to 52%. Catalyst characterization and quantum chemical calculations show that alkali metal ions affect the acidity density of the catalyst surface and the acidity of the terminal P-OH of the polyphosphorus salt chain, and the medium acid strength and medium acid amount on the catalyst surface are beneficial to improve the total selectivity of the product. Hong et al [AppliedCatalysis A: General 2011,396,194] developed a compound salt catalyst for the dehydration of methyl lactate to acrylic acid and acrylate esters with high efficiency and high selectivity. This series of catalysts is prepared by mixing Ca 3 (PO 4 ) 2 and Ca 2 P 2 O 7 in different mass ratios through slurry mixing. The experimental results show that the composite catalyst with a ratio of 50:50wt% has the highest activity and product selectivity, the selectivity of acrylic acid reaches 75%, and the selectivity of methyl acrylate is 5%. Catalyst characterization analysis reveals that high-temperature calcination endows the surface of the catalyst with appropriate acid-base strength, so the catalyst has high catalytic performance. Wadley et al [Journal of Catalysis 1997,165,162] research group used silica gel-supported sodium nitrate as a catalyst to catalyze the dehydration of lactic acid under gas-solid phase reaction conditions, and found that sodium lactate is an active component. The active component sodium lactate is formed by proton transfer between lactic acid and sodium nitrate, and the additional nitric acid generated by the reaction is volatilized with the product. The experimental results show that high temperature, low pressure and short contact time are beneficial to the formation of acrylic acid. [Industrial & Engineering Chemistry Research 1993, 32, 2608] Lira et al [Industrial & Engineering Chemistry Research 1993, 32, 2608] used disodium hydrogen phosphate, phosphoric acid, and sodium hydroxide to catalyze the dehydration of lactic acid respectively in a near-critical aqueous medium, and to produce three kinds of product acrylic acid and by-product acetaldehyde The reaction pathways were studied and evaluated. The best molar yield of acrylic acid was 58% when the reaction temperature was 360℃. The experimental results show that adding a small amount of Na 2 HPO 4 to the lactic acid solution can significantly increase the molar yield of acrylic acid, and the selectivity of acrylic acid increases from 35% to 58%; the addition of NaOH makes the molar yield of acrylic acid only 45%; The addition of acrylic acid reduces the selectivity of acrylic acid. The application of the first-order reaction kinetic model reveals that adding a small amount of 0.04MNa 2 HPO 4 can increase the reaction rate constant of the formation of acrylic acid, but mostly weaken the occurrence of side reactions such as decarboxylation and decarbonylation. Recently, Ghantani et al [Green Chemistry 2013, 15, 1211] used hydroxyapatite to catalyze the dehydration of lactic acid to prepare acrylic acid, and obtained a yield of 60%.

第二类:分子筛类催化剂。如Y分子筛,NaY分子筛、ZSM-5等。Shi等[Chinese Chemical Letters 2007,18,476]研究了改性沸石分子筛对乳酸甲酯脱水生成丙烯酸甲酯的催化效果。实验发现,NaY型分子筛与KCl溶液进行离子交换等制得KNaY分子筛比交换前比较,酸性被削弱了,催化剂性能提高了,其实验结果丙烯酸摩尔产率37.9%,选择性达45.7%。Wang等[Catalysis Communications 2008,9,1799]考察了稀土金属修饰的NaY分子筛用于催化乳酸制丙烯酸,结合表征讨论分析了催化剂结构与催化性能之间的关系。实验结果表明,其中La3+修饰的NaY型分子筛具有最优的催化性能,而且La3+有最佳负载量为2wt%。结合表征结果,发现La3+的引入改变了催化剂的表面性质,如降低了表面酸密度,扩大了孔径及增加了比表面积等。另外,La3+进入NaY骨架笼中造成了特殊的晶胞扭曲是获得丙烯酸高的选择性的根本原因。深层次来说,特殊的扭曲可能影响反应中乳酸的吸附变化、反应活化能及转化路径。Sun等[CatalysisCommunications 2009,10,1345]也对NaY分子筛催化乳酸脱水进行了较为系统研究。实验结果表明,与NaY型分子筛相比,经过K+修饰制得2.8K/NaY型分子筛不仅大大提高目标产物的选择性,同时也提高了催化剂的寿命。例如,丙烯酸选择性可以从14.8%提高到50%。表征分析表明,最优催化剂具有适度的酸碱性及K+的电子效应赋予了催化剂性能的提高。Sun等[Industrial & Engineering ChemistryResearch 2010,49,9082]NaY分子筛通过钾盐离子交换制得的KNaY型分子筛催化乳酸脱水制丙烯酸,重点考察了钾盐阴离子对反应性能的影响,而且对比分析了NaY型分子筛改性前后的实验结果,发现改性后NaY型分子筛对应的产物选择性都有很大的提高。其中,以KI改性KNaY型分子筛具有最佳的催化性能,在反应温度325℃时,乳酸转化率达97.6%,对应的丙烯酸选择性达67.9%。通过机理分析揭示了阴离子通过电子效应对催化行为施加了显著的影响,宏观层面体现在提高了丙烯酸的选择性。Yan等[ChineseJournal ofCatalysis 2011,32,405]研究了Ba2+与La3+离子改性的NaY分子筛催化乳酸脱水制丙烯酸,考察了催化剂不同的制备方式对催化剂孔结构及催化性能的影响。Yu等[The Canadian Journal of ChemicalEngineering 2011,89,484]考察了以La3+修饰的NaY型分子筛用于催化乳酸脱水,利用系列表征手段分析探讨了不同的催化剂制备方式对其表面微孔结构及催化性能的影响。实验发现,La3+的引入可以改善NaY分子筛的催化性能。同时,相比原位合成,利用浸渍法制得的La/NaY分子筛显示了高的丙烯酸选择性,这是因为不同的制备方式造成了La3+在分子筛所处的位置不同,而位置差异可能影响电场分布、反应物吸附情况、活化能及反应路径等。yan等[Journal of RareEarths 2010,28,803]考察了经过Ba2+,La3+以和K+金属离子改性的NaY型分子筛催化乳酸制丙烯酸,并对反应条件经行了优化。实验结果表面,催化剂La/NaY分子筛具有优异的催化剂性能,反应温度325℃时,得到丙烯酸收率达56.3%。对比表征结果表明,丙烯酸高的选择性归功于La/NaY催化剂表面具有适当的酸碱量,适当降低酸量和酸强度可削弱乙醛的生成,而提高碱量和适当降低碱强度有利于丙烯酸的生成。zhang等[ACS Catalysis 2011,1,32]考察了碱土金属磷酸盐修饰的NaY分子筛催化乳酸制丙烯酸,从磷酸盐的类型和负载量、反应温度、液空速以及乳酸浓度方面对反应进行了优化。获得最好结果为:当乳酸在反应温度340℃,14wt%Na2HPO4/NaY催化剂作用下制得的丙烯酸收率达58.4%。同时,对比了反应前后催化剂的表征谱图,发现磷酸钠在反应中主要转化成了乳酸钠,原位产生的乳酸钠是催化目标反应的一种高度活性组分,而且磷酸盐的引入降低了催化剂表面的酸性。Holm等[Science 2010,328,602]介绍了以多相分子筛为催化剂催化糖类转化制备乳酸衍生物,如制备乳酸甲酯。例如,在反应温度160℃时,将单糖或多糖溶解在甲醇中,路易酸型分子筛如Sn-Beta等催化其转化。实验结果发现,以蔗糖为反应底物时,乳酸甲酯的收率达到68%。催化剂循环实验表明,多相分子筛可以在焙烧后可以重复使用,对产品选择性影响不大。The second category: molecular sieve catalysts. Such as Y molecular sieve, NaY molecular sieve, ZSM-5, etc. Shi et al [Chinese Chemical Letters 2007,18,476] studied the catalytic effect of modified zeolite molecular sieve on the dehydration of methyl lactate to methyl acrylate. The experiment found that the KNaY molecular sieve prepared by ion exchange between NaY molecular sieve and KCl solution has weakened acidity and improved catalyst performance compared with that before exchange. The experimental results showed that the molar yield of acrylic acid was 37.9% and the selectivity was 45.7%. Wang et al. [Catalysis Communications 2008,9,1799] investigated the use of NaY molecular sieves modified by rare earth metals to catalyze the production of acrylic acid from lactic acid, and discussed and analyzed the relationship between catalyst structure and catalytic performance in combination with characterization. The experimental results show that the NaY molecular sieve modified by La 3+ has the best catalytic performance, and the optimal loading of La 3+ is 2wt%. Combined with the characterization results, it was found that the introduction of La 3+ changed the surface properties of the catalyst, such as reducing the surface acid density, expanding the pore size and increasing the specific surface area. In addition, the special unit cell distortion caused by the entry of La 3+ into the NaY framework cage is the fundamental reason for the high selectivity of acrylic acid. At a deeper level, specific twists may affect the adsorption changes, activation energy, and conversion pathways of lactic acid in the reaction. Sun et al. [Catalysis Communications 2009, 10, 1345] also conducted a systematic study on the dehydration of lactic acid catalyzed by NaY molecular sieves. The experimental results show that compared with NaY molecular sieves, the 2.8K/NaY molecular sieves prepared by K + modification not only greatly improve the selectivity of the target product, but also increase the life of the catalyst. For example, acrylic acid selectivity can be increased from 14.8% to 50%. Characterization analysis shows that the optimal catalyst has moderate acidity and alkalinity and the electronic effect of K + endows the improvement of catalyst performance. Sun et al [Industrial & Engineering Chemistry Research 2010,49,9082] KNaY molecular sieves prepared by potassium salt ion exchange catalyzed the dehydration of lactic acid to acrylic acid, focusing on the influence of potassium salt anions on the reaction performance, and compared and analyzed the NaY type According to the experimental results before and after the modification of molecular sieves, it is found that the product selectivity corresponding to NaY type molecular sieves after modification is greatly improved. Among them, KNaY molecular sieve modified with KI has the best catalytic performance. When the reaction temperature is 325°C, the conversion rate of lactic acid reaches 97.6%, and the corresponding acrylic acid selectivity reaches 67.9%. The mechanism analysis reveals that the anion exerts a significant influence on the catalytic behavior through the electronic effect, and the selectivity of acrylic acid is improved at the macroscopic level. Yan et al [Chinese Journal of Catalysis 2011,32,405] studied Ba 2+ and La 3+ ion-modified NaY molecular sieves to catalyze the dehydration of lactic acid to acrylic acid, and investigated the influence of different preparation methods of the catalyst on the pore structure and catalytic performance of the catalyst. Yu et al [The Canadian Journal of Chemical Engineering 2011,89,484] investigated the use of NaY molecular sieves modified with La 3+ to catalyze the dehydration of lactic acid, and used a series of characterization methods to analyze and discuss the effect of different catalyst preparation methods on the surface micropore structure and catalytic performance. Impact. Experiments found that the introduction of La 3+ can improve the catalytic performance of NaY molecular sieves. At the same time, compared with the in situ synthesis, the La/NaY molecular sieve prepared by impregnation method showed high acrylic acid selectivity, because different preparation methods caused the different positions of La 3+ in the molecular sieve, and the position difference may affect Electric field distribution, reactant adsorption, activation energy and reaction path, etc. Yan et al [Journal of RareEarths 2010, 28, 803] investigated the NaY-type molecular sieve modified by Ba 2+ , La 3+ and K + metal ions to catalyze the production of acrylic acid from lactic acid, and optimized the reaction conditions. The experimental results show that the catalyst La/NaY molecular sieve has excellent catalyst performance, and the yield of acrylic acid reaches 56.3% when the reaction temperature is 325 °C. The results of comparative characterization show that the high selectivity of acrylic acid is attributed to the appropriate acid-base content on the surface of the La/NaY catalyst. Properly reducing the acid content and acid strength can weaken the formation of acetaldehyde, while increasing the base content and appropriately reducing the base strength is beneficial to acrylic acid. generation. Zhang et al [ACS Catalysis 2011,1,32] investigated NaY molecular sieve modified with alkaline earth metal phosphate to catalyze the production of acrylic acid from lactic acid, and optimized the reaction from the aspects of phosphate type and load, reaction temperature, liquid space velocity and lactic acid concentration . The best result was obtained: when the reaction temperature of lactic acid was 340℃, the yield of acrylic acid was 58.4% under the action of 14wt%Na 2 HPO 4 /NaY catalyst. At the same time, by comparing the characterization spectra of the catalyst before and after the reaction, it was found that sodium phosphate was mainly converted into sodium lactate during the reaction, and the sodium lactate generated in situ is a highly active component that catalyzes the target reaction, and the introduction of phosphate reduces the surface area of the catalyst. acidic. Holm et al [Science 2010,328,602] introduced the use of heterogeneous molecular sieves as catalysts to catalyze the conversion of sugars to prepare lactic acid derivatives, such as the preparation of methyl lactate. For example, when the reaction temperature is 160°C, the monosaccharide or polysaccharide is dissolved in methanol, and the transformation is catalyzed by Lewis acid type molecular sieves such as Sn-Beta. The experimental results found that when sucrose was used as the reaction substrate, the yield of methyl lactate reached 68%. Catalyst recycling experiments show that heterogeneous molecular sieves can be reused after calcination with little effect on product selectivity.

第三类固体杂多酸催化剂。固体杂多酸催化乳酸脱水反应,往往伴随着严重的脱羰、脱羧副反应,因而主要用于脱羰、脱羧反应。如Katryniok等[Green Chemistry 2010,12,1910.]将杂多酸用来催化乳酸脱羰制乙醛反应。气固催化反应条件下,SBA-15为载体,硅钨酸负载量为20wt%,乳酸转化率达91%以上,乙醛择性达83%,丙烯酸的选择性极低。The third type of solid heteropolyacid catalyst. The dehydration reaction of lactic acid catalyzed by solid heteropolyacid is often accompanied by serious decarbonylation and decarboxylation side reactions, so it is mainly used in decarbonylation and decarboxylation reactions. For example, Katryniok et al [Green Chemistry 2010,12,1910.] used heteropolyacids to catalyze the decarbonylation of lactic acid to acetaldehyde. Under gas-solid catalytic reaction conditions, SBA-15 is used as the carrier, the loading capacity of silicotungstic acid is 20wt%, the conversion rate of lactic acid is over 91%, the selectivity of acetaldehyde is 83%, and the selectivity of acrylic acid is extremely low.

综上所述,以生物质乳酸为原料制丙烯酸的生产工艺一般在气固相反应下进行,反应温度300~450℃之间,选用改性分子筛做催化剂的研究最多。从研究结果看,乳酸转化率一般较高,但丙烯酸选择性普遍较低,并且催化剂的稳定性较差。因此,乳酸脱水制丙烯酸工艺路线的重点仍然是发展高效稳定的催化剂。To sum up, the production process of acrylic acid from biomass lactic acid is generally carried out under gas-solid phase reaction, the reaction temperature is between 300 and 450 °C, and the research on using modified molecular sieve as catalyst is the most. According to the research results, the conversion rate of lactic acid is generally high, but the selectivity of acrylic acid is generally low, and the stability of the catalyst is poor. Therefore, the focus of the dehydration of lactic acid to acrylic acid process is still to develop efficient and stable catalysts.

发明内容Contents of the invention

本发明专利主要涉及硫酸盐催化乳酸脱水制备丙烯酸,特别是碱土金属硫酸盐催化乳酸脱水。该催化剂稳定性好,选择性高,价格便宜,制备简单,便于推广应用。The patent of the present invention mainly relates to the preparation of acrylic acid by catalyzing the dehydration of lactic acid with sulfate, especially the dehydration of lactic acid catalyzed by alkaline earth metal sulfate. The catalyst has good stability, high selectivity, low price, simple preparation and convenient popularization and application.

在本发明的一方面,涉及一种乳酸脱水制备丙烯酸的催化剂,其特征在于所述的催化剂通过如下方式制备得到:In one aspect of the present invention, it relates to a catalyst for preparing acrylic acid from lactic acid dehydration, characterized in that the catalyst is prepared in the following manner:

采用可溶性的碱土金属M盐溶液或氢氧化碱土金属M溶液与稀硫酸或者碱金属硫酸盐溶液反应制得碱土金属硫酸盐,其物质的量比n(M2+):n(SO4 2-)=1:1,将所制得的碱土金属硫酸盐沉淀过滤,并用蒸馏水洗涤3次以上,随后置于干燥箱中110-130℃干燥4-6小时,干燥结束取出置于干燥器中备用;碱土金属硫酸盐置于马弗炉,采用程序升温控温煅烧,升温速率为3-4℃/min,至设定温度,恒温煅烧3-7小时;待其冷却后,利用压片机在8-10MPa压片,破碎、过筛至40-50目即得到所需催化剂;所述的设定温度为300~800℃,优选温度为450~600℃。Alkaline earth metal sulfate is prepared by reacting soluble alkaline earth metal M salt solution or alkaline earth metal hydroxide M solution with dilute sulfuric acid or alkali metal sulfate solution, and its material ratio n(M 2+ ):n(SO 4 2- )=1:1, filter the prepared alkaline earth metal sulfate precipitate, wash with distilled water for more than 3 times, then put it in a drying oven for 4-6 hours at 110-130°C, take it out and put it in a desiccator for later use ; Alkaline earth metal sulfate is placed in a muffle furnace, and is calcined by temperature programming and temperature control, with a heating rate of 3-4°C/min, until the set temperature is reached, and calcined at a constant temperature for 3-7 hours; Tablets at 8-10MPa, crushed and sieved to 40-50 mesh to obtain the desired catalyst; the set temperature is 300-800°C, preferably 450-600°C.

在本发明的一个优选实施方式中,所述的碱土金属M选自钙、镁、钡中的一种或者两种的组合,优选是钡和/或镁。In a preferred embodiment of the present invention, the alkaline earth metal M is selected from one or a combination of calcium, magnesium and barium, preferably barium and/or magnesium.

本发明另一方面还涉及上述催化剂在催化乳酸脱水制备丙烯酸中的应用。Another aspect of the present invention also relates to the application of the above catalyst in catalyzing the dehydration of lactic acid to prepare acrylic acid.

在本发明的一个优选实施方式中,所述的应用包括如下步骤:In a preferred embodiment of the present invention, described application comprises the following steps:

选用石英管,取上述粒径为40~50目的催化剂装填于石英管中央,催化剂的两段用石英棉封端;将上述填装好催化剂的石英管置于管式炉中,将进料管线、载气管线以及尾端样品采集装置连接好;进料泵采用恒流泵;载气采用氮气;样品收集器采用具有冷阱的气液分离器。Choose a quartz tube, take the above-mentioned catalyst with a particle size of 40-50 mesh and fill it in the center of the quartz tube, and seal the two sections of the catalyst with quartz wool; place the above-mentioned quartz tube filled with the catalyst in a tube furnace, and connect the feed line , The carrier gas pipeline and the end sample collection device are well connected; the feed pump is a constant flow pump; the carrier gas is nitrogen; the sample collector is a gas-liquid separator with a cold trap.

在本发明的一个优选实施方式中,所述的反应条件是乳酸进料浓度为10~50%,优选为15~25%;LHSV(液空速)为1~8h-1,载气为氮气,反应温度为300~450℃。In a preferred embodiment of the present invention, the reaction conditions are that the feed concentration of lactic acid is 10-50%, preferably 15-25%; the LHSV (liquid space velocity) is 1-8h -1 , and the carrier gas is nitrogen , The reaction temperature is 300-450°C.

在本发明的一个优选实施方式中,所述的催化剂连续反应7h以上。In a preferred embodiment of the present invention, the catalyst reacts continuously for more than 7 hours.

在本发明的一个优选实施方式中,所述乳酸转化率为95-100%,丙烯酸的选择性为60-70%,乙醛的选择性为8-32%。In a preferred embodiment of the present invention, the conversion rate of lactic acid is 95-100%, the selectivity of acrylic acid is 60-70%, and the selectivity of acetaldehyde is 8-32%.

附图说明Description of drawings

图1 CaSO4催化剂的稳定性能:测试条件:反应温度400℃,CaSO40.5g,载气N21mL/min,进料速率1mL/h,乳酸浓度:20wt%。Figure 1 Stability performance of CaSO 4 catalyst: Test conditions: reaction temperature 400°C, CaSO 4 0.5g, carrier gas N 2 1mL/min, feed rate 1mL/h, lactic acid concentration: 20wt%.

图2 BaSO4催化剂的稳定性能实验:测试条件:反应温度400℃,BaSO40.5g,载气N21mL/min,进料速率1mL/h,乳酸浓度:20wt%。Figure 2 Stability experiment of BaSO 4 catalyst: Test conditions: reaction temperature 400°C, BaSO 4 0.5g, carrier gas N 2 1mL/min, feed rate 1mL/h, lactic acid concentration: 20wt%.

具体实施方式Detailed ways

实施例一Embodiment one

称取未焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为62%。Weigh 0.8-1.2g of unbaked BaSO 4 , press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3mm, fix the catalyst BaSO 4 with quartz wool, and then place the catalyst-filled quartz tube Put the tube in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and let the temperature reach the target temperature in the way of program temperature increase (3-5°C/min), keep the temperature constant, and pass in 20% lactic acid Aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, the detection result is the conversion rate of lactic acid It is 99.5%, and the selectivity of acrylic acid is 62%.

实施例二Embodiment two

称取在300℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为63%。Weigh 0.8-1.2 g of BaSO 4 calcined at 300°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, use quartz wool to fix the catalyst BaSO 4 , and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 63%.

实施例三Embodiment three

称取在500℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为64.5%Weigh 0.8-1.2 g of BaSO 4 calcined at 500°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid is 99.5%, and the selectivity of acrylic acid is 64.5%

实施例四Embodiment four

称取在700℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为67%。Weigh 0.8-1.2 g of BaSO 4 calcined at 700°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 67%.

实施例五Embodiment five

称取在900℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为62.5%。Weigh 0.8-1.2 g of BaSO 4 calcined at 900°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 62.5%.

实施例六Embodiment six

称取在700℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入10%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为67%。Weigh 0.8-1.2 g of BaSO 4 calcined at 700°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 10% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 67%.

实施例七Embodiment seven

称取在700℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入15%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为67%。Weigh 0.8-1.2 g of BaSO 4 calcined at 700°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 15% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 67%.

实施例八Embodiment Eight

称取在700℃条件下焙烧的BaSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入30%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为64%。Weigh 0.8-1.2 g of BaSO 4 calcined at 700°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 30% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion of lactic acid was 99.5%, and the selectivity of acrylic acid was 64%.

实施例九Embodiment nine

称取在500℃条件下焙烧的MgSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为63%。Weigh 0.8-1.2 g of MgSO 4 calcined at 500°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 63%.

实施例十Embodiment ten

称取在500℃条件下焙烧的ZnSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为50%,丙烯酸的选择性为25%。Weigh 0.8-1.2 g of ZnSO 4 calcined at 500°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion of lactic acid was 50%, and the selectivity of acrylic acid was 25%.

实施例十一Embodiment Eleven

称取在500℃条件下焙烧的NiSO40.8~1.2g,压片、研碎,取20~40目的颗粒,装置于直径为3mm的石英管中,用石英棉固定催化剂BaSO4,然后将填有催化剂的石英管置于加热炉中,打开载气(N2)并通入,打开加热装置,以程序升温(3~5℃/min)的方式是温度达到目标温度,恒定温度,通入20%的乳酸水溶液,收集生成物,为浅黄色透明液体,分析生成物,以气相色谱仪为检测工具,以正丁醇为内标,采用FFAP毛细管柱,氢火焰(FID)检测,检测结果乳酸的转化率为99.5%,丙烯酸的选择性为30%。Weigh 0.8-1.2 g of NiSO 4 calcined at 500°C, press into tablets, grind, take 20-40 mesh particles, install them in a quartz tube with a diameter of 3 mm, fix the catalyst BaSO 4 with quartz wool, and then fill the Put the quartz tube with the catalyst in the heating furnace, turn on the carrier gas (N 2 ) and pass it in, turn on the heating device, and make the temperature reach the target temperature in the way of program temperature rise (3-5°C/min), keep the temperature constant, and pass it in 20% lactic acid aqueous solution, collect the product, it is a light yellow transparent liquid, analyze the product, use gas chromatography as the detection tool, use n-butanol as the internal standard, use FFAP capillary column, hydrogen flame (FID) detection, test results The conversion rate of lactic acid was 99.5%, and the selectivity of acrylic acid was 30%.

实施例十二Embodiment 12

对比研究了硫酸钡催化剂和硫酸钙催化剂的稳定性能,硫酸钡催化剂稳定性优于硫酸钙催化剂。譬如硫酸钡催化剂连续运行80h,乳酸转化率由100%降至90%,丙烯酸的选择性由76%降至50%;而硫酸钙催化剂连续运行5h,乳酸转化率降至75%。实验结果如图1,2所示。The stability performance of barium sulfate catalyst and calcium sulfate catalyst was comparatively studied, and the stability of barium sulfate catalyst was better than that of calcium sulfate catalyst. For example, if the barium sulfate catalyst runs continuously for 80 hours, the conversion rate of lactic acid drops from 100% to 90%, and the selectivity of acrylic acid drops from 76% to 50%; while the calcium sulfate catalyst runs continuously for 5 hours, the conversion rate of lactic acid drops to 75%. The experimental results are shown in Figures 1 and 2.

以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (8)

1.一种乳酸脱水制备丙烯酸的催化剂,其特征在于所述的催化剂通过如下方式制备得到:1. a catalyzer for preparing acrylic acid by dehydration of lactic acid, is characterized in that described catalyzer is prepared in the following way: 采用可溶性的碱土金属M盐溶液或氢氧化碱土金属M溶液与稀硫酸或者碱金属硫酸盐溶液反应制得碱土金属硫酸盐,其物质的量比n(M2+):n(SO4 2-)=1:1,将所制得的碱土金属硫酸盐沉淀过滤,并用蒸馏水洗涤3次以上,随后置于干燥箱中110-130℃干燥4-6小时,干燥结束取出置于干燥器中备用;碱土金属硫酸盐置于马弗炉,采用程序升温控温煅烧,升温速率为3-4℃/min,至设定温度,恒温煅烧3-7小时;待其冷却后,利用压片机在8-10MPa压片,破碎、过筛至40-50目即得到所需催化剂;所述的设定温度为300~800℃,优选温度为450~600℃。Alkaline earth metal sulfate is prepared by reacting soluble alkaline earth metal M salt solution or alkaline earth metal hydroxide M solution with dilute sulfuric acid or alkali metal sulfate solution, and its material ratio n(M 2+ ):n(SO 4 2- )=1:1, filter the prepared alkaline earth metal sulfate precipitate, wash with distilled water for more than 3 times, then put it in a drying oven for 4-6 hours at 110-130°C, take it out and put it in a desiccator for later use ; Alkaline earth metal sulfate is placed in a muffle furnace, and is calcined by temperature programming and temperature control, with a heating rate of 3-4°C/min, until the set temperature is reached, and calcined at a constant temperature for 3-7 hours; Tablets at 8-10MPa, crushed and sieved to 40-50 mesh to obtain the desired catalyst; the set temperature is 300-800°C, preferably 450-600°C. 2.根据权利要求1所述的乳酸脱水制备丙烯酸的催化剂,其特征在于所述可溶性的碱土金属盐或者碱土金属碱溶液选自氯化钙、石灰水、硝酸钙;氯化钡、氢氧化钡、硝酸钡;硝酸锶,氯化锶等;可溶性的碱金属硫酸盐选自硫酸钠、硫酸钾,稀硫酸多来至于废酸。2. lactic acid dehydration according to claim 1 prepares the catalyst of acrylic acid, it is characterized in that described soluble alkaline earth metal salt or alkaline earth metal alkaline solution are selected from calcium chloride, lime water, calcium nitrate; Barium chloride, barium hydroxide , barium nitrate; strontium nitrate, strontium chloride, etc.; soluble alkali metal sulfates are selected from sodium sulfate, potassium sulfate, dilute sulfuric acid mostly comes from waste acid. 3.根据权利要求1所述的乳酸脱水制备丙烯酸的催化剂,所述的碱土金属M选自钙、镁、钡中的一种或者两种的组合,优选是钡和/或镁。3. The catalyst for preparing acrylic acid by dehydration of lactic acid according to claim 1, wherein the alkaline earth metal M is selected from one or a combination of calcium, magnesium and barium, preferably barium and/or magnesium. 4.权利要求1-3任意一项所述的催化剂在催化乳酸脱水制备丙烯酸中的应用。4. the application of the catalyst described in any one of claims 1-3 in the preparation of acrylic acid by catalyzing the dehydration of lactic acid. 5.根据权利要求4所述的应用,所述的应用包括如下步骤:5. The application according to claim 4, comprising the steps of: 选用石英管,取上述粒径为40~50目的催化剂装填于石英管中央,催化剂的两段用石英棉封端;将上述填装好催化剂的石英管置于管式炉中,将进料管线、载气管线以及尾端样品采集装置连接好;进料泵采用恒流泵;载气采用氮气;样品收集器采用具有冷阱的气液分离器。Choose a quartz tube, take the above-mentioned catalyst with a particle size of 40-50 mesh and fill it in the center of the quartz tube, and seal the two sections of the catalyst with quartz wool; place the above-mentioned quartz tube filled with the catalyst in a tube furnace, and connect the feed line , The carrier gas pipeline and the end sample collection device are well connected; the feed pump is a constant flow pump; the carrier gas is nitrogen; the sample collector is a gas-liquid separator with a cold trap. 6.根据权利要求5所述的应用,所述的反应条件是乳酸进料浓度为10~50%,优选为15~25%;LHSV(液空速)为1~8h-1,载气为氮气,反应温度为300~450℃。6. The application according to claim 5, the reaction conditions are that the feed concentration of lactic acid is 10-50%, preferably 15-25%; the LHSV (liquid space velocity) is 1-8h -1 , and the carrier gas is Nitrogen, the reaction temperature is 300-450°C. 7.根据权利要求5所述的应用,所述的催化剂连续反应7h以上。7. The application according to claim 5, wherein the catalyst reacts continuously for more than 7h. 8.根据权利要求5或6所述的应用,所述乳酸转化率为95-100%,丙烯酸的选择性为60-70%,乙醛的选择性为8-32%。8. according to the described application of claim 5 or 6, described lactic acid conversion rate is 95-100%, the selectivity of acrylic acid is 60-70%, and the selectivity of acetaldehyde is 8-32%.
CN201310602822.2A 2013-11-25 2013-11-25 Catalyst for preparing acrylic acid through lactic acid dehydration and application thereof Pending CN103638951A (en)

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CN108993479A (en) * 2018-08-07 2018-12-14 重庆理工大学 Catalyst with base of molybdenum, preparation method and applications
CN112479262A (en) * 2020-11-27 2021-03-12 重庆理工大学 Method for preparing iron oxide and preparing pyruvic acid by catalyzing lactic acid

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