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CN103629175B - working bucket hydraulic control system and engineering vehicle - Google Patents

working bucket hydraulic control system and engineering vehicle Download PDF

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Publication number
CN103629175B
CN103629175B CN201310626353.8A CN201310626353A CN103629175B CN 103629175 B CN103629175 B CN 103629175B CN 201310626353 A CN201310626353 A CN 201310626353A CN 103629175 B CN103629175 B CN 103629175B
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oil
cylinder
circuit
oil circuit
valve
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CN103629175A (en
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刘召华
熊炳榕
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Zoomlion Heavy Industry Science and Technology Co Ltd
Hunan Zoomlion Emergency Equipment Co Ltd
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Changsha Zhonglian Fire Fighting Machinery Co ltd
Zoomlion Heavy Industry Science and Technology Co Ltd
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Abstract

本发明公开了一种工作斗液压控制系统与工程车辆,控制系统包括调平油缸(4)与调平控制回路、变幅油缸(5)与变幅控制回路以及增压油缸(7)与增压油路(V1),增压油缸的有杆腔油路连接主进油油路(P);该增压油路中设有第一开关控制阀(11)并具有液压连接到变幅油缸的有杆腔的第一旁接油路(V2)和液压连接到系统油箱(15)且其中设有第二开关控制阀(8)的第二旁接油路(V3)。本发明由于增设了增压油路,在臂架自重回收过程中,变幅油缸的无杆腔中的液压油能够通过增压油路、增压油缸、主进油油路和调平控制回路给调平油缸供油,使工作斗实时调平。在此过程中,无需频繁启动应急泵动力单元对工作斗进行调平,节约能源。

The invention discloses a working bucket hydraulic control system and an engineering vehicle. The control system includes a leveling oil cylinder (4) and a leveling control circuit, a luffing oil cylinder (5) and a luffing control circuit, a booster oil cylinder (7) and a booster Pressure oil circuit (V1), the rod cavity oil circuit of the booster cylinder is connected to the main oil inlet circuit (P); the first switch control valve (11) is installed in the booster oil circuit and has a hydraulic connection to the luffing cylinder The first bypass oil passage (V2) of the rod cavity and the second bypass oil passage (V3) hydraulically connected to the system oil tank (15) and the second switch control valve (8) are installed therein. Due to the addition of a pressurized oil circuit in the present invention, during the self-weight recovery process of the boom, the hydraulic oil in the rodless chamber of the luffing cylinder can pass through the pressurized oil circuit, the pressurized oil cylinder, the main oil inlet circuit and the leveling control circuit Supply oil to the leveling cylinder to level the working bucket in real time. During this process, there is no need to frequently start the emergency pump power unit to level the working bucket, saving energy.

Description

工作斗液压控制系统与工程车辆Working Bucket Hydraulic Control System and Engineering Vehicle

技术领域technical field

本发明涉及一种工程车辆中的液压控制系统,特别地,涉及一种用于工作斗的液压控制系统。The present invention relates to a hydraulic control system in an engineering vehicle, in particular, to a hydraulic control system for a working bucket.

背景技术Background technique

在云梯消防车、登高消防车、高空作业车等多种工程车辆中均安装有工作斗,以用作载物平台或者作业人员的站立平台。如图1所示,工程车辆的转台3上铰接有臂架2,臂架2在变幅油缸5的推动下相对于转台3进行枢转变幅运动,带动铰接在臂架2的顶端的工作斗1起升或下降。在工作斗1的起升或下降过程中,通过调平油缸4对工作斗1进行调平,使之始终保持在水平位置,以免对工作斗内装载的人或物体造成不利影响。Working buckets are installed in various engineering vehicles such as aerial ladder fire trucks, climbing fire trucks, and aerial work vehicles to be used as loading platforms or standing platforms for operators. As shown in Figure 1, the turntable 3 of the engineering vehicle is hinged with a jib 2, and the jib 2 performs pivotal luffing motion relative to the turntable 3 under the push of the luffing cylinder 5, driving the working bucket hinged at the top of the jib 2 1 lift or lower. During the lifting or lowering process of the working bucket 1, the working bucket 1 is leveled by the leveling cylinder 4, so that it is always kept in a horizontal position, so as to avoid adverse effects on the people or objects loaded in the working bucket.

但是,当臂架2变幅展开后,如果整车系统的主液压泵或驱动主液压泵的动力装置出现故障而不能动作,则需要将臂架2紧急收回。在一些工程车辆上,为此安装了直流应急泵、交流应急泵或小型汽油发动机等作为动力的应急泵装置,以便将臂架2顺利收回,并且应急泵装置为调平油缸4提供动力以实时调平工作斗1。更进一步地,为了节约能量,同时避免长时间使用应急泵装置而导致的能量不足的情况发生,更为方便地利用臂架2的自身重力作用原理,在臂架2的自重作用下,压迫变幅油缸5的无杆腔内的液压油,使之均匀释放回油箱,从而达到将臂架2自动回收的目的,即所谓的“臂架自重回收”。此时,在臂架2的重力下放过程中,工作斗1难以实时保持水平。如果工作斗内装载有人或物时,实现臂架重力自动下放的同时需要非常频繁的启动应急泵动力单元以调平工作斗1,既严重影响工作效率,又浪费动力单元的能量。However, after the jib 2 is extended, if the main hydraulic pump of the whole vehicle system or the power device driving the main hydraulic pump fails to move, the jib 2 needs to be withdrawn urgently. On some engineering vehicles, DC emergency pumps, AC emergency pumps or small gasoline engines are installed as power emergency pump devices for this purpose, so that the boom 2 can be retracted smoothly, and the emergency pump devices provide power for the leveling cylinder 4 in real time. Leveling bucket 1. Furthermore, in order to save energy and avoid energy shortage caused by long-term use of the emergency pump device, it is more convenient to use the principle of the self-gravity of the boom 2, under the action of the self-weight of the boom 2, the compression becomes The hydraulic oil in the rodless chamber of the oil cylinder 5 is evenly released back to the oil tank, thereby achieving the purpose of automatically recovering the boom 2, which is the so-called "recovery of the boom's own weight". At this time, it is difficult for the working bucket 1 to keep level in real time during the lowering process of the boom 2 due to gravity. If people or objects are loaded in the working bucket, it is necessary to start the emergency pump power unit very frequently to level the working bucket 1 while realizing the automatic lowering of the boom gravity, which not only seriously affects the work efficiency, but also wastes the energy of the power unit.

发明内容Contents of the invention

本发明的目的是提供一种工作斗液压控制系统,以及具有该工作斗液压控制系统的工程车辆,在臂架的重力下放过程中能够对工作斗自动调平且无需启动应急泵动力单元。The purpose of the present invention is to provide a working bucket hydraulic control system and an engineering vehicle with the working bucket hydraulic control system, which can automatically level the working bucket during the gravity lowering process of the boom without starting the emergency pump power unit.

为实现上述目的,本发明提供了一种工作斗液压控制系统,所述系统包括:用于对所述工作斗进行调平的调平油缸与调平控制回路、变幅油缸与变幅控制回路以及分别为各回路提供进油和回油的主进油油路和主回油油路,所述变幅油缸用于控制臂架的变幅并从而带动与该臂架相连的所述工作斗升降;以及To achieve the above object, the present invention provides a working bucket hydraulic control system, the system includes: a leveling cylinder and a leveling control circuit for leveling the working bucket, a luffing cylinder and a luffing control circuit And the main oil inlet oil circuit and the main oil return oil circuit respectively provide oil inlet and oil return for each circuit. The luffing oil cylinder is used to control the amplitude of the boom and thus drive the working bucket connected to the boom lifting; and

增压油缸与连接在该增压油缸的无杆腔与所述变幅油缸的无杆腔之间的增压油路,该增压油路中设有第一开关控制阀,所述增压油缸的有杆腔油路连接所述主进油油路以向所述调平控制回路供油;The pressurized oil cylinder and the pressurized oil passage connected between the rodless chamber of the pressurized oil cylinder and the rodless chamber of the luffing oil cylinder, the first switch control valve is arranged in the pressurized oil passage, and the pressurized oil passage The rod cavity oil circuit of the oil cylinder is connected to the main oil inlet oil circuit to supply oil to the leveling control circuit;

其中,所述增压油路具有液压连接到所述变幅油缸的有杆腔的第一旁接油路和液压连接到系统油箱的第二旁接油路,该第二旁接油路中设有第二开关控制阀。Wherein, the pressurized oil passage has a first bypass oil passage hydraulically connected to the rod chamber of the luffing cylinder and a second bypass oil passage hydraulically connected to the system oil tank, and the second bypass oil passage A second switch control valve is provided.

优选地,所述变幅控制回路中设有变幅油缸平衡阀组,所述第一旁接油路连接到所述变幅油缸平衡阀组与变幅油缸的有杆腔之间的连接油路上,并且所述第一旁接油路中设有第一单向阀,以使得液压油能够通过所述第一旁接油路流向所述变幅油缸的有杆腔并且反向截止。Preferably, the luffing cylinder balance valve group is set in the luffing control circuit, and the first bypass oil passage is connected to the connection oil between the luffing cylinder balancing valve group and the rod cavity of the luffing cylinder. On the road, and the first bypass oil passage is provided with a first one-way valve, so that the hydraulic oil can flow to the rod chamber of the luffing cylinder through the first bypass oil passage and reversely cut off.

优选地,所述变幅控制回路中还设有变幅主操作阀,该变幅主操作阀分别通过有杆腔连接油路和无杆腔连接油路相应连接到所述变幅油缸的有杆腔和无杆腔上,所述变幅油缸平衡阀组包括结构相同的第一外控式平衡阀和第二外控式平衡阀,所述第一外控式平衡阀设置在所述有杆腔连接油路中并且先导控制油路连接所述无杆腔连接油路,所述第二外控式平衡阀设置在所述无杆腔连接油路中并且先导控制油路连接所述有杆腔连接油路,其中,所述第一旁接油路连接到所述第一外控式平衡阀与所述变幅油缸的有杆腔之间的有杆腔连接油路部分上。Preferably, the amplitude control circuit is further provided with an amplitude main operation valve, which is respectively connected to the active cylinder of the amplitude oil cylinder through the connecting oil circuit of the rod cavity and the connecting oil circuit of the rodless cavity. On the rod chamber and the rodless chamber, the luffing cylinder balance valve group includes a first externally controlled balance valve and a second externally controlled balance valve with the same structure, and the first externally controlled balance valve is arranged on the The rod chamber is connected to the oil passage and the pilot control oil passage is connected to the rodless chamber connection oil passage, the second external control balance valve is set in the rodless chamber connection oil passage and the pilot control oil passage is connected to the active The rod chamber is connected to the oil passage, wherein the first bypass oil passage is connected to the part of the rod chamber connecting oil passage between the first externally controlled balance valve and the rod chamber of the luffing cylinder.

优选地,该系统还包括第二单向阀,所述增压油缸的有杆腔油路连接到所述主进油油路中的连接点上,所述第二单向阀设置在所述连接点一侧的所述主进油油路部分中,以使得所述增压油缸中的液压油通过所述连接点另一侧的所述主进油油路部分而流向所述调平控制回路。Preferably, the system further includes a second one-way valve, the rod cavity oil circuit of the booster cylinder is connected to the connection point in the main oil inlet circuit, and the second one-way valve is arranged on the part of the main oil inlet line on one side of the connection point, so that the hydraulic oil in the booster cylinder flows to the leveling control through the part of the main oil inlet line on the other side of the connection point circuit.

优选地,该系统还包括第一溢流阀,该第一溢流阀设置在所述增压油路与所述系统油箱之间的连接油路上。Preferably, the system further includes a first relief valve, and the first relief valve is arranged on the connecting oil passage between the pressurized oil passage and the system oil tank.

优选地,所述第一开关控制阀与所述第二开关控制阀联动控制,以使得所述增压油路和第二旁接油路中的一者导通的同时截断另一者。Preferably, the first on-off control valve is linked with the second on-off control valve, so that one of the pressurized oil passage and the second bypass oil passage is turned on while the other is blocked.

优选地,所述增压油路中设有节流阀。Preferably, a throttle valve is provided in the pressurized oil circuit.

优选地,该系统还包括控制单元和安装在所述工作斗中的倾角传感器,所述调平控制回路中设有调平控制阀组,该调平控制阀组包括电比例控制阀,所述控制单元用于根据所述倾角传感器的信号控制所述电比例控制阀以调节流向所述调平油缸的液压油流量。Preferably, the system further includes a control unit and an inclination sensor installed in the working bucket, the leveling control circuit is provided with a leveling control valve group, the leveling control valve group includes an electric proportional control valve, the The control unit is used for controlling the electric proportional control valve according to the signal of the inclination sensor to adjust the hydraulic oil flow to the leveling oil cylinder.

优选地,所述调平控制阀组中还包括用于限定所述调平控制回路中的供油油压的第二溢流阀。Preferably, the leveling control valve group further includes a second overflow valve for limiting the supply oil pressure in the leveling control circuit.

此外,本发明还提供了一种工程车辆,该工程车辆包括根据本发明上述的工作斗液压控制系统。In addition, the present invention also provides an engineering vehicle, which includes the hydraulic control system of the working bucket according to the present invention.

根据上述技术方案,本发明的工作斗液压控制系统中由于增设了增压油缸和第一、第二开关控制阀,从而在臂架自重回收的过程中,变幅油缸的无杆腔受压缩,从而使其无杆腔中的压力油的一部分通过第一旁接油路流回至变幅油缸的有杆腔,另一部分通过流到增压油缸的无杆腔,使增压油缸的有杆腔的油液增压,增压后的压力油通过主进油油路和调平控制回路向调平油缸供油,从而实现了多个油缸之间的液压油循环利用,能够自动调平工作斗。According to the above-mentioned technical solution, since the pressurized oil cylinder and the first and second switch control valves are added in the working bucket hydraulic control system of the present invention, the rodless cavity of the luffing oil cylinder is compressed during the self-weight recovery process of the boom. Therefore, part of the pressure oil in the rodless chamber flows back to the rod chamber of the luffing cylinder through the first bypass oil passage, and the other part flows to the rodless chamber of the booster cylinder, so that the rod of the booster cylinder The oil in the cavity is pressurized, and the pressurized oil is supplied to the leveling cylinder through the main oil inlet circuit and the leveling control circuit, thus realizing the circulation of hydraulic oil among multiple oil cylinders and enabling automatic leveling work fight.

本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.

附图说明Description of drawings

附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:

图1为工程车辆中常见的工作斗及其驱动装置的安装结构示意图;Figure 1 is a schematic diagram of the installation structure of a common working bucket and its driving device in an engineering vehicle;

图2为根据本发明的优选实施方式的工作斗液压控制系统的液压原理图,其中的增压油缸处于非工作状态;Fig. 2 is a hydraulic schematic diagram of the working bucket hydraulic control system according to a preferred embodiment of the present invention, wherein the booster cylinder is in a non-working state;

图3为图2所示的工作斗液压控制系统,不同的是其中的增压油缸处于工作状态。Fig. 3 is the working bucket hydraulic control system shown in Fig. 2, the difference is that the booster cylinder is in working state.

附图标记说明Explanation of reference signs

1工作斗2臂架1 working bucket 2 boom

3转台4调平油缸3 turntable 4 leveling cylinder

5变幅油缸5 luffing cylinder

7增压油缸8第二开关控制阀7 booster cylinder 8 second switch control valve

9第一溢流阀10节流阀9 First relief valve 10 Throttle valve

11第一开关控制阀12第一单向阀11 The first switch control valve 12 The first one-way valve

13变幅油缸平衡阀组14变幅主操作阀13 luffing cylinder balance valve group 14 luffing main operating valve

15系统油箱16背压阀15 system oil tank 16 back pressure valve

17第二单向阀18调平控制阀组17 Second one-way valve 18 Leveling control valve group

19调平油缸平衡阀组181电比例控制阀19 leveling cylinder balance valve group 181 electric proportional control valve

182第一功能模块183第二功能模块182 first function module 183 second function module

V1增压油路V2第一旁接油路V1 booster oil circuit V2 first bypass oil circuit

V3第二旁接油路A连接点V3 second bypass oil circuit A connection point

P主进油油路T主回油油路P Main oil inlet circuit T Main oil return circuit

具体实施方式detailed description

以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是指参考附图所示的上、下、左、右;“内、外”是指相对于各部件本身的轮廓的内、外。本发明中所使用的技术用语“臂架自重回收”指的是在系统主液压泵停止工作后,臂架停止工作,利用臂架的自身重力,使之朝向转台变幅回收,进而压迫变幅油缸的无杆腔内的液压油,使之均匀释放回油箱,从而达到将臂架自重回收的目的。In the present invention, in the case of no contrary description, the used orientation words such as "up, down, left and right" usually refer to the up, down, left and right shown in the accompanying drawings; "inside and outside" Refers to the inside and outside of the outline of each part itself. The technical term "boom self-weight recovery" used in the present invention refers to that after the main hydraulic pump of the system stops working, the boom stops working, and the boom is recovered toward the turntable luffing by using its own gravity, and then the luffing is compressed. The hydraulic oil in the rodless cavity of the oil cylinder is evenly released back to the oil tank, so as to achieve the purpose of recovering the self-weight of the boom.

结合图1和图2所示,本发明提供了一种工作斗液压控制系统,工作斗1铰接于臂架2的顶端上,该臂架2的底端铰接于转台3上,其中,该工作斗液压控制系统包括:用于对工作斗1进行调平的调平油缸4与调平控制回路、臂架2的变幅油缸5与变幅控制回路以及分别为各回路提供进油和回油的主进油油路P和主回油油路T;以及增压油缸7与连接在该增压油缸7的无杆腔与变幅油缸5的无杆腔之间的增压油路V1,该增压油路V1中设有第一开关控制阀11(图中为两位两通的电磁换向阀),增压油缸7的有杆腔油路连接主进油油路P以向调平控制回路供油;其中,增压油路V1具有液压连接到变幅油缸5的有杆腔的第一旁接油路V2和液压连接到系统油箱15的第二旁接油路V3,该第二旁接油路V3中设有第二开关控制阀8(图中为两位三通的电磁换向阀)。作为总的发明构思,通过在增压油缸7的无杆腔与变幅油缸5的无杆腔之间增设增压油路V1,使得在臂架自重回收过程中,变幅油缸5的无杆腔中的液压油能够通过增压油路V1流向增压油缸7的无杆腔,从而推动增压油缸7的有杆腔中的油液压力上升并输出给主进油油路P,进而通过调平控制回路给调平油缸4供油,使得工作斗1获得实时调平。这样就实现了多个油缸之间的液压油循环利用,能够自动调平工作斗,而且无需频繁启动应急泵动力单元对工作斗进行调平,节约动力能源和避免相应的复杂控制。As shown in Figure 1 and Figure 2, the present invention provides a working bucket hydraulic control system, the working bucket 1 is hinged on the top end of the arm frame 2, and the bottom end of the boom frame 2 is hinged on the turntable 3, wherein the working bucket The bucket hydraulic control system includes: the leveling cylinder 4 and the leveling control circuit for leveling the working bucket 1, the luffing cylinder 5 and the luffing control circuit of the boom 2, and providing oil inlet and oil return for each circuit respectively. The main oil inlet oil circuit P and the main oil return oil circuit T; and the booster oil cylinder 7 and the booster oil circuit V1 connected between the rodless cavity of the booster cylinder 7 and the rodless cavity of the luffing cylinder 5, The booster oil circuit V1 is provided with a first switch control valve 11 (a two-position two-way electromagnetic reversing valve in the figure), and the rod chamber oil circuit of the booster cylinder 7 is connected to the main oil inlet circuit P to adjust Oil supply to the flat control circuit; wherein, the pressurized oil circuit V1 has a first bypass oil circuit V2 hydraulically connected to the rod chamber of the luffing cylinder 5 and a second bypass oil circuit V3 hydraulically connected to the system oil tank 15, the A second switch control valve 8 (a two-position three-way electromagnetic reversing valve in the figure) is provided in the second bypass oil passage V3. As a general inventive concept, by adding a pressurized oil passage V1 between the rodless chamber of the booster cylinder 7 and the rodless chamber of the luffing cylinder 5, the rodless cylinder of the luffing cylinder 5 will The hydraulic oil in the chamber can flow to the rodless chamber of the booster cylinder 7 through the pressurized oil passage V1, thereby pushing the pressure of the oil in the rod chamber of the pressurized cylinder 7 to rise and output to the main oil inlet passage P, and then through The leveling control circuit supplies oil to the leveling oil cylinder 4, so that the working bucket 1 can be leveled in real time. In this way, the hydraulic oil circulation between multiple oil cylinders can be realized, and the working bucket can be automatically leveled, and there is no need to frequently start the emergency pump power unit to level the working bucket, saving power energy and avoiding corresponding complicated controls.

其中,变幅油缸5作为主变幅油缸一般如图1所示地安装在转台3与臂架2之间,但当臂架2为臂架组件形式时,例如臂架2包括一号臂和二号臂,一号臂包括多节伸缩臂,二号臂铰接于一号臂的顶节伸缩臂上时,变幅油缸5也可布置在二号臂与一号臂的顶节伸缩臂之间,只要能够满足臂架自动回收时,变幅油缸5的活塞杆均受压回缩即可。本领域技术人员能够理解的是,通常而言变幅油缸5的活塞腔容积远大于调平油缸4,而且在臂架自重回收过程中变幅油缸5的行程也大于调平油缸4的行程,使得变幅油缸5的无杆腔中流出的油液流量远超出满足调平油缸4的需要流量。同时考虑到变幅油缸5的有杆腔同时需要补充油液,以防止吸空,对液压元件的使用不利。因此变幅油缸5的无杆腔中流出的部分油液还可通过第一旁接油路V2补充到有杆腔中,而变幅油缸5的两腔的容积差大小的液压油应保证能够满足调平油缸4的需要。第二旁接油路V3用于在臂架2正常工作时释放增压油路V1中的液压油,使得增压油缸7中的活塞杆在主进油油路P的压力油作用下向左移动至缸底,为增压油缸7工作时留出足够的活塞行程。Wherein, the luffing cylinder 5 as the main luffing cylinder is generally installed between the turntable 3 and the boom 2 as shown in Fig. The No. 2 arm and the No. 1 arm include multi-section telescopic arms. When the No. 2 arm is hinged on the top segment telescopic arm of the No. 1 arm, the luffing cylinder 5 can also be arranged between the No. 2 arm and the top segment telescopic arm of the No. 1 arm. During the period, as long as the automatic recovery of the boom can be satisfied, the piston rods of the luffing cylinder 5 are compressed and retracted. Those skilled in the art can understand that, generally speaking, the volume of the piston chamber of the luffing cylinder 5 is much larger than that of the leveling cylinder 4, and the stroke of the luffing cylinder 5 is also greater than that of the leveling cylinder 4 during the self-weight recovery process of the boom. The flow of oil flowing out of the rodless chamber of the luffing cylinder 5 far exceeds the required flow of the leveling cylinder 4 . At the same time, it is considered that the rod cavity of the luffing cylinder 5 needs to be replenished with oil to prevent air suction, which is unfavorable to the use of hydraulic components. Therefore, part of the oil flowing out of the rodless cavity of the luffing cylinder 5 can also be replenished into the rod cavity through the first bypass oil passage V2, and the hydraulic oil of the volume difference between the two cavities of the luffing cylinder 5 should be guaranteed to be able to Meet the needs of leveling oil cylinder 4. The second bypass oil passage V3 is used to release the hydraulic oil in the pressurized oil passage V1 when the boom 2 is working normally, so that the piston rod in the pressurized oil cylinder 7 moves to the left under the pressure oil of the main oil inlet passage P Move to the bottom of the cylinder to reserve enough piston stroke for booster oil cylinder 7 when working.

如图2所示,变幅控制回路中设有变幅油缸平衡阀组13和变幅主操作阀14,该变幅主操作阀14包括功能模块和主换向阀等,主换向阀的两个工作油口分别通过有杆腔连接油路和无杆腔连接油路相应连接到变幅油缸5的有杆腔和无杆腔上,以切换控制变幅油缸5的伸出或回缩。变幅油缸平衡阀组13用于对变幅油缸5的杆腔的进油和回油进行控制,并锁止活塞杆以防止活塞杆突然失压下降而造成损害。在设有变幅油缸平衡阀组13的基础上,所述第一旁接油路V2连接到变幅油缸平衡阀组13与变幅油缸5的有杆腔之间的连接油路(即有杆腔连接油路)上,即图2或图3中的K2点。具体地,变幅油缸平衡阀组13包括结构相同的第一外控式平衡阀和第二外控式平衡阀,第一外控式平衡阀设置在有杆腔连接油路中并且先导控制油路连接无杆腔连接油路,第二外控式平衡阀设置在无杆腔连接油路中并且先导控制油路连接有杆腔连接油路。这样,第一旁接油路V2优选地连接到第一外控式平衡阀与变幅油缸5的有杆腔之间的有杆腔连接油路部分上。由于每个外控式平衡阀包括并联的顺序阀和单向阀,因而由于外控式平衡阀中的单向阀的反向截止作用,第一旁接油路V2中的液压油不能流向系统油箱15,而只能流向有杆腔。进一步地,第一旁接油路V2中还设有第一单向阀12,该第一单向阀12的反向端口连接有杆腔,以使得液压油能够通过第一旁接油路V2流向变幅油缸5的有杆腔并且反向截止。As shown in Figure 2, the luffing control circuit is provided with a luffing cylinder balance valve group 13 and a luffing main operating valve 14, the luffing main operating valve 14 includes a functional module and a main reversing valve, etc. The two working oil ports are respectively connected to the rod chamber and the rodless chamber of the luffing cylinder 5 through the connecting oil circuit of the rod cavity and the connecting oil circuit of the rodless cavity, so as to switch and control the extension or retraction of the luffing cylinder 5 . The luffing cylinder balance valve group 13 is used to control the oil inlet and oil return of the rod chamber of the luffing cylinder 5, and lock the piston rod to prevent the piston rod from being damaged due to sudden loss of pressure and drop. On the basis of the luffing cylinder balance valve group 13, the first bypass oil circuit V2 is connected to the connection oil circuit between the luffing cylinder balance valve group 13 and the rod cavity of the luffing cylinder 5 (that is, there is The rod cavity is connected to the oil passage), that is, the K2 point in Figure 2 or Figure 3. Specifically, the luffing cylinder balance valve group 13 includes a first externally controlled balance valve and a second externally controlled balance valve with the same structure. The rodless cavity is connected to the oil circuit, the second external control balance valve is arranged in the rodless cavity connecting oil circuit and the pilot control oil circuit is connected to the rod cavity connecting oil circuit. In this way, the first bypass oil passage V2 is preferably connected to the rod chamber connecting oil passage part between the first externally controlled balance valve and the rod chamber of the luffing cylinder 5 . Since each externally controlled balance valve includes a sequence valve and a check valve connected in parallel, the hydraulic oil in the first bypass oil circuit V2 cannot flow to the system due to the reverse cut-off effect of the check valve in the externally controlled balance valve. Fuel tank 15, and can only flow to rod cavity. Further, a first one-way valve 12 is also provided in the first bypass oil passage V2, and the reverse port of the first one-way valve 12 is connected with a rod cavity, so that hydraulic oil can pass through the first bypass oil passage V2 Flow to the rod chamber of the luffing cylinder 5 and reversely cut off.

另外,尽管主进油油路P连接的油泵出口一般会设置用于防止向液压泵返流的单向阀等,但更优选地,为确保增压油缸7的有杆腔流出的压力油能够全部流向调平控制回路,如图2所示,本实施方式中的增压油缸7的有杆腔油路连接到主进油油路P中的连接点A上,另有第二单向阀17设置在连接点A一侧的主进油油路P部分中,第二单向阀17的反向端口液压连接增压油缸7的有杆腔,以使得有杆腔中的液压油通过连接点A另一侧的主进油油路P部分而流向调平控制回路。当然,第二单向阀17还可以是例如电磁开关阀等,同样可实现上述效果。In addition, although the outlet of the oil pump connected to the main oil inlet oil passage P is generally provided with a one-way valve to prevent backflow to the hydraulic pump, it is more preferable to ensure that the pressure oil flowing out of the rod chamber of the booster cylinder 7 can All flow to the leveling control circuit, as shown in Figure 2, the rod chamber oil circuit of the pressurized cylinder 7 in this embodiment is connected to the connection point A in the main oil inlet circuit P, and there is a second check valve 17 is set in the part of the main oil inlet oil passage P on the side of the connection point A, and the reverse port of the second check valve 17 is hydraulically connected to the rod chamber of the booster cylinder 7, so that the hydraulic oil in the rod chamber passes through the connection The main oil inlet oil circuit P on the other side of point A flows to the leveling control circuit. Of course, the second one-way valve 17 can also be, for example, an electromagnetic switch valve, etc., which can also achieve the above effects.

此外,在变幅油缸5的行程较大,导致释放增压油路V1中的液压油过量,压力过大时,还需进行泄压。为此,本发明的液压控制系统中还优选地包括第一溢流阀9,该第一溢流阀9作为增压油路V1的安全溢流阀,如图2所示地设置在增压油路V1与系统油箱15之间的连接油路上。另外,增压油路V1中还优选地设有节流阀10,通过调节该节流阀10的阀口开度大小,使得臂架2均匀平稳地下降。系统油箱15与主回油油路T之间设有背压阀16以使得主回油油路T中保持一定背压,在工程车辆中,车辆的上车部方的主回油油路T中的液压油不至于因为自身重力而完全流回下车部方的系统油箱15中。In addition, when the stroke of the luffing oil cylinder 5 is relatively large, the hydraulic oil in the pressurized oil circuit V1 is released excessively, and when the pressure is too large, it is necessary to release the pressure. For this reason, the hydraulic control system of the present invention preferably also includes a first relief valve 9, which serves as a safety relief valve for the pressurized oil circuit V1, and is set at the pressurized stage as shown in FIG. The connecting oil circuit between the oil circuit V1 and the system oil tank 15 . In addition, a throttle valve 10 is preferably provided in the pressurized oil passage V1, and the boom 2 can be lowered evenly and steadily by adjusting the opening of the throttle valve 10 . A back pressure valve 16 is provided between the system oil tank 15 and the main oil return circuit T to maintain a certain back pressure in the main oil return circuit T. The hydraulic oil in will not be able to flow back in the system oil tank 15 of getting off part side completely because of self gravity.

在调平控制回路中一般设有如图2所示的调平控制阀组18和调平油缸平衡阀组19,调平油缸平衡阀组19的结构和作用类同变幅油缸平衡阀组13,不再赘述。本实施方式中的工作斗液压控制系统还包括控制单元和安装在工作斗1中的倾角传感器(未显示),调平控制阀组18包括电比例控制阀181,控制单元用于根据倾角传感器的信号控制电比例控制阀181以调节流向调平油缸4的液压油流量。在本实施方式中,如图2所示,调平控制阀组18中一般还具有与电比例控制阀181配合工作的第二功能模块183以及其他的第一功能模块182等,因此控制单元可控制电比例控制阀181并结合第二功能模块183共同控制流向调平油缸4的液压油流量。其中的控制单元可以是独立控制器,也可以包括控制线路或控制程序等。另外,调平控制阀组11中还优选地包括用于限定调平控制回路中的供油油压的第二溢流阀(图中未显示),该第二溢流阀一般设置在电比例控制阀181前的第一功能模块182中。当增压油缸7的供油油压过大时可从第一功能模块182中的第二溢流阀泄压溢出。需要说明的是,图2所示的本实施方式中的调平控制阀组18为常见调平控制阀组,设置在电比例控制阀181前后的第一功能模块182和第二功能模块183的结构组成为本领域技术人员所公知,并不属于本发明要点,因而在此不再展开细述。In the leveling control circuit, there are generally a leveling control valve group 18 and a leveling cylinder balance valve group 19 as shown in Figure 2. The structure and function of the leveling cylinder balance valve group 19 are similar to the luffing cylinder balance valve group 13. No longer. The working bucket hydraulic control system in this embodiment also includes a control unit and an inclination sensor (not shown) installed in the working bucket 1. The leveling control valve group 18 includes an electric proportional control valve 181. The control unit is used to The signal controls the electric proportional control valve 181 to adjust the hydraulic oil flow to the leveling oil cylinder 4 . In this embodiment, as shown in FIG. 2 , the leveling control valve group 18 generally also has a second functional module 183 that works in cooperation with the electric proportional control valve 181 and other first functional modules 182, etc., so the control unit can Control the electric proportional control valve 181 and combine with the second function module 183 to jointly control the hydraulic oil flow to the leveling cylinder 4 . The control unit may be an independent controller, or may include a control circuit or a control program. In addition, the leveling control valve group 11 preferably also includes a second relief valve (not shown in the figure) for limiting the oil supply oil pressure in the leveling control circuit. The second relief valve is generally set at an electric proportional In the first functional module 182 before the control valve 181 . When the oil supply oil pressure of the pressurized oil cylinder 7 is too high, it can be released from the second relief valve in the first function module 182 . It should be noted that the leveling control valve group 18 in this embodiment shown in FIG. 2 is a common leveling control valve group. The structural composition is well known to those skilled in the art and does not belong to the gist of the present invention, so it will not be described in detail here.

上述工作斗液压控制系统可应用到云梯消防车、登高消防车、高空作业车等具有工作斗的各式工程车辆中,可保持工作斗的实时水平,且节省能耗,避免频繁启动应急泵动力单元。以下结合图2和图3阐述工作斗液压控制系统的工作过程。The above working bucket hydraulic control system can be applied to various engineering vehicles with working buckets such as aerial ladder fire trucks, climbing fire trucks, aerial work vehicles, etc. It can maintain the real-time level of the working bucket, save energy consumption, and avoid frequent activation of emergency pump power unit. The working process of the working bucket hydraulic control system will be described below in conjunction with FIG. 2 and FIG. 3 .

在臂架2正常工作时,如图2所示,第一开关控制阀11关断而使得增压油路V1断开,第二开关控制阀8打开而导通第二旁接油路V3,此时增压油路不工作,调平油缸4和变幅油缸5由系统主液压泵正常驱动工作,同时增压油缸7的无杆腔中的液压油通过第二旁接油路V3全部回流至系统油箱15,增压油缸7的活塞左移至缸底。When the boom 2 is working normally, as shown in Figure 2, the first switch control valve 11 is closed to disconnect the pressurized oil circuit V1, the second switch control valve 8 is opened to conduct the second bypass oil circuit V3, At this time, the booster oil circuit does not work, the leveling cylinder 4 and the luffing cylinder 5 are normally driven by the main hydraulic pump of the system, and at the same time, the hydraulic oil in the rodless chamber of the booster cylinder 7 is completely returned through the second bypass oil circuit V3 To the system fuel tank 15, the piston of the pressurized oil cylinder 7 moves to the bottom of the cylinder to the left.

当需要臂架自重回收时,主液压泵的动力源和液压应急泵动力源均处于停止运转状态,如图3所示,此时使得第一开关控制阀11打开而导通增压油路V1,第二开关控制阀8关断而使得第二旁接油路V3断开。此时,由于臂架2自身的重力作用,变幅油缸5的无杆腔内的液压油存在一定压力,于是该无杆腔内的液压油流向增压油路V1,油缸回缩,臂架2达到自重回收的目的。其中,节流阀10的存在可防止臂架3回收速度过快,使臂架2均匀平稳的下降。在变幅油缸5的回缩过程中,有杆腔内需要及时补充液压油,否则会吸空,对液压元件的使用不利,而且在变幅油缸下降过程中,工作斗1不能自动调平。随着臂架2的下降,工作斗1产生倾斜。因而,在本发明中,变幅油缸5的无杆腔内的液压油流经第一开关控制阀11、节流阀10,然后一部分液压油经过设有第一单向阀12的第一旁接油路V2补充到变幅油缸5的有杆腔内,另一部分液压油流向增压油缸7的无杆腔。液压油推动增压油缸7的活塞杆向外运动,由于活塞杆的存在,有杆腔与无杆腔之间存在容积差,使得在活塞杆的伸出过程中,有杆腔中的油液压力不断上升,有杆腔的液压油向外流出至主进油油路P,因为主进油油路P中设置了第二单向阀17,所以增压油缸7的有杆腔流出的压力油被强制流向调平控制阀组18。调平控制阀组18控制向工作斗1的调平油缸4供给适当的液压油,使工作斗1保持水平状态。When the self-weight of the boom needs to be recovered, the power source of the main hydraulic pump and the power source of the hydraulic emergency pump are both in a stopped state, as shown in Figure 3. At this time, the first switch control valve 11 is opened to conduct the booster oil circuit V1 , the second on-off control valve 8 is turned off so that the second bypass oil passage V3 is disconnected. At this time, due to the gravity of the boom 2 itself, the hydraulic oil in the rodless chamber of the luffing cylinder 5 has a certain pressure, so the hydraulic oil in the rodless chamber flows to the booster oil circuit V1, the oil cylinder retracts, and the boom 2 to achieve the purpose of self-recycling. Wherein, the presence of the throttle valve 10 can prevent the recovery speed of the boom 3 from being too fast, so that the boom 2 can be lowered evenly and steadily. During the retraction process of the luffing cylinder 5, hydraulic oil needs to be replenished in the rod cavity in time, otherwise it will be sucked out, which is unfavorable to the use of hydraulic components, and during the descending process of the luffing cylinder, the working bucket 1 cannot be automatically leveled. As the jib 2 descends, the bucket 1 tilts. Therefore, in the present invention, the hydraulic oil in the rodless cavity of the luffing cylinder 5 flows through the first on-off control valve 11 and the throttle valve 10, and then a part of the hydraulic oil passes through the first side with the first one-way valve 12. The oil connecting circuit V2 is supplemented to the rod cavity of the luffing cylinder 5, and another part of the hydraulic oil flows to the rodless cavity of the booster cylinder 7. The hydraulic oil pushes the piston rod of the pressurized cylinder 7 to move outward. Due to the existence of the piston rod, there is a volume difference between the rod chamber and the rodless chamber, so that during the extension of the piston rod, the oil pressure in the rod chamber As the force continues to rise, the hydraulic oil in the rod chamber flows out to the main oil inlet circuit P. Because the second check valve 17 is set in the main oil inlet circuit P, the pressure of the rod chamber flowing out of the booster cylinder 7 Oil is forced to flow to the leveling control valve bank 18 . The leveling control valve group 18 controls the supply of appropriate hydraulic oil to the leveling cylinder 4 of the working bucket 1 to keep the working bucket 1 in a horizontal state.

若增压油缸7的有杆腔的输出压力为P1,则P1应大于调平油缸4的最大工作压力,同时又小于调平控制阀组中的第一功能模块182中内置的第二溢流阀的溢流压力,这样既保证调平油缸4在任何状态下都能顺利动作,又保证增压油缸7的有杆腔内的液压油不产生溢流。If the output pressure of the rod chamber of the booster cylinder 7 is P1, then P1 should be greater than the maximum working pressure of the leveling cylinder 4, and at the same time less than the second relief built in the first functional module 182 of the leveling control valve group The overflow pressure of the valve not only ensures that the leveling cylinder 4 can operate smoothly in any state, but also ensures that the hydraulic oil in the rod cavity of the booster cylinder 7 does not overflow.

另外,在设计中应保证增压油缸7的有杆腔内液压油的供应量大于调平油缸4的液压油需求量,保证在液压油有少量泄漏的情况下,也能供油充分。此外,图2和图3所示的第二开关控制阀8为常开型,也可设计为常闭型。In addition, in the design, it should be ensured that the supply of hydraulic oil in the rod chamber of booster cylinder 7 is greater than the demand of hydraulic oil in leveling cylinder 4, so as to ensure sufficient oil supply even when there is a small amount of hydraulic oil leakage. In addition, the second switch control valve 8 shown in Fig. 2 and Fig. 3 is a normally open type, and may also be designed as a normally closed type.

在本发明中,可保证臂架自重回收过程中,工作斗1能够自动调平,始终保持水平状态。与现有技术相比,节约了应急动力单元的能量。在工作斗1载有人或物的情况下,能够大大提高了臂架2下降过程的安全性,也大大缩短了臂架2的回收时间,同时,避免了应急动力单元频繁启动对机器造成的不利影响。其中,由于图2中的第二开关控制阀8的使用,既保证在自重回收时,增压油缸7的有杆腔顺利建立起压力。同时又保证在液压系统采用主油泵带动臂架上下动作的正常工作状态下,增压油缸7的活塞杆可顺利回收到底,使增压油缸7的有杆腔充满液压油,为重力下放作好准备。In the present invention, it can be ensured that the working bucket 1 can be automatically leveled and kept in a horizontal state during the self-weight recovery process of the boom. Compared with the prior art, the energy of the emergency power unit is saved. In the case of working bucket 1 carrying people or objects, it can greatly improve the safety of the boom 2 during the lowering process, and also greatly shorten the recovery time of the boom 2. At the same time, it avoids the adverse effects on the machine caused by frequent activation of the emergency power unit. influences. Wherein, due to the use of the second on-off control valve 8 in FIG. 2 , it is ensured that the pressure in the rod chamber of the pressurized cylinder 7 is successfully built up when the self-weight is recovered. At the same time, it is ensured that under the normal working condition that the hydraulic system adopts the main oil pump to drive the boom to move up and down, the piston rod of the booster cylinder 7 can be recovered smoothly to the end, so that the rod chamber of the booster cylinder 7 is filled with hydraulic oil, which is ready for gravity lowering Prepare.

以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.

此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (9)

1. a working bucket hydraulic control system, wherein, described system comprises:
For described working bucket (1) being carried out to the leveling cyclinder (4) and leveling control loop, change of levelingWidth oil cylinder (5) and luffing control loop and be respectively each loop the main oil-feed oil of oil-feed and oil return is providedRoad (P) and main oil return circuit (T), described amplitude oil cylinder (5) is for controlling the luffing of jib (2)Thereby and drive described working bucket (1) lifting that is connected with this jib (2); And
Pressurizing cylinder (7) and the rodless cavity and the described amplitude oil cylinder (5) that are connected to this pressurizing cylinder (7)Rodless cavity between Pressure Increasing Oil-Line (V1), in this Pressure Increasing Oil-Line (V1), be provided with the first switching control pilot(11), the rod chamber oil circuit of described pressurizing cylinder (7) connects described main oil-feed oil circuit (P) with to instituteState leveling control loop fuel feeding;
Wherein, described Pressure Increasing Oil-Line (V1) has the have bar of hydraulic connecting to described amplitude oil cylinder (5)First side in chamber connects oil circuit (V2) and hydraulic connecting connects oil circuit (V3) to the second side of system fuel tank (15),This second other connecing is provided with second switch control valve (8) in oil circuit (V3); Described the first switching control pilot (11)Control with described second switch control valve (8) interlock, to make described Pressure Increasing Oil-Line (V1) and secondWhen connecing the one conducting in oil circuit (V3), side blocks another one.
2. working bucket hydraulic control system according to claim 1, wherein, described luffing controlIn loop, be provided with amplitude oil cylinder balanced valve group (13), described the first other connecing described in oil circuit (V2) is connected toBeing connected on oil circuit between the rod chamber of amplitude oil cylinder balanced valve group (13) and amplitude oil cylinder (5), andAnd the described first other connecing in oil circuit (V2) is provided with the first check valve (12), so that hydraulic oil can be led toCross the described first other oil circuit (V2) that connects and flow to the rod chamber of described amplitude oil cylinder (5) and oppositely cut-off.
3. working bucket hydraulic control system according to claim 2, wherein, described luffing controlIn loop, be also provided with luffing main operation valve (14), this luffing main operation valve (14) passes through respectively rod chamberConnect oil circuit and be connected with rodless cavity that oil circuit is corresponding is connected to the rod chamber of described amplitude oil cylinder (5) and without barOn chamber, described amplitude oil cylinder balanced valve group (13) comprises the first external control type balanced valve and that structure is identicalTwo external control type balanced valves, described the first external control type balanced valve be arranged on that described rod chamber connects in oil circuit andPilot control oil circuit connects described rodless cavity and connects oil circuit, described in described the second external control type balanced valve is arranged onRodless cavity connects in oil circuit and pilot control oil circuit connects described rod chamber connection oil circuit, wherein, described inThe first other oil circuit (V2) that connects is connected to described the first external control type balanced valve and described amplitude oil cylinder (5)Rod chamber between rod chamber connects in oil circuit part.
4. working bucket hydraulic control system according to claim 1, wherein, this system also comprisesThe second check valve (17), the rod chamber oil circuit of described pressurizing cylinder (7) is connected to described main oil-feed oil circuit(P) tie point (A) in is upper, and described the second check valve (17) is arranged on described tie point (A)In described main oil-feed oil circuit (P) part of one side, to make the hydraulic oil in described pressurizing cylinder (7)Described main oil-feed oil circuit (P) part by described tie point (A) opposite side flows to described leveling controlLoop processed.
5. working bucket hydraulic control system according to claim 1, wherein, this system also comprisesThe first overflow valve (9), this first overflow valve (9) is arranged on described Pressure Increasing Oil-Line (V1) and described systemOn connection oil circuit between system fuel tank (15).
6. working bucket hydraulic control system according to claim 1, wherein, described Pressure Increasing Oil-Line(V1) in, be provided with choke valve (10).
7. working bucket hydraulic control system according to claim 1, wherein, this system also comprisesControl module and be arranged on the obliquity sensor in described working bucket (1), in described leveling control loopBe provided with leveling control valve group (18), this leveling control valve group (18) comprises electric proportional control valve (181),Described control module is used for according to electric proportional control valve (181) described in the signal controlling of described obliquity sensorTo regulate the hydraulic fluid flow rate that flows to described leveling cyclinder (4).
8. working bucket hydraulic control system according to claim 7, wherein, described leveling controlIn valve group (11), also comprise the second overflow valve of the fuel feeding oil pressure for limiting described leveling control loop.
9. an engineering truck, wherein, this project vehicle comprises according in claim 1-8 any oneWorking bucket hydraulic control system described in.
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Patentee after: Hunan Zoomlion emergency equipment Co.,Ltd.

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