CN103627496B - A kind of Composite calcium naphthenate base lubricating grease and preparation method thereof - Google Patents
A kind of Composite calcium naphthenate base lubricating grease and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及润滑剂,确切的说是一种高碱值复合环烷酸钙基润滑脂及其制备方法。The invention relates to a lubricant, specifically a high-basic value complex calcium naphthenate-based lubricating grease and a preparation method thereof.
背景技术 Background technique
高碱值环烷酸钙具有较好的清净分散性,良好的酸中和能力和优异的扩散性,可以被用作润滑油的清净剂,广泛用于内燃机润滑油的添加剂,其技术发展主要是使其高碱化,就是把碳酸钙用具有表面活性的环酸钙来分散到稀释油里成为一种胶体分散体系。高碱值环烷酸钙多是从原油蒸馏得到的馏分油中提取的酸性组分,经与Ca(OH)2反应、碳酸化等高碱化技术而得,有关制备的相关专利有CN 1465560等。High base value calcium naphthenate has good cleaning and dispersibility, good acid neutralization ability and excellent diffusivity. It can be used as a detergent for lubricating oil and widely used as an additive for internal combustion engine lubricating oil. Its technical development is mainly It is to make it highly alkaline, that is, to disperse calcium carbonate into diluent oil with surface active calcium cyclic acid to form a colloidal dispersion system. Calcium naphthenate with high base value is mostly an acidic component extracted from distillate oil obtained by distillation of crude oil. It is obtained through high alkalinization techniques such as reaction with Ca(OH) 2 and carbonation. Related patents related to preparation include CN 1465560 wait.
利用高碱值磺酸钙为原料生产的润滑脂具有优异的高低温性能、机械安定性、胶体安定性、氧化安定性、抗水性、防腐蚀性和防锈抗磨性,自投入市场以来,引起国内外润滑脂行业的广泛关注,然而,尽管高碱值复合磺酸钙基润滑脂具有十分优异的综合性能,但其生产原料高碱值磺酸钙的高昂价格和本身复杂的制备工艺导致其没有被迅速推广,同时,随着人们对环境保护的要求越来越高,高碱值磺酸钙生产过程中必经的磺化过程对环境的污染也日益受到人们的关注。找到一种性能和高碱值复合磺酸钙类似但又可避免上述问题的润滑脂成为人们目前面临的一大问题。The lubricating grease produced by using calcium sulfonate with high alkalinity as raw material has excellent high and low temperature performance, mechanical stability, colloidal stability, oxidation stability, water resistance, corrosion resistance, rust resistance and wear resistance. Since it was put into the market, It has aroused widespread concern in the lubricating grease industry at home and abroad. However, although the high-basic value calcium sulfonate-based grease has excellent comprehensive properties, the high price of the raw material high-basic calcium sulfonate and the complicated preparation process lead to It has not been popularized rapidly. At the same time, as people's requirements for environmental protection are getting higher and higher, the pollution of the environment by the sulfonation process that must be passed through the production process of high-basic calcium sulfonate is also increasingly concerned by people. Finding a kind of lubricating grease that performance is similar to high alkali value complex calcium sulfonate but can avoid above-mentioned problem becomes the big problem that people are facing at present.
发明内容 Contents of the invention
本发明提供了一种复合环烷酸钙基润滑脂,这种润滑脂采用了高碱值环烷酸钙为原料,同时含有复合钙稠化剂。The invention provides a compound calcium naphthenate-based lubricating grease. The lubricating grease uses calcium naphthenate with a high basic value as a raw material and simultaneously contains a compound calcium thickener.
本发明还提供上述润滑脂的制备方法。The present invention also provides a preparation method of the above lubricating grease.
本发明提供的复合环烷酸钙基润滑脂,以润滑脂重量为基准,包括以下组分:The composite calcium naphthenate-based grease provided by the invention is based on the grease weight and comprises the following components:
1)非牛顿体环烷酸钙10%-70%,优选20%-60%,最优选30%-55%;1) Non-Newtonian calcium naphthenate 10%-70%, preferably 20%-60%, most preferably 30%-55%;
2)高级脂肪酸的钙盐1%-10%,优选2%-6%,最优选2.2%-4.5%;2) Higher fatty acid calcium salt 1%-10%, preferably 2%-6%, most preferably 2.2%-4.5%;
3)小分子无机酸和/或小分子脂肪酸的钙盐1%-15%,优选2%-10%,最优选3%-8%;3) Calcium salt of small molecular inorganic acid and/or small molecular fatty acid 1%-15%, preferably 2%-10%, most preferably 3%-8%;
4)润滑基础油10%-80%,优选20%-70%,最优选30%-60%。4) Lubricating base oil 10%-80%, preferably 20%-70%, most preferably 30%-60%.
所述非牛顿体环烷酸钙在红外谱图873cm-1-886cm-1处出现晶型碳酸钙特征吸收峰,总碱值为250mgKOH/g-450mgKOH/g,优选300mgKOH/g-400mgKOH/g。所述非牛顿体环烷酸钙是由牛顿体环烷酸钙通过转化剂转化得到。而牛顿体环烷酸钙中含有无定型碳酸钙,在红外谱图中860cm-1-865cm-1处出现特征吸收峰。所述牛顿体环烷酸钙是石油环烷酸钙或合成环烷酸钙,其总碱值为250mgKOH/g-450mgKOH/g,优选300mgKOH/g-400mgKOH/g,转化成非牛顿体环烷酸钙后,其碱值不变。The non-Newtonian calcium naphthenate has a characteristic absorption peak of crystalline calcium carbonate at 873cm - 1-886cm -1 of the infrared spectrogram, and the total base number is 250mgKOH/g-450mgKOH/g, preferably 300mgKOH/g-400mgKOH/g . The non-Newtonian calcium naphthenate is obtained by converting Newtonian calcium naphthenate through a converting agent. The Newtonian calcium naphthenate contains amorphous calcium carbonate, and characteristic absorption peaks appear at 860cm -1 -865cm -1 in the infrared spectrum. The Newtonian calcium naphthenate is petroleum calcium naphthenate or synthetic calcium naphthenate, and its total base value is 250mgKOH/g-450mgKOH/g, preferably 300mgKOH/g-400mgKOH/g, converted into non-Newtonian naphthenate After adding calcium acid, its base value remains unchanged.
所说的高级脂肪酸是碳数为8-20,优选10-16的直链脂肪酸或羟基脂肪酸,例如月桂酸、棕榈酸、硬脂酸、12-羟基硬脂酸、二十烷基羧酸中的一种或多种混合物,优选12-羟基硬脂酸。Said higher fatty acid is a straight chain fatty acid or hydroxy fatty acid with carbon number of 8-20, preferably 10-16, such as lauric acid, palmitic acid, stearic acid, 12-hydroxystearic acid, eicosyl carboxylic acid One or more mixtures, preferably 12-hydroxystearic acid.
所说的小分子无机酸或脂肪酸的分子量小于等于150,可以是乙酸、乙二酸、丙酸、丙二酸、丁酸、丁二酸、硼酸、磷酸、硫酸等中的一种或几种的混合物,优选硼酸和/或磷酸。The molecular weight of said small molecular inorganic acid or fatty acid is less than or equal to 150, which can be one or more of acetic acid, oxalic acid, propionic acid, malonic acid, butyric acid, succinic acid, boric acid, phosphoric acid, sulfuric acid, etc. mixtures, preferably boric acid and/or phosphoric acid.
所述润滑油基础油可以是矿物油、合成油、植物油或它们的混合物,100°C运动黏度为4mm2/s-60mm2/s,优选10mm2/s-30mm2/s。合成油可以是聚α-烯烃油(PAO)、酯类油、烷基硅油、费托合成油等。The lubricating base oil can be mineral oil, synthetic oil, vegetable oil or their mixtures, and the kinematic viscosity at 100°C is 4mm 2 /s-60mm 2 /s, preferably 10mm 2 /s-30mm 2 /s. The synthetic oil can be polyalphaolefin oil (PAO), ester oil, alkyl silicone oil, Fischer-Tropsch synthetic oil, etc.
本发明润滑脂中还可以含有各种添加剂,如抗氧剂,抗磨剂、防锈剂等等。其中抗氧剂优选芳胺类抗氧剂,占润滑脂总重的0.1%-5%,优选0.2%-1%,可以是二苯胺、苯基-α-萘胺、二异辛基二苯胺或它们的混合物,优选二异辛基二苯胺。抗磨剂可以是二硫代二烷基磷酸锌、二硫代二烷基氨基甲酸钼、二硫代二烷基氨基甲酸铅、三苯基硫代磷酸酯、有机钼络合物、硫化烯烃、二硫化钼、聚四氟乙烯、硫代磷酸钼、氯化石蜡、二丁基二硫代氨基甲酸锑、二硫化钨、二硫化硒、氟化石墨、碳酸钙和氧化锌;防锈剂可以是石油磺酸钡、石油磺酸钠、苯骈噻唑、苯骈三氮唑、环烷酸锌和烯基丁二酸。The lubricating grease of the present invention may also contain various additives, such as antioxidants, antiwear agents, antirust agents and the like. Among them, the antioxidant is preferably aromatic amine antioxidant, accounting for 0.1%-5% of the total weight of the grease, preferably 0.2%-1%, which can be diphenylamine, phenyl-α-naphthylamine, diisooctyldiphenylamine Or their mixture, preferably diisooctyl diphenylamine. Antiwear agents can be zinc dithiodialkyl phosphate, molybdenum dithiodialkyl carbamate, lead dithiodialkyl carbamate, triphenyl thiophosphate, organic molybdenum complexes, sulfurized olefins , molybdenum disulfide, polytetrafluoroethylene, molybdenum thiophosphate, chlorinated paraffin, antimony dibutyldithiocarbamate, tungsten disulfide, selenium disulfide, graphite fluoride, calcium carbonate and zinc oxide; rust inhibitor Examples may be barium petroleum sulfonate, sodium petroleum sulfonate, benzothiazole, benzotriazole, zinc naphthenate and alkenylsuccinic acid.
所述复合环烷酸钙基润滑脂的制备方法,包括:The preparation method of described composite calcium naphthenate-based grease comprises:
(1)将牛顿体环烷酸钙、部分基础油和转化剂混合、加热,使物料变稠;(1) Mix and heat Newtonian calcium naphthenate, part of the base oil and conversion agent to thicken the material;
(2)加入石灰或氢氧化钙,分别加入高级脂肪酸和小分子无机酸或脂肪酸,升温脱水;(2) Add lime or calcium hydroxide, add higher fatty acid and small molecule inorganic acid or fatty acid respectively, heat up and dehydrate;
(3)升温到200°C-220°C恒温炼制,冷却,加入余量基础油,加入必要的添加剂,得到成品。(3) Raise the temperature to 200°C-220°C for constant temperature refining, cool down, add the remaining base oil, and add necessary additives to obtain the finished product.
具体地说,步骤(1)中,将牛顿体环烷酸钙、部分基础油混合加热到50°C-90°C,优选恒温10分钟-30分钟,依次加入所需的转化剂进行反应,优选每次加完后搅拌10分钟左右,使反应充分,所有转化剂加完后升温,优选在60°C-100°C恒温0.5小时-3小时,使物料变稠。Specifically, in step (1), Newtonian calcium naphthenate and part of the base oil are mixed and heated to 50°C-90°C, preferably kept at a constant temperature for 10 minutes to 30 minutes, and the required conversion agents are sequentially added for reaction. It is preferable to stir for about 10 minutes after adding each time to make the reaction fully, and to heat up after adding all the conversion agents, preferably at a constant temperature of 60°C-100°C for 0.5-3 hours to make the material thicken.
所述牛顿体环烷酸钙是石油环烷酸钙或合成环烷酸钙,其总碱值250mgKOH/g-450mgKOH/g,优选300mgKOH/g-400mgKOH/g。The Newtonian calcium naphthenate is petroleum calcium naphthenate or synthetic calcium naphthenate, and its total base value is 250 mgKOH/g-450 mgKOH/g, preferably 300 mgKOH/g-400 mgKOH/g.
所述转化剂选自C1-C5的脂肪醇、脂肪酸、脂肪酮、脂肪醛、脂肪胺、环烷胺、环烷醇、醚,以及硼酸,碳酸钙,膦酸,二氧化碳,苯酚,芳香醇,芳香胺,C8-C20烷基苯磺酸,C16-C62环烷酸,水等中的一种或几种,优选十二烷基苯磺酸、甲醇、异丙醇、丁醇、C20-C40环烷酸、醋酸和水中的一种或几种。转化剂的加入量为牛顿体环烷酸钙重量的2%-30%,优选6%-22%。The conversion agent is selected from C1-C5 fatty alcohols, fatty acids, fatty ketones, fatty aldehydes, fatty amines, naphthenic amines, cycloalkanols, ethers, and boric acid, calcium carbonate, phosphonic acid, carbon dioxide, phenol, aromatic alcohols, One or more of aromatic amines, C8-C20 alkylbenzenesulfonic acid, C16-C62 naphthenic acid, water, etc., preferably dodecylbenzenesulfonic acid, methanol, isopropanol, butanol, C20-C40 One or more of naphthenic acid, acetic acid and water. The addition amount of conversion agent is 2%-30% of the weight of Newtonian calcium naphthenate, preferably 6%-22%.
步骤(2)中,在85°C-100°C加入石灰或氢氧化钙的悬浊液,在75°C-100°C加入高级脂肪酸,搅拌5分钟-20分钟,加入小分子酸,搅拌5分钟-20分钟,升温到105°C-120°C,优选保持30分钟-60分钟,脱水,降温到90°C-105°C;In step (2), add lime or calcium hydroxide suspension at 85°C-100°C, add higher fatty acid at 75°C-100°C, stir for 5-20 minutes, add small molecule acid, stir 5 minutes-20 minutes, heat up to 105°C-120°C, preferably keep for 30 minutes-60 minutes, dehydrate, cool to 90°C-105°C;
所说的高级脂肪酸是碳数为8-20,优选10-16的直链脂肪酸或羟基脂肪酸,例如月桂酸、棕榈酸、硬脂酸、12-羟基硬脂酸、二十烷基羧酸中的一种或多种混合物,优选12-羟基硬脂酸。Said higher fatty acid is a straight chain fatty acid or hydroxy fatty acid with carbon number of 8-20, preferably 10-16, such as lauric acid, palmitic acid, stearic acid, 12-hydroxystearic acid, eicosyl carboxylic acid One or more mixtures, preferably 12-hydroxystearic acid.
所说的小分子无机酸或脂肪酸,分子量小于等于150,可以是乙酸、乙二酸、丙酸、丙二酸、丁酸、丁二酸、硼酸、磷酸、硫酸等中的一种或几种的混合物,优选硼酸和/或磷酸。The said small molecular inorganic acid or fatty acid has a molecular weight less than or equal to 150, which can be one or more of acetic acid, oxalic acid, propionic acid, malonic acid, butyric acid, succinic acid, boric acid, phosphoric acid, sulfuric acid, etc. mixtures, preferably boric acid and/or phosphoric acid.
高级脂肪酸和小分子酸的H+总物质的量与氢氧化钙所含的OH-总物质的量相等,氢氧化钙的量也可过量1%-10%。The amount of H+ total substances of higher fatty acids and small molecular acids is equal to the amount of OH- total substances contained in calcium hydroxide, and the amount of calcium hydroxide can also be excessive by 1%-10%.
步骤(3)中,对步骤(2)的产物升温,优选100°C-120°C恒温10分钟-20分钟,最后升温到200°C-220°C恒温5分钟-10分钟;冷却到150°C-160°C,加入余量润滑基础油,待温度冷却到100°C-120°C,加入必要的添加剂,搅拌,循环过滤、均化、脱气得到成品。In step (3), heat up the product of step (2), preferably at a constant temperature of 100°C-120°C for 10-20 minutes, and finally heat up to 200°C-220°C for 5 minutes-10 minutes; cool to 150 °C-160°C, add the remaining amount of lubricating base oil, wait for the temperature to cool down to 100°C-120°C, add necessary additives, stir, circulate, filter, homogenize, and degas to obtain the finished product.
本发明润滑脂具有良好的极压抗磨性和超长润滑寿命,同时,还具有优良的粘附性、抗水性、胶体安定性、高滴点、热安定性、防腐蚀性、抗盐雾性等性能。本产品制备工艺简单,产品质量稳定。The lubricating grease of the present invention has good extreme pressure and anti-wear properties and super long lubrication life, and at the same time, it also has excellent adhesion, water resistance, colloidal stability, high dropping point, thermal stability, corrosion resistance, and salt spray resistance sexual performance. The preparation process of the product is simple, and the product quality is stable.
附图说明 Description of drawings
图1是实施例1制备的润滑脂的红外谱图。从图中可以看出,在873cm-1-886cm-1处出现晶型碳酸钙特征吸收峰。Fig. 1 is the infrared spectrogram of the lubricating grease prepared in embodiment 1. It can be seen from the figure that the characteristic absorption peaks of crystalline calcium carbonate appear at 873cm -1 -886cm -1 .
具体实施方式 Detailed ways
1、实施例中各组分含量的计算方法如下:1, the calculation method of each component content in the embodiment is as follows:
非牛顿体环烷酸钙%=(超高碱值或高碱值环烷酸钙原料质量+转化剂总质量)/润滑脂总质量;转化剂环烷酸、醋酸、十二烷基苯磺酸、甲醇、丁醇等均计入非牛顿体环烷酸钙的含量中。Non-Newtonian calcium naphthenate %= (ultra-high base value or high base value calcium naphthenate raw material mass + total mass of converting agent)/total mass of lubricating grease; converting agent naphthenic acid, acetic acid, dodecylbenzenesulfonate Acid, methanol, butanol, etc. are included in the content of non-Newtonian calcium naphthenate.
高级脂肪酸的钙盐和小分子无机酸或脂肪酸的钙盐的含量,按照所加入的高级脂肪酸和小分子无机酸或脂肪酸与氢氧化钙完全反应生成钙盐的量计算。The content of the calcium salt of higher fatty acid and the calcium salt of small molecular inorganic acid or fatty acid is calculated according to the amount of the added higher fatty acid and small molecular inorganic acid or fatty acid reacting completely with calcium hydroxide to generate calcium salt.
2、实施例中,超高碱值和高碱值环烷酸钙原料购自新疆蓝德精细石油化工股份有限公司,也可以按照CN101885677A(一种高碱性环烷酸钙的制备方法)公开的方法制备。2. In the examples, the ultra-high base value and high base value calcium naphthenate raw materials are purchased from Xinjiang Lande Fine Petrochemical Co., Ltd., and can also be disclosed according to CN101885677A (a preparation method of high base calcium naphthenate) method of preparation.
3、对比例中,高碱值磺酸钙原料购自锦州惠发天合化学有限公司。3. In the comparative example, the raw material of high alkali value calcium sulfonate was purchased from Jinzhou Huifa Tianhe Chemical Co., Ltd.
实施例1Example 1
原料组分:超高碱值环烷酸钙(总碱值为400mgKOH/g,30kg);150BS(30kg);C16-C50环烷酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(18kg)。Raw material components: ultra-high base number calcium naphthenate (total base number 400mgKOH/g, 30kg); 150BS (30kg); C16-C50 naphthenic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (18kg).
在一个容积为110L且带有加热、搅拌、循环、冷却的常压反应釜中加入30kg总碱值为400mgKOH/g的超高碱值环烷酸钙和30kg 100°C运动粘度为31mm2/s的HVI150BS润滑基础油,搅拌,加热升温到50°C,恒温10分钟;加入2.8kg环烷酸,温度控制在50°C左右,搅拌10分钟;加入0.56kg的醋酸和醋酸重量4倍的水溶液,搅拌10分钟;升温到60°C,恒温90分钟,物料变稠;加入1.8kgCa(OH)2并以4倍水稀释的悬浊液,搅拌10分钟;加入2kg12-羟基硬脂酸,搅拌10分钟;加入2.32kg硼酸并以3倍热水溶解,搅拌下升温到110°C,保持60分钟,脱水,120°C恒温20分钟,升温到200°C恒温5分钟。然后,冷却到160°C,加入18kg的100°C运动粘度为11mm2/s的HVI500SN润滑基础油,循环过滤、均化、脱气得到成品。检验结果见表1。产品红外谱图见图1。Add 30kg of ultra-high alkalinity calcium naphthenate with a total base number of 400mgKOH/g and 30kg of 100°C kinematic viscosity of 31mm2 / s HVI150BS lubricating base oil, stir, heat up to 50°C, keep the temperature for 10 minutes; add 2.8kg of naphthenic acid, control the temperature at about 50°C, stir for 10 minutes; add 0.56kg of acetic acid and 4 times the weight of acetic acid Aqueous solution, stirred 10 minutes; Be warming up to 60 ℃, constant temperature 90 minutes, material thickening; Add 1.8kgCa (OH) 2 and the suspension liquid diluted with 4 times of water, stir 10 minutes; Add 2kg12-hydroxystearic acid, Stir for 10 minutes; add 2.32kg of boric acid and dissolve with 3 times hot water, heat up to 110°C with stirring, keep for 60 minutes, dehydrate, keep the temperature at 120°C for 20 minutes, and heat up to 200°C for 5 minutes. Then, be cooled to 160 DEG C, add 100 DEG C of 100 DEG C kinematic viscosity and be the HVI500SN lubricating base oil of 11mm / s, circulation filtration, homogenization, degassing obtain finished product. The test results are shown in Table 1. The infrared spectrum of the product is shown in Figure 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium naphthenate; 55.4% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; and 3.7% of calcium borate.
实施例2Example 2
原料组分:超高碱值环烷酸钙(总碱值为420mgKOH/g,30kg);150BS(30kg);C16-C50环烷酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(18kg)。Raw material components: super high base number calcium naphthenate (total base number 420mgKOH/g, 30kg); 150BS (30kg); C16-C50 naphthenic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (18kg).
按实例1的方法制备超高碱值复合环烷酸钙基润滑脂,不同的是使用的超高碱值环烷酸钙的总碱值为420mgKOH/g,得到的润滑脂成品各性能数据见表1。Prepare ultra-high base value calcium naphthenate-based grease by the method of example 1, the difference is that the total base value of the ultra-high base value calcium naphthenate used is 420mgKOH/g, and the performance data of the obtained grease finished product are shown in Table 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium naphthenate; 55.4% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; and 3.7% of calcium borate.
实施例3Example 3
原料组分:超高碱值环烷酸钙(总碱值为400mgKOH/g,30kg);150BS(20kg);丁醇(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(28kg)。Raw material components: ultra-high base value calcium naphthenate (total base value 400mgKOH/g, 30kg); 150BS (20kg); butanol (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg ); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (28kg).
按实例1的方法制备超高碱值复合环烷酸钙基润滑脂,不同的是使用丁醇代替环烷酸,基础油的量也有所变化,得到的润滑脂成品各性能数据见表1。Super high base value composite calcium naphthenate-based lubricating grease was prepared according to the method of Example 1, except that butanol was used instead of naphthenic acid, and the amount of base oil was also changed. The performance data of the finished lubricating grease obtained are shown in Table 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium naphthenate; 55.4% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; and 3.7% of calcium borate.
实施例4Example 4
原料组分:超高碱值环烷酸钙(总碱值为400mgKOH/g,39kg);150BS(20kg);十二烷基苯磺酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(28kg);对对-二异辛基二苯胺(0.2kg)。Raw material components: ultra-high base number calcium naphthenate (total base number 400mgKOH/g, 39kg); 150BS (20kg); dodecylbenzenesulfonic acid (2.8kg); acetic acid (0.56kg); Ca(OH ) 2 (1.8kg); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (28kg); p-p-diisooctyldiphenylamine (0.2kg).
按实例1的方法制备超高碱值复合环烷酸钙基润滑脂,不同的是以十二烷基苯磺酸代替环烷酸,,基础油的量也有所变化,得到的润滑脂成品各性能数据见表1。Prepare ultra-high base value composite calcium naphthenate-based lubricating grease by the method of example 1, difference is to replace naphthenic acid with dodecylbenzenesulfonic acid, the amount of base oil also changes to some extent, the lubricating grease finished product that obtains each See Table 1 for performance data.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙44.2%;润滑基础油50.1%;12-羟基硬脂酸钙2.2%;硼酸钙3.3%;对对-二异辛基二苯胺0.2%。In the lubricating grease that present embodiment obtains, take the lubricating grease weight as a benchmark, consist of: 44.2% of non-Newtonian calcium naphthenate; 50.1% of lubricating base oil; 2.2% of calcium 12-hydroxystearate; 3.3% of calcium borate; p-Diisooctyldiphenylamine 0.2%.
实施例5Example 5
原料组分:超高碱值环烷酸钙(总碱值为400mgKOH/g,30kg);150BS(15kg);环烷酸(1.8kg);丁醇(1.0kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(7kg);对对-二异辛基二苯胺(0.4kg)。Raw material components: super high base value calcium naphthenate (total base value 400mgKOH/g, 30kg); 150BS (15kg); naphthenic acid (1.8kg); butanol (1.0kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (7kg); p-diisooctyldiphenylamine (0.4kg).
按实例1的方法制备超高碱值复合环烷酸钙基润滑脂,不同的是基础油的量有所变化,从而使得各原料比例发生较大改变,另外用的对对-二异辛基二苯胺为0.4kg,得到的润滑脂成品各性能数据见表1。Prepare ultra-high base value composite calcium naphthenate base grease by the method of example 1, difference is that the amount of base oil changes to some extent, thereby makes each raw material ratio take place big change, and p-diisooctyl used in addition Diphenylamine is 0.4kg, and the performance data of the finished lubricating grease obtained are shown in Table 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙54.7%;润滑基础油36.1%;12-羟基硬脂酸钙3.5%;硼酸钙5.0%;对对-二异辛基二苯胺0.7%。In the lubricating grease obtained in the present embodiment, based on the weight of the lubricating grease, the composition is: 54.7% of non-Newtonian calcium naphthenate; 36.1% of lubricating base oil; 3.5% of 12-hydroxy calcium stearate; 5.0% of calcium borate; 0.7% p-diisooctyl diphenylamine.
实施例6Example 6
原料组分:超高碱值环烷酸钙(总碱值为400mgKOH/g,30kg);PAO 40(30kg);十二烷基苯磺酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);PAO 10(18kg)。Raw material components: ultra-high base value calcium naphthenate (total base value 400mgKOH/g, 30kg); PAO 40 (30kg); dodecylbenzenesulfonic acid (2.8kg); acetic acid (0.56kg); Ca( OH) 2 (1.8kg); 12-Hydroxystearic Acid (2kg); Boric Acid (2.32kg); PAO 10 (18kg).
按实例1的方法制备超高碱值复合环烷酸钙基润滑脂,不同的是使用十二烷基苯磺酸代替环烷酸且使用全合成油聚α-烯烃油PAO 10(100°C运动粘度为11mm2/s)和PAO 40(100°C运动粘度为41mm2/s)分别代替500SN和150BS,得到的润滑脂成品各性能数据见表1。Prepare ultra-high base value complex calcium naphthenate-based grease by the method of example 1, the difference is to use dodecylbenzenesulfonic acid instead of naphthenic acid and to use fully synthetic oil polyalpha-olefin oil PAO 10 (100 ° C The kinematic viscosity is 11mm 2 /s) and PAO 40 (100°C kinematic viscosity is 41mm 2 /s) instead of 500SN and 150BS respectively, and the performance data of the obtained grease products are shown in Table 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium naphthenate; 55.4% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; and 3.7% of calcium borate.
实施例7Example 7
原料组分:高碱值环烷酸钙(总碱值为320mgKOH/g,30kg);150BS(30kg);环烷酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(18kg)。Raw material components: high base value calcium naphthenate (total base value 320mgKOH/g, 30kg); 150BS (30kg); naphthenic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg ); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (18kg).
按实例1的方法制备高碱值复合环烷酸钙基润滑脂,不同的是使用的高碱值环烷酸钙的总碱值为320mgKOH/g,得到的润滑脂成品各性能数据见表1。Prepare high base value composite calcium naphthenate-based grease by the method of example 1, the difference is that the total base value of the high base value calcium naphthenate used is 320mgKOH/g, and the performance data of the obtained lubricating grease finished product are shown in Table 1 .
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium naphthenate; 55.4% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; and 3.7% of calcium borate.
实施例8Example 8
原料组分:高碱值环烷酸钙(总碱值为360mgKOH/g,30kg);150BS(30kg);环烷酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(18kg)。Raw material components: high base value calcium naphthenate (total base value 360mgKOH/g, 30kg); 150BS (30kg); naphthenic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg ); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (18kg).
按实例1的方法制备高碱值复合环烷酸钙基润滑脂,不同的是使用的高碱值环烷酸钙的总碱值为360mgKOH/g,得到的润滑脂成品各性能数据见表1。Prepare high-basic value composite calcium naphthenate-based grease by the method of example 1, the difference is that the total base value of the high-basic value calcium naphthenate used is 360mgKOH/g, and the performance data of the finished lubricating grease obtained are shown in Table 1 .
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium naphthenate; 55.4% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; and 3.7% of calcium borate.
实施例9Example 9
原料组分:超高碱值环烷酸钙(总碱值为400mgKOH/g,30kg);150BS(15kg);环烷酸(1.8kg);甲醇(1.0kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(33kg)。Raw material components: ultra-high base number calcium naphthenate (total base number 400mgKOH/g, 30kg); 150BS (15kg); naphthenic acid (1.8kg); methanol (1.0kg); acetic acid (0.56kg); Ca (OH) 2 (1.8kg); 12-hydroxystearic acid (2kg); boric acid (2.32kg); 500SN (33kg).
按实例1的方法制备超高碱值复合环烷酸钙基润滑脂,不同的是转化剂增加了甲醇,基础油的量也有所变化,得到的润滑脂成品各性能数据见表1。Prepare ultra-high base value composite calcium naphthenate-based grease by the method of Example 1, the difference is that the conversion agent has increased methanol, and the amount of base oil has also changed.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙38.4%;润滑基础油55.4%;12-羟基硬脂酸钙2.5%;硼酸钙3.7%。The lubricating grease obtained in this embodiment, based on the weight of the lubricating grease, consists of: 38.4% non-Newtonian calcium naphthenate; 55.4% lubricating base oil; 2.5% calcium 12-hydroxystearate; 3.7% calcium borate.
实施例10Example 10
原料组分:高碱值环烷酸钙(总碱值为360mgKOH/g,30kg);150BS(15kg);十二烷基苯磺酸(2.8kg);醋酸(0.56kg);Ca(OH)2(5.2kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);磷酸(3kg);500SN(33kg);对对-二异辛基二苯胺(0.2kg)。Raw material components: high base value calcium naphthenate (total base value 360mgKOH/g, 30kg); 150BS (15kg); dodecylbenzenesulfonic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (5.2kg); 12-hydroxystearic acid (2kg); boric acid (2.32kg); phosphoric acid (3kg); 500SN (33kg);
按实例9的方法制备高碱值复合环烷酸钙基润滑脂,不同的是使用十二烷基苯磺酸代替环烷酸,且小分子酸增加了磷酸,得到的润滑脂成品各性能数据见表1。Prepare high base value composite calcium naphthenate-based grease according to the method of Example 9, the difference is that dodecylbenzenesulfonic acid is used instead of naphthenic acid, and phosphoric acid is added to the small molecule acid, and the performance data of the finished grease product are obtained. See Table 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙36.5%;润滑基础油52.5%;12-羟基硬脂酸钙2.3%;硼酸钙3.3%;磷酸钙5.2%;对对-二异辛基二苯胺0.2%。In the lubricating grease that present embodiment obtains, take the lubricating grease weight as a benchmark, consist of: 36.5% of non-Newtonian calcium naphthenate; 52.5% of lubricating base oil; 2.3% of 12-hydroxy calcium stearate; 3.3% of calcium borate; Calcium phosphate 5.2%; p-diisooctyl diphenylamine 0.2%.
实施例11Example 11
原料组分:高碱值环烷酸钙(总碱值为360mgKOH/g,30kg);150BS(30kg);环烷酸(2.8kg);醋酸(0.56kg);Ca(OH)2(3kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);乙酸(2kg);500SN(18kg);对对-二异辛基二苯胺(0.2kg)。Raw material components: high base value calcium naphthenate (total base value 360mgKOH/g, 30kg); 150BS (30kg); naphthenic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (3kg) ; 12-hydroxystearic acid (2kg); boric acid (2.32kg); acetic acid (2kg); 500SN (18kg); p-diisooctyldiphenylamine (0.2kg).
按实例9的方法制备高碱值复合环烷酸钙基润滑脂,不同的是增加了乙酸,得到的润滑脂成品各性能数据见表1。Prepare high base value complex calcium naphthenate-based lubricating grease according to the method of Example 9, the difference is that acetic acid is added, and the performance data of the finished lubricating grease obtained are shown in Table 1.
本实施例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体环烷酸钙37.3%;润滑基础油53.6%;12-羟基硬脂酸钙2.4%;硼酸钙3.5%;乙酸钙3.0%;对对-二异辛基二苯胺0.2%。In the lubricating grease obtained in the present embodiment, based on the weight of the lubricating grease, the composition is: 37.3% of non-Newtonian calcium naphthenate; 53.6% of lubricating base oil; 2.4% of calcium 12-hydroxystearate; 3.5% of calcium borate; Calcium acetate 3.0%; p-diisooctyldiphenylamine 0.2%.
对比例comparative example
原料组分:高碱值磺酸钙(320mgKOH/g,30kg);150BS(30kg);十二烷基苯磺酸(2.8kg);醋酸(0.56kg);Ca(OH)2(1.8kg);12-羟基硬脂酸(2kg);硼酸(2.32kg);500SN(18kg)。Raw material components: high base value calcium sulfonate (320mgKOH/g, 30kg); 150BS (30kg); dodecylbenzenesulfonic acid (2.8kg); acetic acid (0.56kg); Ca(OH) 2 (1.8kg) ; 12-Hydroxystearic Acid (2kg); Boric Acid (2.32kg); 500SN (18kg).
按实例1的方法制备高碱值复合磺酸钙基润滑脂,不同的是反应物中牛顿体环烷酸钙用高碱值磺酸钙代替,得到的润滑脂成品各性能数据见表1。Prepare high-basic calcium sulfonate-based grease by the method of example 1, the difference is that Newtonian calcium naphthenate is replaced with high-basic calcium sulfonate in the reactant, and the performance data of the finished lubricating grease obtained are shown in Table 1.
本例得到的润滑脂中,以润滑脂重量为基准,组成为:非牛顿体磺酸钙38.5%;润滑基础油55.4%;12-羟基硬脂酸钙2.4%;硼酸钙3.7%。In the lubricating grease obtained in this example, based on the weight of the lubricating grease, the composition is: 38.5% of non-Newtonian calcium sulfonate; 55.4% of lubricating base oil; 2.4% of 12-hydroxy calcium stearate; and 3.7% of calcium borate.
表1各润滑脂样品性能数据Table 1 Performance data of each grease sample
续表Continuation
从表1看出,采用高碱值环烷酸作为原料所制备的润滑脂的性能要优于采用高碱值磺酸钙所制备的润滑脂,尤其是在抗水性和黏附性方面更是有独特优势,这是没用预料到的结果。It can be seen from Table 1 that the performance of the grease prepared by using high-basic naphthenic acid as raw material is better than that of the grease prepared by using high-basic calcium sulfonate, especially in terms of water resistance and adhesion Unique advantages, this is an unexpected result.
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