CN103570250B - A kind of preparation method of transparent hydrophobic glass - Google Patents
A kind of preparation method of transparent hydrophobic glass Download PDFInfo
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- CN103570250B CN103570250B CN201210278675.3A CN201210278675A CN103570250B CN 103570250 B CN103570250 B CN 103570250B CN 201210278675 A CN201210278675 A CN 201210278675A CN 103570250 B CN103570250 B CN 103570250B
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Abstract
本发明提供一种透明超疏水玻璃的制备方法,该方法采用聚四氟乙烯的水相分散液对玻璃表面进行涂膜,并采用热处理的工艺使涂膜在玻璃表面固化。所得玻璃表面接触角大于150°,对可见光具有良好的透过性,平均透光率大于50%。本方法所用工艺简单,原料易得,生产效率高,成本低,重复性好,制得的玻璃具有优良的超疏水性和透光性,适用于玻璃幕墙,玻璃窗,挡风玻璃,玻璃器皿和载玻片等场合。
The invention provides a method for preparing transparent super-hydrophobic glass. In the method, a polytetrafluoroethylene aqueous phase dispersion liquid is used to coat the glass surface, and a heat treatment process is adopted to solidify the coating film on the glass surface. The surface contact angle of the obtained glass is greater than 150°, has good transmittance to visible light, and the average light transmittance is greater than 50%. The process used in the method is simple, the raw materials are easy to obtain, the production efficiency is high, the cost is low, and the repeatability is good. The prepared glass has excellent superhydrophobicity and light transmission, and is suitable for glass curtain walls, glass windows, windshields, and glassware. And slides and other occasions.
Description
技术领域 technical field
本发明涉及透明超疏水玻璃的制备方法,确切的说是一种利用聚四氟乙烯水相分散液和热处理制备透明超疏水玻璃的方法。The invention relates to a preparation method of transparent super-hydrophobic glass, specifically a method for preparing transparent super-hydrophobic glass by utilizing polytetrafluoroethylene aqueous phase dispersion liquid and heat treatment.
背景技术 Background technique
超疏水玻璃一般指在玻璃表面涂覆一层超疏水层,使玻璃表面具有较低的表面能和超强的疏水性质,宏观表现为水滴在玻璃表面的接触角在150°以上。从而使水滴不会粘附在玻璃表面上而成圆珠状,在自身重力或稍加外力作用下便能滚落于玻璃外。超疏水玻璃具有独特的自清洁性和防污性而在很多领域有巨大的应用前景。Superhydrophobic glass generally refers to coating a layer of superhydrophobic layer on the glass surface, so that the glass surface has low surface energy and super hydrophobic properties. The macroscopic performance is that the contact angle of water droplets on the glass surface is above 150°. In this way, the water droplets will not adhere to the glass surface and form a bead shape, and can roll off the glass under the action of its own gravity or a little external force. Superhydrophobic glass has unique self-cleaning and anti-fouling properties and has great application prospects in many fields.
透明超疏水玻璃不仅具备超强的疏水性质而且具有较高的透光性,可以应用在玻璃幕墙、玻璃窗、挡风玻璃等场合,可以使雨水和雪水在玻璃表面迅速凝聚成水滴,快速滚落并同时带走表面污染物,保持玻璃表面的清洁,从而可以减少玻璃幕墙和玻璃窗的清洗次数,改善挡风玻璃在雨天和雪天时的视野,提高经济性和安全性。Transparent superhydrophobic glass not only has super hydrophobic properties but also has high light transmittance. It can be used in glass curtain walls, glass windows, windshields and other occasions. It can quickly condense rainwater and snowwater into water droplets on the glass surface, quickly It rolls off and takes away surface pollutants at the same time, keeping the glass surface clean, thereby reducing the number of cleanings of glass curtain walls and glass windows, improving the visibility of windshields in rainy and snowy days, and improving economy and safety.
国际上关于制备透明超疏水玻璃的研究不多,相关专利也鲜有报道,到目前为止已有一些文献采用如下的制备方法:(1)Fresnais等在《SurfaceandCoatingsTechnology》杂志2006,200,5296-5305报道了采用等离子刻蚀的方法用O2和CF4等离子处理玻璃基片上的低密度聚乙烯,得到的微结构尺寸小于50nm时,材料表面接触角大于160°,因为微结构的尺度远小于可见光的波长,所以得到的超疏水玻璃的透明性很好;(2)Wu等在《ChemicalVaporDeposition》杂志2002,8,47-50报道了采用微波等离子增强化学气相沉积法,以氩气作载气,将四甲基硅烷和含氟硅氧烷的混合气体沉积在玻璃片上,通过改变时间和压力来改变薄膜的粗糙程度,当表面的微结构尺度在11.3-60.8nm时,接触角可达160°,并且所得到的纳米结构表面具有很好的透明性;(3)Tadanaga等在《ChemistryofMaterials》杂志2000,12,590-592报道了采用凝胶溶胶的方法在玻璃片上制备透明的氧化铝薄膜,该薄膜经沸水中浸泡、干燥和煅烧等工艺处理后可得到具有花瓣状结构的粗糙表面。通过调整工艺参数可将表面凹凸尺度控制在20-50nm范围内,再经氟硅氧烷修饰后即可得到透明的超疏水玻璃;(4)Nakajima等在《ThinSolidFilms》杂志2000,376,140-143报道了在溶胶凝胶体系中,采用有机相和无机相的相分离现象,结合玻璃基片上胶体SiO2粒子的填充作用,制备了硬质超疏水性透明玻璃。There are not many studies on the preparation of transparent superhydrophobic glass in the world, and there are few reports on related patents. So far, some documents have adopted the following preparation methods: (1) Fresnais et al. in "Surface and Coatings Technology" magazine 2006, 200, 5296-5305 It is reported that the method of plasma etching is used to treat low-density polyethylene on a glass substrate with O 2 and CF 4 plasma. When the microstructure size obtained is less than 50nm, the surface contact angle of the material is greater than 160°, because the scale of the microstructure is much smaller than that of visible light. wavelength, so the transparency of the obtained superhydrophobic glass is very good; (2) Wu et al. reported in "ChemicalVaporDeposition" magazine 2002, 8, 47-50 using microwave plasma enhanced chemical vapor deposition method, using argon as the carrier gas, Deposit the mixed gas of tetramethylsilane and fluorine-containing siloxane on the glass sheet, and change the roughness of the film by changing the time and pressure. When the surface microstructure scale is 11.3-60.8nm, the contact angle can reach 160° , and the resulting nanostructured surface has good transparency; (3) Tadanaga et al. reported in "ChemistryofMaterials" magazine 2000,12,590-592 that a transparent aluminum oxide film was prepared on a glass sheet by the method of gel sol, After the film is soaked in boiling water, dried and calcined, a rough surface with a petal-like structure can be obtained. By adjusting the process parameters, the surface unevenness scale can be controlled within the range of 20-50nm, and then transparent superhydrophobic glass can be obtained after modification with fluorosilicone; (4) Nakajima et al. in "ThinSolidFilms" magazine 2000, 376, 140- 143 reported that in the sol-gel system, the phase separation phenomenon of organic and inorganic phases was used, combined with the filling effect of colloidal SiO2 particles on the glass substrate, to prepare hard superhydrophobic transparent glass.
以上所列的制备方法,普遍工艺设备复杂,制备流程繁琐,操作条件苛刻,生产成本和能耗较高,生产效率偏低,限制了它们的应用。The preparation methods listed above generally have complex process equipment, cumbersome preparation process, harsh operating conditions, high production cost and energy consumption, and low production efficiency, which limits their application.
发明内容 Contents of the invention
本发明的目的在于提供一种简化透明超疏水玻璃的制备方法,解决透明超疏水玻璃制备流程繁琐、生产效率低、生产成本高的问题,采用聚四氟乙烯的水相分散液对玻璃表面进行涂膜,然后采用热处理工艺使涂膜在玻璃表面固化制得接触角大于150°,可见光透过性好的超疏水玻璃。The purpose of the present invention is to provide a simplified preparation method of transparent super-hydrophobic glass to solve the problems of cumbersome preparation process, low production efficiency and high production cost of transparent super-hydrophobic glass. The coating film is then cured on the glass surface by a heat treatment process to obtain a super-hydrophobic glass with a contact angle greater than 150° and good visible light transmission.
本发明的技术方案是:一种透明超疏水玻璃的制备方法,其特征在于先将聚四氟乙烯粉体加入水中,充分搅拌,制成水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提出后经热处理固化后即得透明超疏水玻璃。The technical solution of the present invention is: a preparation method of transparent superhydrophobic glass, which is characterized in that firstly adding polytetrafluoroethylene powder into water, fully stirring to make an aqueous phase dispersion, and then immersing the glass in polytetrafluoroethylene water In the phase dispersion liquid, use a pulling machine to slowly and uniformly extract it from the dispersion liquid, and after extraction, it will be heat-treated and solidified to obtain a transparent super-hydrophobic glass.
本发明所用的聚四氟乙烯粉体粒径在1纳米至100微米。粒径过小聚四氟乙烯粉体容易团聚,粒径过大则聚四氟乙烯粉体很难黏附在玻璃的表面,优选粒径为2纳米至50微米。The particle size of the polytetrafluoroethylene powder used in the present invention is from 1 nanometer to 100 microns. If the particle size is too small, the polytetrafluoroethylene powder is easy to agglomerate. If the particle size is too large, the polytetrafluoroethylene powder is difficult to adhere to the surface of the glass. The preferred particle size is 2 nanometers to 50 microns.
本发明所用的聚四氟乙烯水相分散液的表面上,聚四氟乙烯的含量为3~50g/m2。聚四氟乙烯用量太少,不能形成比较均匀的薄膜,用量过多则容易造成浪费,增加成本,且容易造成玻璃表面膜厚度的增加,对其表面的透光度产生一定的影响,优选水相分散液表面聚四氟乙烯的含量为3.37~33.5g/m2。On the surface of the aqueous polytetrafluoroethylene dispersion used in the present invention, the content of polytetrafluoroethylene is 3-50 g/m 2 . If the amount of PTFE is too small, a relatively uniform film cannot be formed. If the amount is too large, it will easily cause waste and increase costs, and it will easily cause an increase in the thickness of the glass surface film, which will have a certain impact on the light transmittance of the surface. Water is preferred. The content of polytetrafluoroethylene on the surface of the phase dispersion liquid is 3.37-33.5g/m 2 .
本发明所用的提拉速度为30~90mm/min。提拉速度快则玻璃表面容易出现缺陷,提拉速度慢则生产周期变长,生产效率降低,优选提拉速度为50~75mm/min。The pulling speed used in the present invention is 30-90mm/min. If the pulling speed is fast, defects are likely to appear on the glass surface, and if the pulling speed is slow, the production cycle will be longer and the production efficiency will be reduced. The preferred pulling speed is 50-75 mm/min.
本发明所用的热处理温度为280~360℃,热处理温度高,容易造成聚四氟乙烯分解,热处理温度低则用不利于聚四氟乙烯在玻璃表面的黏附固化,优选热处理温度为295~350℃。The heat treatment temperature used in the present invention is 280-360°C. If the heat treatment temperature is high, it will easily cause the decomposition of polytetrafluoroethylene. If the heat treatment temperature is low, it will be unfavorable for the adhesion and curing of polytetrafluoroethylene on the glass surface. The preferred heat treatment temperature is 295-350°C. .
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)采用本发明的方法,工艺设备简单,重复性好,原料价格低廉,具有明显的低成本优势;(1) adopt the method of the present invention, process equipment is simple, repeatability is good, and raw material price is cheap, has obvious low-cost advantage;
(2)通过本发明方法制备的透明超疏水玻璃,表面水接触角大于150°,水滴在其表面极易滚动滑落并带走表面的灰尘达到自清洁功能;(2) The transparent superhydrophobic glass prepared by the method of the present invention has a surface water contact angle greater than 150°, and water droplets are very easy to roll and slide off the surface and take away the dust on the surface to achieve self-cleaning function;
(3)通过本发明方法制备的透明超疏水玻璃,具有良好的可见光透过性,平均透光率大于50%;(3) The transparent superhydrophobic glass prepared by the method of the present invention has good visible light transmittance, and the average light transmittance is greater than 50%;
(4)本发明方法制备的透明超疏水玻璃,可用于玻璃幕墙,玻璃窗,挡风玻璃,玻璃器皿和载玻片等场合。(4) The transparent superhydrophobic glass prepared by the inventive method can be used in occasions such as glass curtain walls, glass windows, windshields, glassware and glass slides.
附图说明 Description of drawings
图1是实施例1所得的透明超疏水玻璃表面的扫描电镜图;Fig. 1 is the scanning electron micrograph of the transparent superhydrophobic glass surface of embodiment 1 gained;
图2是实施例1所得的透明超疏水玻璃表面水接触角状态图;Fig. 2 is the transparent superhydrophobic glass surface water contact angle state diagram of embodiment 1 gained;
图3是实施例2所得的透明超疏水玻璃表面的扫描电镜图;Fig. 3 is the scanning electron micrograph of the transparent superhydrophobic glass surface of embodiment 2 gained;
图4是实施例2所得的透明超疏水玻璃表面水接触角状态图;Fig. 4 is the transparent superhydrophobic glass surface water contact angle state diagram of embodiment 2 gained;
图5是实施例3所得的透明超疏水玻璃表面水接触角状态图;Fig. 5 is the transparent superhydrophobic glass surface water contact angle state diagram of embodiment 3 gained;
图6是实施例4所得的透明超疏水玻璃表面水接触角状态图;Fig. 6 is the transparent superhydrophobic glass surface water contact angle state diagram of embodiment 4 gained;
图7是实施例5所得的透明超疏水玻璃表面水接触角状态图;Fig. 7 is the transparent superhydrophobic glass surface water contact angle state diagram of embodiment 5 gained;
图8是实施例6所得的透明超疏水玻璃表面水接触角状态图;Fig. 8 is the transparent superhydrophobic glass surface water contact angle state diagram of embodiment 6 gained;
图9是典型的透明超疏水玻璃对MicrosoftOffice自带的彩色板的可见光透光效果图(a)以及与普通玻璃的透光效果图(b)的比较。Figure 9 is a typical transparent super-hydrophobic glass to the visible light transmission effect diagram (a) of the color plate that comes with Microsoft Office and a comparison with the light transmission effect diagram (b) of ordinary glass.
具体实施方式 Detailed ways
以下结合实施例对本发明作进一步详细描述。Below in conjunction with embodiment the present invention is described in further detail.
扫描电镜照片由JEOLJSM-6390型扫描电镜测得。The scanning electron microscope photos were measured by JEOL JSM-6390 scanning electron microscope.
接触角数据由承德鼎盛JY-82型接触角仪测得。The contact angle data was measured by Chengde Dingsheng JY-82 contact angle meter.
可见光透过率由北京普析通用UV-1810型紫外可见光谱仪测得。Visible light transmittance was measured by Beijing General Analysis UV-1810 UV-Vis spectrometer.
实施例1Example 1
将10微米粒径的聚四氟乙烯粉体加入水中,充分搅拌,制成表面聚四氟乙烯含量为20g/m2的水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提拉速度为90mm/min,提出后经360℃下热处理后即得透明超疏水玻璃。如附图1玻璃表面的扫描电镜照片所示,玻璃表面由10微米左右的颗粒构造得到一定的粗糙度,经热处理后其水接触角达到151°,如附图2所示。由于玻璃表面颗粒尺度较小,不会对可见光造成过多的散射,测得该玻璃的平均可见光透光率为72%,因此该玻璃具有良好的可见光透过性。Add the polytetrafluoroethylene powder with a particle size of 10 microns into the water, stir well to make an aqueous dispersion with a surface polytetrafluoroethylene content of 20g/ m2 , and then immerse the glass in the polytetrafluoroethylene aqueous dispersion , extracted from the dispersion at a slow and uniform speed with a pulling machine at a pulling speed of 90mm/min, and then heat-treated at 360°C to obtain a transparent superhydrophobic glass. As shown in the scanning electron microscope photo of the glass surface in accompanying drawing 1, the glass surface has a certain roughness obtained from a particle structure of about 10 microns, and its water contact angle reaches 151° after heat treatment, as shown in accompanying drawing 2. Since the particle size of the glass surface is small, it will not cause too much scattering to visible light, and the measured average visible light transmittance of the glass is 72%, so the glass has good visible light transmittance.
实施例2Example 2
将200纳米粒径的聚四氟乙烯粉体加入水中,充分搅拌,制成表面聚四氟乙烯含量为3g/m2的水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提拉速度为75mm/min,提出后经350℃下热处理后即得透明超疏水玻璃。如附图3玻璃表面的扫描电镜照片所示,玻璃表面由200纳米左右的颗粒构造得到一定的粗糙度,经热处理后其水接触角达到154°,如附图4所示。由于玻璃表面颗粒尺度较小,不会对可见光造成过多的散射,测得该玻璃涂层的平均可见光透光率为75%,因此该玻璃具有良好的可见光透过性。Add the polytetrafluoroethylene powder with a particle size of 200 nanometers into the water, stir well to make an aqueous dispersion with a surface polytetrafluoroethylene content of 3g/m2, and then immerse the glass in the polytetrafluoroethylene aqueous dispersion , pulled out from the dispersion liquid at a slow and uniform speed with a pulling machine at a pulling speed of 75mm/min, and then heat-treated at 350°C to obtain a transparent superhydrophobic glass. As shown in the scanning electron microscope photo of the glass surface in accompanying drawing 3, the glass surface has a certain roughness obtained by the particle structure of about 200 nanometers, and its water contact angle reaches 154° after heat treatment, as shown in accompanying drawing 4. Since the particle size of the glass surface is small, it will not cause too much scattering to visible light, and the measured average visible light transmittance of the glass coating is 75%, so the glass has good visible light transmittance.
实施例3Example 3
将100微米粒径的聚四氟乙烯粉体加入水中,充分搅拌,制成表面聚四氟乙烯含量为50g/m2的水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提拉速度为50mm/min,提出后经320℃下热处理后即得透明超疏水玻璃。经热处理后其水接触角达到153°,如附图5所示。同时该玻璃具有良好的可见光透过性,平均可见光透光率达到52%。Add the polytetrafluoroethylene powder with a particle size of 100 microns into the water, stir well to make an aqueous dispersion with a surface polytetrafluoroethylene content of 50g/ m2 , and then immerse the glass in the polytetrafluoroethylene aqueous dispersion , extracted from the dispersion at a slow and uniform speed with a pulling machine at a pulling speed of 50mm/min, and then heat-treated at 320°C to obtain a transparent superhydrophobic glass. After heat treatment, its water contact angle reaches 153°, as shown in Figure 5. At the same time, the glass has good visible light transmittance, and the average visible light transmittance reaches 52%.
实施例4Example 4
将2纳米粒径的聚四氟乙烯粉体加入水中,充分搅拌,制成表面聚四氟乙烯含量为25g/m2的水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提拉速度为30mm/min,提出后经295℃下热处理后即得透明超疏水玻璃。经热处理后其水接触角达到150°,如附图6所示。同时该玻璃具有良好的可见光透过性,平均可见光透光率达到70%。Add the polytetrafluoroethylene powder with a particle size of 2 nanometers into the water, stir well to make an aqueous dispersion with a surface polytetrafluoroethylene content of 25g/m2, and then immerse the glass in the aqueous polytetrafluoroethylene dispersion , extracted from the dispersion at a slow and uniform speed with a pulling machine at a pulling speed of 30mm/min, and then heat-treated at 295°C to obtain a transparent superhydrophobic glass. After heat treatment, its water contact angle reaches 150°, as shown in Figure 6. At the same time, the glass has good visible light transmittance, and the average visible light transmittance reaches 70%.
实施例5Example 5
将50微米粒径的聚四氟乙烯粉体加入水中,充分搅拌,制成表面聚四氟乙烯含量为33.5g/m2的水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提拉速度为60mm/min,提出后经320℃下热处理后即得透明超疏水玻璃。经热处理后其水接触角达到155°,如附图7所示。同时该玻璃具有良好的可见光透过性,平均可见光透光率达到68%。Add polytetrafluoroethylene powder with a particle size of 50 microns into water, stir well to make an aqueous dispersion with a surface polytetrafluoroethylene content of 33.5g/ m2 , and then immerse the glass into the aqueous polytetrafluoroethylene dispersion In the above process, the dispersion liquid is slowly and uniformly extracted by a pulling machine, and the pulling speed is 60mm/min. After extraction, the transparent superhydrophobic glass is obtained after heat treatment at 320°C. After heat treatment, its water contact angle reaches 155°, as shown in Figure 7. At the same time, the glass has good visible light transmittance, and the average visible light transmittance reaches 68%.
实施例6Example 6
将1纳米粒径的聚四氟乙烯粉体加入水中,充分搅拌,制成表面聚四氟乙烯含量为3.37g/m2的水相分散液,再将玻璃浸入聚四氟乙烯水相分散液中,用提拉机缓慢匀速从分散液中提出,提拉速度为75mm/min,提出后经280℃下热处理后即得透明超疏水玻璃。经热处理后其水接触角达到152°,如附图8所示。同时该玻璃具有良好的可见光透过性,平均可见光透光率达到73%。Add polytetrafluoroethylene powder with a particle size of 1 nanometer into water, stir well to make an aqueous dispersion with a surface polytetrafluoroethylene content of 3.37g/ m2 , and then immerse the glass in the polytetrafluoroethylene aqueous dispersion In the above process, it is slowly and uniformly extracted from the dispersion liquid with a pulling machine, and the pulling speed is 75mm/min. After being extracted, it is heat-treated at 280°C to obtain a transparent super-hydrophobic glass. After heat treatment, its water contact angle reaches 152°, as shown in Figure 8. At the same time, the glass has good visible light transmittance, and the average visible light transmittance reaches 73%.
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