CN103575444A - Tensile force early warning method and system - Google Patents
Tensile force early warning method and system Download PDFInfo
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- CN103575444A CN103575444A CN201210283720.4A CN201210283720A CN103575444A CN 103575444 A CN103575444 A CN 103575444A CN 201210283720 A CN201210283720 A CN 201210283720A CN 103575444 A CN103575444 A CN 103575444A
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Abstract
A tensile force early warning method is applied to a cutting device. The cutting device comprises a plurality of tension sensors to detect the tensile force signals of an object to be cut. The method comprises the following steps of setting a standard tensile force value, pre-setting a rate for judging whether the tensile force is abnormal or not based on the standard tensile force value, setting multiple abnormal types, setting multiple early warning modes corresponding to the different abnormal types, collecting the tensile force signals detected by the tension sensors, converting the received tensile force signals into digital signals and determining corresponding tensile force values, calculating the difference values of the determined tensile force values and the standard tensile force value, judging the abnormal of the tensile force when the difference values is larger or smaller than the preset ratio of the standard tensile force value, determining the abnormal types, and carrying out early warning by using the early warning modes corresponding to the determined abnormal types when the tensile force is abnormal. The invention further provides a tensile force early warning system. By means of the tensile force early warning method and system, the early warning can be carried out when the tensile force is abnormal.
Description
Technical field
The present invention relates to cutting technique, relate in particular to a kind of method and system that the tension force of cut object is carried out to early warning.
Background technology
While utilizing cutter sweep to cut object, if cannot effectively control the data such as tension force of this object, the effect that easily impact is cut.While supposing that this cutter sweep is paper cutter, this paper cutter is (for example to transmit control signal by tension controller, a vertical signal of setting) to proportioning valve, by described proportioning valve, undertaken controlling brake flange so that the tension force of cut paper meets predetermined standard after relevant treatment.
Yet, because current paper cutter lacks tension force early warning mechanism, for example, when proportioning valve, brake flange or the tension controller of paper cutter break down, the tension force of being opened by cut paper cannot be controlled effectively, current paper cutter also lacks effective mechanism of information feedback simultaneously, operating personnel cannot note abnormalities, and will inevitably cut deviation or disconnected paper, and failure rate is higher, and because failure cause is a lot, cause check processing consuming time longer.
Summary of the invention
In view of above content, be necessary to provide a kind of tension force method for early warning and system, can there is to carry out when abnormal alarm mode at tension force.
A kind of tension force method for early warning, be applied in cutter sweep, this cutter sweep comprises that a plurality of tension pick-ups are to detect the tension signal of cut object, the method comprises the steps: to arrange standard tension value, the default ratio based on this standard tension value in order to judge that whether tension force is abnormal, a plurality of Exception Types are set, and the alarm mode of the different Exception Types of a plurality of correspondences is set; Gather the tension signal of described a plurality of tension pick-up detectings; The tension signal receiving is converted to digital signal, and determines corresponding tension value; Calculate the difference of this definite tension value and described standard tension value; When being greater than or less than the pre-set ratio of this standard tension value, this difference judges that tension force is abnormal, and definite Exception Type; And utilize with the corresponding alarm mode of determined Exception Type and carry out early warning when tension force is abnormal.
A kind of tension force early warning system, be applied in cutter sweep, it is characterized in that, this cutter sweep comprises that a plurality of tension pick-ups are to detect the tension signal of cut object, this system comprises: module is set, and for standard tension value is set, the default ratio based on this standard tension value in order to judge that whether tension force is abnormal, a plurality of Exception Types are set, and the alarm mode of the different Exception Types of a plurality of correspondences is set; Signal acquisition module, for gathering the tension signal of described a plurality of tension pick-up detectings; Computing module, for the tension signal receiving is converted to digital signal, determines corresponding tension value, and calculates the difference of this definite tension value and described standard tension value; Comparison module, for judging that when this difference is greater than or less than the pre-set ratio of this standard tension value tension force is abnormal, and definite Exception Type; And warning module, for utilizing with the corresponding alarm mode of determined Exception Type and carry out early warning when tension force being abnormal.
Compared to prior art, described tension force method for early warning and system, can there is to carry out when abnormal alarm mode at tension force, this can be found and process extremely in time, shortened fault handling time, avoid cutting the generation of deviation and phenomenon of rupture, and guaranteed the sustainable normal operation of cutting equipment.
Accompanying drawing explanation
Fig. 1 is the functional block diagram of the better embodiment of tension force early warning system of the present invention.
Fig. 2 is the application architecture figure of the better embodiment of tension force early warning system of the present invention.
Fig. 3 is the process flow diagram of the better embodiment of tension force method for early warning of the present invention.
Main element symbol description
| Cutter sweep | 1 |
| Tension force |
10 |
| Module is set | 100 |
| |
101 |
| |
102 |
| |
103 |
| |
104 |
| Processor | 11 |
| Memory storage | 12 |
| Tension pick- |
13 |
| |
14 |
| |
15 |
| Programmable logic controller (PLC) | 16 |
| |
17 |
| |
18 |
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19 |
Following embodiment further illustrates the present invention in connection with above-mentioned accompanying drawing.
Embodiment
As shown in Figure 1, be the functional block diagram of the better embodiment of tension force early warning system of the present invention.Described tension force early warning system 10 is applied in cutter sweep 1, and described cutter sweep 1 can be that paper cutter etc. is for the device of cutting object.For the ease of understanding, below suppose that this cutter sweep 1 describes for paper cutter.
Described tension force early warning system 10 for the tension force of cut object is detected and processed, judges whether tension force occurs extremely, and when tension force is abnormal, points out early warning information, thereby avoids because tension force causes the infringement to cut object extremely.For example, this cut object is paper.
Below the application architecture figure of combination tension force early warning system 10 as shown in Figure 2 describes.It should be noted that Fig. 2 is only for illustrating the application of described tension force early warning system 10 on paper cutter, reality is to other application of paper cutter and the application of other cutter sweeps 10 is not restricted to the example shown in Fig. 2.
Described cutter sweep 10 comprise in a plurality of tension pick-up 13(Fig. 2 only illustrate one), this tension pick-up 13 be distributed in different positions with detecting tension signal.The tension signal that described tension force early warning system 10 and described a plurality of tension pick-ups 13 detect to obtain described tension pick-up 13 by wireless connections or wired connection.For example, during application paper cutter, described tension pick-up 13 can be distributed in the two ends, left and right of the jockey pulley 15 of this paper cutter and detect with the tension force to paper.
Described cutter sweep 1 also comprises programmable logic controller (PLC) (PLC) 16, tension controller 17, proportioning valve 18 and brake flange 19.Described tension force early warning system 10 can be embedded in described PLC16, to realize the relevant treatment to tension signal.
Described tension force early warning system 10 is connected with described tension controller 17, when described tension force early warning system 10 is provided with after standard tension value, passing ratio integral differential (PID) computing (for example can be obtained relevant control parameter, atmospheric pressure value), and by this control parameter be sent to described tension controller 17.Described tension controller 17 regulates the output parameter of described proportioning valve 18 according to this control parameter, make described proportioning valve 18 control described brake flange 19 according to the output parameter after this adjusting.Tension force by can change cut object to the control of described brake flange 19 is to reach default standard tension value.
Described cutter sweep 1 further comprises described processor 11, memory storage 12 and display screen 14.Described processor 11 is for carrying out other function softwares of described tension force early warning system 10 and the 1 interior installation of described cutter sweep.Described memory storage 12 can be the devices such as flash memory.Described memory storage 12 is for storing Various types of data, for example, and the information such as data of utilizing described tension force early warning system 10 to arrange, obtain.Described processor 11 can embed or be integrated in the PLC16 of described cutter sweep 1 with memory storage 12.
Described display screen 14 is for showing various information, for example, and early warning information, the visual informations such as tension value of detecting.Described display screen 14 can be the man-machine interface (HMI) on described cutter sweep 1.
In this better embodiment, described tension force early warning system 10 comprises a plurality of functional modules, respectively: module 100, signal acquisition module 101, computing module 102, comparison module 103 and warning module 104 are set.
The described module 100 that arranges, for standard tension value is set, and the default ratio based on this standard tension value in order to judge that whether tension force abnormal.Described standard tension value can carry out different settings and modification according to cut object.Described pre-set ratio is for judging that whether the tension signal of reception is abnormal, and for example, this pre-set ratio can be 5%, or adjusts according to different early warning demands.
As described above, when standard tension value after accomplishing the setting up, described tension controller 17 according to based on this standard tension value, calculate control parameter regulate the output parameter of described proportioning valve 18, make described proportioning valve 18 control described brake flange 19 according to the output parameter after this adjusting.Tension force by can change cut object to the control of described brake flange 19 is to reach default standard tension value.
The described module 100 that arranges, also for a plurality of Exception Types are set, and arranges the alarm mode of the different Exception Types of a plurality of correspondences.For example, described Exception Type can include, but are not limited to: tension force is bigger than normal and tension force is less than normal.
Described alarm mode includes, but are not limited to: the display screen 14 at described cutter sweep 1 shows default early warning information and/or utilizes this early warning information of loudspeaker (not being shown in Fig. 1) speech play on described cutter sweep 1 to realize early warning.Described early warning information, according to different Exception Types, includes, but are not limited to: when tension force is bigger than normal, point out this material to be cut to know from experience and rupture, when tension force is less than normal, prompting can produce the deviation that cuts to this cut object.
Described signal acquisition module 101, for gathering the tension signal of described a plurality of tension pick-up 13 detectings.
Described computing module 102, for the tension signal receiving is converted to digital signal, and determines corresponding tension value.For example, determined tension value can be the tension force sum that a plurality of tension pick-ups 13 detect, and can to the setting of tension pick-up 13, carry out different determining according to reality.
Described computing module 102, is further used for calculating the difference between this definite tension value and described standard tension value.
Described comparison module 103, for judging that when this difference is greater than or less than the pre-set ratio of this standard tension value tension force is abnormal, and definite Exception Type.When this difference is greater than the pre-set ratio of this standard tension value, described comparison module 103 determines that tension force is bigger than normal.When this difference is less than the pre-set ratio of this standard tension value, described comparison module 103 determines that tension force is less than normal.
As described above, when the every software and hardware in described cutter sweep 1 normally moves, the elements such as described tension controller 17, proportioning valve 18 and brake flange 19 can be realized the tension force of cut object is controlled according to default standard value.After said elements breaks down, can make tension force control cannot normally carry out, and therefore can cause tension force abnormal.
Described warning module 104, for utilizing with the corresponding alarm mode of determined Exception Type and carry out early warning when tension force is abnormal.As mentioned above, described warning module 104 can be by showing default early warning information and/or utilizing this early warning information of loudspeaker speech play on described cutter sweep 1 to realize relevant early warning on the display screen 14 at described cutter sweep 1.
For example, at Exception Type, be tension force when bigger than normal, described early warning information is pointed out this material to be cut to know from experience to rupture.At Exception Type, be tension force when less than normal, described early warning information prompting can produce the deviation that cuts to this cut object.
As shown in Figure 3, be the process flow diagram of the better embodiment of tension force method for early warning of the present invention.First, step S2, the described module 100 that arranges arranges standard tension value, and the default ratio based on this standard tension value in order to judge that whether tension force is abnormal.In addition, the described module 100 that arranges also arranges a plurality of Exception Types, and the alarm mode of the different Exception Types of a plurality of correspondences is set.For example, described Exception Type can include, but are not limited to: tension force is bigger than normal and tension force is less than normal.
Step S4, described signal acquisition module 101 gathers the tension signal of described a plurality of tension pick-up 13 detectings.
Step S6, described computing module 102 is converted to digital signal by the tension signal receiving, and determines corresponding tension value.
Step S8, the difference that described computing module 102 calculates between this definite tension value and described standard tension value.
Step S10, described comparison module 103 judges whether this difference is greater than or less than the pre-set ratio of this standard tension value.If this difference is not greater than or less than the pre-set ratio of this standard tension value, determine that tension force is normal, flow process is back to step S4.
If this difference is greater than or less than the pre-set ratio of this standard tension value, in step S12, described comparison module 103 judgement tension force are abnormal and determine Exception Type, and described warning module 104 utilizes with the corresponding alarm mode of determined Exception Type and carries out early warning, then, process ends.Described warning module 104 can be by showing default early warning information and/or utilizing this early warning information of loudspeaker speech play on described cutter sweep 1 to realize relevant early warning on the display screen 14 at described cutter sweep 1.
Above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to above better embodiment, those of ordinary skill in the art should be appreciated that to modify or to be equal to replacement technical scheme of the present invention and should not depart from the spirit and scope of technical solution of the present invention.
Claims (10)
1. a tension force method for early warning, is applied to, in cutter sweep, it is characterized in that, this cutter sweep comprises that a plurality of tension pick-ups are to detect the tension signal of cut object, and the method comprises the steps:
Standard tension value is set, and the default ratio based on this standard tension value in order to judge that whether tension force is abnormal, arranges a plurality of Exception Types, and the alarm mode of the different Exception Types of a plurality of correspondences is set;
Gather the tension signal of described a plurality of tension pick-up detectings;
The tension signal receiving is converted to digital signal, and determines corresponding tension value;
Calculate the difference of this definite tension value and described standard tension value;
When being greater than or less than the pre-set ratio of this standard tension value, this difference judges that tension force is abnormal, and definite Exception Type; And
When tension force is abnormal, utilizes with the corresponding alarm mode of determined Exception Type and carry out early warning.
2. tension force method for early warning as claimed in claim 1, is characterized in that, the described abnormal step of tension force that judges when this difference is greater than or less than the pre-set ratio of this standard tension value comprises:
When being greater than the pre-set ratio of this standard tension value, this difference determines that tension force is bigger than normal; Or
When being less than the pre-set ratio of this standard tension value, this difference determines that tension force is less than normal.
3. tension force method for early warning as claimed in claim 1, it is characterized in that, described Exception Type comprises that tension force is bigger than normal and tension force is less than normal, described early warning information is included in tension force and points out when bigger than normal this material to be cut to know from experience to rupture, and when tension force is less than normal, prompting can produce the deviation that cuts to this cut object.
4. tension force method for early warning as claimed in claim 1, it is characterized in that, described alarm mode comprises: in the man-machine interface of described cutter sweep, show default early warning information and/or utilize this early warning information of loudspeaker speech play on described cutter sweep to realize early warning.
5. the tension force method for early warning as described in any one in claim 1 to 4, is characterized in that, described cutter sweep is paper cutter, and described cut object is paper.
6. a tension force early warning system, is applied to, in cutter sweep, it is characterized in that, this cutter sweep comprises that a plurality of tension pick-ups are to detect the tension signal of cut object, and this system comprises:
Module is set, and for standard tension value is set, the default ratio based on this standard tension value in order to judge that whether tension force is abnormal, arranges a plurality of Exception Types, and the alarm mode of the different Exception Types of a plurality of correspondences is set;
Signal acquisition module, for gathering the tension signal of described a plurality of tension pick-up detectings;
Computing module, for the tension signal receiving is converted to digital signal, determines corresponding tension value, and calculates the difference of this definite tension value and described standard tension value;
Comparison module, for judging that when this difference is greater than or less than the pre-set ratio of this standard tension value tension force is abnormal, and definite Exception Type; And
Warning module, for utilizing with the corresponding alarm mode of determined Exception Type and carry out early warning when tension force is abnormal.
7. tension force early warning system as claimed in claim 6, is characterized in that, described comparison module determines that when this difference is greater than the pre-set ratio of this standard tension value tension force is bigger than normal, or when this difference is less than the pre-set ratio of this standard tension value, determines that tension force is less than normal.
8. tension force early warning system as claimed in claim 6, it is characterized in that, described Exception Type comprises that tension force is bigger than normal and tension force is less than normal, described early warning information is included in tension force and points out when bigger than normal this material to be cut to know from experience to rupture, and when tension force is less than normal, prompting can produce the deviation that cuts to this cut object.
9. tension force early warning system as claimed in claim 6, it is characterized in that, described alarm mode comprises: in the man-machine interface of described cutter sweep, show default early warning information and/or utilize this early warning information of loudspeaker speech play on described cutter sweep to realize early warning.
10. the tension force early warning system as described in any one in claim 6 to 9, is characterized in that, described cutter sweep is paper cutter, and described cut object is paper.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891066A (en) * | 2017-10-24 | 2018-04-10 | 首钢京唐钢铁联合有限责任公司 | Method and system for maintaining rolling mill tensiometer |
| CN110723594A (en) * | 2019-10-14 | 2020-01-24 | 上海宇航系统工程研究所 | Rope tying tension control device and method |
| CN112108526A (en) * | 2020-09-04 | 2020-12-22 | 山西太钢不锈钢股份有限公司 | Method for detecting and judging tension fluctuation of zonal loop strip steel |
| CN112161742A (en) * | 2020-09-30 | 2021-01-01 | 潍柴动力股份有限公司 | Power sensor detection method, device, equipment and storage medium |
| CN113406952A (en) * | 2020-12-18 | 2021-09-17 | 丰疆智能(深圳)有限公司 | Obstacle meeting signal triggering device, farm work robot and obstacle avoiding method thereof |
| CN114414142A (en) * | 2022-01-25 | 2022-04-29 | 苏州汇川控制技术有限公司 | Calibration method and device for tension sensor, calibration equipment and medium |
| CN116026510A (en) * | 2023-01-03 | 2023-04-28 | 钛玛科（北京）工业科技有限公司 | A Method of Calculating the Output Value of Tension Meter Based on Proportional Value Algorithm |
| CN118936711A (en) * | 2024-07-23 | 2024-11-12 | 威海市产品质量标准计量检验研究院(威海国家渔具质量检验检测中心、威海国家碳纤维产业计量测试中心) | A tension detection system for fishing line processing based on data transmission |
| CN119190945A (en) * | 2024-11-26 | 2024-12-27 | 江苏龙达纺织科技有限公司 | A high-speed cutting device for digital transfer paper |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107891066A (en) * | 2017-10-24 | 2018-04-10 | 首钢京唐钢铁联合有限责任公司 | Method and system for maintaining rolling mill tensiometer |
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| CN112161742A (en) * | 2020-09-30 | 2021-01-01 | 潍柴动力股份有限公司 | Power sensor detection method, device, equipment and storage medium |
| CN113406952A (en) * | 2020-12-18 | 2021-09-17 | 丰疆智能(深圳)有限公司 | Obstacle meeting signal triggering device, farm work robot and obstacle avoiding method thereof |
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| CN116026510A (en) * | 2023-01-03 | 2023-04-28 | 钛玛科（北京）工业科技有限公司 | A Method of Calculating the Output Value of Tension Meter Based on Proportional Value Algorithm |
| CN118936711A (en) * | 2024-07-23 | 2024-11-12 | 威海市产品质量标准计量检验研究院(威海国家渔具质量检验检测中心、威海国家碳纤维产业计量测试中心) | A tension detection system for fishing line processing based on data transmission |
| CN119190945A (en) * | 2024-11-26 | 2024-12-27 | 江苏龙达纺织科技有限公司 | A high-speed cutting device for digital transfer paper |
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