CN103566965A - Molybdenum-based molecular sieve catalyst, and preparation method and application of catalyst - Google Patents
Molybdenum-based molecular sieve catalyst, and preparation method and application of catalyst Download PDFInfo
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Abstract
本发明涉及一种钼基分子筛催化剂及其制备方法和应用。该钼基分子筛催化剂的组分质量百分比为:Mo2C:1.06%~10.6%;HZSM-5分子筛:89.4%~98.94%。该催化剂的制备是采用浸渍法,用水溶性钼盐对HZSM-5型分子筛进行改性,然后通过渗碳和钝化处理得到钼基分子筛Mo2C/HZSM-5催化剂。该催化剂可直接用于二甲醚选择性转化制芳烃反应中,具备优良的二甲醚芳构化性能。该催化剂的制备方法简单,金属掺杂量小,成本低廉,具有良好的工业化应用前景。
The invention relates to a molybdenum-based molecular sieve catalyst and its preparation method and application. The mass percent of the molybdenum-based molecular sieve catalyst is: Mo 2 C: 1.06%-10.6%; HZSM-5 molecular sieve: 89.4%-98.94%. The catalyst is prepared by adopting an impregnation method, modifying the HZSM-5 molecular sieve with water-soluble molybdenum salt, and then obtaining the molybdenum-based molecular sieve Mo 2 C/HZSM-5 catalyst through carburizing and passivation treatment. The catalyst can be directly used in the selective conversion of dimethyl ether to produce aromatics, and has excellent dimethyl ether aromatization performance. The preparation method of the catalyst is simple, the metal doping amount is small, the cost is low, and the catalyst has good industrial application prospect.
Description
技术领域technical field
本发明涉及一种分子筛催化剂,尤其涉及一种用于二甲醚芳构化的钼基分子筛催化剂,本发明还涉及该催化剂的制备方法和在二甲醚芳构化中的应用。The invention relates to a molecular sieve catalyst, in particular to a molybdenum-based molecular sieve catalyst used for the aromatization of dimethyl ether, and also relates to a preparation method of the catalyst and an application in the aromatization of dimethyl ether.
背景技术Background technique
芳烃是一类重要的基本有机化工原料,其衍生物广泛用于生产化纤、塑料和橡胶等化工产品和精细化学品,随着石油化工和纺织工业的不断发展,世界各地对轻质芳烃的需求量不断增长。而且,芳烃是是汽油的辛烷值组分,随着人们环保意识的增强,迫切需要在提高汽油的辛烷值以满足清洁汽油的需要。Aromatics are an important class of basic organic chemical raw materials, and their derivatives are widely used in the production of chemical fibers, plastics, rubber and other chemical products and fine chemicals. With the continuous development of petrochemical and textile industries, the demand for light aromatics around the world The volume keeps growing. Moreover, aromatics are the octane components of gasoline. With the enhancement of people's awareness of environmental protection, there is an urgent need to increase the octane number of gasoline to meet the needs of clean gasoline.
芳烃资源主要来自于炼焦工业的副产物粗苯和煤焦油,石油炼制工业中的重整油和烯烃制造工业的联产品裂解汽油。前者由于存在污染严重和利用率较低等问题,将不再适应有机化工发展对芳烃原料的需求,后两者都是以石油烃为原料的石油芳烃,在石油资源逐渐枯竭的今天其生产必将受到极大的限制。在此背景下,利用天然气制备芳烃的技术应运而生。甲烷是我国储量较为丰富的一种矿藏,其芳构化在过去的几十年中得到了广泛的研究,并取得了一些骄人的成果。但由于CH4难于被活化,加之热力学平衡的限制,芳构化过程中的低转化率和低芳烃产率成为制约甲烷芳构化工业生产的瓶颈。Aromatics resources mainly come from the by-products of crude benzene and coal tar in the coking industry, reformed oil in the petroleum refining industry and pyrolysis gasoline in the co-product of the olefin manufacturing industry. Due to the serious pollution and low utilization rate of the former, it will no longer meet the demand for aromatic hydrocarbon raw materials in the development of organic chemical industry. will be severely restricted. In this context, the technology of producing aromatics from natural gas emerged as the times require. Methane is a mineral with abundant reserves in my country, and its aromatization has been widely studied in the past few decades, and some remarkable results have been obtained. However, due to the difficulty in activation of CH 4 and the limitation of thermodynamic equilibrium, the low conversion rate and low yield of aromatics in the aromatization process have become the bottleneck restricting the industrial production of methane aromatization.
二甲醚是一种无毒的绿色化工产品,分子中含有CH3及CH3O基团,具有与甲醇相似的反应性能。我国煤炭和天然气资源含量非常丰富,在由煤炭或天然气经合成气一步法制备二甲醚的工业过程开发日臻成熟的今天,用二甲醚来合成芳烃,既能为煤炭资源的利用提供一个新的途径,减少对环境的污染,还可以降低对石油资源的依赖性,保证国家的能源安全,是一种可持续发展且有较高经济利益的技术路线。关于二甲醚芳构化的研究,刚处于起步阶段,而大力发展二甲醚芳构化技术的核心在于寻找一种高转化率和高芳烃收率的催化剂。Dimethyl ether is a non-toxic green chemical product, containing CH 3 and CH 3 O groups in the molecule, and has similar reactivity to methanol. my country's coal and natural gas resources are very rich. Today, the industrial process development of one-step preparation of dimethyl ether from coal or natural gas through synthesis gas is becoming more and more mature. Using dimethyl ether to synthesize aromatics can provide a new way for the utilization of coal resources. The way to reduce environmental pollution can also reduce the dependence on oil resources and ensure the country's energy security. It is a technical route with sustainable development and high economic benefits. The research on dimethyl ether aromatization is just in its infancy, and the core of vigorously developing dimethyl ether aromatization technology is to find a catalyst with high conversion rate and high yield of aromatics.
虽然现有技术中的HZSM-5分子筛催化剂可成功实现二甲醚芳构化,但普通存在催化效率不高的缺陷,而且二甲醚芳构化过程本身生成大量水,现有的HZSM-5分子筛催化剂在高温水热环境下不稳定,易失活,导致芳烃收率大大下降。Although the HZSM-5 molecular sieve catalyst in the prior art can successfully realize the aromatization of dimethyl ether, there is generally a defect that the catalytic efficiency is not high, and the dimethyl ether aromatization process itself generates a large amount of water. The existing HZSM-5 Molecular sieve catalysts are unstable and easily deactivated in high-temperature hydrothermal environments, resulting in a significant drop in the yield of aromatics.
发明内容Contents of the invention
为了克服上述催化剂的缺点,本发明用钼盐对HZSM-5分子筛催化剂进行改性后,通过渗碳和钝化处理得到一种新型的HZSM-5分子筛催化剂,并用于二甲醚芳构化过程,具有较高的催化活性,且催化剂寿命较长、稳定性优异。目前,这方面的研究尚未见报道。In order to overcome the shortcomings of the above-mentioned catalysts, the present invention uses molybdenum salts to modify the HZSM-5 molecular sieve catalyst, and then obtains a new type of HZSM-5 molecular sieve catalyst through carburizing and passivation treatment, and uses it in the aromatization process of dimethyl ether , with high catalytic activity, long catalyst life and excellent stability. At present, research in this area has not been reported.
本发明的一个目的在于提供一种高选择性和高转化率的钼基分子筛催化剂分子,所述钼基分子筛催化剂含有下列重量百分比组分:An object of the present invention is to provide a molybdenum-based molecular sieve catalyst molecule with high selectivity and high conversion rate, and the molybdenum-based molecular sieve catalyst contains the following weight percentage components:
Mo2C:1.06%~10.6%;Mo 2 C: 1.06% to 10.6%;
HZSM-5分子筛:89.4%~98.94%。HZSM-5 molecular sieve: 89.4% to 98.94%.
优选地,所述钼基分子筛催化剂含有下列重量百分比组分:Preferably, the molybdenum-based molecular sieve catalyst contains the following components in weight percent:
Mo2C:3.18%; Mo2C : 3.18%;
HZSM-5分子筛:96.82%。HZSM-5 molecular sieve: 96.82%.
本发明另一个目的是提供上述催化剂的制备方法,其特征在于利用水溶性钼盐对HZSM-5分子筛进行改性,再通过渗碳和钝化处理得到所述钼基分子筛催化剂。Another object of the present invention is to provide the preparation method of the above-mentioned catalyst, which is characterized in that the HZSM-5 molecular sieve is modified by water-soluble molybdenum salt, and then the molybdenum-based molecular sieve catalyst is obtained through carburizing and passivation treatment.
优选地,上述方法包括如下制备步骤:Preferably, the above method comprises the following preparation steps:
(1)将HZSM-5分子筛原粉经焙烧除去其物理吸附的杂质,粉碎,备用;(1) The raw HZSM-5 molecular sieve powder is roasted to remove the physically adsorbed impurities, pulverized and set aside;
(2)根据所需制备的催化剂各组分的重量百分比构成,称取一定量的水溶性钼盐溶于适量的去离子水形成浸渍液,再将该浸渍液与HZSM-5分子筛催化剂搅拌混合,静置,备用;(2) According to the weight percentage composition of each component of the catalyst to be prepared, weigh a certain amount of water-soluble molybdenum salt and dissolve it in an appropriate amount of deionized water to form an impregnation solution, and then stir and mix the impregnation solution with the HZSM-5 molecular sieve catalyst , stand still, spare;
(3)将浸渍后的催化剂干燥,然后焙烧,降温冷却后得到改性Mo/HZSM-5催化剂;(3) Dry the impregnated catalyst, then roast it, and obtain the modified Mo/HZSM-5 catalyst after cooling down;
(4)将步骤(3)中得到的Mo/HZSM-5催化剂进行渗碳处理,钝化后即得到所述的钼基分子筛Mo2C/HZSM-5催化剂。(4) Carburizing the Mo/HZSM-5 catalyst obtained in step (3), and obtaining the molybdenum-based molecular sieve Mo 2 C/HZSM-5 catalyst after passivation.
更优选地,上述方法包括如下制备步骤:More preferably, the above method comprises the following preparation steps:
(1)将HZSM-5分子筛原粉焙烧,焙烧温度以5~10K/min的速度由室温升至773K,然后于773K条件下保持2~4h,最后自然降至室温;(1) Roast HZSM-5 molecular sieve raw powder, the calcination temperature is raised from room temperature to 773K at a rate of 5-10K/min, then kept at 773K for 2-4 hours, and finally dropped to room temperature naturally;
(2)根据所需制备的催化剂各组分的重量百分比构成,称取一定量的水溶性钼盐溶于适量的去离子水形成浸渍液,再将该浸渍液与HZSM-5分子筛催化剂于快速混匀仪上充分混匀,然后在室温下超声0.5~1h,再静置8~12h;(2) According to the weight percentage composition of each component of the catalyst to be prepared, weigh a certain amount of water-soluble molybdenum salt and dissolve it in an appropriate amount of deionized water to form an impregnation solution, and then mix the impregnation solution with the HZSM-5 molecular sieve catalyst in a rapid Thoroughly mix on a mixer, then sonicate at room temperature for 0.5 to 1 hour, and then stand still for 8 to 12 hours;
(3)将浸渍后的催化剂放入353~393K的烘箱中干燥8~12h,然后在673~873K下焙烧2~4个小时,降温冷却后得到改性Mo/HZSM-5催化剂;(3) Put the impregnated catalyst in an oven at 353-393K to dry for 8-12 hours, then roast at 673-873K for 2-4 hours, and obtain the modified Mo/HZSM-5 catalyst after cooling down;
(4)将步骤(3)所得到的改性Mo/HZSM-5催化剂于10%v/v C2H6/H2氛围下以1K/s的速率从室温加热到900K,然后切换至Ar氛围下冷却至室温,最后在1%v/v O2/He氛围下钝化0.5~1h,即得到所述的钼基分子筛Mo2C/HZSM-5催化剂。(4) Heat the modified Mo/HZSM-5 catalyst obtained in step (3) from room temperature to 900K at a rate of 1K/s under 10%v/v C 2 H 6 /H 2 atmosphere, and then switch to Ar Cool to room temperature under atmosphere, and finally passivate under 1%v/v O 2 /He atmosphere for 0.5-1h, to obtain the molybdenum-based molecular sieve Mo 2 C/HZSM-5 catalyst.
优选地,上述方法中所用水溶性钼盐为钼酸铵。Preferably, the water-soluble molybdenum salt used in the above method is ammonium molybdate.
优选地,上述方法中渗碳和钝化步骤是在常压下于程序升温管式炉中进行。Preferably, the carburizing and passivation steps in the above method are carried out in a temperature-programmed tube furnace under normal pressure.
本发明的第三个目的在于提供上述催化剂在二甲醚芳构化过程中的应用。The third object of the present invention is to provide the application of the above catalyst in the aromatization process of dimethyl ether.
优选地,所述钼基分子筛催化剂催化二甲醚选择性转化制芳烃反应的条件为:反应温度为633K,空速为1500h-1。Preferably, the conditions for the molybdenum-based molecular sieve catalyst to catalyze the selective conversion of dimethyl ether to aromatics are as follows: the reaction temperature is 633K, and the space velocity is 1500h -1 .
本发明的制备方法使用水溶性钼盐对HZSM-5分子筛进行改性并进行渗碳处理后,该催化剂在催化二甲醚芳构化方面的性能得到显著的提升。在Mo2C负载量为3%时(以Mo的质量分数计),总芳烃收率高达95.5%。同时,通过本发明制备的分子筛催化剂的稳定性也得到了提高。After the preparation method of the invention uses the water-soluble molybdenum salt to modify the HZSM-5 molecular sieve and performs carburizing treatment, the performance of the catalyst in catalyzing the aromatization of dimethyl ether is significantly improved. When the Mo 2 C loading was 3% (calculated by the mass fraction of Mo), the yield of total aromatics was as high as 95.5%. At the same time, the stability of the molecular sieve catalyst prepared by the invention is also improved.
本发明所制备的高效低载量Mo2C/HZSM-5催化剂,可直接用于二甲醚转化制芳烃。该催化剂的制备方法简单,金属掺杂量小,成本低廉,具有良好的工业化应用前景。The high-efficiency and low-load Mo 2 C/HZSM-5 catalyst prepared by the invention can be directly used to convert dimethyl ether into aromatics. The preparation method of the catalyst is simple, the metal doping amount is small, the cost is low, and the catalyst has good industrial application prospect.
附图说明Description of drawings
图1是本发明Mo2C/HZSM-5催化剂实施例的XRD谱图。Fig. 1 is the XRD spectrum of the Mo 2 C/HZSM-5 catalyst example of the present invention.
图2是本发明实施例3Mo/HZSM-5催化剂中Mo3d电子和O1s电子XPS谱图。Figure 2 is the XPS spectrum of Mo3d electrons and O1s electrons in the Mo/HZSM-5 catalyst of Example 3 of the present invention.
图3是本发明实施例HZSM-5和3Mo2C/HZSM-5催化剂的吡啶吸附FT-IR谱图。Fig. 3 is the pyridine adsorption FT-IR spectra of the catalysts HZSM-5 and 3Mo 2 C/HZSM-5 according to the embodiment of the present invention.
图4是本发明实施例HZSM-5和3Mo2C/HZSM-5催化剂的NH3-TPD谱图。Fig. 4 is the NH 3 -TPD spectrograms of HZSM-5 and 3Mo 2 C/HZSM-5 catalysts according to the examples of the present invention.
图5是Mo2C负载量对本发明实施例3Mo2C/HZSM-5催化剂上DME芳构化性能的影响。Fig. 5 is the effect of Mo 2 C loading on the performance of DME aromatization on Mo 2 C/HZSM-5 catalyst of Example 3 of the present invention.
图6是反应温度对本发明实施例3Mo2C/HZSM-5催化剂上DME芳构化性能的影响。Fig. 6 shows the effect of reaction temperature on the performance of DME aromatization on the Mo 2 C/HZSM-5 catalyst of Example 3 of the present invention.
图7是本发明实施例3Mo2C/HZSM-5催化剂的稳定性测试图表。Fig. 7 is a stability test chart of the Mo 2 C/HZSM-5 catalyst of Example 3 of the present invention.
具体实施方式Detailed ways
以下结合实施例进一步说明本发明的内容,但实施例不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明的方法、步骤或条件所作的修改或替换,均属于本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。The content of the present invention is further described below in conjunction with the examples, but the examples should not be construed as limiting the present invention. Without departing from the spirit and essence of the present invention, any modifications or replacements made to the methods, steps or conditions of the present invention fall within the scope of the present invention. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
实施例1Example 1
1Mo2C/HZSM-5催化剂的制备:Preparation of 1Mo 2 C/HZSM-5 catalyst:
(1)载体预处理:在约773K的温度条件下,将HZSM-5型分子筛在马弗炉中焙烧3h以去除残留模板剂等有机物,冷却,备用。(1) Carrier pretreatment: at a temperature of about 773K, bake the HZSM-5 molecular sieve in a muffle furnace for 3 hours to remove organic matter such as residual templates, cool down, and set aside.
(2)Mo/HZSM-5催化剂的制备:称取0.93g的钼酸铵,加入到盛有49.07g去离子水的烧杯中,配制成质量浓度为1.86%的钼酸铵溶液,然后称取该溶液和步骤(1)中预处理后的HZSM-5分子筛各3g(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为1%),混合后于快速混匀仪上混匀,再于室温下超声30min,静置12h,在393K鼓风干燥12h,最后在马弗炉中于773K下焙烧3h,即制得Mo/HZSM-5催化剂。(2) Preparation of Mo/HZSM-5 catalyst: Weigh 0.93g of ammonium molybdate, add it into a beaker containing 49.07g of deionized water, and prepare an ammonium molybdate solution with a mass concentration of 1.86%, and then weigh The solution and 3g of the pretreated HZSM-5 molecular sieve in step (1) (calculated based on the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 1%), mixed in a rapid mixer Mix evenly, then ultrasonic at room temperature for 30min, stand still for 12h, air-dried at 393K for 12h, and finally calcined at 773K in a muffle furnace for 3h to obtain the Mo/HZSM-5 catalyst.
(3)Mo2C/HZSM-5催化剂的制备:将步骤(2)中得到的Mo/HZSM-5催化剂,在程序升温管式炉中于10%v/v C2H6/H2氛围下以1K/s的速率从室温加热到900K,切换至Ar氛围下冷却至室温,然后在1%v/v O2/He氛围下钝化30min,即得到Mo2C/HZSM-5催化剂(以Mo2C的质量分数计算,掺杂量mMo2C/mHZSM-5质量比为1.06%),将该催化剂标记为1Mo2C/HZSM-5(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为1%)。(3) Preparation of Mo 2 C/HZSM-5 catalyst: The Mo/HZSM-5 catalyst obtained in step (2) was heated in a temperature-programmed tube furnace in an atmosphere of 10% v/v C 2 H 6 /H 2 heated from room temperature to 900K at a rate of 1K/s, switched to Ar atmosphere and cooled to room temperature, and then passivated in 1%v/v O 2 /He atmosphere for 30min to obtain Mo 2 C/HZSM-5 catalyst ( Calculated by the mass fraction of Mo 2 C, the doping amount m Mo2C /m HZSM-5 mass ratio is 1.06%), the catalyst is labeled as 1Mo 2 C/HZSM-5 (calculated by the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 1%).
3Mo2C/HZSM-5催化剂的制备:Preparation of 3Mo 2 C/HZSM-5 catalyst:
(1)载体预处理:在约773K的温度条件下,将HZSM-5型分子筛在马弗炉中焙烧3h以去除残留模板剂等有机物,冷却,备用。(1) Carrier pretreatment: at a temperature of about 773K, bake the HZSM-5 molecular sieve in a muffle furnace for 3 hours to remove organic matter such as residual templates, cool down, and set aside.
(2)Mo/HZSM-5催化剂的制备:称取2.79g的钼酸铵,加入到盛有47.21g去离子水的烧杯中,配制成质量浓度为5.58%的钼酸铵溶液,然后称取该溶液和步骤(1)中预处理后的HZSM-5分子筛各3g(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为3%),混合后于快速混匀仪上混匀,再于室温下超声1h,静置8h,在353K鼓风干燥8h,最后在马弗炉中于873K下焙烧4h,即制得Mo/HZSM-5催化剂。(2) Preparation of Mo/HZSM-5 catalyst: Weigh 2.79g of ammonium molybdate, add it into a beaker containing 47.21g of deionized water, and prepare an ammonium molybdate solution with a mass concentration of 5.58%, and then weigh The solution and 3g of the pretreated HZSM-5 molecular sieve in step (1) (calculated based on the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 3%), mixed in a rapid mixer Mix well, then ultrasonic at room temperature for 1h, let it stand for 8h, blow dry at 353K for 8h, and finally bake in muffle furnace at 873K for 4h to obtain Mo/HZSM-5 catalyst.
(3)Mo2C/HZSM-5催化剂的制备:将步骤(2)中得到的Mo/HZSM-5催化剂,在程序升温管式炉中于10%v/v C2H6/H2氛围下以1K/s的速率从室温加热到900K,切换至Ar氛围下冷却至室温,然后在1%v/v O2/He氛围下钝化1h,即得到Mo2C/HZSM-5催化剂(以Mo2C的质量分数计算,掺杂量mMo2C/mHZSM-5质量比为3.18%),将该催化剂标记为3Mo2C/HZSM-5(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为3%)。(3) Preparation of Mo 2 C/HZSM-5 catalyst: The Mo/HZSM-5 catalyst obtained in step (2) was heated in a temperature-programmed tube furnace in an atmosphere of 10% v/v C 2 H 6 /H 2 Heating from room temperature to 900K at a rate of 1K/s, switching to Ar atmosphere and cooling to room temperature, and then passivating in 1%v/v O 2 /He atmosphere for 1h to obtain Mo 2 C/HZSM-5 catalyst ( Calculated by the mass fraction of Mo 2 C, the doping amount m Mo2C /m HZSM-5 mass ratio is 3.18%), the catalyst is labeled as 3Mo 2 C/HZSM-5 (calculated by the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 3%).
5Mo2C/HZSM-5催化剂的制备:Preparation of 5Mo 2 C/HZSM-5 catalyst:
(1)载体预处理:在约773K的温度条件下,将HZSM-5型分子筛在马弗炉中焙烧2h以去除残留模板剂等有机物,冷却,备用。(1) Carrier pretreatment: at a temperature of about 773K, the HZSM-5 molecular sieve was roasted in a muffle furnace for 2 hours to remove organic matter such as residual templates, cooled, and set aside.
(2)Mo/HZSM-5催化剂的制备::称取4.65g的钼酸铵,加入到盛有45.36g去离子水的烧杯中,配制成质量浓度为9.30%的钼酸铵溶液,然后称取该溶液和步骤(1)中预处理后的HZSM-5分子筛各3g(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为5%),混合后于快速混匀仪上混匀,再于室温下超声1h,静置10h,在373K鼓风干燥10h,最后在马弗炉中于673K下焙烧2h,即制得Mo/HZSM-5催化剂。(2) Preparation of Mo/HZSM-5 catalyst: Weigh 4.65g of ammonium molybdate, add it into a beaker filled with 45.36g of deionized water, and prepare an ammonium molybdate solution with a mass concentration of 9.30%, and then weigh Take this solution and 3g each of the HZSM-5 molecular sieve pretreated in step (1) (calculated based on the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 5%), mix and mix quickly Mix on the instrument, then ultrasonic at room temperature for 1h, stand still for 10h, air-dried at 373K for 10h, and finally baked in a muffle furnace at 673K for 2h to obtain the Mo/HZSM-5 catalyst.
(3)Mo2C/HZSM-5催化剂的制备:将步骤(2)中得到的Mo/HZSM-5催化剂,在程序升温管式炉中于10%v/v C2H6/H2氛围下以1K/s的速率从室温加热到900K,切换至Ar氛围下冷却至室温,然后在1%v/v O2/He氛围下钝化1h,即得到Mo2C/HZSM-5催化剂(以Mo2C的质量分数计算,掺杂量mMo2C/mHZSM-5质量比为5.3%),将该催化剂标记为5Mo2C/HZSM-5(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为5%)。(3) Preparation of Mo 2 C/HZSM-5 catalyst: The Mo/HZSM-5 catalyst obtained in step (2) was heated in a temperature-programmed tube furnace in an atmosphere of 10% v/v C 2 H 6 /H 2 Heating from room temperature to 900K at a rate of 1K/s, switching to Ar atmosphere and cooling to room temperature, and then passivating in 1%v/v O 2 /He atmosphere for 1h to obtain Mo 2 C/HZSM-5 catalyst ( Calculated by the mass fraction of Mo 2 C, the doping amount m Mo2C /m HZSM-5 mass ratio is 5.3%), the catalyst is labeled as 5Mo 2 C/HZSM-5 (calculated by the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 5%).
10Mo2C/HZSM-5催化剂的制备:Preparation of 10Mo 2 C/HZSM-5 catalyst:
(1)载体预处理:在约773K的温度条件下,将HZSM-5型分子筛在马弗炉中焙烧3h以去除残留模板剂等有机物,冷却,备用。(1) Carrier pretreatment: at a temperature of about 773K, bake the HZSM-5 molecular sieve in a muffle furnace for 3 hours to remove organic matter such as residual templates, cool down, and set aside.
(2)Mo/HZSM-5催化剂的制备::称取9.30g的钼酸铵,加入到盛有41.70g去离子水的烧杯中,配制成质量浓度为18.6%的钼酸铵溶液,然后称取该溶液和步骤(1)中预处理后的HZSM-5分子筛各3g(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为10%),混合后于快速混匀仪上混匀,再于室温下超声30min,静置12h,在373K鼓风干燥12h,最后在马弗炉中于773K下焙烧3h,即制得Mo/HZSM-5催化剂。(2) Preparation of Mo/HZSM-5 catalyst: Weigh 9.30g of ammonium molybdate, add it into a beaker filled with 41.70g of deionized water, and prepare an ammonium molybdate solution with a mass concentration of 18.6%, then weigh Take this solution and 3g of the pretreated HZSM-5 molecular sieve in step (1) (calculated based on the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 10%), mix and mix quickly Mix on the instrument, then ultrasonic at room temperature for 30min, stand still for 12h, air-dry at 373K for 12h, and finally bake in a muffle furnace at 773K for 3h to obtain the Mo/HZSM-5 catalyst.
(3)Mo2C/HZSM-5催化剂的制备:将步骤(2)中得到的Mo/HZSM-5催化剂,在程序升温管式炉中于10%v/v C2H6/H2氛围下以1K/s的速率从室温加热到900K,切换至Ar氛围下冷却至室温,然后在1%v/v O2/He氛围下钝化1h,即得到Mo2C/HZSM-5催化剂(以Mo2C的质量分数计算,掺杂量mMo2C/mHZSM-5质量比为10.6%),将该催化剂标记为10Mo2C/HZSM-5(以钼的质量分数计算,掺杂量mMo/mHZSM-5质量比为10%)。(3) Preparation of Mo 2 C/HZSM-5 catalyst: The Mo/HZSM-5 catalyst obtained in step (2) was heated in a temperature-programmed tube furnace in an atmosphere of 10% v/v C 2 H 6 /H 2 Heating from room temperature to 900K at a rate of 1K/s, switching to Ar atmosphere and cooling to room temperature, and then passivating in 1%v/v O 2 /He atmosphere for 1h to obtain Mo 2 C/HZSM-5 catalyst ( Calculated by the mass fraction of Mo 2 C, the doping amount m Mo2C /m HZSM-5 mass ratio is 10.6%), the catalyst is labeled as 10Mo 2 C/HZSM-5 (calculated by the mass fraction of molybdenum, the doping amount m Mo /m HZSM-5 mass ratio is 10%).
Mo2C/HZSM-5催化剂性能测试:Performance test of Mo 2 C/HZSM-5 catalyst:
1、XRD表征1. XRD characterization
对上述实施例1中四种不同掺杂量的Mo2C/HZSM-5催化剂和HZSM-5分子筛原粉进行XRD表征,如图1所示,曲线1为HZSM-5分子筛,曲线2-5分别是负载量为1%、3%、5%、10%(以钼的质量分数计算)的Mo2C/HZSM-5催化剂。XRD表征结果表明,所有催化剂都出现HZSM-5原粉的特征衍射峰,且峰强度没有明显变化,说明不同质量分数的Mo2C负载并没有破坏HZSM-5的晶相结构,HZSM-5分子筛的结晶度也没有下降。图中未发现其它衍射峰,表明Mo物种在载体上是均匀分布的。Carry out XRD characterization of four kinds of Mo 2 C/HZSM-5 catalysts and HZSM-5 molecular sieve raw powder with different doping amounts in the above example 1, as shown in Figure 1, curve 1 is HZSM-5 molecular sieve, curve 2-5 They are Mo 2 C/HZSM-5 catalysts with loadings of 1%, 3%, 5%, and 10% (calculated by mass fraction of molybdenum), respectively. The XRD characterization results show that all catalysts have the characteristic diffraction peaks of HZSM-5 raw powder, and the peak intensity does not change significantly, indicating that the loading of Mo 2 C with different mass fractions does not destroy the crystal phase structure of HZSM-5, HZSM-5 molecular sieve The crystallinity did not decrease. No other diffraction peaks are found in the figure, indicating that the Mo species are uniformly distributed on the support.
2、XPS表征2. XPS characterization
对上述实施例1中的3Mo2C/HZSM-5催化剂进行XPS表征,结果如图2所示,3Mo2C/HZSM-5中Mo物种的Mo3d电子的XPS谱有三个峰,其结合能分别为228.6eV、232.6eV、235.9eV,且后两者的积分面积明显大于前者。结合能为228.6eV的Mo3d信号可归属为Mo2C中+2价钼,而结合能为232.6eV、235.9eV则分别归属为钼氧化物中+4价和+6价的钼物种,由此可知Mo2C催化剂制备过程中的钝化将催化剂表面的大部分Mo2C转化成了钼氧化物,形成了保护层,防止了内层和孔道内的Mo2C被氧化。Carry out XPS characterization to the 3Mo 2 C/HZSM-5 catalyst in the above-mentioned example 1, the result is shown in Figure 2, the XPS spectrum of the Mo3d electron of the Mo species in 3Mo 2 C/HZSM-5 has three peaks, and its binding energy is respectively are 228.6eV, 232.6eV, and 235.9eV, and the integral areas of the latter two are obviously larger than the former. The Mo3d signal with a binding energy of 228.6eV can be attributed to the +2-valent molybdenum in Mo 2 C, while the binding energies of 232.6eV and 235.9eV can be attributed to the +4-valent and +6-valent molybdenum species in molybdenum oxide, respectively. It can be seen that the passivation during the preparation of the Mo 2 C catalyst converts most of the Mo 2 C on the surface of the catalyst into molybdenum oxide, forming a protective layer and preventing the oxidation of Mo 2 C in the inner layer and in the pores.
3、Py-IR表征3. Py-IR characterization
对上述实施例1中的3Mo2C/HZSM-5催化剂和HZSM-5分子筛原粉进行Py-IR表征,测试温度为373K,结果如图3所示。由图3可知,两种催化剂在预定区域出现较强的吸收,说明两种催化剂的表面均存在B酸和L酸,~1450cm-1的吸收峰为处于L酸位的吡啶吸收峰,~1488cm-1为处于B酸与L酸的吡啶吸收峰的叠加,~1540cm-1为处于B酸位的吡啶吸收峰,~1619cm-1及1635cm-1分别表示处于L酸位与B酸位的吡啶吸收峰。由吸收峰大小可知,负载Mo2C后的HZSM-5型催化剂的B酸位和L酸位均减少,亦即总酸量降低。The 3Mo 2 C/HZSM-5 catalyst and the HZSM-5 molecular sieve raw powder in the above Example 1 were characterized by Py-IR at a test temperature of 373K, and the results are shown in FIG. 3 . It can be seen from Figure 3 that the two catalysts have strong absorption in the predetermined area, indicating that there are B acid and L acid on the surface of the two catalysts, and the absorption peak at ~1450cm -1 is the absorption peak of pyridine at the L acid position, ~1488cm -1 is the superimposition of the pyridine absorption peaks at the B acid and L acid, ~1540cm -1 is the pyridine absorption peak at the B acid site, ~1619cm -1 and 1635cm -1 represent the pyridine at the L acid site and the B acid site, respectively absorption peak. It can be seen from the size of the absorption peak that the B acid sites and L acid sites of the HZSM-5 catalyst loaded with Mo 2 C are both reduced, that is, the total acid content is reduced.
4、NH3-TPD表征4. Characterization of NH 3 -TPD
对上述实施例1中的3Mo2C/HZSM-5催化剂和HZSM-5分子筛原粉进行NH3-TPD表征,结果如图4所示,两种催化剂的NH3-TPD谱图均呈现一定的规律性变化。程序升温脱谱共有两个峰,分别为低温峰(弱酸位)和高温峰(强酸位),亦即催化剂的酸中心由弱酸中心和强酸中心组成。从峰面积来看,弱酸中心是催化剂的主要酸中心,强酸中心所占的百分含量相对较少。另外,由图可知,分子筛催化剂在负载Mo2C后弱酸位和强酸位均有明显的减少,这与Py-IR的分析的结果是一致的。The NH 3 -TPD characterization of the 3Mo 2 C/HZSM-5 catalyst and the HZSM-5 molecular sieve raw powder in the above example 1 was carried out, and the results are shown in Figure 4. Regular changes. There are two peaks in the temperature-programmed desorption spectrum, which are low-temperature peak (weak acid site) and high-temperature peak (strong acid site), that is, the acid center of the catalyst is composed of weak acid center and strong acid center. From the peak area, the weak acid center is the main acid center of the catalyst, and the percentage of strong acid center is relatively small. In addition, it can be seen from the figure that the weak acid sites and strong acid sites of the molecular sieve catalyst are significantly reduced after loading Mo 2 C, which is consistent with the analysis results of Py-IR.
实施例2Example 2
负载量对Mo2C/HZSM-5催化剂二甲醚芳构化性能的影响:The effect of loading on the performance of Mo 2 C/HZSM-5 catalyst for DME aromatization:
取适量实施例1中制备的1Mo2C/HZSM-5、3Mo2C/HZSM-5、5Mo2C/HZSM-5、10Mo2C/HZSM-5粉末,经压片、捣碎、过筛得40-60目的颗粒状催化剂。然后将0.3g该催化剂填装入固定床反应器中,反应温度为633K,空速为1500h-1。催化剂首先在N2气氛中,633K下处理30min,再切换为15%DME/N2原料气进行反应。反应产物采用GC-9790气相色谱仪在线分析,其反应结果如图5所示,二甲醚的转化率均为100%,其中3Mo2C/HZSM-5催化剂的产物芳烃选择性达95.5%(即收率达95.5%),可知Mo2C/HZSM-5中以Mo2C的质量分数计算,掺杂量mMo2C/mHZSM-5质量比为3.18%,即以Mo的质量分数计算,掺杂量mMo/mHZSM-5质量比为3%时,该分子筛催化剂的催化效率最佳。Take an appropriate amount of 1Mo 2 C/HZSM-5, 3Mo 2 C/HZSM-5, 5Mo 2 C/HZSM-5, 10Mo 2 C/HZSM-5 powder prepared in Example 1, press into tablets, mash, and sieve A granular catalyst of 40-60 meshes was obtained. Then 0.3 g of the catalyst was filled into a fixed-bed reactor with a reaction temperature of 633K and a space velocity of 1500 h -1 . The catalyst was first treated in N 2 atmosphere at 633K for 30 min, and then switched to 15% DME/N 2 raw material gas for reaction. The reaction product was analyzed online by GC-9790 gas chromatograph, and the reaction results are shown in Figure 5. The conversion rate of dimethyl ether was 100%, and the selectivity of the product aromatics of the 3Mo 2 C/HZSM-5 catalyst reached 95.5% ( That is, the yield is 95.5%). It can be seen that the doping amount mMo2C /m HZSM-5 mass ratio is 3.18%, which is calculated by the mass fraction of Mo in Mo 2 C /HZSM-5. When the doping amount m Mo /m HZSM-5 mass ratio is 3%, the catalytic efficiency of the molecular sieve catalyst is the best.
对比例1Comparative example 1
取适量HZSM-5粉末,于马福炉中773K焙烧3h后,经压片、捣碎、筛分制得粒径为40-60目的HZSM-5颗粒状分子筛催化剂。用同上述实施例2的评价方法,检测该催化剂的二甲醚芳构化性能。结果表明,该催化剂上芳烃产物的收率为52.6%,比3Mo2C/HZSM-5的95.5%低得多。Take an appropriate amount of HZSM-5 powder, roast it in a muffle furnace at 773K for 3 hours, and then press it into tablets, crush it, and sieve it to obtain the HZSM-5 granular molecular sieve catalyst with a particle size of 40-60 mesh. The dimethyl ether aromatization performance of the catalyst was tested using the same evaluation method as in Example 2 above. The results show that the yield of aromatic products on this catalyst is 52.6%, which is much lower than 95.5% of 3Mo 2 C/HZSM-5.
对比例2Comparative example 2
同实施例1中3Mo/HZSM-5催化剂的制备方法,制备Zn/HZSM-5催化剂(以锌的质量分数计算,掺杂量mZn/mHZSM-5质量比为3%),唯一的区别点在于:将钼酸铵替换为硝酸锌。用上述实施例2的评价方法,检测该催化剂的二甲醚芳构化性能。结果表明,该催化剂反应中芳烃产物的收率比HZSM-5催化剂有所提高,为68.0%,但比3Mo2C/HZSM-5的95.5%的收率仍然低得多。The same as the preparation method of the 3Mo/HZSM-5 catalyst in Example 1, prepare the Zn/HZSM-5 catalyst (calculated based on the mass fraction of zinc, the doping amount m Zn /m HZSM-5 mass ratio is 3%), the only difference The point is: replace ammonium molybdate with zinc nitrate. The dimethyl ether aromatization performance of the catalyst was detected by the evaluation method of the above-mentioned Example 2. The results show that the yield of aromatic products in this catalyst is 68.0% higher than that of HZSM-5 catalyst, but still much lower than 95.5% yield of 3Mo 2 C/HZSM-5.
实施例3Example 3
反应温度对3Mo2C/HZSM-5催化剂二甲醚芳构化性能的影响:Effect of reaction temperature on the performance of 3Mo 2 C/HZSM-5 catalyst for aromatization of dimethyl ether:
改变反应温度,用实施例2的评价方法对3Mo2C/HZSM-5催化剂的二甲醚芳构化性能进行评价,结果如图6所示,可以看出,Mo2C/HZSM-5催化剂的最佳反应温度为633K。Change the reaction temperature, use the evaluation method of Example 2 to evaluate the dimethyl ether aromatization performance of the 3Mo 2 C/HZSM-5 catalyst, the results are shown in Figure 6, it can be seen that the Mo 2 C/HZSM-5 catalyst The optimal reaction temperature is 633K.
实施例4Example 4
催化剂的稳定性检测:Catalyst Stability Test:
在反应温度为683K下,对3Mo2C/HZSM-5催化剂的稳性进行评价,评价方法同实施例2,结果如图7所示。可以看出,该催化剂具有较好的稳定性。At a reaction temperature of 683K, the stability of the 3Mo 2 C/HZSM-5 catalyst was evaluated. The evaluation method was the same as in Example 2, and the results are shown in FIG. 7 . It can be seen that the catalyst has good stability.
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