Water-oil separating filter core and high efficiency fuel filter
Technical field
The present invention relates to a kind of high efficiency fuel filters and water-oil separating filter core, relate in particular to the separator of the fuel oil that uses on a kind of internal combustion engine and moisture, mechanical admixture, product of the present invention can effectively solve existing fuel oil and in transportation and storage process, sneak into the problem of moisture and the work of impurity effect machine, by filtration means, improve fuel oil purity, reduce significant to the wearing and tearing of the elements such as oil pump, atomizer.The existence of moisture is also very harmful for fuel system for diesel engine, when fuel moisture content is larger, will cause engine misses, and power declines.Also can cause corrosion, wearing and tearing, the stuck combustion process that even can worsen diesel oil of internal combustion engine components and parts.Because the sulfur content in Chinese Diesel is higher, when burning occurs, even can generate sulfuric acid corrosion engine components with water reaction.Traditional mode that dewaters is mainly precipitation, passes through funnel structure.Along with technological progress, internal combustion engine is to moisture and the higher requirement of the separated proposition of impurity, and high-quality fuel oil requires just need to adopt the filter core of high filtering precision and high score crystal degree.
Background technology
Internal combustion engine is widely used in the main process equipments such as road transport vehicle, engineering machinery, boats and ships, generating set, and fuel oil is in storage, in the processes such as transportation, inevitably can sneak into the impurity such as moisture and solid particle, use with the fuel oil of the impurity such as moisture, fine solid particle and will the fuel pump of precision element and fuel injector etc. be broken down.For fear of or reduce the various faults occur because fuel oil quality is inferior, must before entering fuel pump and fuel injector, fuel oil both to fuel oil, carry out contaminant filter, moisture separation in fuel oil must be removed again, conventionally on in-line, install oil water separator additional with the impurity in filter fuel, separating oil contained humidity.The principle of water-oil separating is to utilize the density contrast principle of fuel oil and water, and because the density of water is greater than the density of fuel oil, the moisture in fuel oil is when by oil water separator, and moisture is separated and can be deposited on the bottom of oily-water seperating equipment.Must note timely draining in use.
Summary of the invention
The object of the invention be to provide a kind of deft design integrated degree high with fuel emulsification water break milk separation function and mechanical admixture filtering function fuel oil filter core, use the fuel oil filter of this structure, effectively moisture and the mechanical admixture in filtering fuel oil, improves the fuel qualities into internal combustion engine.
For achieving the above object, the technical solution used in the present invention is: water-oil separating filter core, there is housing, and in its housing, be equipped with and filter breakdown of emulsion filter core, kuppe, minute water filter core, and at a minute water filter core, kuppe is installed outward, kuppe is shaped as hollow tubular body.
Inside and outside integrative filter core: a minute water filter core is positioned at kuppe and is installed in the lump and filters breakdown of emulsion filter core.Filtering breakdown of emulsion filter cartridge construction is hollow cylindrical, and its upper surface and lower surface, all by the corresponding spacing end face seal in rubber gasket and housing, are filtered breakdown of emulsion filter core and formed by unlike material Multi-stacking compaction; And be respectively from outside to inside filtering layer sizing net, mechanical admixture filter course, demulsification layer, filtering layer supporting network, division center supporting network; The profile of minute water filter core is bottom lock and open-topped cylinder, and inside is metal or plastic support network, and outside is minute water material of one deck oleophilic drainage, and the stainless (steel) wire dual coating polytetrafluoroethylene (PTFE) that its material is certain density is made; Divide water filter core to be fixed on case top inner bottom surface by bonding or screw threads for fastening; Housing (3) is tubulose, and location and installation plate is arranged at its top, has and have fastening location and the screw thread of fuel oil circulation and the ring-type divergent oil inlet mouth consisting of a plurality of small-bores through hole concurrently on location and installation plate.Filter described in breakdown of emulsion filter core after filter course laminates moulding by multiple filtration material and be folded into uniform sequential fold, and surrounding hollow cylinder positioning molding; Filtering layer sizing net and filtering layer supporting network, division center supporting network are metal structure, and material is stainless steel or the zinc-plated net of carbon steel; The material of mechanical admixture filter course can be one or more the compound formations in chemical fibre or glass, nonwoven, high density Filter paper filtering material; Demulsification layer consists of separately pet material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.Housing is tubulose, and location and installation plate is arranged at its top, has and have fastening location and the screw thread of fuel oil circulation and the ring-type divergent oil inlet mouth consisting of a plurality of small-bores through hole concurrently on location and installation plate.
Upper and lower integral structure: a minute water filter core is positioned at kuppe, and be installed in the lump filtration breakdown of emulsion filter core bottom; Described breakdown of emulsion removal of impurities filter core is that unlike material Multi-stacking compaction forms, and is respectively from the inside to the outside mechanical admixture filter course, demulsification layer, support structure net; After filter course laminates moulding by multiple filtration material and be folded into uniform sequential fold, then surround hollow cylinder positioning molding, the material of described filter course is that chemical fibre or glass, nonwoven, high density Filter paper filtering material form; Demulsification layer consists of separately pet material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.
Double-stage filtering structure: minute water filter core and filtration breakdown of emulsion filter core lay respectively in two kuppes, described two filter cores are installed side by side and are filtered breakdown of emulsion filter core and are positioned at a minute water filter core front end; Described breakdown of emulsion removal of impurities filter core is that unlike material Multi-stacking compaction forms, and is respectively from the inside to the outside mechanical admixture filter course, demulsification layer, support structure net; After filter course laminates moulding by multiple filtration material and be folded into uniform sequential fold, then surround hollow cylinder positioning molding, the material of described filter course is that chemical fibre or glass, nonwoven, high density Filter paper filtering material form; Demulsification layer consists of separately pet material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.
Large flow filter element: a minute water filter core is positioned at kuppe, is equipped with the first central locating rod in minute water filter core, filters in breakdown of emulsion filter core the second central locating rod is housed; And on described two backstays, be shaped with liquid mesh, described two filter cores are installed side by side; Filtering breakdown of emulsion filter core is formed by unlike material Multi-stacking compaction, be respectively from outside to inside mechanical admixture filter course, demulsification layer, support structure net, after the filter course that filters breakdown of emulsion filter core laminates moulding by multiple filtration material and be folded into uniform sequential fold, then surround hollow cylinder positioning molding, the material of described filter course is that chemical fibre or glass, nonwoven, high density Filter paper filtering material form; Demulsification layer (9) consists of separately pet material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.
The high efficiency fuel filter (inside and outside integrative structure) that utilizes described water-oil separating filter core to make, it is to consist of the water storage device that filters breakdown of emulsion filtering bodies assembly and filtering bodies bottom, and water storage device is positioned at filtering means dehydration filtering bodies assembly bottom and is provided with discharging valve and level sensor; Filtration breakdown of emulsion filtering bodies assembly top is installed on filter core mount pad by the silk thread mouth that has fastening location and fuel oil circulation concurrently at location and installation plate center.Kuppe top is crimped on by filtering breakdown of emulsion filter core upper surface on the bottom surface of the location and installation plate that filters breakdown of emulsion filtering bodies assembly top, and its length surpasses a minute water filter core.Described water storage device is positioned at the bottom of filtering means dehydration filtering bodies assembly, and its material is transparent plastic; Water storage device is provided with discharging valve and level sensor, and water storage device is tightly connected with the box thread of filtering means dehydration filtering means dehydration filtering bodies assembly bottom mutually by being positioned at the male thread at its top.
The high efficiency fuel filter that described water-oil separating filter core is made (upper and lower integrative-structure), its effective filtration fraction is by filtering breakdown of emulsion filter core and dividing water filter core, kuppe to form, above-mentioned two filter bodies are all installed in housing as filtering breakdown of emulsion filtering bodies assembly, filter the epicoele that breakdown of emulsion filter core is positioned at described filtering bodies assembly, within described minute, water filter core is installed in described filtering bodies assembly cavity of resorption, water storage device is positioned at a minute bottom for water filter core, is provided with discharging valve and level sensor on water storage device; Its material of described water storage device is that transparent plastic and top are connected sealing with metal shell by hickey; Shell body is tubulose, and filter cover is arranged at its top, and shell body and filter cover are metal material, has spinning binding thread T-handle on described filter cover, and handle and central locating rod spin with fastening filter cover with screw thread.
The high efficiency fuel filter (dipolar configuration) that described water-oil separating filter core is made, its two filter bodies bottoms at the breakdown of emulsion removal of impurities filter core (4) of arranging side by side and minute water filter core (6) be provided with water storage device (2); Described water storage device is provided with discharging valve (12) and level sensor peace (13); Device breakdown of emulsion removal of impurities filter core (4), kuppe (5) in the filtration breakdown of emulsion filter body assembly (1) of one side; Device kuppe (5), minute water filter core (6) in the filtration breakdown of emulsion filter body assembly (1) of an other side; The structure of described breakdown of emulsion removal of impurities filter core (4) is hollow cylindrical, and bottom lock, open top, the centre bore of its upper surface is by the spacing end face seal of rubber gasket and housing, is fixed on the bottom surface of location and installation plate at breakdown of emulsion removal of impurities filter core top by bottom latch plate; Described kuppe (5) top is positioned by bonding or crimping on the bottom surface of location and installation plate (15) of upper surface, described filter core top, and its length must surpass described filter body length.
The high efficiency fuel filter that described water-oil separating filter core is made (large flow structure), its effective filtration fraction is by filtering breakdown of emulsion filter core (4) and minute water filter core (6), kuppe (5) forms, above-mentioned two filter bodies are installed on respectively in housing (3), described filtration breakdown of emulsion filter core (4) is positioned at the breakdown of emulsion filtering bodies (18) of filter assembly, described minute water filter core (6) be installed in minute water filtration body (19), filtering breakdown of emulsion filter core (4) is formed by unlike material Multi-stacking compaction, be respectively from outside to inside mechanical admixture filter course (8), demulsification layer (9), support structure net (10), between the outside of minute water filter core (6) and housing, be provided with kuppe (5), water storage device (2) is positioned at the bottom of breakdown of emulsion filtering bodies (18) and minute water filtration body (19), is provided with discharging valve (12) and level sensor (13) on water storage device (2), the structure of described filtration breakdown of emulsion filter core (4) is hollow cylindrical, and the centre bore of its upper surface is by the screw crimping sealing on rubber gasket and the first centre post (7), the first centre post is shaped with aperture on (7), is provided with oil-in (11) in breakdown of emulsion filtering bodies (18), divide water filter core (6) to be installed on the centre post (17) in the kuppe (5) in filtering bodies (19), centre post (17) is welded on flange in the bottom, top is clamp nut (16), the bottom of flange is connected with center oil discharge passage (17) and oil-out (21), between described minute water filter core (6) and housing, be provided with kuppe (5), kuppe (5) is shaped as hollow tubular body, kuppe (5) top and flange welding, its length must wait and be longer than a minute water filter core (6), described water storage device (2) is positioned at the bottom of filtering bodies (18), (19), is integral seal structure, and built-in 90 ° minutes water deflectors (20), the top of described breakdown of emulsion filtering bodies (18), minute water filtration body (19) has sealing flange (14) and lifting bolt (15) to form quick-opening structure.
When product of the present invention is used, must be arranged in the Fuel Delivery System of oil-burning machine and before fuel pump and fuel injector.Below by the beneficial effect of introducing concrete use procedure of the present utility model and describe product of the present invention.
The fuel oil that is mixed with water and foreign material in Fuel Delivery System is flowed through through the oil-in on oil pipe, filter block top and is entered in housing by oil circuit.First flow through and filter breakdown of emulsion filter core, filter breakdown of emulsion filter core and adopt the filter paper rolling through folding, its filter course is divided into contaminant filter layer, demulsification layer and inside and outside supporting layer and forms.The ragged edge of filter core is stainless steel external support net, and what contact with external support net is the accurate contaminant filter layer consisting of materials such as chemical fibre or glass, nonwoven, high density filter paper.In the inside of contaminant filter layer, it is demulsification layer, demulsification layer be by PETG (english abbreviation is PET) material or glass fiber material or the Multi-stacking compaction of the two or mixing, made hydrophilic oleophobic material, its material itself has excellent hydrophily and innerly has numerous capillary holes.Like this, while utilizing fine liquid particles to pass through capillary hole and the mutual affine cohesion of water wetted material, make to be aggregated into free water after the emulsified water breakdown of emulsion in fuel oil, this free water major part is little water droplet, mutually collision is converged as larger-diameter water droplet again, under Action of Gravity Field to filter core bottom rapid subsidence.Between metafiltration core and internal layer filter core, be provided with the horn-like kuppe of a cylinder outside, its material is that the filter material that the material that makes of stainless (steel) wire double-coated polytetrafluoroethylene (PTFE) or polytetrafluoroethylene (PTFE) contain polytetrafluoroethylene (PTFE) is made.Through outer filter element filtering, divide fuel oil after water to flow downward to horn mouth along kuppe and can enter inner filter core along prescription.In the process flowing downward at fuel oil, the free state droplet of being taken the demulsification of wrapping up in by fuel oil obtains downward potential energy, thereby accelerates to separate from fuel oil.The separated filter core of internal layer moisture is arranged on the inside center oil-out position of filter, this filter core is made by the stainless (steel) wire double-coated polytetrafluoroethylene (PTFE) of corresponding density, material polarity is oleophilic drainage, with it, makes cylindric single channel filter core, and its passway is connected with center oil-out.When the fuel oil by after front road Coalescence filter core demulsification carries micro-moisture by the separated filter screen of internal layer, because screen material polarity is lipophilic-hydrophobic property, its micro-moisture containing is blocked in a minute top layer, the network of rivers.When micro-moisture gather a certain amount of after, start to form the globule, the globule is sedimentation downwards under Action of Gravity Field, finally falls in water storage device, pools together with the ponding of its bottom.
The present invention's advantage compared with prior art: what existing fuel oil filter adopted in Separation of Water timesharing is the simple interception mode that blocks water; the effect for the free state moisture existing in fuel oil with quick separation; but the moisture of the emulsification state containing in fuel oil can not be effectively separated; often block in filter core; when oil water mixture accumulated amount surpasses after filter core volume; under certain pressure effect; the emulsified fuel of high-moisture can be broken through filter core and intercept water resistance and by filter course, cause internal combustion engine to be shut down suddenly.And the employing of this patent product is break milk separation and accurate interception mixed mode.Emulsified water in fuel oil is separated completely, and what sub-argument went out is pure moisture, and the fuel oil moisture of passing through from filter is completely up to standard.
Accompanying drawing explanation
Fig. 1 is general structure of the present invention and scheme of installation (inside and outside integrative structure)
1, filter assembly 2, water storage device 3, shell body 4, filtration breakdown of emulsion filter core
5, kuppe 6, minute water filter core 7, division center supporting network 8, mechanical admixture filter course 9, demulsification layer
10, filtering layer supporting network 11, filter cover 12, discharging valve 13, level sensor
14, T-handle 15, location and installation version 16, silk thread mouth 17, separator import, 18-filter core mount pad.
Fig. 2 general structure of the present invention and scheme of installation (upper and lower integrative-structure).
1, filter assembly 2, water storage device 3, shell body 4, breakdown of emulsion removal of impurities filter core
5, kuppe 6, minute water filter core 7, central locating rod 8, mechanical admixture filter course
9, demulsification layer 10, filtering layer supporting network 11, filter cover 12, discharging valve
13, level sensor 14, T-handle 15, upper and lower cavity passage 16, filter outlet
17, filter outlet
Fig. 3 is general structure of the present invention and scheme of installation (two-stage structure).
1, filter breakdown of emulsion filtering bodies assembly 2, water storage device 3, housing 4, breakdown of emulsion removal of impurities filter core
5, kuppe 6, minute water filter core 7, the qualitative net 8 of filtering layer, mechanical admixture filter course
9, demulsification layer 10, filtering layer supporting network 11, division center supporting network 12, discharging valve
13, level sensor 14, locating piece 15, location and installation plate 16, silk thread mouth
17, divergent oil inlet mouth 18, filter core mount pad
Fig. 4 is general structure of the present invention and scheme of installation (large flow structure)
1, separator assembly 2, water storage device 3, shell body 4, breakdown of emulsion removal of impurities filter core, 5, kuppe 6, minute water filter core 7, central locating rod 8, mechanical admixture filter course, 9, demulsification layer 10, filtering layer supporting network 11, oil-in 12, discharging valve, 13, level sensor 14, sealing flange 15, lifting bolt 16, clamp nut, 17, central locating rod 18, filtering bodies 19, filtering bodies 20, deflector 21, oil-out.
The specific embodiment
Below in conjunction with accompanying drawing, a kind of embodiment of the present invention is described.Fig. 1 is inside and outside integrative structure.High efficiency fuel filter, has water storage device (2) formation of filtering breakdown of emulsion filtering bodies assembly (1) and filtering bodies bottom.Described filtering means dehydration filtering bodies assembly (1) is by housing (3) and filter breakdown of emulsion filter core (4) and kuppe (5), minute water filter core (6) form.Described filtration breakdown of emulsion filter core (4) is formed by unlike material Multi-stacking compaction.Be respectively from outside to inside filtering layer sizing net (7), mechanical admixture filter course (8), demulsification layer (9), filtering layer supporting network (10), division center supporting network (11).Divide water filter core (6) to be positioned at and filter breakdown of emulsion filtering bodies assembly (1) position, bosom, filtering breakdown of emulsion filter core (4) and dividing device between water filter core (6) to have kuppe (5).Water storage device (2) is positioned at filtering means dehydration filtering bodies assembly (1) bottom.Be provided with discharging valve (12) and level sensor (13).The high efficiency fuel of different sizes and interface size filters and water-oil separating filter core, can be installed on the filter core mount pad (18) that any structure is identical with the silk thread mouth (16) of fuel oil circulation by the fastening location that has concurrently at location and installation plate (15) center.The structure of described filtration breakdown of emulsion filter core (4) is hollow cylindrical, and its upper surface and lower surface are all by the corresponding spacing end face seal in rubber gasket and shell body.The fuel oil filtering must can flow into filter core inside through filtering the filter course of breakdown of emulsion filter core (4); After the filter course of described filtration breakdown of emulsion filter core (4) laminates moulding by multiple filtration material and be folded into uniform sequential fold, then surround hollow cylinder positioning molding.Wherein, filtering layer sizing net (7) and filtering layer supporting network (10), division center supporting network (11) are metal structure, and material can be stainless steel or the zinc-plated net of carbon steel.The material of mechanical admixture filter course (8) can be the filtering materials such as chemical fibre or glass, nonwoven, high density filter paper and forms.Demulsification layer (9) consists of separately PETG (english abbreviation is PET) material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.Between described filtration breakdown of emulsion filter core (4) minute water filter core (6), be provided with kuppe (5), it is shaped as hollow tubular body, and bottom stretches out and is horn-like.Described kuppe (5) top is crimped on by filtering breakdown of emulsion filter core (4) upper surface on the bottom surface of the location and installation plate (15) that filters breakdown of emulsion filtering bodies assembly (1) top, and its length must surpass a minute water filter core (6).Described minute water filter core (6) profile be cylinder, inside is metal or plastic support network, outside is minute water material of one deck oleophilic drainage.Its material is that the stainless (steel) wire dual coating polytetrafluoroethylene (PTFE) of certain density is made.Described minute water filter core (6) bottom lock, open top, can be fixed on the bottom surface of the location and installation plate (15) that filters breakdown of emulsion filtering bodies assembly (1) top by bonding or screw threads for fastening.Described water storage device (2) is positioned at the bottom of filtering means dehydration filtering means dehydration filtering bodies assembly (1), and its material is transparent plastic.Described water storage device (2) is provided with discharging valve (12) and level sensor (13).Described water storage device (2) can be tightly connected with the box thread of filtering means dehydration filtering means dehydration filtering bodies assembly (1) bottom mutually by being positioned at the male thread at its top.Described shell body (3) is tubulose, and location and installation plate (15) is arranged at its top, and described shell body (3) and location and installation plate (15) are metal material.On described location and installation plate, have and have the screw thread (16) of fastening location and fuel oil circulation and the ring-type divergent oil inlet mouth (17) being formed by the small-bore through hole of some concurrently.Box thread interface (16) by its top location and installation plate (15) center can with filter core mount pad (18) on male thread interface screw installation.
Operation principle and flow process
High efficiency fuel is filtered and water-oil separating filter core spinning on the filter core mount pad (18) of internal combustion engine, starting apparatus combustion engine, fuel oil is sucked the entrance of filter core mount pad by fuel pump, by the divergent oil inlet mouth (17) on the location and installation plate (15) at filter case body (3) top, flow into filter core.When flowing through filtration breakdown of emulsion filter core (4), first pass through mechanical admixture filter course (8) by solid particle polluter filtering, the demulsification of flowing through again layer (9), by the moisture cohesion of the emulsification state in fuel oil, it is the globule of free state, by the fuel oil filtering after breakdown of emulsion filter core (4) filters, along kuppe (5) to filtering means dehydration filtering bodies (1), flow below completely, under arriving kuppe (5) along time double action at the density contrast of certain flow rate and fuel oil and water under, the globule of free state is separated with fuel oil, the globule sinks to the bottom of water storage device (2), the fuel oil of having removed most moisture enters kuppe inside, under pressure, fuel oil upwards flows, arrive the outer surface of minute water filter core (6), the polarity that minute network of rivers covering due to minute water filter core (6) outer surface is hydrophilic oleophobic, fuel oil is passed through smoothly, its micro-moisture containing is blocked and a minute top layer, the network of rivers.When micro-moisture gather a certain amount of after, start to form the globule, the globule is sedimentation downwards under Action of Gravity Field, finally falls in water storage device (2), pools together with the ponding of its bottom.
When ponding increases gradually, the water surface will progressively rise, and when the moisture of separating runs up to certain liquid level, be positioned at the level sensor sender at transparent water accumulating cup top, and trigger alarm device is reported to the police, and remind operation of internal combustion engine person to carry out draining.
Fig. 2 is that upper and lower integrative-structure fuel oil filters and oil water separator, and the structure that it is characterized in that described filtration breakdown of emulsion filter core (1) is hollow cylindrical, and the centre bore of its upper surface is by the spacing end face seal of rubber gasket and filter cover (11).The fuel oil filtering must can flow into through the filter course of breakdown of emulsion removal of impurities filter core (4) filter core inside and flow into separator cavity of resorption from being positioned at the passage of the multichannel location and installation plate (12) at filter assembly (4) middle part; The material of the filter course of described filtration breakdown of emulsion filter core (1) is that the filtering materials such as chemical fibre or glass, nonwoven, high density filter paper form, and demulsification layer (6) consists of separately pet material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.Described minute water filter core (2) be installed in cavity of resorption, by connecting thread, be connected with the center oil discharge passage of multithread via process end face (12), between described minute water filter core (2) and housing, be provided with kuppe (3).Kuppe (3) is shaped as hollow tubular body, and bottom stretches out and is horn-like.Described kuppe (3) top is positioned by crimping on the bottom surface of multichannel location and installation plate (12), and its length must surpass minute water filter core (2) length.Described minute water filter core (2) profile be cylinder, inside is metal or plastic support network, outside is minute water material of one deck oleophilic drainage.Its material is that the stainless (steel) wire dual coating polytetrafluoroethylene (PTFE) of certain density is made or consists of polytetrafluoroethylene (PTFE) material.Described minute water filter core (2) bottom lock, open top.Described water storage device (8) is positioned at a minute bottom for water filter core (2), and its material is transparent plastic.On described water storage device (8), be provided with discharging valve (9) and level sensor (10).Described shell body (13) is tubulose, and sealing upper cover (11) is arranged at its top, and described shell body (13) and sealing upper cover (11) are metal material.On described sealing upper cover (11), have spinning binding thread T-handle (17), described handle and central locating rod (18) spin with fit sealing upper cover (11) with screw thread.
Its top of water storage device (8) can be connected and seal installation by hickey with metal shell.
Operation principle and flow process
Integrated fuel oil filtration and oil water separator are installed on internal combustion engine appropriate location, starting apparatus combustion engine, fuel oil is sucked by fuel pump, by the entrance inflow separator epicoele of the multichannel location and installation plate (12) in the middle part of housing (13).First pass through mechanical admixture filter course (5) by solid particle polluter filtering, the demulsification of flowing through again layer (6), by the moisture cohesion of the emulsification state in fuel oil, it is the globule of free state, by mechanical admixture filter and demulsification after fuel oil enter and filter breakdown of emulsion filter core (1) inside, carry the droplet inflow cavity of resorption that flows downward along the upper and lower cavity passway of filtering breakdown of emulsion filter core (1) bottom, after arriving the lower edge of kuppe (3), under the double action of the density contrast of certain flow rate and fuel oil and water, the globule of free state is separated with fuel oil, the globule sinks to the bottom of water storage device (8).Fuel oil after preliminary minute water by under kuppe along the rear catwalk along housing inner side outside kuppe under pressure then upwards enter a minute water filter core (2).The polarity that minute network of rivers covering due to minute water filter core (2) outer surface is hydrophilic oleophobic, fuel oil is able to by minute water layer and from the separator outlet (16) with minute water filter core 2 upper interface UNICOMs, flow out smoothly.Its micro-moisture containing is blocked and a minute top layer, the network of rivers.When micro-moisture gather a certain amount of after, start to form the globule, the globule is sedimentation downwards under Action of Gravity Field, finally falls in water storage device (8), pools together with the ponding of its bottom.
When ponding increases gradually, the water surface will progressively rise, and when the moisture of separating runs up to certain liquid level, be installed on level sensor (10) sender on transparent water accumulating cup, trigger alarm device is reported to the police, and reminds operation of internal combustion engine person to carry out draining by discharging valve (9).
Below in conjunction with accompanying drawing 3, a kind of embodiment of two-stage structure of the present invention is described.
Twin-stage fuel strainer, has the breakdown of emulsion filter body assembly (1) of filtration and minute water filter body assembly (2) forms, and above-mentioned two filter body bottoms are all provided with water storage device (3), (4).It is characterized in that device kuppe (8) in the interior device of described filtering means dehydration filter body assembly (1) breakdown of emulsion removal of impurities filter core (5), kuppe (6) and minute water filter body assembly (2), divide water filter core (7) thereby the removal of impurities dewatering system of complete.Described breakdown of emulsion removal of impurities filter core (5) is that unlike material Multi-stacking compaction forms.Be respectively from the inside to the outside mechanical admixture filter course (9), demulsification layer (10), support structure net (11).
The position, bosom of minute water filter body assembly (2) is provided with a minute water filter core (7), between itself and housing, is provided with kuppe (58.Water storage device (3), (4) lay respectively at the bottom of filtering means dehydration filter body assembly (1) and minute water filter body assembly (2).And be provided with discharging valve (12), (13) and level sensor peace (14), (15).The twin-stage fuel oil of different sizes and interface size filters and water-oil separating filter core, can series connection form be installed on filter core mount pad (16) that any basic structure is identical, (17).
The structure of described breakdown of emulsion removal of impurities filter core (5) is hollow cylindrical, and the centre bore of its upper surface (18) is by the spacing end face seal of rubber gasket and housing.The fuel oil filtering must can flow out filter core the oil-out (20) from the location and installation plate (19) of upper surface and flow out through the filter course of breakdown of emulsion removal of impurities filter core (5); Described breakdown of emulsion removal of impurities filter core (5) bottom lock, open top, is fixed on by bottom latch plate (21) on the bottom surface of location and installation plate (19) at breakdown of emulsion removal of impurities filter core (5) top.
After the filter course of described breakdown of emulsion removal of impurities filter core (5) laminates moulding by multiple filtration material and be folded into uniform sequential fold, then surround hollow cylinder positioning molding.Filter course is from inside to outside respectively mechanical admixture filter course (7), demulsification layer (8), support structure net (9).The material of mechanical admixture filter course (7) can be the filtering materials such as chemical fibre or glass, nonwoven, high density filter paper and forms.Demulsification layer (8) consists of separately PETG (english abbreviation is PET) material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.
Described minute water filter body assembly (2) position, bosom a minute water filter core (7) is installed, between itself and housing, be provided with kuppe (8).Kuppe (8) is shaped as hollow tubular body, and bottom stretches out and is horn-like.Described kuppe (8) top is positioned by bonding or crimping on the bottom surface of location and installation plate (21) of upper surface, filter core top, and its length must surpass minute water filter core (7) length.
Described minute water filter core (7) profile be cylinder, inside is metal or plastic support network, outside is minute water material of one deck oleophilic drainage.Its material is that the stainless (steel) wire dual coating polytetrafluoroethylene (PTFE) of certain density is made or consists of polytetrafluoroethylene (PTFE) material.Described minute water filter core (7) bottom lock, open top, is fixed on minute bottom surface of the location and installation plate (22) at water filter body assembly (2) top by bottom latch plate (23).
Described water storage device (3), (4) lay respectively at the bottom of filtering means dehydration filter body assembly (1) and minute water filter body assembly (2), and its material is transparent plastic.On described water storage device (3), (4), be provided with discharging valve (12), (13) and level sensor installing hole (14), (15).
Described filter element shell is tubulose, and location and installation plate (19), (22) are arranged at its top, and described filter element shell and location and installation plate (20) are metal material.On described location and installation plate, have and have the screw thread interface (23), (24) of fastening location and fuel oil circulation and ring-type divergent oil inlet mouth (20), (25) that formed by the small-bore through hole of some concurrently.
8, twin-stage fuel oil according to claim 1 filters and water-oil separating filter core, it is characterized in that filtering box thread interface (23) by its top seal end cap (19), (22) center of breakdown of emulsion filter body assembly (1) and minute water filter body assembly (2), (24) can with filter core mount pad (26), (27) on male thread interface screw installation.
Operation principle and flow process
Twin-stage fuel oil is filtered and water-oil separating filter core spinning on the filter core mount pad (16) of internal combustion engine, (17), starting apparatus combustion engine, fuel oil is sucked the entrance of filter core mount pad by fuel pump, by filtering location and installation plate (19) the Shang center oil-in at breakdown of emulsion filter body assembly (1) top, flow into filtration breakdown of emulsion filter core (5) inside.First pass through mechanical admixture filter course (9) by solid particle polluter filtering, the demulsification of flowing through again layer (10), by the moisture cohesion of the emulsification state in fuel oil, it is the globule of free state, by mechanical admixture, filter and demulsification divides fuel oil after water to carry droplet to flow downward along kuppe (6), arrive edge under kuppe, under the double action of the density contrast of certain flow rate and fuel oil and water, the globule of free state is separated with fuel oil, and the globule sinks to the bottom of water storage device (4).Fuel oil after preliminary minute water is transferred under pressure oil-out (20) outflow filter breakdown of emulsion filter body assembly (1) upward and enters a minute water filter body assembly (2) along the rear catwalk along housing inner side outside kuppe under by kuppe (6).Enter the fuel oil of minute water filter body assembly (2) along flowing downward under pressure along kuppe (8) and the catwalk of outside housing inner side, droplet at Secondary Flow in the fuel oil of catwalk condenses gradually, and under the double action of the density contrast of certain flow rate and fuel oil and water, the globule of free state is separated with fuel oil, and the globule sinks to the bottom of water storage device (4).Through again dividing the fuel oil of water to transfer upwards after the lower bead by kuppe (8), the polarity that minute network of rivers covering due to minute water filter core (7) outer surface is hydrophilic oleophobic, fuel oil is passed through smoothly, and its micro-moisture containing is blocked and a minute top layer, the network of rivers.When micro-moisture gather a certain amount of after, start to form the globule, the globule is sedimentation downwards under Action of Gravity Field, finally falls in water storage device (4), pools together with the ponding of its bottom.
When ponding increases gradually, the water surface will progressively rise, and when the moisture of separating runs up to certain liquid level, be positioned at level sensor (14), (15) sender at transparent water storage device (3), (4) top, trigger alarm device is reported to the police, and reminds operation of internal combustion engine person to carry out draining.
Below in conjunction with accompanying drawing 4, a kind of embodiment of large flow structure of the present invention is described.
Large flow fuel oil filters and oil water separator, its effective filtration fraction is by filtering breakdown of emulsion filter core (4) and minute water filter core (6), minute water kuppe (5) formation, above-mentioned two filter bodies are installed on respectively in housing (3), described filtration breakdown of emulsion filter core (4) is positioned at the breakdown of emulsion filtering bodies (18) of filter assembly, described minute water filter core (6) be installed in minute water filtration body (19), filter breakdown of emulsion filter core (4) and formed by unlike material Multi-stacking compaction, be respectively from outside to inside mechanical admixture filter course (8), demulsification layer (9), support structure net (10); Between the outside of minute water filter core (6) and housing, be provided with kuppe (5); Water storage device (2) is positioned at the bottom of breakdown of emulsion filtering bodies (18) and minute water filtration body (19), is provided with discharging valve (12) and level sensor (13) on water storage device (2).
The structure of described filtration breakdown of emulsion filter core (4) is hollow cylindrical, and the centre bore of its upper surface is by the screw crimping sealing on rubber gasket and centre post (7); The aperture that the fuel oil filtering must can flow on filter core inside center support bar (7) through the Multi-channel filtering layer of breakdown of emulsion removal of impurities filter core (4) enters centre post and from bottom, enters water storage device (2), is provided with oil-in (11) in filtering bodies (18);
After the filter course of described filtration breakdown of emulsion filter core (4) laminates moulding by multiple filtration material and be folded into uniform sequential fold, then surround hollow cylinder positioning molding.Filter course by outer and in be respectively mechanical admixture filter course (8), demulsification layer (9), support structure net (10).Material can be the filtering materials such as chemical fibre or glass, nonwoven, high density filter paper and form.Demulsification layer (6) consists of separately PETG (english abbreviation is PET) material or glass fiber material or Multi-stacking compaction or the mixing of two kinds of materials make.
Described minute water filter core (6) be installed on the centre post (17) in the kuppe (5) in filtering bodies (19), centre post (17) is welded on flange in the bottom, top is clamp nut (16), the bottom of flange is connected with center oil discharge passage (17) and oil-out (21), between described minute water filter core (6) and housing, is provided with kuppe (5).Kuppe (5) is shaped as hollow tubular body.Described kuppe (5) top and flange welding, its length must wait and be longer than a minute water filter core (6).
Described minute water filter core (6) profile be cylinder, inside is metal or plastic support network, outside is minute water material of one deck oleophilic drainage.Its material is that the stainless (steel) wire dual coating polytetrafluoroethylene (PTFE) of certain density is made or consists of polytetrafluoroethylene (PTFE) material.
Described water storage device (2) is positioned at the bottom of filtering bodies (18), (19), is integral seal structure, and built-in 90 ° minutes water deflectors (20).On described water storage device (2), be provided with discharging valve (12) and level sensor (13).
The top of described filtering bodies (18), (19) has sealing flange (114) and lifting bolt (15) to form quick-opening structure.
Operation principle and flow process
Large flow fuel oil filtration and oil water separator are installed on internal combustion engine appropriate location, starting apparatus combustion engine, fuel oil is sucked by fuel pump, by oil-in (11) inflow of filtering bodies (18) sidewall.First pass through mechanical admixture filter course (5) by solid particle polluter filtering, the demulsification of flowing through again layer (6), by the moisture cohesion of the emulsification state in fuel oil, it is the globule of free state, by mechanical admixture filter and demulsification after fuel oil enter and filter breakdown of emulsion filter core (4) inside, carrying droplet flows downward and flows into water storage device (2) along the oil flow channel mouth that filters centre post (7) bottom of breakdown of emulsion filter core (4), after arriving deflector (20), under the double action of the density contrast of certain flow rate and fuel oil and water, the globule of free state is separated with fuel oil, the globule sinks to the bottom of water storage device (2).Fuel oil after preliminary minute water by under kuppe along the rear catwalk along housing inner side outside kuppe under pressure then upwards enter a minute water filter core (6).The polarity that minute network of rivers covering due to minute water filter core (6) outer surface is hydrophilic oleophobic, fuel oil is able to by minute water layer and from the separator outlet (21) with minute water filter core (6) bottom interface UNICOM, flow out smoothly.Its micro-moisture containing is blocked and a minute top layer, the network of rivers.When micro-moisture gather a certain amount of after, start to form the globule, the globule is sedimentation downwards under Action of Gravity Field, finally falls in water storage device (2), pools together with the ponding of its bottom.
When ponding increases gradually, the water surface will progressively rise, when the moisture of separating runs up to certain liquid level, and level sensor (13) sender of device water storage device (2) bottom, trigger alarm device is reported to the police, and reminds operation of internal combustion engine person by discharging valve 12) carry out draining.
Above-described embodiment, just the preferred embodiment of product of the present invention, is not used for limiting this patent practical range, the equivalence of being done with content described in this patent claim therefore all changes, and all should be included within the scope of this patent prescription.