CN103616043A - Machine vision device capable of achieving double-faced imaging - Google Patents
Machine vision device capable of achieving double-faced imaging Download PDFInfo
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- CN103616043A CN103616043A CN201310558823.1A CN201310558823A CN103616043A CN 103616043 A CN103616043 A CN 103616043A CN 201310558823 A CN201310558823 A CN 201310558823A CN 103616043 A CN103616043 A CN 103616043A
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- 238000009434 installation Methods 0.000 claims abstract description 16
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Abstract
Description
技术领域 technical field
本发明属于设备安装领域,尤其是机器视觉领域,具体涉及一种双面成像的机器视觉装置。 The invention belongs to the field of equipment installation, in particular to the field of machine vision, and specifically relates to a double-sided imaging machine vision device.
背景技术 Background technique
机器视觉技术在工业产品的检测中的应用越来越广泛,为了全面检测产品的特征信息,经常会对视觉系统除相机以外的外围设备提出新的要求,现实应用中存在一下问题:(1)一个相机只能采集工件一个面的图像,要采集工件正反两个面信息至少需要两个相机,这势必要增加视觉系统的成本;(2)工业应用中的视觉检测系统大多数都安装在流水线上,正反面安装相机和传送装置运动产生冲突;(3)正反面安装相机将导致光源没有地方安装,背面打光的系统直接无法应用;(4)即使可行,多一对光源和相机将增加系统的成本。再之,在视觉系统在复杂的工业场合应用中,还要求安装机架要有灵活的调节能力,目前还没有一套装置能提供给机器视觉系统,使其能够采集工件的正反面信息。只检测工件的一个面的信息将直接导致不合格产品流向下一道工序或者进入消费市场,抗震能力差会使得视觉系统采集的图像信息存在模糊状阴影,调节能力有限使得视觉系统的柔性大大降低,这些都使传统的视觉系统不能达到理想检测要求,同时也制约了机器视觉的应用领域。基于机器视觉技术的在线检测方法,以其检测速度快,精度高,测量项目多等特点在工业制造中具有广阔的应用。 Machine vision technology is more and more widely used in the detection of industrial products. In order to comprehensively detect the characteristic information of products, new requirements are often put forward for the peripheral equipment of the vision system except cameras. There are following problems in practical applications: (1) One camera can only collect images of one side of the workpiece, and at least two cameras are required to collect information on the front and back sides of the workpiece, which will inevitably increase the cost of the vision system; (2) Most of the vision inspection systems in industrial applications are installed in On the assembly line, there is a conflict between installing the camera on the front and back and the movement of the conveyor; (3) installing the camera on the front and back will result in no place for the light source to be installed, and the rear lighting system cannot be applied directly; (4) Even if it is feasible, an extra pair of light source and camera will increase the cost of the system. In addition, in the application of the vision system in complex industrial occasions, the installation frame is also required to have flexible adjustment capabilities. At present, there is no device that can provide the machine vision system to enable it to collect the front and back information of the workpiece. Only detecting information on one side of the workpiece will directly lead to unqualified products flowing to the next process or entering the consumer market. Poor shock resistance will cause blurred shadows in the image information collected by the vision system. The limited adjustment ability will greatly reduce the flexibility of the vision system. All of these make the traditional vision system unable to meet the ideal detection requirements, and also restrict the application field of machine vision. The online detection method based on machine vision technology has a wide range of applications in industrial manufacturing due to its fast detection speed, high precision, and many measurement items.
发明内容 Contents of the invention
本发明针对现有技术不足,提供了一种双面成像的机器视觉装置。 The invention provides a double-sided imaging machine vision device aiming at the deficiencies of the prior art.
本发明一种双面成像的机器视觉装置,包括相机、镜子、楔形块、安装槽和紧固螺钉; A double-sided imaging machine vision device of the present invention includes a camera, a mirror, a wedge, a mounting groove and a fastening screw;
所述的安装槽为长方体型,其底部中间沿长度方向上开有长条形的通孔,安装槽内设置有楔形块,楔形块的底部设有紧固螺钉,紧固螺钉穿过通孔,通过紧固螺母固定,楔形块的上设置有镜子,镜子的一侧与安装槽铰接;所述的相机设置在安装槽的正上方。 The installation groove is cuboid, with a long through hole in the middle of the bottom along the length direction, a wedge block is arranged in the installation groove, and a fastening screw is arranged at the bottom of the wedge block, and the fastening screw passes through the through hole , fixed by fastening nuts, a mirror is arranged on the wedge-shaped block, and one side of the mirror is hinged with the installation groove; the camera is arranged directly above the installation groove.
为了保证能成像范围在景深范围内,移动楔形块适当调节镜面倾角即可,调节范围为8~30°,具体在现场使用时根据如下景深公式进行计算,其中 为镜头焦距,为镜头拍摄光圈值, 为对焦距离,为允许弥散圆的直径; In order to ensure that the imaging range is within the depth of field, it is enough to move the wedge to adjust the inclination of the mirror appropriately. The adjustment range is 8-30°. Specifically, it is calculated according to the following depth of field formula when used on site. is the focal length of the lens, Aperture value for lens shooting, is the focus distance, is the diameter of the permissible circle of confusion;
。 .
本发明所具有的有益效果: The beneficial effects that the present invention has:
1.实现了一个相机同时采集一个工件的正反面两侧图像。 1. Realized that one camera simultaneously collects images of both sides of the front and back of a workpiece.
2.实现了调整成像效果的高灵活性,可以随时根据具体的工件特点进行调整; 2. Realize the high flexibility of adjusting the imaging effect, which can be adjusted according to the specific workpiece characteristics at any time;
3.整个结构不因为外界的环境温度变化而产生较大变化,保证良好的环境适应性; 3. The entire structure does not change greatly due to changes in the external ambient temperature, ensuring good environmental adaptability;
4.结构简单,拆卸方便,可以随时取下装置进行清理维护。 4. The structure is simple, easy to disassemble, and the device can be removed at any time for cleaning and maintenance.
附图说明 Description of drawings
图1为本发明的结构主视图; Fig. 1 is a structural front view of the present invention;
图2为本发明的双面成像装置的俯视图。 FIG. 2 is a top view of the double-sided imaging device of the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步的解释。 The present invention will be further explained below in conjunction with accompanying drawing.
如图1、图2所示,本发明一种双面成像的机器视觉装置包括相机1、镜子3、楔形块4、安装槽5和紧固螺钉6;
As shown in Figures 1 and 2, a machine vision device for double-sided imaging of the present invention includes a camera 1, a mirror 3, a wedge 4, a
所述的安装槽为长方体型,其底部中间沿长度方向上开有长条形的通孔7,安装槽内设置有楔形块4,楔形块4的底部设有紧固螺钉6,紧固螺钉穿过通孔7,通过紧固螺母固定,楔形块4的上设置有镜子3,镜子的一侧与安装槽铰接;所述的相机1设置在安装槽5的正上方;
Described mounting groove is rectangular parallelepiped shape, and there is elongated through-
工作时,将工件2设置在相机1的正下方,通过紧固螺钉2移动可以使得楔形块3推动镜子1的转动,从而导致镜面与工件的角度改变。 When working, the workpiece 2 is placed directly under the camera 1, and the wedge block 3 can push the rotation of the mirror 1 by moving the fastening screw 2, thereby causing the angle between the mirror surface and the workpiece to change.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104780317A (en) * | 2015-04-15 | 2015-07-15 | 杭州电子科技大学 | Industrial camera automatic rapid focusing device and method on basis of multi-sensor integration |
CN107238395A (en) * | 2017-08-01 | 2017-10-10 | 珠海市微半导体有限公司 | The light stream mileage sensor-based system and its focus depth adjusting method of mobile robot |
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CN102997842A (en) * | 2011-09-19 | 2013-03-27 | 苏州比特速浪电子科技有限公司 | Sample multi-side detection device |
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US5043589A (en) * | 1990-05-18 | 1991-08-27 | Trigon/Adcotech | Semiconductor device inspection apparatus using a plurality of reflective elements |
CN101504280A (en) * | 2009-03-02 | 2009-08-12 | 华中科技大学 | Imaging system for component axial centering detection apparatus |
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CN104780317B (en) * | 2015-04-15 | 2017-08-15 | 杭州电子科技大学 | The automatic rapid focus apparatus and method of industrial camera based on multiple-sensor integration |
CN107238395A (en) * | 2017-08-01 | 2017-10-10 | 珠海市微半导体有限公司 | The light stream mileage sensor-based system and its focus depth adjusting method of mobile robot |
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