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CN103586774A - Online measurement device and method of mechanical surface contact lapping amount - Google Patents

Online measurement device and method of mechanical surface contact lapping amount Download PDF

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Publication number
CN103586774A
CN103586774A CN201310429679.1A CN201310429679A CN103586774A CN 103586774 A CN103586774 A CN 103586774A CN 201310429679 A CN201310429679 A CN 201310429679A CN 103586774 A CN103586774 A CN 103586774A
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China
Prior art keywords
nut
base
grinding
screw
amount
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Pending
Application number
CN201310429679.1A
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Chinese (zh)
Inventor
刘焜
孙道永
王伟
刘小君
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Hefei University of Technology
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Hefei University of Technology
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Priority to CN201310429679.1A priority Critical patent/CN103586774A/en
Publication of CN103586774A publication Critical patent/CN103586774A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明公开了一种机械式面接触研磨量在线测量装置及方法,装置的底座上方有千分表安装座、下方有底座垫片、中部有阶梯通孔,孔内穿过与孔间隙配合的螺杆,螺杆两端分别与顶端螺母、载物盘螺纹联接,螺杆中部套有与其间隙配合的进给螺纹,进给螺纹从上到下依次与锁紧螺母、分度螺母螺纹联接,进给螺纹和分度螺母分别安装在底座的阶梯孔和卡槽内,配重套在顶端螺母上,千分表安装在千分表安装座上,并用紧定螺钉定位。方法为:将试件粘贴到载物盘上,旋转分度螺母轻压底座,然后反转分度螺母一定圈数,拧紧锁紧螺母,调节好千分表,将装置放到研磨机上研磨,研磨量达到预定值时研磨停止。本发明结构简单,实现了对研磨量的主动控制和在线测量。

Figure 201310429679

The invention discloses a mechanical surface contact grinding amount on-line measuring device and method. The base of the device is provided with a dial gauge mounting seat above, a base gasket below, and a stepped through hole in the middle. Screw, the two ends of the screw are threadedly connected with the top nut and the loading plate respectively, and the middle part of the screw is covered with a feed thread that fits with the clearance. The index nut and the index nut are respectively installed in the stepped hole and the card slot of the base, the counterweight is set on the top nut, the dial indicator is installed on the dial indicator mounting seat, and is positioned with a set screw. The method is as follows: paste the test piece on the loading plate, rotate the indexing nut to lightly press the base, then reverse the indexing nut for a certain number of turns, tighten the locking nut, adjust the dial gauge, put the device on the grinder for grinding, Grinding stops when the amount of grinding reaches a predetermined value. The invention has a simple structure and realizes the active control and on-line measurement of the grinding amount.

Figure 201310429679

Description

A kind of mechanical type face contact amount of grinding on-line measurement device and method
Technical field
The present invention relates generally to the device and method of field of measuring technique, especially relates to a kind of mechanical type face contact amount of grinding on-line measurement device and method.
Background technology
In mechanical engineering field, in order to make size and the precision of workpiece reach certain requirement, often to grind surface of the work, the size of amount of grinding has important impact to the performance of workpiece.
Measurement aspect to amount of grinding, normally ground after a period of time at present, and workpiece is taken off, and with instruments such as slide measure, micrometers, measured, if do not meet predetermined value, proceeded to grind.This measuring method exist efficiency low, cannot on-line measurement, can not control the shortcomings such as amount of grinding, sometimes even because amount of grinding is excessive, cause workpiece to be scrapped.
Summary of the invention
The object of the invention is exactly in order to make up the defect of prior art, provide a kind of can on-line measurement and control measurement mechanism and the method for amount of grinding.
The present invention is achieved by the following technical solutions:
A kind of mechanical type face contact amount of grinding on-line measurement device, it is characterized in that: described device is by base pad, screw, base, feeding screw thread, calibration nut, screw rod, locking nut, top nut, counterweight, dry submeter, amesdial mount pad, holding screw and carrying disk form, wherein base top is provided with amesdial mount pad, below is provided with base pad, there is ladder hole at base middle part, in hole, pass the screw rod coordinating with interporal lacuna, the upper and lower two ends of screw rod respectively with top nut, carrying disk thread connection, screw rod middle part cover has the feeding screw thread with its matched in clearance, feeding screw thread from top to bottom successively with locking nut, calibration nut thread connects, feeding screw thread and calibration nut are arranged on respectively in the shoulder hole and draw-in groove of base, amesdial is arranged on amesdial mount pad, and locate with holding screw.
Described amesdial has two, and symmetry is arranged on amesdial mount pad.
One in symmetrical two amesdials installing plays a part balance, the heavy burden on base is evenly distributed.
Described base pad is made with high-abrasive material, and bottom is circumferentially uniform-distribution with the position of three depressions, and screw is installed, and base pad is connected with base, although grind base pad, is also being worn, and its wear extent is negligible.
On described calibration nut, have graduation mark, be divided into 200 little lattice, calibration nut turns little lattice, makes feeding screw thread move axially 0.005mm, and calibration nut revolves and turns around, and makes feeding screw thread move axially 1mm.
A face contact amount of grinding On-line Measuring Method, comprises the following steps:
A. test specimen is sticked in the middle of carrying disk lower surface;
B. device is placed on smooth horizontal plane, rotary index nut, makes its light base of pressing, and writes down the now calibration nut zero right position base of groove;
C. according to the size of predetermined amount of grinding, the certain number of turns of reversion calibration nut, locks with locking nut;
D. amesdial is arranged on the amesdial mount pad of device, adjusts amesdial, make the contact compression carrying disk of amesdial, lock-screw, writes down the now reading of amesdial;
E. device is put on grinder and is ground, from amesdial, can read in real time the size of amount of grinding, when amount of grinding reaches predetermined value, nut lower surface, top stops the upper surface laminating with feeding screw thread to decline, the grinding of workpiece stops, thereby completes grinding.
Rotary index nut is gently pressed base, makes feeding threaded upper end face and the laminating of nut lower surface, top.
Calibration nut reverses after a fixing turn, and rotational lock nut makes locking nut compress calibration nut, and calibration nut is fixed to position, and the distance between now feeding threaded upper end face and nut lower surface, top just equals the size of predetermined amount of grinding.
Along with the carrying out of grinding, specimen thickness constantly reduces, and makes carrying disk, screw rod, top nut and counterweight do as a whole continuous decline, when screw thread lower surface, top and the laminating of feeding threaded upper end face, stop declining, test specimen is no longer ground, and amount of grinding reaches requirement.And amesdial is surveyed, be the distance that carrying disk declines, this distance equals the size of test specimen amount of grinding, so can realize on-line measurement.
Advantage of the present invention: according to sample dimensions requirement, by coordinating of feeding screw thread and calibration nut, the size of test specimen amount of grinding can be set in advance; By amesdial, can measure in real time online the size of amount of grinding.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is base vertical view of the present invention
In figure: 1-base pad, 2-screw, 3-base, 4-feeding screw thread, 5-calibration nut, 6-screw rod, 7-locking nut, 8-top nut, 9-counterweight, 10-amesdial, 11-amesdial mount pad, 12-holding screw, 13-carrying disk
The specific embodiment
A kind of mechanical type face contact amount of grinding on-line measurement device, it is characterized in that: described device is by base pad 1, screw 2, base 3, feeding screw thread 4, calibration nut 5, screw rod 6, locking nut 7, top nut 8, counterweight 9, amesdial 10, amesdial mount pad 11, holding screw 12 and carrying disk 13 form, wherein base 3 tops are provided with amesdial mount pad 11, below is provided with base pad 1, there is ladder hole at base 3 middle parts, in hole, pass the screw rod 6 coordinating with interporal lacuna, screw rod Shang Xia 6 two ends respectively with top nut 8, carrying disk 13 thread connection, screw rod 6 middle part covers have the feeding screw thread 4 with its matched in clearance, feeding screw thread 4 from top to bottom successively with locking nut 7, calibration nut 5 thread connection, feeding screw thread 4 and calibration nut 5 are arranged on respectively in the shoulder hole and draw-in groove of base 3, amesdial 10 is arranged on amesdial mount pad 11, and locate with holding screw 12.
Step while using this measurement device is as follows:
A. test specimen is sticked in the middle of carrying disk 13 lower surfaces;
B. device is placed on smooth horizontal plane, rotary index nut 5, makes its light base 3 of pressing, and writes down now right base 3 positions of calibration nut 5 zero grooves;
C. according to the size of predetermined amount of grinding, the number of turns that reversion calibration nut 5 is certain, with the female locking of locking screw 7;
D. amesdial 10 is arranged on the amesdial mount pad 11 of device, adjusts amesdial 10, make the contact compression carrying disk 13 of amesdial 10, lock-screw 12, writes down the now reading of amesdial 10;
E. device is put on grinder and is ground, from amesdial 10, can read in real time the size of amount of grinding, when amount of grinding reaches predetermined value, nut 8 lower surfaces in top stop the upper surface laminating with feeding spiral shell 4 lines to decline, the grinding of workpiece stops, thereby completes grinding.

Claims (4)

1.一种机械式面接触研磨量在线测量装置,其特征在于:所述的装置由底座垫片、螺钉、底座、进给螺纹、分度螺母、螺杆、锁紧螺母、顶端螺母、配重、千分表、千分表安装座、紧定螺钉和载物盘组成,其中底座上方有安装有千分表安装座、下方安装有底座垫片,底座中部有阶梯通孔,孔内穿过与孔间隙配合的螺杆,螺杆上下两端分别与顶端螺母、载物盘螺纹联接,螺杆中部套有与其间隙配合的进给螺纹,进给螺纹从上到下依次与锁紧螺母、分度螺母螺纹联接,进给螺纹和分度螺母分别安装在底座的阶梯孔和卡槽内,千分表安装在千分表安装座上,并用紧定螺钉定位。1. A mechanical surface contact grinding amount on-line measuring device is characterized in that: the device consists of a base gasket, a screw, a base, a feed thread, an indexing nut, a screw rod, a lock nut, a top nut, a counterweight , dial indicator, dial indicator mounting seat, set screw and loading plate, in which the dial indicator mounting seat is installed on the top of the base, the base gasket is installed on the bottom, and there is a stepped through hole in the middle of the base, through which the The screw rod fits the hole gap, the upper and lower ends of the screw rod are threadedly connected with the top nut and the loading plate, and the middle part of the screw rod is covered with a feed thread that fits with the gap, and the feed thread is sequentially connected with the lock nut and the index nut from top to bottom Threaded connection, feed thread and indexing nut are respectively installed in the stepped hole and card slot of the base, and the dial indicator is installed on the dial indicator mounting seat, and is positioned with a set screw. 2.根据权利要求1所述的一种机械式面接触研磨量在线测量装置,其特征在于:所述的千分表有两块,对称安装在千分表安装座上。2. A mechanical on-line measuring device for surface contact grinding amount according to claim 1, characterized in that: said dial indicator has two pieces, which are symmetrically installed on the dial indicator mounting base. 3.根据权利要求1所述的一种机械式面接触研磨量在线测量装置,其特征在于:所述的分度螺母上有刻度线,将其分为200小格,分度螺母转一小格,使得进给螺纹轴向移动0.005mm,分度螺母旋转一圈,则使得进给螺纹轴向移动1mm。3. A kind of mechanical surface contact grinding amount online measuring device according to claim 1, characterized in that: there is a scale line on the said indexing nut, which is divided into 200 small divisions, and the indexing nut rotates one hour grid, so that the axial movement of the feed thread is 0.005mm, and the rotation of the index nut makes the axial movement of the feed thread 1mm. 4.一种机械式面接触研磨量在线测量方法,其特征在于,包括以下步骤:4. A mechanical surface contact grinding amount online measurement method, is characterized in that, comprises the following steps: a.将试件粘贴在载物盘下端面中部;a. Paste the test piece in the middle of the lower end face of the loading tray; b.将装置放置在光滑的水平面上,旋转分度螺母,使其轻压底座,记下此时分度螺母零刻线所对的底座位置;b. Place the device on a smooth horizontal surface, rotate the indexing nut to make it lightly press the base, and record the position of the base where the zero scale line of the indexing nut is facing at this time; c.根据预定的研磨量的大小,反转分度螺母一定的圈数,用锁紧螺母锁紧;c. According to the size of the predetermined grinding amount, reverse the indexing nut for a certain number of turns, and lock it with the lock nut; d.将千分表安装在千分表安装座上,调整好千分表,使千分表的触头压缩载物盘,锁紧螺钉,记下此时千分表的读数;d. Install the dial gauge on the dial gauge mounting base, adjust the dial gauge so that the contact of the dial gauge compresses the loading plate, lock the screw, and record the reading of the dial gauge at this time; e.将装置放到研磨机上进行研磨,从千分表中可以实时读取研磨量的大小,当研磨量达到预定值时,顶端螺母下端面将与进给螺纹的上端面贴合而停止下降,工件的研磨停止,从而完成研磨。e. Put the device on the grinder for grinding. The amount of grinding can be read in real time from the dial indicator. When the amount of grinding reaches the predetermined value, the lower end surface of the top nut will fit with the upper end surface of the feed thread and stop falling , the grinding of the workpiece stops, thus completing the grinding.
CN201310429679.1A 2013-09-22 2013-09-22 Online measurement device and method of mechanical surface contact lapping amount Pending CN103586774A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2039829U (en) * 1988-06-21 1989-06-21 福建省计量科学技术研究所实验工厂 Repairing tool for the measuring surface of large range outside callipers
US5111622A (en) * 1989-05-18 1992-05-12 Silicon Technology Corporation Slicing and grinding system for a wafer slicing machine
US6113480A (en) * 1998-06-02 2000-09-05 Taiwan Semiconductor Manufacturing Co., Ltd Apparatus for polishing semiconductor wafers and method of testing same
WO2001015858A1 (en) * 1999-08-30 2001-03-08 Technocoat Co., Ltd. Handy polishing device
CN102744672A (en) * 2012-07-04 2012-10-24 昆山市达功电子厂 Crown type magnetic core grinding device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2039829U (en) * 1988-06-21 1989-06-21 福建省计量科学技术研究所实验工厂 Repairing tool for the measuring surface of large range outside callipers
US5111622A (en) * 1989-05-18 1992-05-12 Silicon Technology Corporation Slicing and grinding system for a wafer slicing machine
US6113480A (en) * 1998-06-02 2000-09-05 Taiwan Semiconductor Manufacturing Co., Ltd Apparatus for polishing semiconductor wafers and method of testing same
WO2001015858A1 (en) * 1999-08-30 2001-03-08 Technocoat Co., Ltd. Handy polishing device
CN102744672A (en) * 2012-07-04 2012-10-24 昆山市达功电子厂 Crown type magnetic core grinding device

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Application publication date: 20140219