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CN103622642A - Dust collector dust cup without suction loss - Google Patents

Dust collector dust cup without suction loss Download PDF

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Publication number
CN103622642A
CN103622642A CN201210309393.5A CN201210309393A CN103622642A CN 103622642 A CN103622642 A CN 103622642A CN 201210309393 A CN201210309393 A CN 201210309393A CN 103622642 A CN103622642 A CN 103622642A
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dust
cyclone
suction loss
dust collector
dust cup
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Chinese (zh)
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倪祖根
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Kingclean Electric Co Ltd
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Kingclean Electric Co Ltd
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Abstract

本发明公开了一种无吸力损耗的吸尘器尘杯,其包括:具有收容腔和切向进风口的尘筒、设置在收容腔内的分离罩、部分伸入到分离罩内并有若干个旋风单元的二级旋风器、位于二级旋风器下方的二级集尘器、可拆卸地设置在二级旋风器上方并具有可伸入到各旋风单元内的若干个二级出风管的出风盖板、以及设置在出风盖板上的过滤器,其中分离罩具有与切向进风口配合并产生螺旋向下旋风的螺旋部,而每个二级出风管的外侧均一体设置有可产生螺旋向下旋风的螺旋引导部。本发明采用多级过滤系统,在单位面积内设计了更多的二级旋风单元,实现高效率、高性能且无吸力损耗的过滤系统,极大改善整机的性能。

Figure 201210309393

The invention discloses a vacuum cleaner dust cup without suction loss, which comprises: a dust cylinder with a storage cavity and a tangential air inlet, a separation cover arranged in the storage cavity, a part extending into the separation cover and several cyclones The secondary cyclone of the unit, the secondary dust collector located below the secondary cyclone, the outlet of several secondary air outlet pipes that are detachably arranged above the secondary cyclone and can extend into each cyclone unit The air cover plate and the filter arranged on the air outlet cover plate, wherein the separation cover has a spiral part that cooperates with the tangential air inlet and generates a spiral downward whirlwind, and the outside of each secondary air outlet pipe is uniformly provided with A spiral guide that generates a spiral downward whirlwind. The present invention adopts a multi-stage filter system, and more secondary cyclone units are designed in a unit area to realize a filter system with high efficiency, high performance and no suction loss, and greatly improve the performance of the whole machine.

Figure 201210309393

Description

无吸力损耗的吸尘器尘杯Vacuum cleaner dust cup without suction loss

技术领域 technical field

本发明涉及一种无吸力损耗的吸尘器尘杯。The invention relates to a vacuum cleaner dust cup without suction loss.

背景技术 Background technique

近年来,各大吸尘器制造商根据旋风分离的原理,用旋风器来替代过滤器,取得了较好的除尘效果,从而广泛地应用到吸尘器上。该旋风器于尘杯内设置一个倒锥形旋风筒,旋风筒的上端纵向设置一出风管,并与尘杯的出风口连通,旋风筒的下端设置有开口,以便于灰尘落入尘杯底部的集尘箱中,进风管于旋风筒上部侧壁并沿切线方向进入,使带有灰尘的气流在旋风筒内产生旋风,灰尘颗粒在离心力的作用下沿旋风筒侧壁下落到集尘盒底部,除尘后的气流向上经出风管排出尘杯。In recent years, major vacuum cleaner manufacturers have replaced filters with cyclones based on the principle of cyclone separation, and achieved better dust removal effects, which have been widely applied to vacuum cleaners. The cyclone is provided with an inverted cone-shaped cyclone in the dust cup, and an air outlet pipe is arranged longitudinally on the upper end of the cyclone, which is connected with the air outlet of the dust cup. The lower end of the cyclone is provided with an opening so that dust can fall into the dust cup In the dust collection box at the bottom, the air inlet pipe enters the upper side wall of the cyclone and enters along the tangential direction, so that the airflow with dust generates a whirlwind in the cyclone, and the dust particles fall along the side wall of the cyclone to the collector under the action of centrifugal force. At the bottom of the dust box, the airflow after dust removal goes up through the air outlet pipe to discharge the dust cup.

随着消费者的环保意识和保护意识的加强,要求吸尘器排出的空气更加干净,避免产生二次污染,因此,目前市场上的吸尘器均采用两级除尘,一级除尘为单个旋风筒,二级除尘为若干个旋风单元,然而现有的两级除尘都无法实现整体性能的提升,要么为了提升一级除尘的性能而降低二级除尘的性能,要么为了提升二级除尘的性能而降低一级除尘的性能。由此造成整机分离效率较低,且吸力有损耗,单位使用时间内尘杯的清理次数较多,造成用户使用不便。With the strengthening of consumers' awareness of environmental protection and protection, the air discharged by vacuum cleaners is required to be cleaner to avoid secondary pollution. Dust removal consists of several cyclone units. However, the existing two-stage dust removal cannot improve the overall performance. Either the performance of the second-stage dust removal is reduced to improve the performance of the first-stage dust removal, or the performance of the second-stage dust removal is reduced. Dust removal performance. As a result, the separation efficiency of the whole machine is low, and the suction is lost, and the number of times of cleaning the dust cup per unit of use time is large, causing inconvenience to the user.

发明内容 Contents of the invention

本发明目的是:提供一种无吸力损耗的吸尘器尘杯。The object of the present invention is to provide a vacuum cleaner dust cup without suction loss.

本发明的技术方案是:一种无吸力损耗的吸尘器尘杯,其包括:具有收容腔和切向进风口的尘筒、设置在收容腔内的分离罩、部分伸入到分离罩内并有若干个旋风单元的二级旋风器、位于二级旋风器下方的二级集尘器、可拆卸地设置在二级旋风器上方并具有可伸入到各旋风单元内的若干个二级出风管的出风盖板、以及设置在出风盖板上的过滤器,其中分离罩具有与切向进风口配合并产生螺旋向下旋风的螺旋部。The technical solution of the present invention is: a vacuum cleaner dust cup without suction loss, which includes: a dust cylinder with a storage cavity and a tangential air inlet, a separation cover arranged in the storage cavity, a part extending into the separation cover and a The secondary cyclone of several cyclone units, the secondary dust collector located below the secondary cyclone, is detachably arranged above the secondary cyclone and has several secondary air outlets that can extend into each cyclone unit The air outlet cover plate of the pipe, and the filter arranged on the air outlet cover plate, wherein the separation cover has a spiral part that cooperates with the tangential air inlet and generates a spiral downward whirlwind.

在上述技术方案的基础上,进一步包括如下附属技术方案:On the basis of the above-mentioned technical solutions, the following subsidiary technical solutions are further included:

所述分离罩内部中空并包括网孔部、位于网孔部下方的底罩、以及位于网孔部上方并与尘筒内壁密封连接的连接部,其中所述网孔部具有若干个网孔,所述螺旋部位于网孔部和连接部之间。The separation cover is hollow inside and includes a mesh portion, a bottom cover positioned below the mesh portion, and a connecting portion positioned above the mesh portion and sealingly connected to the inner wall of the dust cylinder, wherein the mesh portion has several mesh holes, The spiral portion is located between the mesh portion and the connection portion.

所述底罩与网孔部为分离式设置,并旋转锁定在二级集尘器的外侧。The bottom cover and the mesh part are set separately and rotated and locked on the outside of the secondary dust collector.

所述底罩的直径大于网孔部的直径而小于连接部的直径,且底罩的最外边缘与尘筒内壁的距离D大于3mm,底罩的中心有允许二级集尘器穿过的一底罩孔。The diameter of the bottom cover is larger than the diameter of the mesh part but smaller than the diameter of the connection part, and the distance D between the outermost edge of the bottom cover and the inner wall of the dust cylinder is greater than 3mm, and there is a hole in the center of the bottom cover that allows the secondary dust collector to pass through. A bottom cover hole.

所述旋风单元为至少内外两圈排列设置,包括内圈旋风单元、和围绕内圈旋风单元而设置的外圈旋风单元,且内圈旋风单元的个数为奇数。The cyclone units are arranged in at least two circles, including an inner circle cyclone unit and an outer circle cyclone unit surrounding the inner circle cyclone unit, and the number of the inner circle cyclone units is an odd number.

所述二级旋风器的每万平方毫米表面积内具有8~15个旋风单元。The secondary cyclone has 8 to 15 cyclone units per 10,000 square millimeters of surface area.

所述旋风单元均包括用于切向输入气流的二级进风通道、和与二级进风通道相连的二级进风口,其中二级进风口为倾斜设置并面向气流设置。The cyclone units each include a secondary air inlet channel for tangentially input airflow, and a secondary air inlet connected to the secondary air inlet channel, wherein the secondary air inlet is arranged obliquely and facing the airflow.

所述出风盖板包括一体设置在相应二级出风管外侧并可产生螺旋向下旋风的若干个螺旋引导部。The air outlet cover plate includes several spiral guides that are integrally arranged on the outside of the corresponding secondary air outlet pipe and can generate a spiral downward whirlwind.

所述二级出风管的顶端与过滤器之间存在距离H,H大于等于6 mm。There is a distance H between the top of the secondary air outlet pipe and the filter, and H is greater than or equal to 6 mm.

所述螺旋引导部的底端高于二级出风管的底端,同时所述螺旋引导部为螺旋斜面,且由外向轴心倾斜,倾斜角度大于15度,且小于60度。The bottom end of the spiral guide part is higher than the bottom end of the secondary air outlet pipe, and the spiral guide part is a spiral slope inclined from the outside to the axis, and the inclination angle is greater than 15 degrees and less than 60 degrees.

本发明优点是:Advantage of the present invention is:

本发明采用多级过滤系统,在单位面积内设计了更多的二级旋风单元,实现高效率、高性能且无吸力损耗的过滤系统,极大改善整机的性能。The present invention adopts a multi-stage filter system, and more secondary cyclone units are designed in a unit area to realize a filter system with high efficiency, high performance and no suction loss, and greatly improve the performance of the whole machine.

附图说明 Description of drawings

下面结合附图及实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:

图1为本发明的剖面示意图;Fig. 1 is a schematic sectional view of the present invention;

图2为本发明的另一角度下的剖面示意图;Fig. 2 is a cross-sectional schematic diagram under another angle of the present invention;

图3为本发明中网罩的立体示意图;Fig. 3 is the three-dimensional schematic diagram of net cover among the present invention;

图4为本发明中二级旋风器的俯视示意图;Fig. 4 is the schematic top view of secondary cyclone in the present invention;

图5为本发明中出风盖板经翻转后的立体示意图;Fig. 5 is a three-dimensional schematic view of the air outlet cover plate after being turned over in the present invention;

其中:10、尘筒;12、收容腔;14、出风口;20、分离罩;22、网孔部;24、底罩;26、连接部;28、螺旋部;30、二级旋风器;32、旋风单元;40、二级集尘器;42、弧形凹槽;50、出风盖板;51、基部;52、二级出风管;53、螺旋引导部;60、过滤器;240、底罩孔;320、二级进风通道;322、二级进风口。Among them: 10. Dust cylinder; 12. Storage cavity; 14. Air outlet; 20. Separation cover; 22. Mesh part; 24. Bottom cover; 26. Connection part; 28. Spiral part; 30. Secondary cyclone; 32. Cyclone unit; 40. Secondary dust collector; 42. Arc groove; 50. Air outlet cover; 51. Base; 52. Secondary air outlet pipe; 53. Spiral guide; 60. Filter; 240, bottom cover hole; 320, secondary air inlet channel; 322, secondary air inlet.

具体实施方式 Detailed ways

实施例:如图1-5所示,本发明提供了一种无吸力损耗的吸尘器尘杯的具体实施例,其包括具有收容腔12和切向进风口(未图示)的尘筒10、设置在收容腔12内的分离罩20、部分伸入到分离罩20内的二级旋风器30、位于二级旋风器30下方的二级集尘器40、可拆卸地设置在二级旋风器30上方的出风盖板50、以及设置在出风盖板50上的过滤器60,其中尘筒10为圆筒形,而收容腔12内用于产生一级旋风,且底部收集一级旋风所产生的粗灰尘。过滤器60优选为海帕或MIF过滤器。Embodiment: As shown in Figures 1-5, the present invention provides a specific embodiment of a vacuum cleaner dust cup without suction loss, which includes a dust cylinder 10 with a storage cavity 12 and a tangential air inlet (not shown), The separation cover 20 arranged in the storage chamber 12, the secondary cyclone 30 partially extending into the separation cover 20, the secondary dust collector 40 located below the secondary cyclone 30, and the secondary cyclone 40 are detachably arranged on the secondary cyclone 30 above the air outlet cover plate 50 and the filter 60 arranged on the air outlet cover plate 50, wherein the dust cylinder 10 is cylindrical, and the storage chamber 12 is used to generate a primary cyclone, and the bottom collects the primary cyclone Coarse dust produced. Filter 60 is preferably a Hypa or MIF filter.

参考图3所示,分离罩20内部中空并包括网孔部22、位于网孔部22下方的底罩24、位于网孔部22上方并与尘筒10内壁密封连接的连接部26、以及位于网孔部22和连接部26之间的螺旋部28,其中网孔部22具有若干个网孔220,底罩24与网孔部22为分离式设置,可旋转锁定在二级集尘器40的外侧,以方便二级旋风器30和二级集尘器40等元件的拆卸清洗。底罩24的直径大于网孔部22的直径而小于连接部26的直径,同时底罩24的最外边缘与尘筒10内壁的距离D大于3mm,且该最外边缘与中心轴线相平行。底罩24上端呈截头圆锥形而下端呈筒形,即底罩24下端与尘筒10内壁的距离D大于3mm。底罩24的中心有允许二级集尘器40穿过的一底罩孔240。二级旋风器30的底部可伸入到连接部26的内部。螺旋部28与尘筒10的切向进风口相对应设置,起始角大于等于11°而小于60°,使进入尘筒10的灰具有一个螺旋向下的拉力,更利于灰尘的分离。3, the separation cover 20 is hollow inside and includes a mesh portion 22, a bottom cover 24 located below the mesh portion 22, a connecting portion 26 located above the mesh portion 22 and sealed with the inner wall of the dust cylinder 10, and a The spiral part 28 between the mesh part 22 and the connecting part 26, wherein the mesh part 22 has several mesh holes 220, the bottom cover 24 and the mesh part 22 are set separately, and can be rotatably locked in the secondary dust collector 40 to facilitate the disassembly and cleaning of components such as the secondary cyclone 30 and the secondary dust collector 40. The diameter of the bottom cover 24 is larger than the diameter of the mesh portion 22 and smaller than the diameter of the connecting portion 26, and the distance D between the outermost edge of the bottom cover 24 and the inner wall of the dust cylinder 10 is greater than 3mm, and the outermost edge is parallel to the central axis. The upper end of the bottom cover 24 is frusto-conical and the lower end is cylindrical, that is, the distance D between the lower end of the bottom cover 24 and the inner wall of the dust cylinder 10 is greater than 3 mm. The center of the bottom cover 24 has a bottom cover hole 240 allowing the secondary dust collector 40 to pass through. The bottom of the secondary cyclone 30 can extend into the inside of the connecting portion 26 . The spiral part 28 is arranged corresponding to the tangential air inlet of the dust cylinder 10, and the starting angle is greater than or equal to 11° but less than 60°, so that the ash entering the dust cylinder 10 has a spiral downward pulling force, which is more conducive to the separation of dust.

参考图4所示,二级旋风器30包括若干个旋风单元32,该旋风单元32的个数优选为12个以上,且二级旋风器30的每万平方毫米表面积内具有8~15个旋风单元。旋风单元32为内外两圈排列设置,包括内圈旋风单元、和围绕内圈旋风单元而设置的外圈旋风单元,且内圈旋风单元的个数为奇数。每个旋风单元32包括用于切向输入气流的二级进风通道320、和与二级进风通道320相连的二级进风口322。其中二级进风口322为倾斜设置并面向气流设置,以增加二级进风的风量;外圈旋风单元的末端与二级集尘器40的弧形凹槽42相对应,且弧形凹槽42由外向轴心倾斜向下设置。With reference to shown in Figure 4, the secondary cyclone 30 includes several cyclone units 32, the number of the cyclone units 32 is preferably more than 12, and there are 8 to 15 cyclones in every ten thousand square millimeters of surface area of the secondary cyclone 30 unit. The cyclone units 32 are arranged in two circles, including an inner circle cyclone unit and an outer circle cyclone unit surrounding the inner circle cyclone unit, and the number of the inner circle cyclone units is an odd number. Each cyclone unit 32 includes a secondary air inlet channel 320 for tangentially input airflow, and a secondary air inlet 322 connected to the secondary air inlet channel 320 . Among them, the secondary air inlet 322 is arranged obliquely and facing the air flow to increase the air volume of the secondary air intake; the end of the outer ring cyclone unit corresponds to the arc groove 42 of the secondary dust collector 40, and the arc groove 42 is arranged downwardly by outward axis.

参考图5所示,出风盖板50包括一基部51、由基部51一体向下延伸的若干个二级出风管52、以及相应一体设置在每个二级出风管52外侧的若干个螺旋引导部53,其中螺旋引导部53为螺旋平面或螺旋斜面,且螺旋引导部53为螺旋斜面时,由外向轴心倾斜,倾斜角度大于15度,且小于60度。同时螺旋引导部53的底端高于二级出风管52的底端。二级出风管52的顶端与过滤器60之间存在距离H,H大于等于6 mm,以保证风道的顺畅。Referring to FIG. 5, the air outlet cover 50 includes a base 51, several secondary air outlet pipes 52 integrally extending downward from the base 51, and a number of corresponding ones integrally arranged on the outside of each secondary air outlet pipe 52. The spiral guide part 53, wherein the spiral guide part 53 is a spiral plane or a spiral slope, and when the spiral guide part 53 is a spiral slope, it is inclined from the outside to the axis, and the inclination angle is greater than 15 degrees and less than 60 degrees. At the same time, the bottom end of the spiral guide part 53 is higher than the bottom end of the secondary air outlet pipe 52 . There is a distance H between the top of the secondary air outlet pipe 52 and the filter 60, and H is greater than or equal to 6 mm to ensure the smooth flow of the air duct.

工作时,结合图1-5所示,灰尘从切向进风口进入收容腔12内,沿分离罩20的螺旋部28旋转向下并产生离心力与尘筒10内壁碰撞后大部分灰尘沉积在收容腔12底部。细小的灰穿过分离罩20的网孔220再向上进入二级旋风器30,经过倾斜设置的二级进风口322进入到二级进风通道320并在旋风单元32内旋转进行分离,而由于每个旋风单元32的二级出风管52外侧设置有螺旋引导部53,更加速灰尘的螺旋向下运动并沉积在二级集尘器40内,然后通过二级过滤后的气流经过二级出风管52继续穿过过滤器60过滤,最后清洁的空气通过出风口14进入整机电机。During operation, as shown in Fig. 1-5, the dust enters the storage chamber 12 from the tangential air inlet, rotates downward along the spiral part 28 of the separation cover 20 and generates centrifugal force and collides with the inner wall of the dust cylinder 10. After that, most of the dust is deposited in the storage chamber. Cavity 12 bottom. Fine ash passes through the mesh 220 of the separation cover 20 and enters the secondary cyclone 30 upwards, enters the secondary air inlet channel 320 through the inclined secondary air inlet 322 and rotates in the cyclone unit 32 for separation. The outside of the secondary air outlet pipe 52 of each cyclone unit 32 is provided with a spiral guide 53, which accelerates the spiral downward movement of dust and deposits in the secondary dust collector 40, and then passes through the secondary filtered airflow through the secondary The air outlet pipe 52 continues to pass through the filter 60 to filter, and finally the clean air enters the motor of the whole machine through the air outlet 14 .

本发明采用多级过滤系统,在单位面积内设计了更多的二级旋风单元,实现高效率、高性能且无吸力损耗的过滤系统,极大改善整机的性能。The present invention adopts a multi-stage filter system, and more secondary cyclone units are designed in a unit area to realize a filter system with high efficiency, high performance and no suction loss, and greatly improve the performance of the whole machine.

当然上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明主要技术方案的精神实质所做的等效变换或修饰,都应涵盖在本发明的保护范围之内。Of course, the above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the main technical solutions of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1. the dust cup of dust collector without suction loss, it is characterized in that it comprises: the dirt cylinder (10) with host cavity (12) and tangent air inlet, be arranged on the separation hood (20) in host cavity (12), part extend in separation hood (20) and has the secondary cyclone (30) of several cyclone unit (32), be positioned at the two-stage precipitator (40) of secondary cyclone (30) below, be removably disposed in secondary cyclone (30) top and there is the air-out cover plate (50) that can extend into several secondary discharge pipes (52) in each cyclone unit (32), and be arranged on the filter (60) on air-out cover plate (50), wherein separation hood (20) has the spire (28) that coordinates and produce whirlwind under screw with tangent air inlet.
2. a kind of dust cup of dust collector without suction loss according to claim 1, it is characterized in that: described separation hood (20) inner hollow the connecting portion (26) that comprises mesh portion (22), is positioned at the end cover (24) of mesh portion (22) below and is positioned at mesh portion (22) top and is connected with dirt cylinder (10) inner wall sealing, wherein said mesh portion (22) has several mesh (220), and described spire (28) is positioned between mesh portion (22) and connecting portion (26).
3. a kind of dust cup of dust collector without suction loss according to claim 2, it is characterized in that: the diameter of described end cover (24) is greater than the diameter of mesh portion (22) and is less than the diameter of connecting portion (26), and the end cover outermost edge of (24) and the distance B of dirt cylinder (10) inwall are greater than 3mm, the cover hole, the end (240) that the center of end cover (24) has permission two-stage precipitator (40) to pass.
4. a kind of dust cup of dust collector without suction loss according to claim 3, is characterized in that: described end cover (24) is separate type setting with mesh portion (22), and spin locking is in the outside of two-stage precipitator (40).
5. according to a kind of dust cup of dust collector without suction loss described in claim 1 or 2 or 3 or 4, it is characterized in that: described cyclone unit (32) is at least inside and outside two circle spread configurations, comprise inner ring cyclone unit and the outer ring cyclone unit arranging around inner ring cyclone unit, and the number of inner ring cyclone unit is odd number.
6. a kind of dust cup of dust collector without suction loss according to claim 5, is characterized in that: in every ten thousand square millimeters of surface areas of described secondary cyclone (30), have 8 ~ 15 cyclone unit.
7. a kind of dust cup of dust collector without suction loss according to claim 5, it is characterized in that: described cyclone unit (32) includes the secondary air intake passage (320) and the secondary air inlet (322) being connected with secondary air intake passage (320) for tangential input air-flow, wherein secondary air inlet (322) is for being obliquely installed and object gas flow setting.
8. according to a kind of dust cup of dust collector without suction loss described in claim 1 or 2 or 3 or 4, it is characterized in that: described air-out cover plate (50) comprises several spiral guide portion (53) that are wholely set in corresponding secondary discharge pipe (52) outside and can produce whirlwind under screw.
9. a kind of dust cup of dust collector without suction loss according to claim 8, is characterized in that: between the top of described secondary discharge pipe (52) and filter (60), have distance H, H is more than or equal to 6 mm.
10. a kind of dust cup of dust collector without suction loss according to claim 9, it is characterized in that: the bottom of described spiral guide portion (53) is higher than the bottom of secondary discharge pipe (52), described spiral guide portion (53) is screw inclined plane simultaneously, and tilted by export-oriented axle center, angle of inclination is greater than 15 degree, and is less than 60 degree.
CN201210309393.5A 2012-08-28 2012-08-28 Dust collector dust cup without suction loss Pending CN103622642A (en)

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Application publication date: 20140312