CN103566664B - Flue gas of sintering machine demister - Google Patents
Flue gas of sintering machine demister Download PDFInfo
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- CN103566664B CN103566664B CN201310583684.8A CN201310583684A CN103566664B CN 103566664 B CN103566664 B CN 103566664B CN 201310583684 A CN201310583684 A CN 201310583684A CN 103566664 B CN103566664 B CN 103566664B
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 239000003546 flue gas Substances 0.000 title claims abstract description 48
- 238000005245 sintering Methods 0.000 title claims abstract description 15
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 230000008676 import Effects 0.000 claims 2
- 238000006477 desulfuration reaction Methods 0.000 abstract description 31
- 230000023556 desulfurization Effects 0.000 abstract description 30
- 239000007788 liquid Substances 0.000 abstract description 14
- 239000000428 dust Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 abstract description 2
- 230000003009 desulfurizing effect Effects 0.000 abstract 2
- 239000003517 fume Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 239000003595 mist Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明提供一种烧结机烟气脱硫除雾装置,属于气液分离技术领域。 The invention provides a sintering machine flue gas desulfurization and demisting device, which belongs to the technical field of gas-liquid separation.
背景技术 Background technique
烟气脱硫是目前燃煤电厂、石化企业、钢铁企业所必须实施的环保措施,通常采用湿式脱硫塔进行脱硫。目前脱硫塔内普遍采用折板式除雾器,存在出口净烟气含湿量高的缺点,在厂区空气相对湿度高的情况下,净烟气携带的液滴随着水蒸汽的冷凝逐渐长大,最后降落到地面,形成“石膏雨”。尤其在冬季和南方,“石膏雨”现象比较普遍。 Flue gas desulfurization is an environmental protection measure that coal-fired power plants, petrochemical enterprises, and iron and steel enterprises must implement at present, and wet desulfurization towers are usually used for desulfurization. At present, folded plate demisters are commonly used in desulfurization towers, which have the disadvantage of high moisture content in the net flue gas at the outlet. When the relative humidity of the air in the factory area is high, the liquid droplets carried by the net flue gas will gradually grow with the condensation of water vapor. , and finally fall to the ground, forming "gypsum rain". Especially in winter and in the south, the phenomenon of "gypsum rain" is relatively common.
脱硫后的湿烟气中所含的液滴,其成分与塔底浆液基本相同,里面包含有一定浓度的粉尘和SO2;净烟气中含有的液滴总量越高,则脱硫塔的除尘效率就越低,脱硫效率也有所下降。目前国家对大气污染物排放浓度和排放总量要求越来越严格,排污企业必须提高脱硫装置的脱硫率和除尘率;除了提高脱硫塔液气比和脱硫剂的活性之外,提高除雾装置的分离效率也是一个很重要的方法。 The liquid droplets contained in the wet flue gas after desulfurization have basically the same composition as the slurry at the bottom of the tower, which contains a certain concentration of dust and SO 2 ; the higher the total amount of liquid droplets contained in the clean flue gas, the higher the The lower the dust removal efficiency, the lower the desulfurization efficiency. At present, the country has more and more strict requirements on the concentration and total emission of air pollutants. Pollutant discharge enterprises must increase the desulfurization rate and dust removal rate of desulfurization devices; in addition to increasing the liquid-gas ratio of desulfurization towers and the activity of desulfurizers, improve The separation efficiency is also a very important method.
现在大部分脱硫装置所采用的脱硫方法是:石灰石—石膏脱硫法,这种方法能够较大程度的除去烟气中的二氧化硫,但是同时也带来了许多的问题。该方法消耗大量工艺水,其中大部分的工艺水以水蒸气形式排入大气,还有一小部分以液滴形式排入大气;在烟囱出口附近,随着温度降低,水蒸气凝结成液态,而液滴的存在加速了凝结的过程,使得液滴迅速增大,在烟囱附近形成降雨。从而对脱硫塔周围的环境会造成一定的二次污染。因此,降低净烟气中液滴的浓度可以避免烟囱带雨,减少了对脱硫塔周围环境的影响。目前,我国还拥有较大一部分的中小型锅炉在运行,而较大的环境治理投资是不太现实的。因此,一些高效率、低成本的设备需要进行开发、研制。如何去除烟气中的液滴,成为了研究的重中之重。 The desulfurization method adopted by most desulfurization devices is: limestone-gypsum desulfurization method. This method can remove sulfur dioxide in the flue gas to a large extent, but it also brings many problems at the same time. This method consumes a large amount of process water, wherein most of the process water is discharged into the atmosphere in the form of water vapor, and a small part is discharged into the atmosphere in the form of liquid droplets; near the chimney outlet, as the temperature decreases, the water vapor condenses into a liquid state, and The presence of droplets accelerates the condensation process, causing the droplets to grow rapidly and form rainfall near the chimney. As a result, certain secondary pollution will be caused to the environment around the desulfurization tower. Therefore, reducing the concentration of liquid droplets in the net flue gas can avoid the chimney with rain and reduce the impact on the surrounding environment of the desulfurization tower. At present, my country still has a relatively large number of small and medium-sized boilers in operation, and it is unrealistic to invest in large environmental governance. Therefore, some high-efficiency, low-cost equipment needs to be developed and developed. How to remove the liquid droplets in the flue gas has become the top priority of research.
现有除雾器有折板式除雾器,存在脱除液滴效率不足的问题,并且对烟气流速有较大限制,长期运行时还存在部分区域积灰的现象,降低了除雾器的工作效率。 The existing demister has a folded plate demister, which has the problem of insufficient droplet removal efficiency, and has a relatively large limit on the flue gas flow rate. During long-term operation, there is also the phenomenon of dust accumulation in some areas, which reduces the efficiency of the demister. work efficiency.
发明内容 Contents of the invention
为克服现有技术中存在的技术问题,本发明的发明目的是提供一种烧结机烟气脱硫除雾装置,其除液滴效率高。 In order to overcome the technical problems existing in the prior art, the purpose of the invention is to provide a sintering machine flue gas desulfurization and demisting device, which has a high efficiency of removing liquid droplets.
为实现所述的发明目的,本发明提供一种烧结机烟气脱硫除雾装置,其包括设置有筒底的圆柱形烟筒及沿烟筒的轴向均匀设置的多层除雾单元,每层的除雾单元沿烟筒的周向均匀设置,烟筒的筒壁上沿轴向设置多行开口,多层除雾单元分别与烟筒壁上的多行开口对应连通。 In order to achieve the purpose of the invention, the present invention provides a sintering machine flue gas desulfurization and defogging device, which includes a cylindrical chimney with a bottom and multi-layer demisting units uniformly arranged along the axial direction of the chimney. The demisting units are evenly arranged along the circumference of the chimney, and the wall of the chimney is provided with multiple rows of openings in the axial direction, and the multi-layer demisting units communicate with the multiple rows of openings on the wall of the chimney respectively.
优选地,所述除雾单元包括筒体,所述的筒体的下端设置有底,上端为净烟气出口,筒体的侧壁上沿径向设置有湿烟气进口和冲洗水接口,沿轴向设置有排水口。 Preferably, the demisting unit includes a cylinder, the lower end of which is provided with a bottom, the upper end is a clean flue gas outlet, and the side wall of the cylinder is radially provided with a wet flue gas inlet and a flushing water interface, A drain port is arranged along the axial direction.
优选地,筒体由直径为和高度为的第一圆柱形筒,上底部开口的直径为、下部开口的直径为和高度为的圆锥台形筒以及直径为和高度为的第二圆柱形筒组成,排水口设置在第一圆柱形筒和圆锥台形筒的过度处。 Preferably, the cylinder has a diameter of and a height of The diameter of the first cylindrical cylinder of the upper bottom opening is , the diameter of the lower opening is and a height of A frustoconical cylinder with a diameter of and a height of The second cylindrical barrel is composed of the second cylindrical barrel, and the discharge port is arranged at the transition of the first cylindrical barrel and the frustum of conical barrel.
优选地,所述的湿烟气进口垂直轴向的截面为梯形,其中,梯形的一个腰的延长线与第一圆柱形筒径向截面而形成的圆相切且与底边垂直,另一个腰与第一圆柱形筒径向截面而形成的圆相交并与底边形成一定的夹角。 Preferably, the vertical axial section of the wet flue gas inlet is trapezoidal, wherein the extension line of one waist of the trapezoid is tangent to the circle formed by the radial section of the first cylindrical barrel and is perpendicular to the bottom edge, and the other The waist intersects the circle formed by the radial section of the first cylindrical barrel and forms a certain angle with the bottom edge.
与现有技术相比,本发明提供的烧结机烟气脱硫除雾装置提高脱硫塔的除尘效果,降低湿式脱硫塔外排烟气中含固液滴的浓度,并进一步提高脱硫塔的脱硫效率,克服现有折板式除雾器的不足之处。该装置具有结构简单,加工方便、安装方便等优点。 Compared with the prior art, the flue gas desulfurization and demisting device of the sintering machine provided by the present invention improves the dedusting effect of the desulfurization tower, reduces the concentration of solid-containing liquid droplets in the flue gas discharged from the wet desulfurization tower, and further improves the desulfurization efficiency of the desulfurization tower , to overcome the deficiencies of the existing folding plate demister. The device has the advantages of simple structure, convenient processing, convenient installation and the like.
附图说明 Description of drawings
图1A是本明提供的烧结机烟气脱硫除雾装置沿轴向的截面示意图; Figure 1A is a schematic cross-sectional view along the axial direction of the sintering machine flue gas desulfurization and mist removal device provided by the present invention;
图1B是本明提供的烧结机烟气脱硫除雾装置沿垂直轴向的方向的截面示意图; Figure 1B is a schematic cross-sectional view along the vertical axis of the flue gas desulfurization and demisting device for sintering machine provided by the present invention;
图2A是本明提供的除雾单元径向透视图; Fig. 2A is a radial perspective view of the defogging unit provided by the present invention;
图2B是本明提供的除雾单元从A方向看的透视图; Fig. 2B is a perspective view of the defogging unit provided by the present invention viewed from direction A;
图2C是本明提供的除雾单元沿B-B方向截的截面图。 Fig. 2C is a cross-sectional view of the defogging unit provided by the present invention along the B-B direction.
具体实施方式 detailed description
下面结合附图详细说明本发明,相同的附图标记表示相同的部件。 The present invention will be described in detail below in conjunction with the accompanying drawings, and the same reference numerals represent the same components.
图1A是本明提供的烧结机烟气脱硫除雾装置沿轴向的截面示意图;图1B是本明提供的烧结机烟气脱硫除雾装置沿垂直轴向的方向的截面示意图。如图1A和1B所示,本发明提供的烧结机烟气脱硫除雾装置包括设置有筒底的圆柱形烟筒2及沿烟筒2的轴向均匀设置的多层除雾单元3,每层的除雾单元沿烟筒的周向均匀设置,烟筒的筒壁上沿轴向设置多行开口,每行的第个开口径向设置;多层除雾单元分别与烟筒壁上的多行开口对应连通。除雾装置设置在脱硫塔1的顶部。 Figure 1A is a schematic cross-sectional view of the flue gas desulfurization and mist removal device for sintering machines provided by the present invention along the axial direction; Figure 1B is a schematic cross-sectional view of the flue gas desulfurization and mist removal device for sintering machines provided by the present invention along the vertical axis. As shown in Figures 1A and 1B, the flue gas desulfurization and demisting device for sintering machine provided by the present invention includes a cylindrical chimney 2 with a bottom and multi-layer demisting units 3 uniformly arranged along the axial direction of the chimney 2, each layer The demisting unit is evenly arranged along the circumference of the chimney, and the wall of the chimney is provided with multiple rows of openings in the axial direction, and the first opening of each row is arranged radially; the multi-layer demisting units communicate with the multiple rows of openings on the chimney wall respectively . The mist removal device is arranged on the top of the desulfurization tower 1 .
图2A是本明提供的除雾单元径向透视图;图2B是本明提供的除雾单元从A方向看的透视图;图2C是本明提供的除雾单元沿B-B方向截的截面图。如图2A、2B和2C所示,所述除雾单元3包括筒体9,所述的筒体的下端设置有底,上端为净烟气出口4,筒体的侧壁上沿径向设置有湿烟气进口7和冲洗水接口6,沿轴向设置有排水口8;净烟气出口4设置有安装法兰5,所述安装法兰5通过螺栓连接于烟筒的侧壁的开口处。 Figure 2A is a radial perspective view of the defogging unit provided by the present invention; Figure 2B is a perspective view of the defogging unit provided by the present invention viewed from the direction A; Figure 2C is a cross-sectional view of the defogging unit provided by the present invention along the B-B direction . As shown in Figures 2A, 2B and 2C, the demister unit 3 includes a cylinder 9, the lower end of the cylinder is provided with a bottom, the upper end is a clean flue gas outlet 4, and the side wall of the cylinder is arranged radially There is a wet flue gas inlet 7 and a flushing water interface 6, and a drain port 8 is arranged in the axial direction; the clean flue gas outlet 4 is provided with a mounting flange 5, and the mounting flange 5 is connected to the opening of the side wall of the chimney by bolts .
筒体9由直径为和高度为的第一圆柱形筒,上底部开口的直径为、下部开口的直径为和高度为的圆锥台形筒以及直径为和高度为的第二圆柱形筒组成,排水口8设置在第一圆柱形筒和圆锥台形筒的过度处。 Cylinder 9 has a diameter of and a height of The diameter of the first cylindrical cylinder of the upper bottom opening is , the diameter of the lower opening is and a height of A frustoconical cylinder with a diameter of and a height of Composed of the second cylindrical barrel, the drain 8 is arranged at the transition of the first cylindrical barrel and the frustum of conical barrel.
所述的湿烟气进口7垂直轴向的截面为梯形,其中,梯形的一个腰的延长线与第一圆柱形筒径向截面而形成的圆相切且与底边垂直,另一个腰与第一圆柱形筒径向截面而形成的圆相交并与底边形成一定的夹角。 The vertical axial section of the wet flue gas inlet 7 is trapezoidal, wherein the extension line of one waist of the trapezoid is tangent to the circle formed by the radial section of the first cylindrical barrel and is perpendicular to the bottom edge, and the other waist is perpendicular to the bottom edge. The circle formed by the radial section of the first cylindrical cylinder intersects and forms a certain angle with the bottom edge.
本发明提供的除雾装置的工作过程为:经过脱硫的湿烟气由每个除雾单元的湿烟气进口1进入除雾单元的筒体,同时冲洗水从冲洗口6进入,由于烟气进口1的一个面与筒体的壁相切,另一个面与筒体的壁相交,使得烟气在筒体内部流动时呈螺旋状运动,带动冲洗水也随着管壁做螺旋状运动,从而达到冲洗管壁上的固体杂质,减轻管壁的结垢状况,使设备能够长时间正常运转。湿烟气在筒体运动过程中产生离心力,在离心力的作用下,烟气中的液滴会附着在该筒体的内壁表面,在液滴自身重力的作用下,沿着筒体内壁表面流下,再通过排水口8排出,从而净化了的烟气通过净烟气出口4排出到烟筒中,而后通过烟筒上部的出口排出到外界。 The working process of the demisting device provided by the present invention is as follows: the desulfurized wet flue gas enters the cylinder body of the demisting unit from the wet flue gas inlet 1 of each demisting unit, and the flushing water enters from the flushing port 6 at the same time. One surface of the inlet 1 is tangent to the wall of the cylinder, and the other surface intersects with the wall of the cylinder, so that the flue gas moves in a spiral shape when it flows inside the cylinder, and the flushing water also moves in a spiral shape with the pipe wall. In this way, the solid impurities on the pipe wall can be flushed, the fouling of the pipe wall can be reduced, and the equipment can operate normally for a long time. The wet flue gas generates centrifugal force during the movement of the cylinder. Under the action of the centrifugal force, the liquid droplets in the flue gas will adhere to the inner wall surface of the cylinder, and flow down along the inner wall surface of the cylinder under the action of the droplet's own gravity. , and then discharged through the drain port 8, so that the purified flue gas is discharged into the chimney through the net flue gas outlet 4, and then discharged to the outside world through the outlet on the upper part of the chimney.
本发明提供的除雾单元使得烟气在该除雾单元内螺旋式前进,使烟气中的水分在离心力的作用下附着在该除雾单元的筒体的内壁上,通过自流进行回收。烟气在除雾单元内螺旋式前进进一步降低烟气中的固体颗粒物,降低了烟气中的液滴含量,同时也降低了脱硫系统的运行成本。除雾单元在烟道中呈环形排列,尽可能地提高了烟气的除水率。经过处理后的烟气可以直接排放到大气中。通过排水口排除的水可以回收再利用,进一步降低了设备的运行成本。 The demisting unit provided by the present invention makes the flue gas spiral forward in the demisting unit, makes the moisture in the flue gas adhere to the inner wall of the cylinder body of the demisting unit under the action of centrifugal force, and recover by gravity. The flue gas spirally advances in the demisting unit to further reduce the solid particles in the flue gas, reduce the liquid droplet content in the flue gas, and also reduce the operating cost of the desulfurization system. The mist removal units are arranged in a ring in the flue, which improves the water removal rate of the flue gas as much as possible. The treated flue gas can be directly discharged into the atmosphere. The water discharged through the drain can be recycled and reused, further reducing the operating cost of the equipment.
虽然以上已结合附图对本发明的构思和实例作了详尽说明,但本领域技术人员应当认识到,在没有脱离本发明构思的前提下,任何基于本发明作出的改进和变换仍然属于本发明保护范围内的内容。 Although the concept and examples of the present invention have been described in detail above in conjunction with the accompanying drawings, those skilled in the art should recognize that any improvement and transformation made based on the present invention still belong to the protection of the present invention without departing from the concept of the present invention. content within the range.
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CN108355465B (en) * | 2018-03-01 | 2024-07-30 | 佛山赛因迪环保科技有限公司 | Demisting method and device for desulfurized flue gas |
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JPS5813919A (en) * | 1981-07-20 | 1983-01-26 | Ohbayashigumi Ltd | Preventing device for stack rain |
JPS5862422A (en) * | 1981-10-12 | 1983-04-13 | Yoshikane Ikutake | Chimney |
CN202555093U (en) * | 2012-05-28 | 2012-11-28 | 山东国舜建设集团有限公司 | Special wet flue gas dehydrator for desulfurization engineering |
CN203540226U (en) * | 2013-11-20 | 2014-04-16 | 航天环境工程有限公司 | Flue gas desulfurization and defogging device of sintering machine |
-
2013
- 2013-11-20 CN CN201310583684.8A patent/CN103566664B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56920A (en) * | 1979-06-13 | 1981-01-08 | Shimizu Constr Co Ltd | Stack-rain preventing device |
JPS5813919A (en) * | 1981-07-20 | 1983-01-26 | Ohbayashigumi Ltd | Preventing device for stack rain |
JPS5862422A (en) * | 1981-10-12 | 1983-04-13 | Yoshikane Ikutake | Chimney |
CN202555093U (en) * | 2012-05-28 | 2012-11-28 | 山东国舜建设集团有限公司 | Special wet flue gas dehydrator for desulfurization engineering |
CN203540226U (en) * | 2013-11-20 | 2014-04-16 | 航天环境工程有限公司 | Flue gas desulfurization and defogging device of sintering machine |
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CN103566664A (en) | 2014-02-12 |
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