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CN103591202B - A kind of pinion and-rack rotary electrification vehicle shock absorber - Google Patents

A kind of pinion and-rack rotary electrification vehicle shock absorber Download PDF

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Publication number
CN103591202B
CN103591202B CN201310598637.0A CN201310598637A CN103591202B CN 103591202 B CN103591202 B CN 103591202B CN 201310598637 A CN201310598637 A CN 201310598637A CN 103591202 B CN103591202 B CN 103591202B
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gear
rack
ring
module
shock absorber
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CN103591202A (en
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王国业
石存
唐雨萌
张忠富
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China Agricultural University
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China Agricultural University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03GSPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
    • F03G7/00Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
    • F03G7/08Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
    • F03G7/081Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine recovering energy from moving road or rail vehicles, e.g. collecting vehicle vibrations in the vehicle tyres or shock absorbers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Vehicle Body Suspensions (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

一种齿轮齿条式旋转发电汽车减振器装置,涉及发电式汽车振动能量回收减振器装置。其目的在于,回收汽车的振动能用以发电,并达到减振和能量回收目的。齿轮齿条式旋转发电汽车减振器由上吊环、防尘罩、下吊环、上吊环杆、壳体、轴、齿条、齿轮、大双曲面齿轮、小双曲面齿轮、电机定子、电机转子、下吊环连接座、直线轴承、直线轴承座、滚动轴承、滚动轴承、滚动轴承、端面轴承组成。本发明的有益效果在于:能够回收汽车车架和车身的往复振动机械能,通过齿轮齿条转化为旋转机械能,实现电机转子和电机定子相对旋转,从而进行发电,并通过定子转子间磁阻力矩以及齿轮啮合阻力作用实现减振。

The utility model relates to a rack and pinion type rotary power generation automobile shock absorber device, which relates to a power generation type automobile vibration energy recovery shock absorber device. Its purpose is to recover the vibration energy of the car to generate electricity, and achieve the purpose of vibration reduction and energy recovery. Rack and pinion type rotary power generation automobile shock absorber consists of upper ring, dust cover, lower ring, upper ring rod, shell, shaft, rack, gear, large hyperboloid gear, small hyperboloid gear, motor stator, motor rotor , lower ring connection seat, linear bearing, linear bearing seat, rolling bearing, rolling bearing, rolling bearing, end bearing. The beneficial effect of the present invention is that: the reciprocating vibration mechanical energy of the automobile frame and the vehicle body can be recovered, converted into rotational mechanical energy through the rack and pinion, and the relative rotation of the motor rotor and the motor stator is realized, thereby generating electricity, and through the reluctance torque between the stator and the rotor and The gear meshing resistance effect realizes vibration reduction.

Description

一种齿轮齿条式旋转发电汽车减振器A rack and pinion type rotary power generation automobile shock absorber

技术领域 technical field

本发明涉及汽车具有振动能量回收功能的减振器装置,尤其涉及发电式汽车振动能量回收减振器装置。 The invention relates to a shock absorber device with a vibration energy recovery function for an automobile, in particular to a power generating type automobile vibration energy recovery shock absorber device.

背景技术 Background technique

目前汽车减振多采用双向作用筒式减振器,在电动汽车上也有采用直线电机回收振动机械能的,但直线位移小,发电效率低。 At present, most automobiles use double-acting cylinder shock absorbers for vibration reduction. In electric vehicles, linear motors are also used to recover vibration mechanical energy, but the linear displacement is small and the power generation efficiency is low.

发明内容 Contents of the invention

本发明的目的在于,回收汽车的振动能用以发电,并达到减振和能量回收目的。 The purpose of the invention is to recover the vibration energy of the automobile to generate electricity, and achieve the purpose of vibration reduction and energy recovery.

本发明的目的是这样实现的: The purpose of the present invention is achieved like this:

齿轮齿条式旋转发电汽车减振器由上吊环1、防尘罩2、下吊环3、上吊环杆4、壳体5、轴6、齿条7、齿轮8、大双曲面齿轮9、小双曲面齿轮10、电机定子11、电机转子12、下吊环连接座13、直线轴承14、直线轴承座15、滚动轴承16、滚动轴承17、滚动轴承18、端面轴承19组成;壳体5通过下吊环3与汽车车轮轴销轴连接,电机定子11固定安装在壳体5内;齿条7和上吊环杆4通过上吊环1与汽车车身销轴连接;车身上下振动带动齿条7上下运动,齿条7通过与齿轮8的啮合带动齿轮8旋转,齿轮8通过轴6带动大双曲面齿轮9旋转,大双曲面齿轮9通过小双曲面齿轮10带动电机转子12转动,电机转子12相对电机定子11转动,从而产生电能并对车身上下振动起阻尼作用。 The rack and pinion type rotary power generation automobile shock absorber consists of an upper suspension ring 1, a dust cover 2, a lower suspension ring 3, an upper suspension ring rod 4, a housing 5, a shaft 6, a rack 7, a gear 8, a large hyperboloid gear 9, a small The hypoid gear 10, the motor stator 11, the motor rotor 12, the lower suspension ring connecting seat 13, the linear bearing 14, the linear bearing seat 15, the rolling bearing 16, the rolling bearing 17, the rolling bearing 18, and the end bearing 19; The automobile wheel shaft is pin-connected, and the motor stator 11 is fixedly installed in the housing 5; the rack 7 and the upper ring rod 4 are connected with the pin shaft of the automobile body through the upper ring 1; the vertical vibration of the vehicle body drives the rack 7 to move up and down, and the rack 7 The gear 8 is driven to rotate by meshing with the gear 8, the gear 8 drives the large hyperboloid gear 9 to rotate through the shaft 6, the large hyperboloid gear 9 drives the motor rotor 12 to rotate through the small hyperboloid gear 10, and the motor rotor 12 rotates relative to the motor stator 11. Thereby generating electric energy and damping the up and down vibration of the vehicle body.

上吊环1通过上吊环杆4固定连接于齿条7上,上吊环1与防尘罩2固定连接,下吊环3通过下吊环连接座13固定连接于壳体5上;直线轴承座15与壳体5固定连接,上吊环杆4与壳体5之间可通过直线轴承14和直线轴承座15的配合实现相对运动;轴6与壳体5之间通过滚动轴承16和滚动轴承17配合实现相对转动,小双曲面齿轮10和电机转子12固定连接成一体,与壳体5间通过滚动轴承18配合实现相对转动;电机转子12另一端与壳体5之间装有端面轴承19,对电机转子12起到轴向和周向定位作用并减小摩擦。 The upper ring 1 is fixedly connected to the rack 7 through the upper ring rod 4, the upper ring 1 is fixedly connected to the dust cover 2, the lower ring 3 is fixedly connected to the housing 5 through the lower ring connecting seat 13; the linear bearing seat 15 is connected to the housing The body 5 is fixedly connected, and the upper ring rod 4 and the housing 5 can realize relative movement through the cooperation of the linear bearing 14 and the linear bearing seat 15; the relative rotation between the shaft 6 and the housing 5 can be realized through the cooperation of the rolling bearing 16 and the rolling bearing 17. The small hypoid gear 10 and the motor rotor 12 are fixedly connected into one body, and the relative rotation is realized through the cooperation of the rolling bearing 18 between the housing 5; Axial and circumferential positioning action and reduced friction.

对于不同负载,不同振动幅度的车,可通过调节发电电流的大小,调节电机转子12和电机定子11间的磁阻力矩大小,从而控制减振性能。 For vehicles with different loads and different vibration amplitudes, the vibration damping performance can be controlled by adjusting the size of the generated current and the size of the reluctance torque between the motor rotor 12 and the motor stator 11 .

本发明的有益效果在于:能够回收汽车的振动能,通过齿轮齿条转化为旋转机械能,实现电机转子12和电机定子11相对旋转,从而进行发电,并通过定子转子间磁阻力矩以及齿轮啮合阻力作用实现减振。 The beneficial effects of the present invention are: the vibration energy of the automobile can be recovered, converted into rotational mechanical energy through the rack and pinion, and the relative rotation of the motor rotor 12 and the motor stator 11 is realized, thereby generating electricity, and through the reluctance torque between the stator and the rotor and the gear meshing resistance function to achieve vibration reduction.

附图说明 Description of drawings

图1减振器三维剖视图。1:上吊环;2:防尘罩;3:下吊环;4:上吊环杆;5:壳体;6:轴;7:齿条;8:齿轮;9:大双曲面齿轮;10:小双曲面齿轮;11:电机定子;12:电机转子;13:下吊环连接座;14:直线轴承;15:直线轴承座;16:滚动轴承;17:滚动轴承;18:滚动轴承;19:端面轴承。 Figure 1 Three-dimensional cross-sectional view of the shock absorber. 1: Upper ring; 2: Dust cover; 3: Lower ring; 4: Upper ring rod; 5: Shell; 6: Shaft; 7: Rack; 8: Gear; 9: Large hyperboloid gear; 10: Small Hypoid gear; 11: motor stator; 12: motor rotor; 13: lower ring connection seat; 14: linear bearing; 15: linear bearing seat; 16: rolling bearing; 17: rolling bearing; 18: rolling bearing; 19: end bearing.

图2减振器整体结构纵向剖视图。 Fig. 2 Longitudinal sectional view of the overall structure of the shock absorber.

图3减振器中间轴结构横向剖视图。 Fig. 3 Transverse sectional view of shock absorber intermediate shaft structure.

具体实施方式 detailed description

工作时,上吊环1与汽车车身销轴连接,下吊环3与车轮轴销轴连接,在汽车行驶过程中,由于冲击存在振动,使得与下吊环3固定连接的壳体5和与上吊环1固定连接的齿条7存在上下相对运动。 During operation, the upper suspension ring 1 is connected with the pin shaft of the automobile body, and the lower suspension ring 3 is connected with the pin shaft of the wheel shaft. During the driving process of the automobile, due to the impact, there is vibration, so that the housing 5 fixedly connected with the lower suspension ring 3 and the upper suspension ring 1 There is relative movement up and down in the fixedly connected rack 7 .

齿条7相对壳体5的上下相对运动,通过齿轮8、轴6、大双曲面齿轮9和小双曲面齿轮10,转化成电机转子12相对电机定子11的旋转运动,从而进行发电。 The up and down relative movement of the rack 7 relative to the housing 5 is converted into the rotational movement of the motor rotor 12 relative to the motor stator 11 through the gear 8, the shaft 6, the large hypoid gear 9 and the small hypoid gear 10, thereby generating electricity.

电机转子12相对于电机定子11旋转时会受到磁阻力矩作用,此阻力加上齿轮啮合过程产生的冲击阻力,使得上吊环1和下吊环3在运动时有阻力作用,达到减振效果。 When the motor rotor 12 rotates relative to the motor stator 11, it will be affected by the magnetic resistance torque. This resistance plus the impact resistance generated by the gear meshing process makes the upper suspension ring 1 and the lower suspension ring 3 have a resistance effect when they move, achieving a vibration reduction effect.

Claims (2)

1.一种齿轮齿条式旋转发电汽车减振器,由上吊环模块、下吊环模块、中间轴模块三部分组成;1. A rack and pinion type rotary power generation vehicle shock absorber, which consists of three parts: an upper ring module, a lower ring module, and an intermediate shaft module; 上吊环模块包括上吊环(1)、防尘罩(2)、上吊环杆(4)、齿条(7);其中上吊环(1)通过上吊环杆(4)固定连接于齿条(7)上,上吊环(1)与防尘罩(2)固定连接;上吊环模块通过上吊环(1)与汽车车身销轴连接;The upper ring module includes an upper ring (1), a dust cover (2), an upper ring rod (4), and a rack (7); wherein the upper ring (1) is fixedly connected to the rack (7) through the upper ring rod (4). ), the upper lifting ring (1) is fixedly connected with the dust cover (2); the upper lifting ring module is connected with the pin shaft of the automobile body through the upper lifting ring (1); 下吊环模块包括下吊环(3)、壳体(5)、小双曲面齿轮(10)、电机定子(11)、电机转子(12)、下吊环连接座(13);其中下吊环(3)通过下吊环连接座(13)固定连接于壳体(5)上,电机定子(11)固定安装在壳体(5)内,小双曲面齿轮(10)和电机转子(12)固定连接成一体,与壳体(5)间通过滚动轴承(18)配合实现相对转动,电机转子(12)另一端与壳体(5)之间装有端面轴承(19),对电机转子(12)起到轴向和周向定位作用并减小摩擦;上吊环模块中的上吊环杆(4)与下吊环模块中的壳体(5)通过直线轴承(14)和直线轴承座(15)配合实现相对运动;下吊环模块通过下吊环(3)与汽车车轮轴销轴连接;上吊环模块中的齿条(7)的轴线和下吊环模块中的电机转子(12)的轴线重合;The lower suspension ring module includes a lower suspension ring (3), a housing (5), a small hyperboloid gear (10), a motor stator (11), a motor rotor (12), and a lower suspension ring connection seat (13); wherein the lower suspension ring (3) It is fixedly connected to the housing (5) through the lower ring connecting seat (13), the motor stator (11) is fixedly installed in the housing (5), and the small hyperboloid gear (10) and the motor rotor (12) are fixedly connected into one body , cooperate with the housing (5) to realize relative rotation through the rolling bearing (18), and an end face bearing (19) is installed between the other end of the motor rotor (12) and the housing (5) to act as a shaft to the motor rotor (12) The upper ring rod (4) in the upper ring module and the housing (5) in the lower ring module realize relative motion through the cooperation of the linear bearing (14) and the linear bearing seat (15) The lower ring module is connected with the axle pin of the automobile wheel through the lower ring (3); the axis of the rack (7) in the upper ring module coincides with the axis of the motor rotor (12) in the lower ring module; 中间轴模块包括轴(6)、齿轮(8)、大双曲面齿轮(9);其中齿轮(8)固定安装在轴(6)中心位置上,大双曲面齿轮(9)固定安装在轴(6)上并且与齿轮(8)的端面对齐;中间轴模块通过第一滚动轴承(16)和第二滚动轴承(17)配合安装在下吊环模块的壳体(5)内以实现相对转动。The intermediate shaft module includes a shaft (6), a gear (8), and a large hypoid gear (9); wherein the gear (8) is fixedly mounted on the center of the shaft (6), and the large hypoid gear (9) is fixedly mounted on the shaft ( 6) and aligned with the end face of the gear (8); the intermediate shaft module is installed in the housing (5) of the lower ring module through the first rolling bearing (16) and the second rolling bearing (17) to achieve relative rotation. 2.如权利要求1所述的齿轮齿条式旋转发电汽车减振器,其特征在于:大双曲面齿轮(9)和小双曲面齿轮(10)轴线垂直不相交,存在一定的偏置量,使得中间轴模块的轴线与下吊环模块中电机转子(12)的轴线在空间是垂直交错的,存在一定的偏移距E;上吊环模块中齿条(7)的轴线到中间轴模块轴线的垂直偏移距也是E,使得齿条(7)始终和中间轴模块上的齿轮(8)啮合;这种充分利用一对双曲面齿轮轴线在空间的偏置量使得齿轮和齿条啮合的结构方案,使得减振器内部机械结构更加紧凑,可以有更大的空间安装电机定子(11)和电机转子(12),使得减振发电器的发电功率更高。2. The rack and pinion type rotary power generation vehicle shock absorber as claimed in claim 1, characterized in that: the axes of the large hypoid gear (9) and the small hypoid gear (10) are vertically disjoint, and there is a certain amount of offset , so that the axis of the intermediate shaft module and the axis of the motor rotor (12) in the lower ring module are vertically staggered in space, there is a certain offset distance E; the axis of the rack (7) in the upper ring module is to the axis of the intermediate shaft module The vertical offset distance is also E, so that the rack (7) is always meshed with the gear (8) on the intermediate shaft module; this method makes full use of the offset of a pair of hypoid gear axes in space to make the gear and the rack mesh The structure scheme makes the internal mechanical structure of the shock absorber more compact, and there is more space for installing the motor stator (11) and the motor rotor (12), so that the power generation of the shock absorber generator is higher.
CN201310598637.0A 2013-11-25 2013-11-25 A kind of pinion and-rack rotary electrification vehicle shock absorber Expired - Fee Related CN103591202B (en)

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