CN103560476A - Anti-interference electricity module in bypass mode and control method of anti-interference electricity module - Google Patents
Anti-interference electricity module in bypass mode and control method of anti-interference electricity module Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于电力系统的抗晃电技术领域,特别涉及一种应用于工业企业380V 及220V低压网络系统中,为防止接触器非正常脱扣而提出的采用旁路模式的抗晃电模块及其控制方法。 The invention belongs to the technical field of anti-sway electricity in electric power systems, in particular to an anti-sway electricity module in bypass mode and its application in 380V and 220V low-voltage network systems of industrial enterprises to prevent abnormal tripping of contactors. Control Method.
背景技术 Background technique
电力系统在运行过程中,由于雷击、对地短路、故障重合闸、备自投、企业外部、内部的电网故障、大型设备起动等原因,所造成的电网故障,会造成电压瞬间较大幅度波动或者短时断电又恢复,这种现象称为“晃电”。 During the operation of the power system, due to lightning strikes, short-circuit to ground, fault reclosing, backup self-switching, external and internal power grid faults, large-scale equipment start-up, etc., the power grid faults caused by them will cause large instantaneous voltage fluctuations. Or short-term power failure and recovery, this phenomenon is called "shake power".
晃电主要有以下几种情况: There are mainly the following situations:
(1)电压骤降、骤升,持续时间0.5个周期至1min,电压上升至标称电压的110~180%或下降至标称电压的10~90%。 (1) The voltage dips and rises for a duration of 0.5 cycle to 1 min, and the voltage rises to 110-180% of the nominal voltage or drops to 10-90% of the nominal voltage. the
(2)电压闪变,电压波形包络线呈规则的变化或电压幅值一系列的随机变化,一般表现为人眼对电压波动所引起的照明异常而产生的视觉感受。 (2) Voltage flicker, the voltage waveform envelope shows a regular change or a series of random changes in the voltage amplitude, which generally manifests as the human eye's visual perception of abnormal lighting caused by voltage fluctuations. the
(3)短时断电,持续时间在0.5个周波至3S的供电中断(如备自投、重合闸等)。 (3) Short-term power outages, power supply interruptions lasting from 0.5 cycles to 3S (such as standby automatic switching, reclosing, etc.). the
晃电的影响: Akira's influence:
(1) 晃电对供电回路控制电器的影响 (1) The impact of shaking electricity on the control electrical appliances of the power supply circuit
接触器在低压电动机控制系统中的应用非常广泛,占了相当大的比例。由于电磁式接触器的工作原理特点,当电网出现晃电时,会造成接触器工作线圈短时断电或电压过低,导致靠电流维持吸合的动、静铁芯吸力小于释放弹簧的弹力,使接触器释放产生跳闸停机的重要原因。电磁式接触器的动作特性:国际IEC标准规定、额定电压的80%为临界可靠吸合电压。临界释放电压为额定工作电压的20~70%,现场使用中电磁式接触器一般都在标称的电压50%释放,所以因“晃电”导致电磁式接触器不受控制而自然跳闸停机是原理所致。 Contactors are widely used in low-voltage motor control systems, accounting for a considerable proportion. Due to the characteristics of the working principle of the electromagnetic contactor, when there is swaying electricity in the power grid, the working coil of the contactor will be cut off for a short time or the voltage will be too low, resulting in the suction force of the dynamic and static iron cores that rely on current to maintain attraction is less than the elastic force of the release spring , the important reason for the release of the contactor to cause tripping and shutdown. Action characteristics of electromagnetic contactor: According to the international IEC standard, 80% of the rated voltage is the critical and reliable pull-in voltage. The critical release voltage is 20% to 70% of the rated working voltage. In field use, the electromagnetic contactor is generally released at 50% of the nominal voltage. Therefore, the electromagnetic contactor is uncontrolled due to "shaking electricity" and the natural tripping and shutdown is the Due to the principle.
(2)“晃电”造成跳闸停机原因 (2) Causes of tripping and shutdown caused by "shock electricity"
随着电网的发展、容量及规模的不断扩大,晃电现象发生的频率越来越多,由于现代化工矿企业生产装置的规模越来越大, 晃电持续时间虽然比较短,但对生产的影响却十分巨大。瞬间的电压波动将造成数百台电动机跳闸、设备停机,电网电压恢复后电机不能自行恢复运行,导致连续生产过程紊乱,并有可能造成生产及设备事故。对于大型装置来说,如果人工进行恢复,花费的时间比较长,而对于一些无人值守的野外装置,恢复的时间就更长。这对于石油、化工、农药等连续生产装置来说,产生的诸如安全、环保、废品、原料浪费、产量降低、效益低下等一系列损失是非常巨大的。 With the development of the power grid, the continuous expansion of capacity and scale, the frequency of swaying electricity is increasing. Due to the increasing scale of production equipment in modern industrial and mining enterprises, although the duration of swaying electricity is relatively short, it has an impact on production. But very huge. Instantaneous voltage fluctuations will cause hundreds of motors to trip and equipment to shut down. After the power grid voltage is restored, the motors cannot resume operation by themselves, which will lead to continuous production process disorder and may cause production and equipment accidents. For large installations, it takes a long time to recover manually, and for some unattended field installations, the recovery time is even longer. For continuous production equipment such as petroleum, chemical, and pesticide, a series of losses such as safety, environmental protection, waste products, waste of raw materials, reduced output, and low efficiency are very huge. the
(3) 晃电对供电回路电动机的影响 (3) The impact of shaking electricity on the motor of the power supply circuit
晃电由于低电压,会导致电动机过流,从而使电动机热保护动作跳闸。“晃电”短短的数秒钟,对连续生产中要求大量设备在工艺流程上不允许电动机跳闸停机的企业是灾难性的,轻者几十万、上千万经济损失,严重的还会发生火灾、爆炸乃至人身安全,对企业来讲真是灾难的几秒钟。 Due to the low voltage of the shaking power, the motor will be over-current, which will trip the motor thermal protection action. The short few seconds of "shock electricity" is catastrophic for enterprises that require a large number of equipment in continuous production and does not allow motors to trip and shut down in the process. The light ones are hundreds of thousands or tens of millions of economic losses, and serious ones will happen. Fires, explosions and even personal safety are really a few seconds of disaster for enterprises. the
为此,抗晃电模块面世并使用于连续性生产作业线,能使供电系统因雷击、短路重合等而发生瞬间失压、失电(俗称晃电)时均保持接触器不脱扣;其操作接通、分断与常规接触器完全相同。当事故停电超过抗晃电模块定时限时间时,接触器脱扣,达到了躲过晃电保持连续生产不停机的目的。抗晃电模块对保证在石油、化工、钢铁等企业发挥了积极作用,能有效的抵御电源电压不稳、瞬间失压、瞬间断电,满足了高要求的连续性生产线。 For this reason, the anti-sway power module is available and used in continuous production lines, which can keep the contactor from tripping when the power supply system loses voltage or power (commonly known as sway power) due to lightning strikes, short-circuit coincidence, etc.; The operation of connecting and breaking is exactly the same as that of conventional contactors. When the accidental power outage exceeds the time limit of the anti-sway power module, the contactor will trip, achieving the purpose of avoiding the power swing and maintaining continuous production without stopping. The anti-sway power module has played an active role in guaranteeing petroleum, chemical, steel and other enterprises. It can effectively resist power supply voltage instability, instantaneous voltage loss, and instantaneous power failure, and meets the high requirements of continuous production lines.
目前,现有的抗晃电模块均为在线模式,即电源长期供电给接触器,如果发生电源故障和控制部分故障,即延时抗晃电功能失效与损坏,影响了连续性生产线正常作业,具体表现为: At present, the existing anti-shaking modules are all in online mode, that is, the power supply is supplied to the contactor for a long time. If a power failure and a failure of the control part occur, that is, the delayed anti-shaking function will fail and be damaged, which will affect the normal operation of the continuous production line. The specific performance is:
1、启动方式:脉动直流启动接触器,容易烧坏接触器线圈与装置器件;脉动直流启动接触器时,当使用大容量接触器时,接触器内阻很小(2~10欧);(1)容易烧坏接触器:因为接触器内阻小,在脉动直流电压不变情况下,通过接触器线圈电流很大(几十安培),从而导致接触器线圈容易损坏;(2)容易烧装置器件:因为装置本身是通过控制电磁继电器,把较高的脉动直流切换到开关电源提供的直流电压,所以大的电流是从本装置电磁继电器流过;在这种情况下,装置控制回路部分器件容易烧坏。 1. Starting method: pulsating DC starting contactor is easy to burn out the contactor coil and device components; when pulsating DC starting contactor, when using a large-capacity contactor, the internal resistance of the contactor is very small (2 to 10 ohms); ( 1) It is easy to burn out the contactor: because the internal resistance of the contactor is small, the current through the contactor coil is very large (tens of amperes) under the condition of constant pulsating DC voltage, which makes the contactor coil easy to damage; (2) easy to burn Device device: Because the device itself switches the higher pulsating DC to the DC voltage provided by the switching power supply by controlling the electromagnetic relay, the large current flows through the electromagnetic relay of the device; in this case, the control circuit part of the device The device is easy to burn out.
2、控制部分原理: 控制部分容易烧坏电磁继电器触点,以及烧坏装置内部线路板,从而减少装置使用寿命;(1)因为装置使用的是电磁继电器,多数电磁继电器触点通断直流容量不高,当直流电流流过电磁继电器触点大于电磁继电器额定值,电磁继电器触点在释放时会出现“拉弧”,因此常常出现电磁继电器触点烧坏,有时可能引起电磁继电器着火燃烧,严重会导致火灾的发生;(2)如果电磁继电器因“拉弧”而烧坏,电磁继电器触点存在两种可能性,第一种可能性为:接火线和零线电磁继电器触点都粘死在同一侧(常开或常闭),第二种可能性为:接火线电磁继电器触点“粘死”在常开侧而接零线电磁继电器触点“粘死”在常闭侧,或者接火线电磁继电器触点“粘死”在常闭侧而接零线电磁继电器触点“粘死”在常开侧;当发生第一种情况时,只是影响了装置不能控制切换动作,导致装置抗晃电的功能失效;当发生第二种情况时,交流电与开关电源提供的直流电短在一起,因此而导致线路板烧、器件烧坏、供电回路保护跳闸等情况。 2. The principle of the control part: The control part is easy to burn out the contacts of the electromagnetic relay and the internal circuit board of the device, thereby reducing the service life of the device; (1) Because the device uses an electromagnetic relay, most electromagnetic relay contacts have a DC capacity of on and off Not high, when the DC current flows through the electromagnetic relay contact greater than the rated value of the electromagnetic relay, the electromagnetic relay contact will appear "arcing" when it is released, so the electromagnetic relay contact often burns out, which may sometimes cause the electromagnetic relay to catch fire. Seriously, it will lead to fire; (2) If the electromagnetic relay burns out due to "arcing", there are two possibilities for the contacts of the electromagnetic relay. Dead on the same side (normally open or normally closed), the second possibility is: the contact of the electromagnetic relay connected to the live wire is "sticky" on the normally open side and the contact of the electromagnetic relay connected to the neutral line is "sticky" to the normally closed side. Or the contact of the electromagnetic relay connected to the live wire is "sticky" on the normally closed side and the contact of the electromagnetic relay connected to the neutral line is "sticky" to the normally open side; when the first case occurs, it only affects the device and cannot control the switching action, resulting in The anti-shaking function of the device fails; when the second situation occurs, the AC power and the DC power provided by the switching power supply are short together, which leads to circuit board burnout, device burnout, and power supply circuit protection tripping.
发明内容 Contents of the invention
为解决现有技术中存在的上述问题,本发明提供了一种可在正常运行时和发生晃电时分别对接触器供给交流电和直流电,实现接触器的电源不间断,解决了脉动直流启动接触器存在的缺陷,并维持接触器吸合,可靠性高,完全满足连续性生产线长期稳定作业要求的采用旁路模式的抗晃电模块及其控制方法。 In order to solve the above-mentioned problems in the prior art, the present invention provides a method that can supply alternating current and direct current to the contactor during normal operation and when swaying electricity occurs, so as to realize the uninterrupted power supply of the contactor and solve the problem of pulsating direct current starting contact. The anti-swaying module and its control method in bypass mode fully meet the long-term stable operation requirements of the continuous production line to eliminate the defects of the contactor, maintain the contactor pull-in, and fully meet the long-term stable operation requirements of the continuous production line. the
为解决上述技术问题,本发明采用如下技术方案: In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种采用旁路模式的抗晃电模块,包括有单片机、电磁继电器、固态继电器、储能电容组、AC/DC开关电源、DC/DC电源、电压转换芯片、交流电压采样器和状态检测器;其中,所述AC/DC开关电源的输入端和输出端分别与电网和储能电容组的输入端电连接,所述储能电容组的其一输出端经电压转换芯片与单片机电连接,另一输出端与DC/DC电源的输入端电连接;所述DC/DC电源的输出端通过直流供电回路与设置在电网上的接触器电连接;所述交流电压采样器和状态检测器的输入端和输出端分别与电网和单片机信号连接;所述单片机的输出端与电磁继电器和固态继电器信号连接,且所述电磁继电器的常闭接点J1A、J1D设于电网上以接通电网和接触器,其常开接点J1B、J1C与固态继电器的常开接点J2一并串联在直流供电回路上。 An anti-shake module using bypass mode, including single-chip microcomputer, electromagnetic relay, solid state relay, energy storage capacitor bank, AC/DC switching power supply, DC/DC power supply, voltage conversion chip, AC voltage sampler and state detector ; Wherein, the input end and the output end of the AC/DC switching power supply are respectively electrically connected to the input end of the power grid and the energy storage capacitor group, and one output end of the energy storage capacitor group is electrically connected to the single-chip electromechanical device through a voltage conversion chip, The other output end is electrically connected to the input end of the DC/DC power supply; the output end of the DC/DC power supply is electrically connected to the contactor provided on the power grid through the DC power supply circuit; the AC voltage sampler and the state detector The input terminal and the output terminal are respectively connected with the grid and the single-chip microcomputer signal; the output terminal of the single-chip microcomputer is connected with the electromagnetic relay and the solid-state relay signal, and the normally closed contacts J1A and J1D of the electromagnetic relay are arranged on the grid to connect the grid and contact device, its normally open contacts J1B, J1C and the normally open contact J2 of the solid state relay are connected in series on the DC power supply circuit.
进一步地,所述电磁继电器的常闭接点J1A、J1D分别设于电网的N线和L线上;所述直流供电回路连接在位于电磁继电器的常闭接点J1A、J1D后方的N线和L线上,并且所述电磁继电器的常开接点J1B和固态继电器的常开接点J2串联在与电网的N线连接的直流供电回路上,所述电磁继电器的常开接点J1C串联在与电网的L线连接的直流供电回路上;所述交流电压采样器的输入端连接在电磁继电器的常闭接点J1A、J1D前方的N线和L线上,所述状态检测器的输入端连接在L线上,并位于串联有电磁继电器的常开接点J1C的直流供电回路的后方。 Further, the normally closed contacts J1A and J1D of the electromagnetic relay are respectively set on the N line and the L line of the power grid; the DC power supply circuit is connected to the N line and the L line behind the normally closed contacts J1A and J1D of the electromagnetic relay , and the normally open contact J1B of the electromagnetic relay and the normally open contact J2 of the solid state relay are connected in series with the DC power supply circuit connected to the N line of the grid, and the normally open contact J1C of the electromagnetic relay is connected in series with the L line of the grid On the connected DC power supply circuit; the input end of the AC voltage sampler is connected on the N line and the L line in front of the normally closed contact J1A, J1D of the electromagnetic relay, and the input end of the state detector is connected on the L line, And it is located at the rear of the DC power supply circuit with the normally open contact J1C of the electromagnetic relay connected in series.
进一步地,所述交流电压采样器为互感器;所述状态检测器主要由两组二极管、一个直流光耦和一个交直流两用光耦组成,其中,所述两组二极管反并连接,且每组二极管由两个二极管串联而成,所述直流光耦和交直流两用光耦并联在两组二极管上。 Further, the AC voltage sampler is a transformer; the state detector is mainly composed of two sets of diodes, a DC optocoupler and an AC-DC dual-purpose optocoupler, wherein the two sets of diodes are connected in reverse parallel, and Each group of diodes is composed of two diodes in series, and the DC optocoupler and the AC/DC dual-purpose optocoupler are connected in parallel to the two groups of diodes.
进一步地,所述电压转换芯片是LDO电源芯片,所述储能电容组由7个10F/2.5V的超级电容串联而成。 Further, the voltage conversion chip is an LDO power chip, and the energy storage capacitor group is composed of seven 10F/2.5V supercapacitors connected in series.
进一步地,所述抗晃电模块还包括有电压监测器,主要由一个齐纳二极管和直流光耦组成,其两端分别与DC/DC电源和单片机信号连接。 Further, the anti-shaking module also includes a voltage monitor, which is mainly composed of a Zener diode and a DC optocoupler, and its two ends are respectively connected to the DC/DC power supply and the signal of the single-chip microcomputer.
进一步地,所述直流供电回路上还串联有保险丝,所述AC/DC开关电源的输入端设有EMC电源滤波器。 Further, a fuse is connected in series on the DC power supply circuit, and an EMC power filter is provided at the input end of the AC/DC switching power supply.
一种采用旁路模式的抗晃电模块的控制方法,在正常运行时通过电网供给交流电启动接触器,使接触器吸合、不脱扣;当发生晃电时通过旁路供给直流电维持接触器吸合、不脱扣。 A control method for an anti-sway module using a bypass mode. During normal operation, the AC power is supplied through the grid to start the contactor, so that the contactor is closed and does not trip; when the sway occurs, the DC power is supplied through the bypass to maintain the contactor. Suction, no release.
进一步地,所述旁路模式的抗晃电模块的控制方法,具体包括有以下步骤: Further, the control method of the anti-shaking module in the bypass mode specifically includes the following steps:
a.启动—通电后,操作启动按键; a. Start - after power on, operate the start button;
b.交流供电—电网经过电磁继电器的常闭接点J1A、J1D向接触器供给交流电; b. AC power supply - the power grid supplies AC power to the contactor through the normally closed contacts J1A and J1D of the electromagnetic relay;
c.状态监测—状态检测器实时检测、判断接触器的状态以及维持吸合状态的方式; c. Status monitoring—the status detector detects and judges the status of the contactor in real time and the way to maintain the pull-in status;
d.晃电监测—交流电压采样器实时采集电网输入电压值,并判断输入电压是否满足晃电判据要求; d. Electricity monitoring - the AC voltage sampler collects the input voltage value of the power grid in real time, and judges whether the input voltage meets the requirements of the electricity criterion;
e.旁路直流供电—当满足晃电条件时,单片机控制电磁继电器的常闭接点J1A、J1D打开,电磁继电器的常开接点J1B、J1C和固态继电器的常开接点J2闭合,最后储能电容组依次经DC/DC电源、直流供电回路向接触器供给直流电,并延时一定时间,以维持接触器吸合、不脱扣; e. Bypass DC power supply - when the shaking power condition is met, the normally closed contacts J1A and J1D of the electromagnetic relay controlled by the microcontroller are opened, the normally open contacts J1B and J1C of the electromagnetic relay and the normally open contact J2 of the solid state relay are closed, and finally the energy storage capacitor The group supplies DC power to the contactor through the DC/DC power supply and the DC power supply circuit in turn, and delays for a certain period of time to maintain the contactor pull-in and not trip;
f.切回交流供电—当延时结束时,单片机控制电磁继电器的常开接点J1B、J1C和固态继电器的常开接点J2打开,电磁继电器的常闭接点J1A、J1D闭合,停止储能电容组向接触器供给直流电,切回电网向接触器供给交流电。 f. Switch back to the AC power supply - when the delay ends, the single-chip microcomputer controls the normally open contacts J1B and J1C of the electromagnetic relay and the normally open contact J2 of the solid state relay to open, and the normally closed contacts J1A and J1D of the electromagnetic relay are closed to stop the energy storage capacitor group Supply DC to the contactor, switch back to the grid to supply AC to the contactor.
进一步地,在执行所述“状态监测”后和执行所述“晃电监测”前,还进行故障自检,若发生了故障,延时“脱扣”功能自动退出,并以交流电维持接触器吸合,且进行故障指示。 Further, after performing the "status monitoring" and before performing the "shaking power monitoring", a fault self-check is also carried out. If a fault occurs, the delayed "tripping" function will automatically exit, and the contactor will be maintained with alternating current. Pull in, and carry out fault indication.
本发明的有益效果是: The beneficial effects of the present invention are:
本发明通过上述技术方案,即可通过电网供给交流电启动接触器,不会出现烧坏装置和接触器等情况,解决了脉动直流启动接触器存在的缺陷;而且晃电时通过储能电容组和DC/DC电源实现接触器的直流供电,维持接触器吸合,成本低、体积小、可靠性高;另外,本抗晃电模块还利用了固态继电器的动作及释放时间均比电磁继电器快的特性,解决了电磁继电器在释放时,电磁继电器触点会出现“拉弧”,常常出现电磁继电器触点烧坏等情况;相对于传统的抗晃电模块的原理,更可靠,满足了连续性生产线长期稳定作业的要求。 Through the above-mentioned technical scheme, the present invention can start the contactor with AC power through the power grid, without burning out the device and the contactor, etc., and solves the defects of the pulsating DC starting contactor; The DC/DC power supply realizes the DC power supply of the contactor, keeps the contactor closed, has low cost, small size, and high reliability; in addition, this anti-shaking electric module also uses the action and release time of the solid state relay which are faster than the electromagnetic relay characteristics, which solves the problem of "arcing" on the electromagnetic relay contacts when the electromagnetic relay is released, and often causes the electromagnetic relay contacts to burn out; compared with the principle of the traditional anti-shake electric module, it is more reliable and meets the continuity Requirements for long-term stable operation of the production line.
附图说明 Description of drawings
图1是本发明所述一种采用旁路模式的抗晃电模块实施例的结构原理示意框图; Fig. 1 is a schematic block diagram of the structural principle of an embodiment of an anti-shaking electric module using a bypass mode according to the present invention;
图2是本发明所述一种采用旁路模式的抗晃电模块的控制方法的流程图。 FIG. 2 is a flow chart of a control method of an anti-shake module using a bypass mode according to the present invention.
具体实施方式 Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1中所示: As shown in Figure 1:
本发明实施例所述的一种采用旁路模式的抗晃电模块,是离线模式抗晃电模块,包括有单片机1、电磁继电器2、固态继电器3、储能电容组4、AC/DC开关电源5、DC/DC电源6、电压转换芯片7、交流电压采样器8和状态检测器9。其中,所述AC/DC开关电源5的输入端和输出端分别与电网10和储能电容组4的输入端电连接,所述储能电容组4的其一输出端经电压转换芯片7与单片机1电连接,另一输出端与DC/DC电源6的输入端电连接;所述DC/DC电源6的输出端通过直流供电回路11与设置在电网10上的接触器12电连接;所述交流电压采样器8和状态检测器9的输入端和输出端分别与电网10和单片机1信号连接;所述单片机1的输出端与电磁继电器2和固态继电器3信号连接,且电磁继电器2的常闭接点J1A、J1D设于电网10上以接通电网10和接触器12,其常开接点J1B、J1C与固态继电器3的常开接点J2一并串联在直流供电回路11上。具体结构可以为:所述电磁继电器2的常闭接点J1A、J1D分别设于电网10的N线和L线上;所述直流供电回路11连接在位于电磁继电器2的常闭接点J1A、J1D后方的N线和L线上,并且电磁继电器2的常开接点J1B和固态继电器3的常开接点J2串联在与电网10的N线连接的直流供电回路11上,所述电磁继电器2的常开接点J1C串联在与电网10的L线连接的直流供电回路11上;所述交流电压采样器8的输入端连接在电磁继电器2的常闭接点J1A、J1D前方的N线和L线上,所述状态检测器9的输入端连接在L线上,并位于串联有电磁继电器2的常开接点J1C的直流供电回路11的后方。
An anti-sway electricity module using a bypass mode described in the embodiment of the present invention is an anti-sway electricity module in an offline mode, including a single-chip microcomputer 1, an
其中,所述交流电压采样器8为互感器;所述状态检测器9主要由两组二极管、一个直流光耦和一个交直流两用光耦组成,所述两组二极管反并连接,且每组二极管由两个二极管串联而成,所述直流光耦和交直流两用光耦并联在两组二极管上;所述电压转换芯片是LDO电源芯片;所述储能电容组4由7个10F/2.5V的超级电容串联而成。 Wherein, the AC voltage sampler 8 is a transformer; the state detector 9 is mainly composed of two groups of diodes, a DC optocoupler and an AC and DC dual-purpose optocoupler, and the two groups of diodes are connected in reverse parallel, and each A group of diodes is composed of two diodes connected in series, and the DC optocoupler and AC/DC dual-purpose optocoupler are connected in parallel on two groups of diodes; the voltage conversion chip is an LDO power supply chip; the energy storage capacitor group 4 is composed of seven 10F /2.5V supercapacitor connected in series.
本发明所述采用旁路模式的抗晃电模块的工作原理为:上电后,按下启动按钮,电网10供给交流电启动接触器12可靠吸合,此时交流电压采样器8实时采集电网电压值,并输送给单片机1判断是否发生晃电;当发生晃电时,单片机1控制电磁继电器2的常闭接点J1A、J1D打开,电磁继电器2的常开接点J1B、J1C与固态继电器3的常开接点J2闭合,使储能电容组4对接触器12供给直流电,以维持接触器12吸合、不脱扣;延时结束后,单片机1控制电磁继电器2的常闭接点J1A、J1D闭合,同时打开电磁继电器2的常开接点J1B和固态继电器3的常开接点J2,切回通过电网10向接触器12供给交流电。同时状态检测器9也实时检测L线上的电流信息,并输送给单片机1判断接触器12的状态以及维持吸合状态的方式。
The working principle of the anti-sway module using the bypass mode in the present invention is: after power on, press the start button, the
这样,本发明所述的采用旁路模式的抗晃电模块采用交流电启动接触器12,不会出现烧坏装置和接触器等情况,解决了脉动直流启动接触器存在的缺陷;而且晃电时通过对电磁继电器2和固态继电器3的控制实现储能电容组4对接触器12的直流供电,维持接触器12吸合,以及晃电后自动恢复电网10对接触器12交流供电,成本低、体积小、可靠性高;并且该抗晃电模块只在出现晃电时才工作,即使损坏也不影响正常的接触器12的分合操作(此时保持在电网交流供电状态),不会因使用了该抗晃电模块而带来了新的额外故障点;另外,本抗晃电模块还利用了固态继电器3的动作及释放时间均比电磁继电器2快的特性,解决了电磁继电器在释放时,电磁继电器触点会出现“拉弧”,常常出现电磁继电器触点烧坏等情况;相对于传统的抗晃电模块的原理,更可靠,满足了连续性生产线长期稳定作业的要求。
In this way, the anti-swaying electric module adopting the bypass mode described in the present invention adopts the alternating current starting contactor 12, and the situations such as burning out the device and the contactor will not occur, and solves the defect that the pulsating DC starting contactor exists; Through the control of the
作为本发明抗晃电模块的一优选方案,所述抗晃电模块还包括有电压监测器13,主要由一个齐纳二极管和直流光耦组成,其两端分别与DC/DC电源6和单片机1信号连接。运行时,电压监测器13实时检测DC/DC电源6的电源,并将电源检测数据传输给单片机1,然后单片机1根据该电源检测数据判断本抗晃电模块自身是否存在故障,如果有故障,即抗晃电功能自动退出,以交流电维持接触器12吸合,不影响正常接触器分合闸,性能更可靠。 As a preferred solution of the anti-shake module of the present invention, the anti-shake module also includes a voltage monitor 13, which is mainly composed of a Zener diode and a DC optocoupler, and its two ends are connected to the DC/DC power supply 6 and the single-chip microcomputer respectively. 1 signal connection. During operation, the voltage monitor 13 detects the power of the DC/DC power supply 6 in real time, and transmits the power detection data to the single-chip microcomputer 1, and then the single-chip microcomputer 1 judges whether there is a fault in the anti-shaking electric module itself according to the power detection data, and if there is a fault, That is, the anti-shaking function is automatically withdrawn, and the contactor 12 is kept closed by alternating current, without affecting the normal opening and closing of the contactor, and the performance is more reliable.
另外,所述直流供电回路11上还串联有保险丝(图中未表示出来),所述AC/DC开关电源5的输入端设有EMC电源滤波器(图中未表示出来),有效提高本抗晃电模块的安全性和抗干扰能力,性能更稳定。
In addition, the DC
如图2中所示: As shown in Figure 2:
本发明实施例所述的一种采用旁路模式的抗晃电模块的控制方法,在正常运行时通过电网10供给交流电启动接触器12,使接触器12吸合、不脱扣;当发生晃电时通过旁路供给直流电维持接触器12吸合、不脱扣。具体包括有以下步骤:
According to the control method of the anti-sway module using the bypass mode described in the embodiment of the present invention, the contactor 12 is started by supplying AC power through the
步骤A.启动—通电后,操作启动按键; Step A. Start - after power on, operate the start button;
步骤B.交流供电—电网10经过电磁继电器2的常闭接点J1A、J1D向接触器12供给交流电;
Step B. AC power supply—the
步骤C.状态监测—状态检测器9实时检测、判断接触器12的状态以及维持吸合状态的方式; Step C. Status monitoring—the status detector 9 detects and judges the status of the contactor 12 in real time and the mode of maintaining the pull-in status;
步骤D.晃电监测—交流电压采样器8实时采集电网输入电压值,并判断输入电压是否满足晃电判据要求; Step D. Electricity monitoring—the AC voltage sampler 8 collects the input voltage value of the power grid in real time, and judges whether the input voltage meets the electric power criterion requirement;
步骤E.旁路直流供电—当满足晃电条件时,单片机1控制电磁继电器2的常闭接点J1A、J1D打开,电磁继电器2的常开接点J1B、J1C和固态继电器3的常开接点J2闭合,最后储能电容组4依次经DC/DC电源6、直流供电回路11向接触器12供给直流电,并延时一定时间(该延时时间用户可自行设定。),以维持接触器12吸合、不脱扣;
Step E. Bypass DC power supply—when the shaking power condition is met, the single-chip microcomputer 1 controls the normally closed contacts J1A and J1D of the
步骤F.切回交流供电—当延时结束时,单片机1控制电磁继电器2的常开接点J1B、J1C和固态继电器3的常开接点J2打开,电磁继电器2的常闭接点J1A、J1D闭合,停止储能电容组4向接触器12供给直流电,切回电网10向接触器12供给交流电。
Step F. Switch back to the AC power supply—when the delay ends, the single-chip microcomputer 1 controls the normally open contacts J1B, J1C of the
这样,即可在正常运行时和发生晃电时分别对接触器12供给交流电和直流电,实现接触器的电源不间断,解决了脉动直流启动接触器存在的缺陷,并维持接触器12吸合,可靠性高,完全满足连续性生产线长期稳定作业的要求。 In this way, the contactor 12 can be supplied with alternating current and direct current respectively during normal operation and when swaying electricity occurs, so as to realize uninterrupted power supply of the contactor, solve the defect of the pulsating direct current starting contactor, and maintain the contactor 12 to pull in, High reliability, fully meet the requirements of long-term stable operation of the continuous production line.
作为本发明控制方法的一优选方案,在执行所述“状态监测”后和执行所述“晃电监测”前,还进行故障自检,若发生了故障,延时“脱扣”功能自动退出,并以交流电维持接触器12吸合,且进行故障指示,不会增加任何故障点,更能满足了连续性生产线长期稳定作业的需要。 As a preferred solution of the control method of the present invention, after performing the "status monitoring" and before performing the "shaking power monitoring", a fault self-check is also performed. If a fault occurs, the delayed "tripping" function will automatically exit , and maintain contactor 12 pull-in with alternating current, and carry out fault indication, will not increase any fault point, can satisfy the need of long-term stable operation of the continuous production line more.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。 The above description is a preferred embodiment of the present invention, and it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered Be the protection scope of the present invention.
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