CN103586928B - A kind of prevent waste material from leaving over punching apparatus and using method - Google Patents
A kind of prevent waste material from leaving over punching apparatus and using method Download PDFInfo
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- CN103586928B CN103586928B CN201310598845.0A CN201310598845A CN103586928B CN 103586928 B CN103586928 B CN 103586928B CN 201310598845 A CN201310598845 A CN 201310598845A CN 103586928 B CN103586928 B CN 103586928B
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- Prior art keywords
- waste material
- punching apparatus
- male model
- master mold
- leaving over
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- 239000002699 waste material Substances 0.000 title claims abstract description 126
- 238000004080 punching Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000007789 gas Substances 0.000 claims abstract description 26
- 239000011148 porous material Substances 0.000 claims abstract description 21
- 238000007689 inspection Methods 0.000 claims abstract description 12
- 238000005516 engineering process Methods 0.000 claims abstract description 10
- 238000009527 percussion Methods 0.000 claims abstract description 10
- 239000000523 sample Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 239000002828 fuel tank Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Punching Or Piercing (AREA)
Abstract
This application discloses a kind of prevent waste material from leaving over punching apparatus and using method, equipment comprises drift, male model, cephalomotor drive unit is rushed in master mold and driving, male model is installed on drift, the corresponding male model of master mold is arranged, punching apparatus is also provided with waste discharge device, waste discharge device comprises and is arranged at waste material percussion mechanism above male model and is arranged at the checkout gear below master mold and is arranged at the waste discharge passage below master mold, waste material percussion mechanism comprises gases at high pressure generating means, air chamber and the pore be arranged at bottom male model, air chamber is arranged at the top of male model, air chamber, pore is all communicated with gases at high pressure generating means.Its production efficiency is high, easy to use, and reliability high feature, achieves on-line monitoring simultaneously, and guarantees that waste material die cutting is not lost in fuel tank internal.Using method comprises (1) installs workpiece; (2) Punching Technology; (3) blanking; (4) detect; (5) shutdown inspection; (6) waste material is collected.It saves manpower, directly perceived and handled easily.
Description
Technical field
The application belongs to plastic fuel tank manufacturing equipment technical field, specifically, relate to a kind of prevent waste material from leaving over punching apparatus and using method.
Background technology
Plastic fuel tank often there is multiple opening, the opening that machining needs on fuel tank again after fuel tank is shaping at present, existing processing method is Punching Technology, but the waste material after Punching Technology directly can fall into fuel tank internal, be easy to be retained in fuel tank, if this fuel tank leaving over waste material is assembled on machine, then can cause serious damage to engine etc., consequence is hardly imaginable, causes serious accident.
Therefore, guarantee after a kind of Punching Technology is urgently provided that waste material is not lost in equipment in fuel tank and method, ensure that fuel tank is not deposited and had foreign matter in use and the risk that causes engine damage.
Summary of the invention
One of object of the application overcomes shortcoming of the prior art, and provide a kind of punching apparatus preventing waste material from leaving over, it is high that it has production efficiency, easy to use, reliability high feature, achieves on-line monitoring simultaneously, and guarantees that waste material die cutting is not lost in fuel tank internal.
Two of the object of the application overcomes shortcoming of the prior art, and provide a kind of using method of the punching apparatus preventing waste material from leaving over, its production efficiency is high, saves manpower, directly perceived and handled easily, can control foreign matter enter fuel tank from source.
In order to solve the problems of the technologies described above, the application is achieved through the following technical solutions:
A kind of punching apparatus preventing waste material from leaving over, comprise drift, male model, cephalomotor drive unit is rushed in master mold and driving, male model is installed on drift, the corresponding male model of master mold is arranged, punching apparatus is also provided with waste discharge device, waste discharge device comprises and is arranged at waste material percussion mechanism above male model and is arranged at the checkout gear below master mold and is arranged at the waste discharge passage below master mold, waste material percussion mechanism comprises gases at high pressure generating means, air chamber and the pore be arranged at bottom male model, air chamber is arranged at the top of male model, air chamber, pore is all communicated with gases at high pressure generating means.
Further, pore is at least three, and uniform intervals is a horizontally-arranged arrangement.
Further, pore is the pore of the flat mouth along master mold length direction.
Further, the side of air chamber is provided with air inlet, and air inlet is connected to gases at high pressure generating means.
Further, checkout gear is two detector probe be oppositely arranged.
Further, checkout gear comprises inductor, counter and alarm.
Further, punching apparatus comprises shell, and checkout gear is located at enclosure, and is fixed in shell by stator.
Further, waste discharge passage comprises detection zone and is installed on the waste pipe below detection zone.
Further, be provided with material-dropping hole in the middle of master mold, material-dropping hole is communicated with waste pipe.
A using method for the punching apparatus preventing waste material from leaving over, comprises the following steps successively: (1) installs workpiece: be positioned over by workpiece to be machined below drift; (2) Punching Technology: drive unit drives drift and male model to press down, die-cut workpiece; (3) blanking: gases at high pressure generating means produces gases at high pressure, is blown off by the die-cut waste material got off by air chamber and pore; (4) detect: checkout gear detects waste material and to drop situation, if waste material detected, sends a kind of signal, if waste material do not detected, sends another kind of signal; (5) shutdown inspection; If (4) step does not detect waste material, carry out shutdown inspection, guarantee that waste material is discharged.(6) collect waste material, if (4) step detects waste material, waste material is blowed by gases at high pressure, collects together along waste pipe.
Compared with prior art, the beneficial effect of the application is:
A kind of punching apparatus preventing waste material from leaving over described in the application, by the checkout gear arranging waste discharge device and arrange on the path of waste material walking, in time with being arranged at bottom male model after Punching Technology completes, the pore being close to waste material goes out gases at high pressure, waste material is fallen from workpiece to be machined upper punch, then discharge along the waste discharge passage that waste material is special, and detect waste material discharge situation in real time, personnel are not needed in person to check fuel tank, save manpower, and efficiency significantly improves, the problem that when solving personnel inspection, the position such as fuel tank dead angle is not easily observed, the problem easily neglected when avoiding personnel inspection, can guarantee that waste material is not lost in mailbox, very reliable, the problem that foreign matter enters fuel tank is controlled from source.
The using method of a kind of punching apparatus preventing waste material from leaving over described in the application, by gases at high pressure, waste material is blown off, and whether be discharged by checkout gear on-line checkingi waste material, ensure that waste material does not drop on fuel tank internal, and save manpower, improve production efficiency, achieve fuel tank full-automation and produce and detect, providing method intuitively for producing personnel inspection waste material situation of discharging.
Accompanying drawing explanation
Accompanying drawing is used to provide further understanding of the present application, is used from explanation the application, does not form the restriction to the application with the embodiment one of the application, in the accompanying drawings:
Fig. 1 is the structural representation of a kind of punching apparatus preventing waste material from leaving over described in the application;
Fig. 2 is the decomposition texture schematic diagram of a kind of punching apparatus preventing waste material from leaving over described in the application;
Fig. 3 is the structural representation removing shell of a kind of punching apparatus preventing waste material from leaving over described in the application;
Fig. 4 is the flow chart of the using method of a kind of punching apparatus preventing waste material from leaving over of the application.
Include in Fig. 1 to Fig. 4:
1---drift, 2---male model,
3---master mold, 4---drive unit,
5---checkout gear, 6---pore,
7---air inlet, 8---waste material percussion mechanism,
9---air chamber, 10---detector probe,
11---shell, 12---waste pipe,
13---stator, 14---material-dropping hole.
Detailed description of the invention
Be described below in conjunction with the preferred embodiment of accompanying drawing to the application, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the application, and be not used in restriction the application.
As shown in Figure 1 to Figure 3, a kind of punching apparatus preventing waste material from leaving over described in the application, the drive unit 4 comprising drift 1, male model 2, master mold 3 and drive drift 1 to move.Male model 2 is installed on drift 1, and the corresponding male model 2 of master mold 3 is arranged.Punching apparatus is also provided with waste discharge device.The discharge of waste material is convenient in the setting of waste discharge device, is not lost in fuel tank.
As shown in Figure 2 and Figure 3, waste discharge device comprises the waste material percussion mechanism 8 be arranged at above male model 2 and the checkout gear 5 be arranged at below master mold 3.Waste material percussion mechanism 8 makes waste material discharge, and checkout gear 5 guarantees that each waste material is discharged.The pore 6 that waste material percussion mechanism 8 comprises gases at high pressure generating means, air chamber 9 and is arranged at bottom male model 2, air chamber 9 is arranged at the top of male model 2.Air chamber 9 can be set to the air chamber 9 of opposing seal, and make the active force of gases at high pressure better act on waste material, impulsive force is stronger.Air chamber 9, pore 6 are communicated with gases at high pressure generating means.Preferably, as shown in Figure 2, pore 6 is three, and uniform intervals is a horizontally-arranged arrangement.While increasing impulsive force, ensure waste material uniform force, make waste material be unlikely to be stuck in material-dropping hole 14 li.Air chamber 9 side is provided with air inlet 7, and air inlet 7 is connected to gases at high pressure generating means.Air inlet 7 can arrange one, also can be set to multiple, according to the number of required gas pressure adjustment air inlet 7.
Two detector probe 10 of checkout gear 5 for being oppositely arranged.The detector probe 10 be oppositely arranged guarantees that each waste material can be detected, and does not occur undetected situation, makes equipment dependability better.Checkout gear 5 comprises inductor, counter and alarm.Counter can calculate punching and to fall waste material number, and also can be used as production quantity statistics, report to the police alarm does not detect waste material after punch process, alert shutdown inspection, guarantees that waste material is discharged.Punching apparatus comprises shell 11, and it is inner that checkout gear 5 is located at shell 11, and be fixed in shell 11 by stator 13.Whole Equipment is good, and tailored appearance is attractive in appearance, and plays a protective role to detector probe 10.
Waste discharge passage comprises detection zone and is installed on the waste pipe 12 below detection zone.Be provided with material-dropping hole 14 in the middle of master mold 3, material-dropping hole 14 is communicated with waste pipe 12 road.By material-dropping hole 14 and waste discharge passage, waste material is collected in a concentrated position.
The course of work of a kind of punching apparatus preventing waste material from leaving over described in the application is specially: after installing workpiece, drive unit 4 drives drift 1 and drives male model 2 to move downward, die-cut workpiece is coordinated with master mold 3, waste material die cutting falls under the gases at high pressure that pore 6 is gone out impact from the material-dropping hole 14 be arranged in the middle of master mold 3, and through detection zone, detector probe 10 detects waste material, the signal 2 that representative detects waste material is sent to controller, and record the quantity of waste material, waste material continues to move along waste pipe 12 under the impact of gases at high pressure, and is collected into together; Detector probe 10 can't detect waste material, then send to controller the signal 1 that representative does not detect waste material, now operating personnel carry out shutdown inspection.
The using method of a kind of punching apparatus preventing waste material from leaving over described in the application, as shown in Figure 4, comprises the following steps successively: (1) installs workpiece: be positioned over by workpiece to be machined below drift 1; (2) Punching Technology: drive unit 4 drives drift 1 and male model 2 to press down, die-cut workpiece; (3) blanking: gases at high pressure generating means produces gases at high pressure, is blown off by the die-cut waste material got off by air chamber 9 and pore 6; (4) detect: checkout gear 5 detects waste material and to drop situation, if detect, waste material sends signal 2, if waste material do not detected, sends signal 1; (5) shutdown inspection; If (4) step does not detect waste material, carry out shutdown inspection, guarantee that waste material is discharged; (6) collect waste material, if (4) step detects waste material, waste material is blowed by gases at high pressure, collects together along waste pipe 12.
Last it is noted that these are only the preferred embodiment of the application; be not limited to the application; although with reference to embodiment to present application has been detailed description; for a person skilled in the art; it still can be modified to the technical scheme described in foregoing embodiments; or equivalent replacement is carried out to wherein portion of techniques feature; but within all spirit in the application and principle; any amendment of doing, equivalent replacement, improvement etc., within the protection domain that all should be included in the application.
Claims (9)
1. the punching apparatus preventing waste material from leaving over, it is characterized in that: comprise drift, male model, master mold rushes cephalomotor drive unit with driving is described, described male model is installed on described drift, the corresponding described male model of described master mold is arranged, described punching apparatus is also provided with waste discharge device, described waste discharge device comprises and is arranged at waste material percussion mechanism above described male model and is arranged at the checkout gear below described master mold and is arranged at the waste discharge passage below described master mold, described waste material percussion mechanism comprises gases at high pressure generating means, air chamber and the pore be arranged at bottom described male model, described air chamber is arranged at the top of described male model, described air chamber, described pore is all communicated with described gases at high pressure generating means, be provided with material-dropping hole in the middle of described master mold, described material-dropping hole is communicated with described waste pipe.
2. a kind of punching apparatus preventing waste material from leaving over according to claim 1, is characterized in that: described pore is at least three, and uniform intervals is a horizontally-arranged arrangement.
3. a kind of punching apparatus preventing waste material from leaving over according to claim 2, is characterized in that: described pore is the pore of the flat mouth along described master mold length direction.
4. a kind of punching apparatus preventing waste material from leaving over according to claim 2, is characterized in that: the side of described air chamber is provided with air inlet, and described air inlet is connected to described gases at high pressure generating means.
5. a kind of punching apparatus preventing waste material from leaving over according to claim 1, is characterized in that: described checkout gear is two detector probe be oppositely arranged.
6. a kind of punching apparatus preventing waste material from leaving over according to claim 1, is characterized in that: described checkout gear comprises inductor, counter and alarm.
7. a kind of punching apparatus preventing waste material from leaving over according to claim 1, it is characterized in that: described punching apparatus comprises shell, described checkout gear is located at described enclosure, and is fixed in described shell by stator.
8. a kind of punching apparatus preventing waste material from leaving over according to claim 1, is characterized in that: described waste discharge passage comprises detection zone and is installed on the waste pipe below described detection zone.
9. a using method for the punching apparatus preventing waste material from leaving over as claimed in any of claims 1 to 8, is characterized in that: comprise the following steps successively: (1) installs workpiece: be positioned over by workpiece to be machined below described drift; (2) Punching Technology: described drive unit drives described drift and described male model to press down, die-cut workpiece; (3) blanking: described gases at high pressure generating means produces gases at high pressure, is blown off by the die-cut waste material got off by described air chamber and described pore; (4) detect: described checkout gear detects waste material and to drop situation, if waste material detected, sends a kind of signal, if waste material do not detected, sends another kind of signal; (5) shutdown inspection: if (4) step does not detect waste material, carry out shutdown inspection, guarantee that waste material is discharged; (6) waste material is collected: if (4) step detects waste material, waste material is blowed by gases at high pressure, collects together along waste pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310598845.0A CN103586928B (en) | 2013-11-25 | 2013-11-25 | A kind of prevent waste material from leaving over punching apparatus and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310598845.0A CN103586928B (en) | 2013-11-25 | 2013-11-25 | A kind of prevent waste material from leaving over punching apparatus and using method |
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| Publication Number | Publication Date |
|---|---|
| CN103586928A CN103586928A (en) | 2014-02-19 |
| CN103586928B true CN103586928B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310598845.0A Expired - Fee Related CN103586928B (en) | 2013-11-25 | 2013-11-25 | A kind of prevent waste material from leaving over punching apparatus and using method |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392594B (en) * | 2016-11-03 | 2018-08-14 | 广东鸿图科技股份有限公司 | A kind of error prevention device and error-preventing method of die casting assembly screw-thread bush recycling clout |
| CN108057807A (en) * | 2017-11-30 | 2018-05-22 | 丰业迪睦斯（芜湖）汽车部件有限公司 | Automobile sends out lid stamping mold water material stripper |
| CN108244174B (en) * | 2018-02-08 | 2022-12-13 | 广州松春机械设备有限公司 | Donut production equipment |
| CN109109260B (en) * | 2018-08-08 | 2024-01-09 | 宁波均创智能科技有限公司 | Plastic part drilling mechanism with detection function |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3939743A (en) * | 1975-02-18 | 1976-02-24 | Sheldahl, Inc. | Punch for film products having improved slug removal facility |
| CN2640651Y (en) * | 2003-08-28 | 2004-09-15 | 江苏金方圆数控机床有限公司 | Blwoing upper mould of digital controlled press |
| CN202052843U (en) * | 2011-03-23 | 2011-11-30 | 上海沿浦金属制品有限公司 | Waste rebound preventing structure for punching |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2561058B2 (en) * | 1994-12-22 | 1996-12-04 | ユーエイチティー株式会社 | Punching chip recovery device for punching device |
-
2013
- 2013-11-25 CN CN201310598845.0A patent/CN103586928B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3939743A (en) * | 1975-02-18 | 1976-02-24 | Sheldahl, Inc. | Punch for film products having improved slug removal facility |
| CN2640651Y (en) * | 2003-08-28 | 2004-09-15 | 江苏金方圆数控机床有限公司 | Blwoing upper mould of digital controlled press |
| CN202052843U (en) * | 2011-03-23 | 2011-11-30 | 上海沿浦金属制品有限公司 | Waste rebound preventing structure for punching |
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| Publication number | Publication date |
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| CN103586928A (en) | 2014-02-19 |
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| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 523000 Guangdong province Dongguan city Changan Town Road East two street usha Xingfa No. 8 bielomatik machinery (Dongguan) Co., Ltd. Applicant after: Bielomatik Machinery (Dongguan) Co., Ltd. Address before: 523875 Guangdong science and Technology Park Zhen'an town of Changan city of Dongguan province bielomatik machinery (Dongguan) Co., Ltd. Applicant before: Bielomatik Machinery (Dongguan) Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20151118 Termination date: 20201125 |