CN103615674B - Large-angle emission LED lamp - Google Patents
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Abstract
一种大角度发光LED灯,包括灯泡壳、灯头体、散热件及光源板,该散热件设置在该灯头体上,该光源板设置在该散热件的顶部,该光源板上间隔设置多个LED光源,该灯泡壳罩设在该散热件的顶部将该光源板收容于内,该光源板由透明或半透明材料制成,该散热件上设有透光部,该透光部环绕所述LED光源的底部设置,所述LED光源发出的一部分光朝向该灯泡壳照射,所述LED光源发出的另一部分光朝向该光源板照射并穿过该透光部朝向该灯头体的方向照射,该散热件还包括传热杯,该透光部的中部形成收容孔,该传热杯收容在该收容孔内并与该光源板热连接,该传热杯由热膨胀系数与该透光部相近的合金材料制成。该大角度发光LED灯具有较好的发光效果和散热效果。
A large-angle light-emitting LED lamp includes a bulb shell, a lamp head body, a heat sink and a light source board. The heat sink is arranged on the lamp head body. The light source board is arranged on the top of the heat sink. LED light source, the bulb cover is set on the top of the heat sink to house the light source board, the light source board is made of transparent or translucent material, the heat sink is provided with a light-transmitting part, and the light-transmitting part surrounds the light source The bottom of the LED light source is arranged, a part of the light emitted by the LED light source is irradiated toward the bulb shell, and another part of the light emitted by the LED light source is irradiated toward the light source plate and passes through the light-transmitting part toward the direction of the lamp head body, The heat sink also includes a heat transfer cup, a receiving hole is formed in the middle of the light-transmitting part, and the heat-transfer cup is accommodated in the receiving hole and is thermally connected with the light source board. The thermal expansion coefficient of the heat-transfer cup is similar to that of the light-transmitting part. made of alloy material. The large-angle luminous LED lamp has better luminous effect and heat dissipation effect.
Description
技术领域technical field
本发明涉及LED照明领域,特别是一种大角度发光LED灯。The invention relates to the field of LED lighting, in particular to a large-angle light-emitting LED lamp.
背景技术Background technique
近年来,LED芯片作为光源运用于室内照明领域得到快速的发展。人们在不断探索一种能够克服LED配光角度小的难题。传统的LED球灯泡,其光分布角度一般小于180度,由于LED光源的固体发光特性,使其难以做到大角度发光。为了增大发光角度,人们试图将光源设置在多面立柱上。例如授权公告日为2012年10月31日,专利号为201220060615.X的中国发明专利揭示了一种高光效大角度LED灯泡。该高光效大角度LED灯泡包括基壳、位于所述的基壳底部的灯头、安装于所述的基壳内部的恒流电源、覆盖于所述的基壳顶部的盖板、固定于所述的盖板上方的呈立方体的散热立柱、收容所述散热立柱并与所述的基壳相连的透光罩,其中,所述的散热立柱的底面安装于所述的盖板上,其余面均贴有PCB板,每片PCB板上分布焊有若干个LED芯片。该大角度LED灯需要将LED芯片焊接在散热立柱。In recent years, the application of LED chips as light sources in the field of indoor lighting has developed rapidly. People are constantly exploring a way to overcome the problem of small LED light distribution angles. The light distribution angle of traditional LED bulbs is generally less than 180 degrees. Due to the solid light-emitting characteristics of LED light sources, it is difficult to emit light at large angles. In order to increase the luminous angle, people try to arrange the light source on the multi-faceted column. For example, the date of authorization announcement is October 31, 2012, and the Chinese invention patent with the patent number 201220060615.X discloses a high-efficiency and large-angle LED bulb. The high-efficiency large-angle LED light bulb includes a base shell, a lamp cap located at the bottom of the base shell, a constant current power supply installed inside the base shell, a cover plate covering the top of the base shell, and a cover plate fixed on the base shell. A cube-shaped heat dissipation column above the cover plate, a light-transmitting cover that accommodates the heat dissipation column and is connected to the base shell, wherein the bottom surface of the heat dissipation column is installed on the cover plate, and the remaining surfaces are uniform A PCB board is pasted, and several LED chips are distributed and welded on each PCB board. The large-angle LED lamp needs to weld the LED chip to the heat dissipation column.
这种方法虽然能增加该LED灯侧面的亮度,但需要在支架的每个侧面焊接多个LED芯片,这就使得该LED灯制造工艺复杂,不便于组装和生产。Although this method can increase the brightness of the side of the LED lamp, multiple LED chips need to be welded on each side of the bracket, which makes the manufacturing process of the LED lamp complicated and inconvenient for assembly and production.
发明内容Contents of the invention
有鉴于此,有必要提供一种结构简单、便于组装的大角度发光LED灯。In view of this, it is necessary to provide a large-angle light-emitting LED lamp with simple structure and easy assembly.
本发明采用的技术方案为:一种大角度发光LED灯,包括灯泡壳、灯头体、散热件及光源板,该散热件设置在该灯头体上,该光源板设置在该散热件的顶部,该光源板上间隔设置多个LED光源,该灯泡壳罩设在该散热件的顶部将该光源板收容于内,该光源板由透明或半透明材料制成,该散热件上设有透光部,该透光部环绕所述LED光源的底部设置,所述LED光源发出的一部分光朝向该灯泡壳照射,所述LED光源发出的另一部分光朝向该光源板照射并穿过该透光部朝向该灯头体的方向照射,该散热件还包括传热杯,该透光部的中部形成收容孔,该传热杯收容在该收容孔内并与该光源板热连接,该传热杯由热膨胀系数与该透光部相近的合金材料制成。The technical solution adopted in the present invention is: a large-angle light-emitting LED lamp, including a bulb shell, a lamp head body, a heat sink and a light source board, the heat sink is arranged on the lamp head body, and the light source board is arranged on the top of the heat sink. A plurality of LED light sources are arranged at intervals on the light source plate, and the light bulb housing is arranged on the top of the heat sink to house the light source plate. part, the light-transmitting part is arranged around the bottom of the LED light source, a part of the light emitted by the LED light source is irradiated toward the bulb shell, and the other part of the light emitted by the LED light source is irradiated toward the light source board and passes through the light-transmitting part Irradiating towards the direction of the lamp head body, the heat dissipation element also includes a heat transfer cup, the middle part of the light-transmitting part forms a receiving hole, the heat transfer cup is accommodated in the receiving hole and is thermally connected with the light source board, and the heat transfer cup is formed by It is made of an alloy material with a thermal expansion coefficient close to that of the light-transmitting part.
与现有技术相比,该大角度发光LED灯在散热件顶部设置透明光源板,该光源板上间隔设置多个LED光源,并在LED光源的底部设置透光部,使得LED光源发出的一部分光朝向该灯泡壳照射,另一部分光朝向该光源板照射并穿过该透光部朝向该灯头体的方向照射,形成大角度发光。由于不需要安装支架,并且在支架侧面焊接多个LED光源,从而简化了结构,具有结构简单,便于组装的优点。Compared with the prior art, the large-angle light-emitting LED lamp is provided with a transparent light source plate on the top of the heat sink, and a plurality of LED light sources are arranged at intervals on the light source plate, and a light-transmitting part is provided at the bottom of the LED light source, so that a part of the LED light source emits The light is irradiated toward the bulb shell, and another part of the light is irradiated toward the light source plate and passes through the light-transmitting portion toward the direction of the lamp head body, forming large-angle light. Since there is no need to install a bracket, and a plurality of LED light sources are welded on the side of the bracket, the structure is simplified, and the utility model has the advantages of simple structure and convenient assembly.
附图说明Description of drawings
图1是本发明第一实施例的大角度发光LED灯的立体分解图。Fig. 1 is a three-dimensional exploded view of a large-angle light-emitting LED lamp according to the first embodiment of the present invention.
图2是本发明第一实施例的大角度发光LED灯的主视图。Fig. 2 is a front view of the large-angle LED lamp according to the first embodiment of the present invention.
图3是沿图2A-A线的剖面图。Fig. 3 is a sectional view along line A-A of Fig. 2 .
附图标记说明:Explanation of reference signs:
100大角度发光LED灯312收容孔100 large angle luminous LED lights 312 storage holes
10灯泡壳32传热杯10 bulb shells 32 heat transfer cups
20光源板33盲孔20 light source board 33 blind holes
21LED光源40驱动21LED light source 40 drivers
30散热件30 radiator
311鳍片311 fins
31透光部50灯头体31 Translucent part 50 Lamp body
具体实施方式detailed description
图1为本发明第一实施例大角度发光LED灯100的立体分解图,该大角度发光LED灯100包括一灯泡壳10、光源板20、散热件30、驱动40和灯头体50。该散热件30设置在该灯头体50上方,该光源板20设置在该散热件30的顶部,该光源板20上间隔设置多个LED光源21,该灯泡壳10罩设在该散热件30的顶部将该光源板20收容于内。该散热件30上设有透光部31,该透光部31环绕这些LED光源21的底部设置。1 is an exploded perspective view of a large-angle LED lamp 100 according to the first embodiment of the present invention. The large-angle LED lamp 100 includes a bulb housing 10 , a light source board 20 , a heat sink 30 , a driver 40 and a lamp body 50 . The heat sink 30 is arranged above the lamp head body 50, the light source board 20 is arranged on the top of the heat sink 30, a plurality of LED light sources 21 are arranged at intervals on the light source board 20, and the bulb housing 10 is covered on the heat sink 30. The top accommodates the light source board 20 inside. The heat sink 30 is provided with a light-transmitting portion 31 , and the light-transmitting portion 31 is disposed around the bottoms of the LED light sources 21 .
请参考图1,该散热件30还包括传热杯32,该传热杯32由热膨胀系数与该透光部31相近的合金材料制成。该透光部31的中部形成收容孔312,该传热杯32收容在该收容孔312内并与该光源板20热连接。该透光部31包括多个间隔设置的鳍片311,每个鳍片311分别位于这些LED光源21的正下方,这些鳍片311与该透光部31由相同材质一体成型。该透光部31由聚碳酸酯混合玻纤注塑成型。该灯泡壳10的材质与该散热件30的透光部31相同,该灯泡壳10通过导热胶与该散热件30热连接。Please refer to FIG. 1 , the heat sink 30 further includes a heat transfer cup 32 , and the heat transfer cup 32 is made of an alloy material having a thermal expansion coefficient similar to that of the transparent portion 31 . A receiving hole 312 is formed in the middle of the transparent portion 31 , and the heat transfer cup 32 is received in the receiving hole 312 and thermally connected with the light source board 20 . The light-transmitting portion 31 includes a plurality of fins 311 arranged at intervals, and each fin 311 is respectively located directly below the LED light sources 21 . These fins 311 and the light-transmitting portion 31 are integrally formed of the same material. The transparent part 31 is injection molded by polycarbonate mixed with glass fiber. The light bulb housing 10 is made of the same material as the light-transmitting portion 31 of the heat sink 30 , and the bulb housing 10 is thermally connected to the heat sink 30 through thermally conductive glue.
请参考图1,该光源板20由透明或半透明材料制成,例如玻璃或陶瓷材料。这些LED光源21呈环状排布在该光源板20的顶面并一体封装形成环形封装层(图未示),该封装层上设有荧光粉(图未示)。Please refer to FIG. 1 , the light source board 20 is made of transparent or translucent material, such as glass or ceramic material. These LED light sources 21 are arranged in a ring shape on the top surface of the light source board 20 and are integrally packaged to form a ring-shaped packaging layer (not shown), and phosphor powder (not shown) is provided on the packaging layer.
请参考图3,该散热件30与该灯泡壳10连接位置和该散热件30与该灯头体50连接位置均设有上下通气的盲孔33,这些盲孔分别设置在每个鳍片311斜边的顶端和底端。Please refer to FIG. 3 , the connection position between the heat sink 30 and the bulb housing 10 and the connection position between the heat sink 30 and the lamp body 50 are provided with blind holes 33 for ventilation up and down. the top and bottom of the edge.
请参考图3,该驱动40收容在该传热杯32环绕形成的内部空间内。Please refer to FIG. 3 , the driver 40 is accommodated in the inner space formed around the heat transfer cup 32 .
工作时,这些LED光源21发出的一部分光朝向该灯泡壳10照射,另一部分光朝向该光源板20照射并穿过该透光部31朝向该灯头体10的方向照射,由于该透光部31透光率高,因此这些LED光源21能够使该大角度发光LED灯形成通体发光。另外,外界冷空气能够从这些上下通气的盲孔33与这些LED光源21散发的热量进行热交换,并且这些LED光源21产生的热量也能通过该透光部31上设置的这些鳍片311传递到灯泡壳10,再由该灯泡壳10散发到外部空间。During operation, a part of the light emitted by these LED light sources 21 is irradiated towards the bulb shell 10, and another part of the light is irradiated towards the light source plate 20 and irradiates in the direction of the lamp head body 10 through the light-transmitting part 31, because the light-transmitting part 31 The light transmittance is high, so these LED light sources 21 can make the large-angle light-emitting LED lamp form whole body light. In addition, the cold outside air can exchange heat with the heat emitted by the LED light sources 21 through the blind holes 33 ventilated up and down, and the heat generated by the LED light sources 21 can also be transferred through the fins 311 provided on the light-transmitting portion 31 to the bulb housing 10, and then emitted to the external space by the bulb housing 10.
综上所述,该大角度发光LED灯100通过在该散热件30顶部设置透明光源板20,并在LED光源21的底部设置透光部31,使得这些LED光源21发出的一部分光朝向该灯泡壳10照射,另一部分光朝向该光源板20照射并穿过该透光部31朝向该灯头体10的方向照射,由于该光源板20由透明或半透明材料制成,加上该透光部31透光率高,因此这些LED光源21能够使该大角度发光LED灯100形成通体发光。在散热方面,该大角度发光LED灯100通过在该散热件30设置传热杯32和在该透光部31上设置多个鳍片311,并在这些鳍片311的顶端和底端开有上下通气的盲孔33,使得这些LED光源21产生的热量不仅能够通过该散热件30散发到外部空气中,并且能够通过这些盲孔33与外部冷空气进行热交换,从而使该大角度发光LED灯100具有较好的散热效果。另外,该大角度发光LED灯100的散热件30上的鳍片311内置在该散热件30中,并且将该驱动40巧妙地收容在该传热杯32的内部空间中,使得该大角度发光LED灯100结构紧凑,并且与白炽灯具有相同的外形,同时具有较好的发光效果和散热效果,而且这种大角度照明的实施方式无需通过在支架侧面焊接多个LED光源,从而具有工艺简单、便于制造的优点。To sum up, the large-angle light-emitting LED lamp 100 is provided with a transparent light source plate 20 on the top of the heat sink 30 and a light-transmitting portion 31 at the bottom of the LED light sources 21, so that a part of the light emitted by these LED light sources 21 is directed toward the bulb The shell 10 irradiates, and another part of the light irradiates toward the light source plate 20 and passes through the light-transmitting portion 31 toward the direction of the lamp head body 10. Since the light source plate 20 is made of transparent or translucent materials, and the light-transmitting portion 31 has high light transmittance, so these LED light sources 21 can make the large-angle light emitting LED lamp 100 form a whole-body light emission. In terms of heat dissipation, the large-angle luminescent LED lamp 100 is provided with a heat transfer cup 32 on the heat sink 30 and a plurality of fins 311 on the light-transmitting part 31, and there are holes on the top and bottom of these fins 311. Blind holes 33 for ventilation up and down, so that the heat generated by these LED light sources 21 can not only be dissipated to the outside air through the heat sink 30, but also can conduct heat exchange with the outside cold air through these blind holes 33, so that the large-angle light-emitting LED The lamp 100 has better heat dissipation effect. In addition, the fins 311 on the heat sink 30 of the large-angle light-emitting LED lamp 100 are built in the heat sink 30, and the driver 40 is cleverly accommodated in the inner space of the heat transfer cup 32, so that the large-angle light The LED lamp 100 has a compact structure, and has the same shape as an incandescent lamp, and at the same time has a good luminous effect and heat dissipation effect, and the implementation of this large-angle lighting does not need to weld multiple LED light sources on the side of the bracket, so the process is simple. , The advantage of being easy to manufacture.
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