Background technology
DCL/Direct coal liquefaction also claims hydrogenation liquefaction, refers generally to, in the hydrogen and hydrogen supply dissolvent of high temperature, high pressure, coal be carried out to pyrolysis, shortening and hydrocracking, makes solid coal be converted into the technological process of liquid oils.Direct coal liquefaction technology can be produced liquid fuel, makes up petroleum resources shortage, has very important realistic meaning and strategic value.
Because coal hydrogenation reactivity is lower, DCL/Direct coal liquefaction reaction needed just can complete under 400~450 ℃ of high temperature and condition of high voltage more than 10MPa.Meanwhile, direct liquefaction feed coal generally adopts the middle low-rank coal of active higher brown coal to the bituminous coal stage.Due to middle or low price moisture content of coal content and oxygen level higher, reactive hydrogen consumption and energy consumption are high, are one of key factors restricting DCL/Direct coal liquefaction.So by the pre-treatment of coal, improve Coal Liquefaction reactive, reduce moisture and the oxygen level of coal, be conducive to promote the efficient liquefaction of coal.For example: in the brown coal liquefaction process (BCL) of Japanese NEDO for Australian high-moisture brown coal liquefaction exploitation, adopted the pre-treating technology of liquefaction solvent dehydration.
Because DCL/Direct coal liquefaction belongs to heterogeneous reaction, mass transfer process remarkably influenced Coal Liquefaction.Coal has macromolecular structure feature, wherein not only has the covalently cross-linked of complexity, and has a large amount of non covalent bond crosslinked actions such as hydrogen bond.So Macromolecule in coal structure must could promote hydrogen supply dissolvent, catalyzer and dissolve H after abundant swelling
2coal and pyrolysis product thereof are carried out to hydrogenation.Patent CN101787310 provides a kind of brown coal pretreatment process, utilizes methyl alcohol to carry out supercritical extraction to brown coal, and the extract remainder of isolating after extraction liquid liquefies for thermally dissolving and catalytic.Found that, supercritical methanol pre-treatment can change brown coal microvoid structure, augmenting response specific surface area, the transformation efficiency of raising brown coal.Yet, because methanol solvate polarity is strong, poor to the wetting capacity of coal, especially the higher sub-bituminous coal in coal rank is infiltrated and swelling ability, so carry out needing certain pre-swelling treatment before supercritical methanol processing.
The present invention, according to the constructional feature of coal, provides a kind of methanol mixed solvent pre-treating process of coal Direct Hydrogenation liquefaction.By adding a kind of aromatic solvent, improve methanol solvate to the infiltration of middle or low price coal and swelling ability, without pre-swelling treatment, and can change mixed solvent composition, the strong adaptability to coal according to coal.Meanwhile, adopt flash evaporation to carry out separated from solvent, gained is processed coal can directly prepare liquefaction coal slurry, is directly used in liquefaction, and has the effect that simultaneously removes water, solvent and light component.In addition, the present invention is without adding any soda acid in pretreatment process, and gained mixed solvent can recycle after separation for phlegma, and technological process is clean, simple.
Summary of the invention
The object of this invention is to provide a kind of methanol mixed solvent pre-treating process that improves DCL/Direct coal liquefaction efficiency.By high temperature methanol mixed solvent treatment, the non covalent bond effect of macromolecular structure in lax raw coal, improves infiltration and the swelling ability of coal, improves the mass transfer ability of hydrogen supply dissolvent, hydrogen and catalyzer, promotes the hydrocracking of coal.
The methanol mixed solvent pre-treating process concrete steps of a kind of coal Direct Hydrogenation liquefaction provided by the present invention are as follows:
(1) pre-treatment: the raw coal after pulverizing is added in the autoclave with flash distillation plant, and the ratio that is 2~5 in solvent/coal mass ratio adds methanol mixed solvent, and in still, air is through N
2after displacement, utilize N
2adjusting reacting kettle inner pressure is 0.1~2MPa, then opens and stirs, and be warming up to 250~350 ℃, and constant temp. heating is processed 30~180min; Described methanol mixed solvent is comprised of methyl alcohol and a kind of aromatic hydrocarbons, described aromatic hydrocarbons nail benzene or dimethylbenzene, and in mixed solvent, the volume fraction of aromatic hydrocarbons is 10~40%;
(2) separation: when step (1) finishes, stop stirring, standing 5min under treatment temp, then, slowly open relief valve, coal and still internal solvent and light component are carried out to flash separation, isolated solvent and light component are collected after condenser is cooling, until still internal pressure, be down to after normal pressure, stop heating, and naturally cooling obtain pre-treatment coal;
(3) liquefaction: treat that in autoclave, pre-treatment coal is cooled to below 100 ℃, carry out hydrogenation liquefaction.
Further, the flash distillation phlegma that in described step (2), condenser is collected can obtain respectively mixed solvent and light component through fractionation by distillation, and described isolated mixed solvent can be recycled.
Compared with prior art, the present invention has following technique effect:
1, the invention provides a kind of methanol mixed solvent pre-treating process of DCL/Direct coal liquefaction, compare with raw coal, methanol mixed solvent pre-treatment gelatin liquefaction transformation efficiency improves more than 10%, and moisture reduction reaches more than 80%, and can separation obtain a certain amount of light component;
2, by adding a kind of aromatic solvent, improve methanol solvate to the infiltration of middle or low price coal and swelling ability, without pre-swelling treatment, and can change mixed solvent composition, the strong adaptability to coal according to coal;
3, adopt flash evaporation to carry out separated from solvent, gained is processed coal can directly prepare liquefaction coal slurry, for direct liquefaction, and has the effect that simultaneously removes water, solvent and light component;
4, in pretreatment process without adding any soda acid, the mixed solvent of phlegma gained after separation can recycle, technological process is simple, clean.
Embodiment
In order further to understand technology contents of the present invention, below by specific embodiment in detail the present invention is described in detail, but the present invention is not limited to following embodiment.
Reference examples 1: add successively 10.0g shenfu coal raw coal in 200ml high-pressure reactor, 0.5g catalyzer (being formed mol ratio 1 by FeS and S), 25ml hydrogen supply dissolvent naphthane.After closed reactor with H
2purge 3 times, air in metathesis reactor, and be filled with H after pressure testing, leak detection
2to 5MPa.Then with 10~15 ℃/min heating rate, reactor is heated to 400 ℃, and under 400 ℃ of conditions constant temperature liquefaction 60min.Finally, reactor cooling, to room temperature, is taken out to liquefied product, and with tetrahydrofuran (THF) washing reaction still, all liquefied product be take tetrahydrofuran (THF) and are carried out Soxhlet extracting as solvent subsequently.According to the THF after 80 ℃ of vacuum-dryings, taking out excess weight calculating shenfu coal direct liquefaction transformation efficiency is 70.8%.Wherein, gelatin liquefaction transformation efficiency method of calculation following (daf refers to that dry ash-free basis is accurate):
Reference examples 2: add successively 10.0g Siklingelei brown coal raw coal in 200ml high-pressure reactor, 0.5g catalyzer (being formed mol ratio 1 by FeS and S), 25ml hydrogen supply dissolvent naphthane.After closed reactor with H
2purge 3 times, air in metathesis reactor, and be filled with H2 to 5MPa after pressure testing, leak detection.Then with 10~15 ℃/min heating rate, reactor is heated to 400 ℃, and under 400 ℃ of conditions constant temperature liquefaction 60min.Finally, reactor cooling, to room temperature, is taken out to liquefied product, and with tetrahydrofuran (THF) washing reaction still, all liquefied product be take tetrahydrofuran (THF) and are carried out Soxhlet extracting as solvent subsequently.According to the THF after 80 ℃ of vacuum-dryings, take out excess weight, calculating Siklingelei brown coal liquefying conversion rate is 74.0%.Wherein, gelatin liquefaction transformation efficiency method of calculation are identical with reference examples 1.
Embodiment 1: take the shenfu coal raw coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 2:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of volume of toluene content 30% methyl alcohol and toluene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 1MPa.Then open and stir, and be warming up to 250 ℃, constant temp. heating is processed 120min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 1, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 86.9%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 4.3%wt, pre-treatment coal dewatering rate 87%.
Embodiment 2: take the shenfu coal raw coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 3:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of volume of toluene content 30% methyl alcohol and toluene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 0.1MPa.Then open and stir, and be warming up to 350 ℃, constant temp. heating is processed 60min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 1, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 82.0%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 6.9%wt, pre-treatment coal dewatering rate 83%.
Embodiment 3: take the shenfu coal raw coal 10g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 5:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of dimethylbenzene volume content 30% methyl alcohol and dimethylbenzene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 1MPa.Then open and stir, and be warming up to 250 ℃, constant temp. heating is processed 180min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 1, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 87.5%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 3.9%wt, pre-treatment coal dewatering rate 79%.
Embodiment 4: take the shenfu coal raw coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 2:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of volume of toluene content 40% methyl alcohol and toluene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 2MPa.Then open and stir, and be warming up to 300 ℃, constant temp. heating is processed 90min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 1, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 88.0%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 5.8%wt, pre-treatment coal dewatering rate 85%.
Embodiment 5: take the shenfu coal raw coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 3:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of volume of toluene content 10% methyl alcohol and toluene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 1MPa.Then open and stir, and be warming up to 350 ℃, constant temp. heating is processed 30min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 1, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 82.9%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 6.2%wt, pre-treatment coal dewatering rate 87%.
Embodiment 6: take Siklingelei brown coal raw coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 3:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of volume of toluene content 10% methyl alcohol and toluene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 1MPa.Then open and stir, and be warming up to 250 ℃, constant temp. heating is processed 120min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 2, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 86.5%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 6.8%wt, pre-treatment coal dewatering rate 89%.
Embodiment 7: take Siklingelei brown coal raw coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 5:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of volume of toluene content 30% methyl alcohol and toluene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 0.1MPa.Then open and stir, and be warming up to 300 ℃, constant temp. heating is processed 60min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 2, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 87.2%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 9.5%wt, pre-treatment coal dewatering rate 92%.
Embodiment 8: take Siklingelei brown coal 10.0g after pulverizing, add in the 200ml autoclave with flash distillation plant, the ratio that is 2:1 in solvent/coal mass ratio adds methanol mixed solvent (consisting of dimethylbenzene volume content 10% methyl alcohol and dimethylbenzene), with N
2after the interior air of displacement still 2~3 times, utilize N
2reacting kettle inner pressure is adjusted to 1MPa.Then open and stir, and be warming up to 300 ℃, constant temp. heating is processed 60min.When processing finishes, stop stirring standing 5min under treatment temp.Then, slowly open relief valve, rely on still internal pressure to discharge gaseous component in still, and, collection condensation product cooling through flash condenser.Until still internal pressure, to normal pressure, stop heating, and naturally cool to below 100 ℃.Finally, add 25ml naphthane hydrogen supply dissolvent, 0.5g catalyzer (consisting of mol ratio 1 FeS and S), by the coal liquefaction method of reference examples 2, carries out Direct Hydrogenation liquefaction, and recording and processing liquidation of coal transformation efficiency is 89.8%.In addition, flash distillation condensation product reclaims mixed solvent through fractionation by distillation, calculates by analysis light component yield 7.2%wt, pre-treatment coal dewatering rate 82%.