CN103616009B - A kind of for the convergence gauge constant moment of force deceleration loading device in tunnel monitoring measurement and method - Google Patents
A kind of for the convergence gauge constant moment of force deceleration loading device in tunnel monitoring measurement and method Download PDFInfo
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Abstract
本发明公开了一种用于隧道监控量测中的收敛计恒力矩加载装置,包括加载弹簧管,套于张力螺栓外侧,用于将外部施加的扭转力传递给张力螺母;所述加载弹簧管内侧固定设有弹簧片,用于对载力齿传递扭转力,并在超过其弹性模量时与载力齿分离;张力螺栓,包括相互配合张力螺母和张力螺杆,用于收敛测量张力加载;所述张力螺母外侧固定有载力齿,用于接收弹簧片传递的扭转力。本发明还公开了一种用于隧道监控量测中的收敛计恒力矩加载方法。本发明特有的恒定弹性模量高精密弹簧片,克服了由于不同测量人在读刻度线时视角和观念不同以及刻度线宽度影响等造成的测量误差,并且只需要单一扭转操作,大大方便了测量工作,效率得到显著提高。
The invention discloses a constant moment loading device for an extensometer used in tunnel monitoring and measurement, which comprises a loading spring tube, which is sleeved on the outside of a tension bolt, and is used to transmit an externally applied torsional force to a tension nut; the loading spring tube The inner side is fixed with a spring piece, which is used to transmit torsional force to the load tooth and separate from the load tooth when its elastic modulus is exceeded; the tension bolt, including a tension nut and a tension screw that cooperate with each other, is used to converge and measure tension loading; Load teeth are fixed on the outside of the tension nut for receiving the torsional force transmitted by the spring leaf. The invention also discloses a constant moment loading method of the convergent gauge used in tunnel monitoring and measurement. The unique constant elastic modulus and high-precision spring piece of the present invention overcomes the measurement error caused by the different angles of view and concepts of different measurers when reading the scale line and the influence of the width of the scale line, etc., and only requires a single twisting operation, which greatly facilitates the measurement work , the efficiency is significantly improved.
Description
技术领域technical field
本发明涉及一种用于隧道监控量测中的收敛计恒力矩加载装置及方法。The invention relates to a constant moment loading device and method for an extensometer used in tunnel monitoring and measurement.
技术背景technical background
监控量测技术是现代隧道施工的重要组成部分,是信息化设计与指导施工的重要内容。由于隧道工程的受力特点及其复杂性,通过施工现场监控量测所得到的围岩动态信息,为判断围岩稳定性,支护、衬砌可靠性,二次衬砌合理施做时间,以及修改施工方法、调整围岩类别、变更支护设计参数、调整预留变形量等修正设计提供原始依据。隧道周边收敛和拱顶下沉值是隧道开挖时围岩动态、围岩条件、支护效果的综合体现,其量测结果可用于判断周边围岩的稳定性、初期支护是否妥当及衬砌、仰拱的灌注时间等,是监控量测的重点。Monitoring and measurement technology is an important part of modern tunnel construction, and an important part of information design and construction guidance. Due to the mechanical characteristics and complexity of the tunnel engineering, the dynamic information of the surrounding rock obtained through the monitoring and measurement of the construction site can be used to judge the stability of the surrounding rock, the reliability of the support and lining, the reasonable construction time of the secondary lining, and the modification Construction method, adjustment of surrounding rock category, change of support design parameters, adjustment of reserved deformation and other revision design provide the original basis. Convergence around the tunnel and the sinking value of the vault are a comprehensive reflection of the surrounding rock dynamics, surrounding rock conditions, and support effects during tunnel excavation. The measurement results can be used to judge the stability of the surrounding rock, whether the initial support is appropriate, and whether the lining , Inverted arch perfusion time, etc., are the focus of monitoring and measurement.
用于隧道周边收敛测量的仪器主要是收敛计,在用收敛计进行两次不同的收敛测量时,必须保证收敛计的张紧状态相同,这样才能保证监测数据的准确性。目前,国内外大多数的收敛计都是利用读张拉刻度线确定张紧状态,但是由于不同测量人在读刻度线时视角和观念不同以及刻度线宽度影响等,会使测量数据产生较大的误差,且读刻度线操作极不方便。The instrument used for convergence measurement around the tunnel is mainly an extensometer. When using the extensometer to perform two different convergence measurements, it must be ensured that the tension state of the extensometer is the same, so as to ensure the accuracy of the monitoring data. At present, most of the convergence gauges at home and abroad use the reading tension scale line to determine the tension state. However, due to the different perspectives and concepts of different measurers when reading the scale line and the influence of the width of the scale line, the measurement data will have a large difference. error, and the operation of reading the scale line is extremely inconvenient.
发明内容Contents of the invention
本发明的目的在于设计一种用于隧道监控量测中的收敛计恒力矩加载装置及方法,有效减少测量误差,保证测量精度,提高监控量测效率。The purpose of the present invention is to design a convergent meter constant moment loading device and method used in tunnel monitoring and measurement, which can effectively reduce measurement errors, ensure measurement accuracy, and improve monitoring and measurement efficiency.
为实现上述目的,本设计采用如下技术方案:In order to achieve the above purpose, this design adopts the following technical solutions:
一种用于隧道监控量测中的收敛计恒力矩加载装置,包括加载弹簧管,套于张力螺栓外侧,用于将外部施加的扭转力传递给张力螺母;A constant moment loading device for an extensometer used in tunnel monitoring and measurement, comprising a loading spring tube, which is placed outside the tension bolt and used to transmit externally applied torsional force to the tension nut;
所述加载弹簧管内侧固定设有弹簧片,用于对载力齿传递扭转力,并在超过其弹性模量时与载力齿分离;The inner side of the loading spring tube is fixed with a spring piece, which is used to transmit torsional force to the load tooth, and separate from the load tooth when the modulus of elasticity is exceeded;
张力螺栓,包括相互配合张力螺母和张力螺杆,用于收敛测量张力加载;Tension bolts, including interfitting tension nuts and tension screws, for convergent measurement of tension loading;
所述张力螺母外侧固定有载力齿,用于接收弹簧片传递的扭转力。Load teeth are fixed on the outside of the tension nut for receiving the torsional force transmitted by the spring leaf.
加载弹簧管套在张力螺栓外侧并在两端卡住但可以自由扭转,管内侧壁设有高精密弹簧片与张力螺母外设载力齿啮合。The loading spring tube is sleeved on the outside of the tension bolt and is stuck at both ends but can be twisted freely. The inner wall of the tube is equipped with a high-precision spring piece that meshes with the load-bearing teeth of the tension nut.
所述加载弹簧管为不锈钢材料,管内侧壁带有恒定弹性模量高精密弹簧片,加载时弹簧片发生弹性变形,当达到设定的恒定力矩时,弹簧片变形量达到最大值,加载弹簧管不再加力;反向扭转时弹簧片变形量的最大值远大于加载时弹簧片变形量的最大值。The loading spring tube is made of stainless steel, and the inner wall of the tube has a high-precision spring piece with a constant elastic modulus. When loaded, the spring piece elastically deforms. When the set constant torque is reached, the deformation of the spring piece reaches the maximum value. The tube does not apply force again; the maximum deformation of the spring leaf when it is reversed is much larger than the maximum deformation of the spring leaf when it is loaded.
所述张力螺栓为不锈钢材料,螺纹质量高,包括张力螺母和张力螺杆,张力螺母外设载力齿,管内为高质量螺纹。The tension bolt is made of stainless steel with high-quality threads, including a tension nut and a tension screw rod, the tension nut is equipped with load-bearing teeth, and the inside of the pipe is a high-quality thread.
本发明还提供了一种用于隧道监控量测中的收敛计恒力矩加载方法,包括以下几步:The present invention also provides a constant moment loading method for an extensometer used in tunnel monitoring and measurement, comprising the following steps:
1)进行收敛测量张力加载时,向张紧收敛尺方向扭转加载弹簧管,弹簧片与载力齿啮合从而带动张力螺母向张紧收敛尺方向旋转,此时弹簧片产生弹性变形。1) When carrying out convergence measurement and tension loading, the spring tube is loaded by twisting in the direction of the tensioning ruler, and the spring leaf meshes with the load teeth to drive the tension nut to rotate in the direction of the tensioning ruler, and the spring leaf produces elastic deformation.
2)随着向张紧收敛尺方向扭转力矩增大,弹簧片弹性变形量越来越大,但未达到最大变形量之前一直与载力齿啮合,所以一直带动张力螺母旋转。2) As the torsional torque increases toward the tensioning and converging ruler, the elastic deformation of the spring sheet becomes larger and larger, but it keeps meshing with the load-bearing teeth before reaching the maximum deformation, so it keeps driving the tension nut to rotate.
3)当扭转力矩达到设定的最大力矩时,弹簧片弹性变形量也达到了最大值,此时与载力齿脱离,张力螺母不再旋转,张力加载完成。3) When the torsional torque reaches the set maximum torque, the elastic deformation of the spring piece also reaches the maximum value. At this time, it is separated from the load tooth, the tension nut no longer rotates, and the tension loading is completed.
4)收敛测量结束时,反向扭转加载弹簧管,将收敛计卸载,完成操作。4) At the end of the convergence measurement, reversely reverse the loading spring tube, unload the convergence meter, and complete the operation.
本发明的有益效果是,The beneficial effect of the present invention is,
1)本发明特有的恒定弹性模量高精密弹簧片,进行收敛测量张力加载时,克服了由于不同测量人在读刻度线时视角和观念不同以及刻度线宽度影响等造成的测量误差。1) The unique high-precision spring with constant elastic modulus of the present invention overcomes the measurement error caused by the different angles and concepts of different measurers when reading the scale line and the influence of the width of the scale line when performing convergence measurement and tension loading.
2)本发明在进行收敛测量张力加载时,只需要单一扭转操作,大大方便了测量工作,效率得到显著提高。2) The present invention only needs a single twisting operation when carrying out convergence measurement and tension loading, which greatly facilitates the measurement work and significantly improves the efficiency.
附图说明Description of drawings
图1为本发明的分解结构示意图。Fig. 1 is a schematic diagram of an exploded structure of the present invention.
图2为本发明张力加载时的结构示意图。Fig. 2 is a schematic diagram of the structure of the present invention under tension loading.
图3为加载弹簧管和张力螺母截面结构示意图。Fig. 3 is a schematic diagram of the section structure of the loading spring tube and the tension nut.
其中,1、加载弹簧管;2、张力螺母;3、张力螺杆;4、高精密弹簧片;5、载力齿。Among them, 1. Loading spring tube; 2. Tension nut; 3. Tension screw; 4. High-precision spring piece; 5. Loading tooth.
具体实施方式detailed description
下面结合附图和实例对本发明做进一步说明:Below in conjunction with accompanying drawing and example the present invention will be further described:
如图1-3所示,一种用于隧道监控量测中的收敛计恒力矩加载装置,其主要包括加载弹簧管1、张力螺母2、张力螺杆3、高精密弹簧片4、载力齿5。张力螺母2与张力螺杆3共同组成张力螺栓,所述加载弹簧管1内侧固定设有高精密弹簧片4,用于对载力齿5传递扭转力,并在超过其弹性模量时与载力齿5分离;张力螺栓,包括相互配合张力螺母2和张力螺杆3,用于收敛测量张力加载;所述张力螺母2外侧固定有载力齿5,用于接收高精密弹簧片4传递的扭转力。As shown in Figure 1-3, an extensometer constant moment loading device used in tunnel monitoring and measurement mainly includes a loading spring tube 1, a tension nut 2, a tension screw 3, a high-precision spring piece 4, and a load tooth 5. The tension nut 2 and the tension screw 3 together form a tension bolt, and the inner side of the loading spring tube 1 is fixed with a high-precision spring piece 4, which is used to transmit the torsional force to the load tooth 5, and when the elastic modulus exceeds its elastic modulus, it is connected with the load force Teeth 5 are separated; tension bolts, including tension nut 2 and tension screw 3 that cooperate with each other, are used to converge and measure tension loading; the outer side of the tension nut 2 is fixed with load teeth 5, which are used to receive the torsional force transmitted by the high-precision spring leaf 4 .
本实施例的工作步骤如下:The working steps of the present embodiment are as follows:
1)进行收敛测量张力加载时,向张紧收敛尺方向扭转加载弹簧管1,高精密弹簧片4与载力齿5啮合从而带动张力螺母2向张紧收敛尺方向旋转,此时高精密弹簧片4产生弹性变形。1) When carrying out convergence measurement and tension loading, twist the loaded spring tube 1 in the direction of the tensioning convergence ruler, and the high-precision spring piece 4 meshes with the load tooth 5 to drive the tension nut 2 to rotate in the direction of the tensioning convergence ruler. At this time, the high-precision spring The sheet 4 is elastically deformed.
2)随着向张紧收敛尺方向扭转力矩增大,高精密弹簧片4弹性变形量越来越大,但未达到最大变形量之前一直与载力齿5啮合,所以一直带动张力螺母2旋转。2) As the torsional torque increases towards the direction of the tensioning and converging ruler, the elastic deformation of the high-precision spring piece 4 becomes larger and larger, but before reaching the maximum deformation, it keeps meshing with the load tooth 5, so it keeps driving the tension nut 2 to rotate .
3)当扭转力矩达到设定的最大力矩时,高精密弹簧片4弹性变形量也达到了最大值,此时与载力齿5脱离,张力螺母2不再旋转,张力加载完成。3) When the torsional torque reaches the set maximum torque, the elastic deformation of the high-precision spring piece 4 also reaches the maximum value. At this time, it is separated from the load tooth 5, the tension nut 2 no longer rotates, and the tension loading is completed.
4)收敛测量结束时,反向扭转加载弹簧管1,将收敛计卸载,完成操作。4) At the end of the convergence measurement, reversely reverse the loading spring tube 1, unload the convergence meter, and complete the operation.
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CN203561353U (en) * | 2013-11-22 | 2014-04-23 | 山东大学 | A constant moment loading device for extensometer used in tunnel monitoring and measurement |
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KR100478124B1 (en) * | 2001-11-06 | 2005-03-23 | 주식회사 이제이텍 | A pin for measuring of radial movements and convergence of tunnel and a method for installing the pin on the surface of the tunnel |
JP5803126B2 (en) * | 2010-02-12 | 2015-11-04 | 日本精工株式会社 | Toroidal continuously variable transmission |
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CN2393075Y (en) * | 1999-07-13 | 2000-08-23 | 铁道部科学研究院西南分院 | Ruler special for convergence meter |
CN1280292A (en) * | 1999-07-13 | 2001-01-17 | 铁道部科学研究院西南分院 | Self locking rocking headle type convergence meter |
CN203561353U (en) * | 2013-11-22 | 2014-04-23 | 山东大学 | A constant moment loading device for extensometer used in tunnel monitoring and measurement |
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