CN103604022B - High-precision inner detecting device for seabed oil and gas pipeline flaws - Google Patents
High-precision inner detecting device for seabed oil and gas pipeline flaws Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/32—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/48—Indicating the position of the pig or mole in the pipe or conduit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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Abstract
海底油气管道缺陷高精度内检测装置,在体支撑轴前端连接防撞头和前动力皮碗,前动力皮碗后面通过前浮动铰链机构和浮动磁化检测块连接,浮动磁化检测块侧面前后安装侧向顶起弹簧,形成可浮动的磁化回路和漏磁检测块单元;浮动磁化检测块上面安装手指探头,在体支撑轴的后端安装导向槽和限位环,在导向槽的后部安装后动力皮碗,前后动力皮碗共同形成了动力驱动系统,在体支撑轴内密封舱室前后分别对插安装了电池包单元和电子记录仪,在体支撑轴尾部安装了检测器里程轮单元,本发明采用浮动式磁化检测结构,很好地解决了复杂工况条件下油气管道缺陷在线内检测问题。
A high-precision internal detection device for defects in submarine oil and gas pipelines. The anti-collision head and the front power cup are connected at the front end of the body support shaft. The rear of the front power cup is connected with the floating magnetization detection block through the front floating hinge mechanism. Lift up the spring to form a floatable magnetization circuit and a magnetic flux leakage detection block unit; install a finger probe on the floating magnetization detection block, install a guide groove and a limit ring at the rear end of the body support shaft, and install it at the rear of the guide groove Power cups, front and rear power cups together form a power drive system, the battery pack unit and electronic recorder are respectively inserted in the front and rear of the sealed compartment in the body support shaft, and the detector mileage wheel unit is installed at the tail of the body support shaft. The invention adopts a floating magnetization detection structure, which well solves the problem of in-line detection of oil and gas pipeline defects under complex working conditions.
Description
技术领域technical field
本发明涉及海底油气管道检测技术领域,具体涉及海底油气管道缺陷高精度内检测装置。The invention relates to the technical field of detection of submarine oil and gas pipelines, in particular to a high-precision internal detection device for defects of submarine oil and gas pipelines.
背景技术Background technique
伴随海洋油气开采技术的发展,配套的海底油气输送管道技术也在不断地提高,海洋石油管道的安全是这个领域的关键技术。由于海底油气管线与陆地油气管线存在很大的不同:其一是风险大,这是因为海洋石油管线施工难度大,成本高,一旦泄露或卡堵对环境破坏大;其二是工况复杂,海底油气管道一般依海底地势铺设,特别是管道上下平台时存在垂直立管,平台上的弯头为1.5D转弯半径。这就要求海洋石油管道在线检测所使用的内检测器具有较高的通过能力和管道变形适应能力。已有油气管道缺陷检测器结构特点是固定磁化芯轴和导磁钢刷轮形式。其代表是申请号为200710118862.4的专利“高清晰度管道漏磁检测器机械系统”,由于采用固定磁化芯轴形式,使检测器较重,不可变形部分的直径和长度也会较大,不适合应用在有垂直立管和小转弯半径的海洋石油管道缺陷内检测上。With the development of offshore oil and gas extraction technology, the supporting submarine oil and gas pipeline technology is also constantly improving, and the safety of offshore oil pipelines is a key technology in this field. Because there are great differences between submarine oil and gas pipelines and land oil and gas pipelines: first, the risk is high, because offshore oil pipeline construction is difficult and costly, and once leaked or blocked, it will cause great damage to the environment; second, the working conditions are complex, Submarine oil and gas pipelines are generally laid according to the topography of the seabed, especially when there are vertical risers when the pipeline goes up and down the platform, and the elbow on the platform has a turning radius of 1.5D. This requires that the internal detector used in the online detection of offshore oil pipelines has a high passing capacity and adaptability to pipeline deformation. The structural features of existing oil and gas pipeline defect detectors are in the form of a fixed magnetized mandrel and a magnetically conductive steel brush wheel. Its representative is the patent "high-definition pipeline magnetic flux leakage detector mechanical system" with application number 200710118862.4. Due to the use of a fixed magnetized mandrel, the detector is heavy, and the diameter and length of the non-deformable part will be large, which is not suitable for It is applied to the internal detection of defects in offshore oil pipelines with vertical risers and small turning radii.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本发明的目的在于提供海底油气管道缺陷高精度内检测装置,采用浮动式磁化检测结构,很好地解决了复杂工况条件下油气管道缺陷在线内检测问题。In order to overcome the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a high-precision internal detection device for defects in submarine oil and gas pipelines, which adopts a floating magnetization detection structure, which well solves the problem of in-line detection of defects in oil and gas pipelines under complex working conditions.
为了达到上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
海底油气管道缺陷高精度内检测装置,包括体支撑轴2,体支撑轴2前端连接防撞头和前动力皮碗1,前动力皮碗1后面连接前浮动铰链机构3,前浮动铰链机构3和两组浮动磁化检测块5连接,每组浮动磁化检测块5侧面前后安装侧向顶起弹簧4,由顶起弹簧4将浮动磁化检测块5张开,形成可浮动的磁化回路和漏磁检测块单元;浮动磁化检测块5上面安装手指探头6,浮动磁化检测块5的后部为滑动形式,在体支撑轴2的后端安装导向槽和限位环,约束浮动磁化检测块5的侧向摆动和上下移动量;在导向槽的后部安装后动力皮碗9,前后动力皮碗共同形成了动力驱动系统;在体支撑轴2内密封舱室前后分别对插安装电池包单元7和电子记录仪8,电池包单元7和电子记录仪8的电极对插给电子记录仪8上电;在体支撑轴2尾部安装了检测器里程轮单元10。A high-precision internal detection device for defects in submarine oil and gas pipelines, including a body support shaft 2, the front end of the body support shaft 2 is connected to the anti-collision head and the front power cup 1, the back of the front power cup 1 is connected to the front floating hinge mechanism 3, and the front floating hinge mechanism 3 It is connected with two sets of floating magnetization detection blocks 5, and each set of floating magnetization detection blocks 5 is equipped with lateral jacking springs 4 on the front and rear sides, and the floating magnetization detection blocks 5 are opened by the jacking springs 4 to form a floatable magnetization circuit and magnetic flux leakage Detection block unit; finger probe 6 is installed on the floating magnetization detection block 5, the rear portion of the floating magnetization detection block 5 is a sliding form, and a guide groove and a limit ring are installed at the rear end of the body support shaft 2 to constrain the floating magnetization detection block 5 The amount of lateral swing and up and down movement; the rear power cup 9 is installed at the rear of the guide groove, and the front and rear power cups together form the power drive system; the battery pack unit 7 and Electronic recorder 8, the electrode pair of battery pack unit 7 and electronic recorder 8 is plugged in and powered on to electronic recorder 8; Detector mileage wheel unit 10 is installed at body support shaft 2 afterbody.
所述的浮动磁化检测块5包括导磁体19,前绞支轴11置于导磁体19前端轴孔中,前绞座18通过内角螺栓固定在导磁体19前端,高强磁铁14放置在导磁体19上部,通过磁极防护板12固定,中间使用磁极减震垫13保护,磁极防护板12固定在前绞座18和导磁体19上,手指探头绞支座15固定在导磁体19上,手指探头16固定在手指探头绞支座15,手指探头16下面装有探头集线器21,磁极内挡块17固定在手指探头16后,在导磁体19的下部固定有走线盒20,导磁体19的两侧有压线片22和弹簧座孔23,导磁体19尾部固定后导向滑块24,各组件以导磁体19为中心组成整体。The floating magnetization detection block 5 includes a magnetizer 19, the front twisted support shaft 11 is placed in the front end shaft hole of the magnetizer 19, the front winch 18 is fixed on the front end of the magnetizer 19 by an inner angle bolt, and the high-strength magnet 14 is placed on the magnetizer 19. The upper part is fixed by the magnetic pole protection plate 12, and the middle is protected by the magnetic pole shock absorber 13. The magnetic pole protection plate 12 is fixed on the front winch 18 and the magnetizer 19, the finger probe twist support 15 is fixed on the magnetizer 19, and the finger probe 16 Fixed on the finger probe twist support 15, the probe hub 21 is installed under the finger probe 16, the inner stopper 17 of the magnetic pole is fixed behind the finger probe 16, and the wiring box 20 is fixed on the lower part of the magnetizer 19, and the two sides of the magnetizer 19 Wire crimping sheet 22 and spring seat hole 23 are arranged, guide slide block 24 after the fixed end of magnetizer 19, and each assembly forms a whole with magnetizer 19 as the center.
所述的里程轮单元10包括摆动臂27,摆动臂27一端通过销轴与铰链座25连接,另一端安装有里程轮29,旋转编码器28位于里程轮29轴孔内,拉紧弹簧26一端连接摆动臂27,另一端连接铰链座25,拉紧弹簧26将摆动臂27拉起,使里程轮29压紧金属管壁,随检测装置在管道内移动。The mileage wheel unit 10 includes a swing arm 27, one end of the swing arm 27 is connected to the hinge seat 25 through a pin, and the mileage wheel 29 is installed at the other end, the rotary encoder 28 is located in the shaft hole of the mileage wheel 29, and one end of the tension spring 26 Connect the swing arm 27, the other end is connected with the hinge seat 25, the tension spring 26 pulls up the swing arm 27, makes the mileage wheel 29 press the metal pipe wall, and moves in the pipe with the detection device.
所述的前浮动铰链机构3为双绞结构,由旋转滑动铰链臂和转动摇杆组成,其中双绞结构铰链臂下端铰轴在固定绞座的滑动槽内前后移动,铰轴与固定绞座的滑动槽的配合间隙为0.50~1毫米,前浮动铰链机构3的固定绞座固定在体支撑轴2的安装位置上,双绞结构的铰链臂为U型结构,铰链臂与固定绞座的侧向间隙为0.50~1毫米,双绞结构的摇杆一端在固定绞座内转动,另一端与铰链臂相联,摇杆两端的铰轴孔与铰轴的配合为间隙配合,间隙为0.10~0.20毫米,摇杆与固定绞座的侧向间隙为0.50~1毫米。The front floating hinge mechanism 3 is a double-pair structure, which is composed of a rotating sliding hinge arm and a rotating rocker, wherein the hinge shaft at the lower end of the hinge arm of the double-pair structure moves forward and backward in the sliding groove of the fixed winch seat, and the hinge shaft and the fixed winch seat The matching gap of the sliding groove is 0.50-1 mm. The fixed winch seat of the front floating hinge mechanism 3 is fixed on the installation position of the body support shaft 2. The hinge arm of the double-pair structure is a U-shaped structure, and the joint between the hinge arm and the fixed winch seat The lateral gap is 0.50-1 mm. One end of the rocker with double-pair structure rotates in the fixed winch, and the other end is connected with the hinge arm. ~0.20 mm, the lateral gap between the rocker and the fixed winch is 0.50 ~ 1 mm.
所述的浮动磁化检测块5的侧面安装侧向顶起弹簧支撑结构,每组浮动磁化检测块5配合前浮动铰链机构3和后导向滑槽结构,侧面以前后两组顶起弹簧4相互顶起,具体是在导磁体侧面布置侧向顶起弹簧座孔,顶起弹簧4压紧弹簧座孔底面,弹簧座孔内安装弹簧导向柱,弹簧导向柱与弹簧座孔对顶起弹簧4起双导向和限位作用,防止顶起弹簧4脱出,弹簧座孔内安装弹簧导向柱,弹簧导向柱与弹簧内径间隙为0.5~1毫米,弹簧座孔与弹簧外径的间隙为1~2毫米。The side of the floating magnetization detection block 5 is equipped with a lateral jacking spring support structure, and each group of floating magnetization detection blocks 5 cooperates with the front floating hinge mechanism 3 and the rear guide chute structure, and the front and rear two groups of jacking springs 4 on the side are mutually pushed up. Specifically, on the side of the magnetizer, a lateral jacking spring seat hole is arranged, the jacking spring 4 presses the bottom surface of the spring seat hole, and a spring guide post is installed in the spring seat hole, and the spring guide post and the spring seat hole match the jacking spring 4. Double guide and limit function to prevent the jacking spring 4 from coming out. The spring guide post is installed in the spring seat hole. The gap between the spring guide post and the inner diameter of the spring is 0.5-1 mm, and the gap between the spring seat hole and the spring outer diameter is 1-2 mm. .
所述的前动力皮碗1和后动力皮碗9外侧安装不锈钢压板,将前动力皮碗1和后动力皮碗9压紧在体支撑轴2的皮碗安装面上,前动力皮碗1和后动力皮碗9的前后安装距离是应用管道内径的1~1.5倍。Stainless steel pressure plates are installed on the outside of the front power cup 1 and the rear power cup 9, and the front power cup 1 and the rear power cup 9 are pressed on the cup mounting surface of the body support shaft 2. The front power cup 1 The front and rear installation distance with the rear power leather cup 9 is 1~1.5 times of the inner diameter of the application pipeline.
所述的电池包单元7与体支撑轴2的内密封舱室的密封采用端向和轴向两道密封形式,密封介质为O型橡胶密封圈,电池包单元7圆筒表面贴覆前后两道减震带,减震带材料为聚四氟乙烯。The seal between the battery pack unit 7 and the internal sealing compartment of the body support shaft 2 adopts two seals in the end direction and the axial direction, the sealing medium is an O-shaped rubber seal ring, and the surface of the battery pack unit 7 cylinder is pasted with two seals at the front and back. Shock-absorbing belt, the material of the shock-absorbing belt is polytetrafluoroethylene.
所述的电子记录仪8与体支撑轴2的内密封舱室的密封采用端向和轴向两道密封形式,密封介质为O型橡胶密封圈,电子记录仪8圆筒表面贴覆前后两道减震带,减震带材料为聚四氟乙烯。The sealing between the electronic recorder 8 and the internal sealing compartment of the body support shaft 2 adopts two seals in the end direction and the axial direction, and the sealing medium is an O-shaped rubber sealing ring. Shock-absorbing belt, the material of the shock-absorbing belt is polytetrafluoroethylene.
所述的后动力皮碗9安装面开有电缆过线孔,手指探头6的电缆经浮动磁化检测块5探头集线器并线处理后合成的电缆及电缆插头通过此过线孔插在内置检测装置电子记录仪露出端的电缆插座上,接通测量及记录电路。The installation surface of the rear power cup 9 is provided with a cable hole, and the cable of the finger probe 6 is processed by the floating magnetization detection block 5 and the probe hub and the combined cable and cable plug are inserted into the built-in detection device Connect the measurement and recording circuit to the cable socket at the exposed end of the electronic recorder.
所述的电缆插头与电缆插座为耐压水下橡胶插头、插座,橡胶材质为丁晴橡胶,水下耐压值为0~20兆帕。The cable plug and cable socket are pressure-resistant underwater rubber plugs and sockets, the rubber material is NBR, and the underwater pressure resistance value is 0-20 MPa.
与固定磁化芯轴式检测装置相比,本发明管道通过能力大为增加,可通过有着更大变形和较小转弯半径的管道,也因为浮动式结构较固定磁化芯轴式结构重量轻,所以更适应有着垂直管段的海洋油气管线缺陷检测。Compared with the fixed magnetization mandrel type detection device, the pipe passing capacity of the present invention is greatly increased, and can pass through pipes with larger deformation and smaller turning radius, and because the floating structure is lighter than the fixed magnetization mandrel structure, so It is more suitable for defect detection of offshore oil and gas pipelines with vertical pipe sections.
本发明实现浮动式磁化和检测,此结构形式为单体浮动式管道内漏磁检测装置。将驱动功能,磁化测量功能和电子记录仪、电池包以及行程计量装置组成为单体装置,最大程度简化了检测器节数和长度。在实际管道缺陷检测工程中,适应海洋平台作业面狭小,发射和回收简单的作业要求。此管道内漏磁检测装置排除了多节结构中存在的过渡联轴节连接造成的姿态不稳定因素,管道通过能力大大加强。The invention realizes floating magnetization and detection, and the structure is a single floating type magnetic leakage detection device in a pipeline. Combining the drive function, magnetization measurement function, electronic recorder, battery pack, and stroke measurement device into a single device, the number and length of the detector section are simplified to the greatest extent. In the actual pipeline defect detection project, it is suitable for the operation requirements of small offshore platform and simple launch and recovery. The magnetic flux leakage detection device in the pipeline eliminates the attitude instability factors caused by the transition coupling connection existing in the multi-section structure, and the pipeline passing capacity is greatly enhanced.
附图说明Description of drawings
图1为本发明的展开剖视图。Fig. 1 is a developed sectional view of the present invention.
图2为本发明浮动磁化检测块单元的结构示意图。Fig. 2 is a schematic structural diagram of the floating magnetization detection block unit of the present invention.
图3为本发明的里程轮单元10的结构示意图。FIG. 3 is a schematic structural diagram of the mileage wheel unit 10 of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例详细说明本发明,以18寸(457毫米)浮动式海底油气管道缺陷高精度内检测装置为例说明。The present invention will be described in detail below in conjunction with accompanying drawings and embodiments, and an 18-inch (457 mm) floating submarine oil and gas pipeline defect high-precision internal detection device is used as an example for illustration.
18寸浮动式海底油气管道缺陷高精度内检测装置整体长871毫米,其中固定体长度为803毫米,浮动磁化检测块5涨起最大直径450毫米,浮动磁化检测块5工作直径428毫米,浮动磁化检测块5收缩最小直径320毫米,检测装置最大固定体直径315毫米,检测装置整体重量260公斤。The overall length of the 18-inch floating subsea oil and gas pipeline defect high-precision internal detection device is 871 mm, of which the length of the fixed body is 803 mm. The maximum diameter of the floating magnetization detection block 5 is 450 mm. The working diameter of the floating magnetization detection block 5 is 428 mm. The minimum shrinkage diameter of the detection block 5 is 320 mm, the maximum fixed body diameter of the detection device is 315 mm, and the overall weight of the detection device is 260 kg.
参照图1,18寸浮动式海底油气管道缺陷高精度内检测装置包括体支撑轴2,以体支撑轴2为支撑,体支撑轴2前端连接防撞头和前动力皮碗1,前动力皮碗1后面连接前浮动铰链机构3;前浮动铰链机构3挂住两组浮动磁化检测块5,每组浮动磁化检测块5侧面前后安装侧向顶起弹簧4,由顶起弹簧4将浮动磁化检测块5张开,形成可浮动的磁化回路和漏磁检测块单元;浮动磁化检测块5上面安装手指探头6;为了保证浮动磁化检测块5浮动变形的可靠性,结构上浮动磁化检测块5的后部为滑动形式,在体支撑轴2的后端安装导向槽和限位环,约束了浮动磁化检测块5的侧向摆动和上下移动量;在导向槽的后部安装后动力皮碗9,前后动力皮碗共同形成了检测装置的动力驱动系统;在体支撑轴2内密封舱室前后分别对插安装了电池包单元7和电子记录仪8,电池包单元7和电子记录仪8的电极对插给电子记录仪8上电;在体支撑轴2尾部安装了检测器里程轮单元10。Referring to Figure 1, the 18-inch floating submarine oil and gas pipeline defect high-precision internal detection device includes a body support shaft 2, which is supported by the body support shaft 2. The front end of the body support shaft 2 is connected to the anti-collision head and the front power cup 1. The back of the bowl 1 is connected to the front floating hinge mechanism 3; the front floating hinge mechanism 3 hangs two sets of floating magnetization detection blocks 5, and each set of floating magnetization detection blocks 5 is equipped with lateral jacking springs 4 on the front and rear sides, and the floating magnetization is carried out by the jacking springs 4. The detection block 5 is opened to form a floating magnetization circuit and a magnetic flux leakage detection block unit; a finger probe 6 is installed on the floating magnetization detection block 5; in order to ensure the reliability of floating deformation of the floating magnetization detection block 5, the floating magnetization detection block 5 is structured The rear part of the body is a sliding form, and a guide groove and a limit ring are installed on the rear end of the body support shaft 2, which restricts the lateral swing and up and down movement of the floating magnetization detection block 5; the rear power cup is installed on the rear part of the guide groove 9. The front and rear power cups jointly form the power drive system of the detection device; the battery pack unit 7 and the electronic recorder 8 are respectively installed in the front and rear of the sealed cabin in the body support shaft 2, and the battery pack unit 7 and the electronic recorder 8 are respectively inserted. The electrode pair is plugged in to power on the electronic recorder 8; a detector mileage wheel unit 10 is installed at the tail of the body support shaft 2.
参照图2,浮动磁化检测块5包括导磁体19,前绞支轴11置于导磁体19前端轴孔中,前绞座18通过内角螺栓固定在导磁体19前端,高强磁铁14放置在导磁体19上部,通过磁极防护板12固定,中间使用磁极减震垫13保护,磁极防护板12使用螺钉固定在前绞座18和导磁体19上,手指探头绞支座15固定在导磁体19上,手指探头16通过螺栓固定在手指探头绞支座15,手指探头16下面装有探头集线器21,磁极内挡块17固定在手指探头16后,在导磁体19的下部固定有走线盒20,导磁体19的两侧有压线片22和弹簧座孔23,导磁体19尾部固定后导向滑块24,各组件以导磁体19为中心组成整体。Referring to Fig. 2, the floating magnetization detection block 5 includes a magnetizer 19, the front twisted support shaft 11 is placed in the front end shaft hole of the magnetizer 19, the front winch 18 is fixed on the front end of the magnetizer 19 by an inner angle bolt, and the high-strength magnet 14 is placed on the magnetizer. The upper part of 19 is fixed by a magnetic pole protection plate 12, and the middle is protected by a magnetic pole shock absorber 13. The magnetic pole protection plate 12 is fixed on the front winch 18 and the magnetizer 19 with screws, and the finger probe twist support 15 is fixed on the magnetizer 19. The finger probe 16 is fixed on the finger probe twist support 15 by bolts, the probe hub 21 is installed under the finger probe 16, the inner stopper 17 of the magnetic pole is fixed behind the finger probe 16, and the wiring box 20 is fixed on the bottom of the magnetizer 19. The two sides of magnet 19 have crimping sheet 22 and spring seat hole 23, guide slide block 24 after the fixed afterbody of magnetizer 19, and each assembly forms a whole with magnetizer 19 as the center.
当浮动磁化检测块5贴合金属管壁时,金属管壁、前磁极N极、导磁体19与后磁极S极形成闭合磁通回路,手指探头16处于上磁路的中部,当金属管壁有金属损失缺陷时,磁力线扭曲变形,处于磁路中部的手指探头16的检测值就会发生变化,通过与无缺陷检测值的对比,就可得出金属损失缺陷的形状和大小,其中前后磁极的磁极防护板表面喷涂导磁的碳化钨粉末,做耐磨处理,喷涂厚度0.15~0.25毫米,当手指探头6的手指盒表面喷涂不导磁的陶瓷材料,做耐磨处理,喷涂厚度0.10~0.20毫米。When the floating magnetization detection block 5 is attached to the metal pipe wall, the metal pipe wall, the front magnetic pole N pole, the magnetizer 19 and the rear magnetic pole S pole form a closed magnetic flux circuit, and the finger probe 16 is in the middle of the upper magnetic circuit. When there is a metal loss defect, the magnetic force line is distorted and deformed, and the detection value of the finger probe 16 in the middle of the magnetic circuit will change. By comparing with the detection value without defect, the shape and size of the metal loss defect can be obtained. Among them, the front and rear magnetic poles The surface of the magnetic pole protection plate is sprayed with magnetically conductive tungsten carbide powder for wear-resistant treatment, and the spraying thickness is 0.15-0.25mm. 0.20 mm.
参照图3,所述的里程轮单元10负责对检测器行驶里程的测量和记录,和漏磁检测数据综合,给出金属损失缺陷位置。里程轮单元10包括铰链座25、拉紧弹簧26、摆动臂27、旋转编码器28、里程轮29。摆动臂27一端通过销轴与铰链座25连接,另一端安装有里程轮29,旋转编码器28位于里程轮29轴孔内,拉紧弹簧26将摆动臂27拉起,使里程轮29压紧金属管壁,随检测装置在管道内移动,里程轮29转动,旋转编码器28记录转动角度和圈数,通过计算得出检测装置移动里程数。Referring to FIG. 3 , the mileage wheel unit 10 is responsible for measuring and recording the mileage of the detector, and integrating the data from the magnetic flux leakage detection to give the position of the metal loss defect. The mileage wheel unit 10 includes a hinge base 25 , a tension spring 26 , a swing arm 27 , a rotary encoder 28 and a mileage wheel 29 . One end of the swing arm 27 is connected with the hinge seat 25 through a pin shaft, and the other end is equipped with a mileage wheel 29. The rotary encoder 28 is located in the shaft hole of the mileage wheel 29, and the tension spring 26 pulls up the swing arm 27, so that the mileage wheel 29 is compressed. The metal pipe wall moves in the pipeline with the detection device, the mileage wheel 29 rotates, the rotary encoder 28 records the rotation angle and the number of turns, and the mileage of the detection device is obtained by calculation.
所述的前浮动铰链机构3为双绞结构,由旋转滑动铰链臂和转动摇杆组成,其中双绞结构铰链臂下端铰轴在固定绞座的滑动槽内前后移动,铰轴与固定绞座的滑动槽的配合间隙为0.50~1毫米,前浮动铰链机构3的固定绞座通过定位平键和螺钉固定在检测器体支撑轴的安装位置上,双绞结构的铰链臂为U型结构,铰链臂与固定绞座的侧向间隙为0.50~1毫米,双绞结构的摇杆一端在固定绞座转动,摇杆另一端与铰链臂相联,摇杆两端的铰轴孔与铰轴的配合为间隙配合,间隙为0.10~0.20毫米,摇杆与固定绞座的侧向间隙为0.50~1毫米。这样的结构设计不同于单铰结构在于:铰链臂上下摆动时,缩短了浮动磁化检测块单元前后移动距离,使得浮动块后导向滑块长度减小,同时也减小了检测装置支撑轴上的滑动限位槽的厚度,保证了检测装置的连接强度和可靠性,也控制和缩短了检测装置前、后动力皮碗的安装距离,从而获得检测装置过直角弯道良好的密封性,减小检测装置过弯道时的动力损失,保证检测装置的弯道通过能力。The front floating hinge mechanism 3 is a double-pair structure, which is composed of a rotating sliding hinge arm and a rotating rocker, wherein the hinge shaft at the lower end of the hinge arm of the double-pair structure moves forward and backward in the sliding groove of the fixed winch seat, and the hinge shaft and the fixed winch seat The matching gap of the sliding groove is 0.50-1 mm. The fixed winch seat of the front floating hinge mechanism 3 is fixed on the installation position of the support shaft of the detector body through positioning flat keys and screws. The hinge arm of the double-pair structure is a U-shaped structure. The lateral gap between the hinge arm and the fixed winch is 0.50-1 mm. One end of the double-pair rocker rotates on the fixed winch, and the other end of the rocker is connected to the hinge arm. The fit is clearance fit, the clearance is 0.10-0.20 mm, and the lateral clearance between the rocker and the fixed winch is 0.50-1 mm. This structural design is different from the single hinge structure in that: when the hinge arm swings up and down, the forward and backward movement distance of the floating magnetization detection block unit is shortened, so that the length of the guide slider behind the floating block is reduced, and at the same time, the distance on the support shaft of the detection device is reduced. The thickness of the sliding limit groove ensures the connection strength and reliability of the detection device, and also controls and shortens the installation distance of the front and rear power cups of the detection device, so as to obtain good sealing performance of the detection device through right-angled bends and reduce the The power loss of the detection device when passing the curve ensures the ability of the detection device to pass through the curve.
浮动磁化检测块5的侧面安装侧向顶起弹簧支撑结构,每组浮动磁化检测块5配合前浮动铰链机构3和后导向滑槽结构,侧面以前后两组顶起弹簧4相互顶起,柔性连接,实现了上下浮动效果,具体是在导磁体侧面布置侧向顶起弹簧座孔,顶起弹簧4压紧弹簧座孔底面,弹簧座孔内安装弹簧导向柱,弹簧导向柱与弹簧座孔对顶起弹簧4起双导向和限位作用,防止顶起弹簧4脱出,弹簧座孔内安装弹簧导向柱。弹簧导向柱与弹簧内径间隙为0.5~1毫米,弹簧座孔与弹簧外径的间隙为1~2毫米。这样设计的优点是浮动块能更好的贴合管道壁,适应管道的局部变形,提高检测装置在管道内的通过能力。另外,以侧面可压缩的顶起弹簧4支撑取代了后铰链刚性支撑,也加强了浮动块在管道内复杂受力状况下适应能力,大大提高了检测装置结构强度。The side of the floating magnetization detection block 5 is equipped with a lateral jacking spring support structure. Each group of floating magnetization detection blocks 5 cooperates with the front floating hinge mechanism 3 and the rear guide chute structure. The connection realizes the effect of floating up and down. Specifically, the lateral jacking spring seat hole is arranged on the side of the magnetizer, the jacking spring 4 presses the bottom surface of the spring seat hole, and the spring guide post is installed in the spring seat hole. The spring guide post and the spring seat hole The jacking-up spring 4 is double-guided and position-limited to prevent the jacking-up spring 4 from coming out, and a spring guide column is installed in the spring seat hole. The gap between the spring guide post and the inner diameter of the spring is 0.5-1 mm, and the gap between the spring seat hole and the outer diameter of the spring is 1-2 mm. The advantage of this design is that the floating block can better fit the pipeline wall, adapt to the local deformation of the pipeline, and improve the passing capacity of the detection device in the pipeline. In addition, the rear hinge rigid support is replaced by the side compressible jacking spring 4 support, which also strengthens the adaptability of the floating block under complex stress conditions in the pipeline, and greatly improves the structural strength of the detection device.
海底油气管道缺陷高精度内检测装置每组浮动块配合前浮动铰链机构3都有后端的滑动和限位结构,由固定在浮动磁化检测块5后端的条形滑块和安装在后动力皮碗9前端的导向滑槽和限位环组成,浮动磁化检测块5在活动时,条形滑块在导向槽内上下、前后滑动,不脱出导向槽,导向槽上部覆以限位环,限制滑块的上下行程,从而约束浮动磁化检测块5的浮动范围,条形滑块和后导向滑槽的滑动侧向间隙为1~2毫米,其中条形滑块为S304不锈钢材料,表面钝化处理;后导向滑槽为锡青铜或锰青铜材料。这样的结构可使浮动块前后获得一定角度范围内的俯仰,使得浮动块上的前后磁极和活动探头更好地贴合管壁,达到更好检测效果。High-precision internal detection device for defects in submarine oil and gas pipelines. Each set of floating blocks cooperates with the front floating hinge mechanism 3 to have a sliding and limit structure at the rear end. 9 The front end is composed of a guide chute and a limit ring. When the floating magnetization detection block 5 is in motion, the bar-shaped slider slides up and down, forward and backward in the guide groove without falling out of the guide groove. The upper part of the guide groove is covered with a limit ring to limit sliding. The up and down travel of the block, thereby constraining the floating range of the floating magnetization detection block 5, the sliding lateral gap between the bar slider and the rear guide chute is 1 to 2 mm, and the bar slider is made of S304 stainless steel with passivation treatment on the surface ; The rear guide chute is made of tin bronze or manganese bronze. Such a structure enables the slider to obtain pitch within a certain angle range, so that the front and rear magnetic poles on the slider and the movable probe can better fit the pipe wall, achieving better detection results.
所述的前动力皮碗1和后动力皮碗9外侧安装不锈钢压板,通过连接螺栓将前动力皮碗1和后动力皮碗9压紧在检测装置体支撑轴2的皮碗安装面上,前动力皮碗1和后动力皮碗9的前后安装距离是检测装置应用管道内径的1~1.5倍。Stainless steel pressure plates are installed on the outside of the front power cup 1 and the rear power cup 9, and the front power cup 1 and the rear power cup 9 are pressed on the cup mounting surface of the detection device body support shaft 2 through connecting bolts. The installation distance between the front power cup 1 and the rear power cup 9 is 1 to 1.5 times the internal diameter of the pipeline used by the detection device.
所述的电池包单元7与体支撑轴2的内密封舱室的密封采用端向和轴向两道密封形式,密封介质为O型橡胶密封圈,电池包单元7圆筒表面贴覆前后两道减震带,减震带材料为聚四氟乙烯。The seal between the battery pack unit 7 and the internal sealing compartment of the body support shaft 2 adopts two seals in the end direction and the axial direction, the sealing medium is an O-shaped rubber seal ring, and the surface of the battery pack unit 7 cylinder is pasted with two seals at the front and back. Shock-absorbing belt, the material of the shock-absorbing belt is polytetrafluoroethylene.
所述的电子记录仪8与体支撑轴2的内密封舱室的密封采用端向和轴向两道密封形式,密封介质为O型橡胶密封圈,电子记录仪8圆筒表面贴覆前后两道减震带,减震带材料为聚四氟乙烯。The sealing between the electronic recorder 8 and the internal sealing compartment of the body support shaft 2 adopts two seals in the end direction and the axial direction, and the sealing medium is an O-shaped rubber sealing ring. Shock-absorbing belt, the material of the shock-absorbing belt is polytetrafluoroethylene.
所述的后动力皮碗9安装面开有电缆过线孔,手指探头6的电缆经浮动磁化检测块5的探头集线器21并线处理后合成的电缆及电缆插头通过此过线孔插在内置检测装置电子记录仪露出端的电缆插座上,接通测量及记录电路。通过电缆过线孔穿过电缆后,用快干硅橡胶堵死,保证动力皮碗前后不会泄压。The installation surface of the rear power cup 9 is provided with a cable hole, and the cable of the finger probe 6 is paralleled by the probe hub 21 of the floating magnetization detection block 5, and the synthesized cable and cable plug are inserted into the built-in Connect the measurement and recording circuit to the cable socket at the exposed end of the electronic recorder of the detection device. After the cable is passed through the cable hole, it is blocked with quick-drying silicone rubber to ensure that the front and rear of the power cup will not release pressure.
所述的电缆插头与电缆插座为耐压水下橡胶插头、插座,橡胶材质为丁晴橡胶,水下耐压值为0~20兆帕。The cable plug and cable socket are pressure-resistant underwater rubber plugs and sockets, the rubber material is NBR, and the underwater pressure resistance value is 0-20 MPa.
本发明的工作原理为:Working principle of the present invention is:
浮动磁化检测块5贴合金属管壁,此时金属管壁、前磁极N极、导磁体19与后磁极S极形成闭合磁通回路,手指探头6处于上磁路的中部,当金属管壁有金属损失缺陷时,磁力线扭曲变形,处于磁路中部的手指探头6的检测值就会发生变化,通过与无缺陷检测值的对比,就可得出金属损失缺陷的形状和大小,手指探头6的电缆经浮动磁化检测块5探头集线器并线处理后合成的电缆及电缆插头通过此过线孔插在内置检测装置电子记录仪8露出端的电缆插座上,接通测量及记录电路;本检测装置依靠管道内流体推动前动力皮碗1和后动力皮碗9在管道内移动;里程轮单元10随检测装置在管道内移动,里程轮29转动带动旋转编码器28转动,从而记录角度和圈数,通过计算可得出检测装置移动里程数,从而实现检测装置位置定位和检测到的管道缺陷定位。The floating magnetization detection block 5 is attached to the metal pipe wall. At this time, the metal pipe wall, the front magnetic pole N pole, the magnetizer 19 and the rear magnetic pole S pole form a closed magnetic flux circuit, and the finger probe 6 is in the middle of the upper magnetic circuit. When the metal pipe wall When there is a metal loss defect, the magnetic force line is distorted and deformed, and the detection value of the finger probe 6 in the middle of the magnetic circuit will change. By comparing with the detection value without defect, the shape and size of the metal loss defect can be obtained. Finger probe 6 The cable is processed by the floating magnetization detection block 5 probe hub and the combined cable and cable plug are inserted into the cable socket at the exposed end of the electronic recorder 8 of the built-in detection device through this hole, and the measurement and recording circuit is connected; the detection device Relying on the fluid in the pipeline to push the front power cup 1 and the rear power cup 9 to move in the pipeline; the mileage wheel unit 10 moves in the pipeline with the detection device, and the mileage wheel 29 rotates to drive the rotary encoder 28 to rotate, thereby recording the angle and the number of turns , the moving mileage of the detection device can be obtained through calculation, so as to realize the location of the detection device and the detected pipeline defect.
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CN201310598517.0A CN103604022B (en) | 2013-11-23 | 2013-11-23 | High-precision inner detecting device for seabed oil and gas pipeline flaws |
JP2015548190A JP6154911B2 (en) | 2013-11-23 | 2014-09-16 | Internal detector for subsea oil and gas pipelines |
GB1516894.1A GB2527696B (en) | 2013-11-23 | 2014-09-16 | An inner detecting device for subsea oil and gas pipeline |
PCT/CN2014/086655 WO2015074456A1 (en) | 2013-11-23 | 2014-09-16 | An inner detecting device for subsea oil and gas pipeline |
US14/759,300 US10030804B2 (en) | 2013-11-23 | 2014-09-16 | Inner detecting device for subsea oil and gas pipeline |
CA2888756A CA2888756C (en) | 2013-11-23 | 2014-09-16 | An inner detecting device for subsea oil and gas pipeline |
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