CN103630359A - Sliding bearing testing machine based loading mechanism - Google Patents
Sliding bearing testing machine based loading mechanism Download PDFInfo
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Abstract
本发明涉及一种基于滑动轴承试验机的加载机构,滑动轴承底座两侧上面分别装有导向杆,两个导向杆上面滑动连接加载盖,加载盖与滑动轴承底座之间的导向杆上套接有压缩弹簧,伸出加载盖上端面的导向杆上旋有导向杆螺母,加载盖内通过滚动轴承连接加载轴及加载辊,加载盖前、后两端用端盖螺母固定连接固定端盖。本发明是一种可以模拟实际工况的滑动轴承试验装置加载机构。该加载机构可以提供滑动轴承的稳定载荷与按一定规律变化的载荷如交变载荷等,可以进行根据设计要求与实际工况进行滑动轴承的性能试验。该加载机构结构简单工作可靠,无须改变、控制外加载荷特性,只要按照试验要求预先更换、安装特定的加载辊就可实现试验载荷的要求。
The invention relates to a loading mechanism based on a sliding bearing testing machine. Guide rods are installed on both sides of the sliding bearing base, and a loading cover is slidably connected to the two guiding rods, and the loading cover is sleeved on the guiding rod between the sliding bearing base. There is a compression spring, and the guide rod protruding from the upper end surface of the loading cover is screwed with a guide rod nut. The loading shaft and the loading roller are connected through rolling bearings in the loading cover, and the front and rear ends of the loading cover are fixedly connected to the fixed end cover with end cover nuts. The invention is a loading mechanism of a sliding bearing test device capable of simulating actual working conditions. The loading mechanism can provide the stable load of the sliding bearing and the load that changes according to certain rules, such as alternating load, etc., and can carry out the performance test of the sliding bearing according to the design requirements and actual working conditions. The loading mechanism is simple in structure and reliable in operation. It does not need to change or control the characteristics of the external load. It only needs to replace and install specific loading rollers in advance according to the test requirements to realize the test load requirements.
Description
技术领域 technical field
本发明涉及一种滑动轴承试验机,尤其是一种滑动轴承试验机的加载机构。 The invention relates to a sliding bearing testing machine, in particular to a loading mechanism of the sliding bearing testing machine.
背景技术 Background technique
滑动轴承具有承载能力强、运行平稳、抗震性好、寿命长等优点,因而从小型的家用电器到大型的轧钢生产线都可以见到它的身影。滑动轴承试验机是分析滑动轴承承载机理的基本试验设备,是分析与研究轴承的润滑特性、进行创新性设计的重要实践基础。作为滑动轴承试验的载体,滑动轴承试验机被广泛应用在教学、科研及生产部门,成为我国滑动轴承研究与制造水平的关键。传统的滑动轴承实验台多属于机械式的,以手动实验为主,效率低下不说,很难完成精度较高的实验。近年来一些实验台,由于结合了现代计算机技术,在性能和功能上都有所增强,但从研究、设计的角度看,它们的研究性显得不足,加载特性单一,不能模拟现实工况的多变载荷,很难实现将实验或试验由演示验证型向综合研究型转变。 Sliding bearings have the advantages of strong bearing capacity, stable operation, good shock resistance, and long life, so they can be seen in everything from small household appliances to large steel rolling production lines. Sliding bearing testing machine is the basic test equipment for analyzing the bearing mechanism of sliding bearings, and is an important practical basis for analyzing and studying the lubrication characteristics of bearings and carrying out innovative designs. As the carrier of sliding bearing tests, sliding bearing testing machines are widely used in teaching, scientific research and production departments, and become the key to the research and manufacturing level of sliding bearings in my country. Most of the traditional sliding bearing test benches are mechanical, mainly manual experiments, not to mention low efficiency, it is difficult to complete experiments with high precision. In recent years, some test benches have been enhanced in performance and function due to the combination of modern computer technology, but from the perspective of research and design, their researchability is insufficient, the loading characteristics are single, and they cannot simulate many real working conditions. With variable loads, it is difficult to realize the transformation of experiments or tests from demonstration and verification to comprehensive research.
发明内容 Contents of the invention
本发明是要提供一种基于滑动轴承试验机的加载机构,它是一种可以模拟实际工况的滑动轴承试验装置加载机构,该加载机构可以提供滑动轴承的稳定载荷或按一定规律变化的载荷如交变载荷等,可以根据设计要求与实际工况进行滑动轴承的性能试验。该加载机构结构简单工作可靠,无须改变、控制外加载荷特性,只要按照试验要求预先更换、安装特定的加载辊就可实现试验载荷的要求。 The present invention is to provide a loading mechanism based on a sliding bearing testing machine, which is a loading mechanism of a sliding bearing testing device that can simulate actual working conditions. The loading mechanism can provide a stable load of a sliding bearing or a load that changes according to a certain rule. Such as alternating load, etc., the performance test of the sliding bearing can be carried out according to the design requirements and actual working conditions. The loading mechanism is simple in structure and reliable in operation. It does not need to change or control the characteristics of the external load, as long as the specific loading roller is replaced and installed in advance according to the test requirements, the test load requirements can be realized.
为实现上述目的,本发明的技术方案是:一种基于滑动轴承试验机的加载机构,包括滑动轴承底座、导向杆、压缩弹簧、加载盖、导向杆螺母、固定端盖、 端盖螺母 、滚动轴承、加载辊,其特点是:滑动轴承底座两侧上面分别装有导向杆,两个导向杆上面滑动连接加载盖,加载盖与滑动轴承底座之间的导向杆上套接有压缩弹簧,伸出加载盖上端面的导向杆上旋有导向杆螺母,加载盖内通过滚动轴承连接加载轴及加载辊,加载盖前、后两端用端盖螺母 固定连接固定端盖。加载辊为圆柱加载辊或按一定圆周轨迹的加载辊。
To achieve the above object, the technical solution of the present invention is: a loading mechanism based on a sliding bearing testing machine, including a sliding bearing base, a guide rod, a compression spring, a loading cover, a guide rod nut, a fixed end cover, an end cover nut, a rolling
本发明的有益效果是: The beneficial effects of the present invention are:
本发明的基于滑动轴承试验机的加载机构,是一种可以模拟实际工况的滑动轴承试验装置加载机构。该加载机构可以提供滑动轴承的稳定载荷或按一定规律变化的载荷如交变载荷等,可以根据设计要求与实际工况进行滑动轴承的性能试验。该加载机构结构简单工作可靠,无须改变、控制外加载荷特性,只要按照试验要求预先更换、安装特定的加载辊就可实现试验载荷的要求。该机构可以提供较大的工作载荷而不是一般的模拟载荷,是试验更加符合实际工况。由于加载辊的特性,为滑动轴承试验的科学研究、结构、材料、润滑条件探索等提供了良好基础。 The loading mechanism based on the sliding bearing testing machine of the present invention is a loading mechanism of the sliding bearing testing device that can simulate actual working conditions. The loading mechanism can provide the stable load of the sliding bearing or the load that changes according to a certain rule, such as alternating load, etc., and the performance test of the sliding bearing can be carried out according to the design requirements and actual working conditions. The loading mechanism is simple in structure and reliable in operation. It does not need to change or control the characteristics of the external load, as long as the specific loading roller is replaced and installed in advance according to the test requirements, the test load requirements can be realized. This mechanism can provide a larger working load instead of the general simulated load, which makes the test more in line with the actual working conditions. Due to the characteristics of the loading roller, it provides a good foundation for the scientific research, structure, material and lubrication condition exploration of the sliding bearing test.
附图说明 Description of drawings
图1是本发明的结构主视图; Fig. 1 is a structural front view of the present invention;
图2是图1的左视图。 Fig. 2 is a left side view of Fig. 1 .
具体实施方式 Detailed ways
下面结合附图与实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1,2所示,一种基于滑动轴承试验机的加载机构,包括滑动轴承底座1 、导向杆2 、压缩弹簧3 、加载盖4 、导向杆螺母5、固定端盖6、 端盖螺母 7、滚动轴承8、加载辊9。
As shown in Figures 1 and 2, a loading mechanism based on a sliding bearing testing machine includes a sliding bearing
滑动轴承底座1两侧上面分别装有导向杆2,两个导向杆2上面滑动连接加载盖4,加载盖4与滑动轴承底座1之间的导向杆2上套接有压缩弹簧3,伸出加载盖4上端面的导向杆2上旋有导向杆螺母5,加载盖4内通过滚动轴承8连接加载轴及加载辊9,加载盖4前、后两端用端盖螺母 7固定连接固定端盖6。
The two sides of the sliding
各部件主要作用: The main function of each component:
(1)滑动轴承底座1:用于安装试验轴承以及连接导向杆等部件。 (1) Sliding bearing base 1: used to install test bearings and connect guide rods and other components.
(2)导向杆2:一端与滑动轴承底座用螺纹连接,另一端与导向杆螺母连接。在工作中起到保证加载盖沿着其导向方向移动不产生偏斜。 (2) Guide rod 2: One end is threaded with the sliding bearing base, and the other end is connected with the guide rod nut. In the work, it can ensure that the loading cover moves along its guiding direction without deflection.
(3)压缩弹簧3:消除机构中的间隙。并利用压缩弹簧特性在试验结束或暂停时自动恢复原始状态无须人工干预。 (3) Compression spring 3: Eliminates play in the mechanism. And use the compression spring characteristics to automatically restore the original state without manual intervention when the test is over or paused.
(4)加载盖4:传递试验时液压缸的试验载荷。 (4) Loading cover 4: The test load of the hydraulic cylinder during the transmission test.
(5)导向杆螺母5:预紧压缩弹簧,产生一定的预紧力,保持压缩弹簧的工作状态。 (5) Guide rod nut 5: Pre-tighten the compression spring to generate a certain pre-tightening force and keep the compression spring in working condition.
(6)固定端盖6 :用于加载轴、滚动轴承等的轴向即水平方向的固定。 (6) Fixed end cover 6: used for axial or horizontal fixation of loading shafts, rolling bearings, etc.
(7)端盖螺母7:用于连接、固定加载盖4与固定端盖6。
(7) End cover nut 7: used to connect and fix the
(8)滚动轴承8:安装在加载轴的两端减少加载轴在工作中的摩擦阻力与试验附加载荷。 (8) Rolling bearing 8: Installed at both ends of the loading shaft to reduce the frictional resistance of the loading shaft during work and the additional load of the test.
(9)加载辊9:加载辊采用两种形式,普通圆柱加载辊与按一定圆周轨迹的加载辊。普通圆柱加载辊可以实现稳定的载荷保持状态,而按一定圆周轨迹的加载辊则为椭圆辊和按一定圆周轨迹等制成。利用这类特性可以实现交变加载等的模拟工况。 (9) Loading roller 9: The loading roller adopts two forms, the common cylindrical loading roller and the loading roller following a certain circular track. Ordinary cylindrical loading rollers can achieve a stable load retention state, while loading rollers with a certain circular trajectory are made of elliptical rollers and certain circular trajectory. Using this kind of characteristics can realize the simulated working conditions such as alternating loading.
本发明的工作原理如下: The working principle of the present invention is as follows:
试验前将滑动轴承底座安装在试验机的底座上的指定位置,将试验轴承、工作轴等按照试验要求连接与安装。将导向杆、压缩弹簧以及预装好的加载辊、滚动轴承、固定端盖、加载盖等加载组件安装在导向杆上并用导向杆螺母拧紧与锁定,使压缩弹簧产生一定的预紧力,保持压缩弹簧的工作状态。试验机按照试验要求运行后液压缸实施加载工作压力。此时由于加载辊与工作轴接触并将的工作压力传递给工作轴与试验轴承。由于加载辊与工作轴一起转动,因此加载辊的轮廓曲线决定了试验载荷的特征。加载辊采用多种形式,普通圆柱加载辊与按一定圆周轨迹的加载辊。普通圆柱辊可以实现稳定的载荷保持状态,而按一定圆周轨迹的加载辊则或为椭圆辊或为按一定圆周轨迹制成。利用这类特性可以实现交变加载的模拟工况。 Before the test, install the sliding bearing base on the designated position on the base of the testing machine, and connect and install the test bearing and working shaft according to the test requirements. Install the guide rod, compression spring, pre-installed loading roller, rolling bearing, fixed end cover, loading cover and other loading components on the guide rod and tighten and lock it with the guide rod nut to make the compression spring generate a certain pre-tightening force and keep the compression The working state of the spring. After the testing machine runs according to the test requirements, the hydraulic cylinder is loaded with working pressure. At this time, because the loading roller contacts the working shaft and transmits the working pressure to the working shaft and the test bearing. Since the load roll rotates with the work shaft, the profile curve of the load roll determines the characteristics of the test load. The loading roller adopts various forms, ordinary cylindrical loading roller and loading roller according to a certain circular track. Ordinary cylindrical rollers can achieve a stable load retention state, while the loaded rollers according to a certain circular trajectory are either elliptical rollers or made according to a certain circular trajectory. Using this kind of characteristics can realize the simulated working conditions of alternating loading.
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