CN103558419B - A kind of scanning near-field optical monitor station - Google Patents
A kind of scanning near-field optical monitor station Download PDFInfo
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Abstract
本发明提供一种扫描近场光学检测台,包括:本体(22);所述本体包括相互垂直的XOY面、YOZ面以及ZOX面;所述XOY面、YOZ面以及ZOX面围成一个收容空间;收容于所述收容空间内用于放置工件(17)的矩形工作台(18);所述矩形工作台包括底面以及相互垂直相邻的四个侧面;所述矩形工作台的底面四角设有与所述本体XOY面固定的四个液压驱动单元(21);所述矩形工作台相邻的两个侧面分别设有与所述本体YOZ面以及ZOX面固定的两个液压驱动单元(11);所述本体YOZ面上设有位于所述工件上方的用于实现所述工件在Z轴方向上的定位的喷嘴单元。本发明支柱伸长量可调、可测,因此工作台的位移精度较高且控制较为简单;工作台运动的有效行程较大。
The invention provides a scanning near-field optical detection platform, comprising: a body (22); the body includes mutually perpendicular XOY planes, YOZ planes, and ZOX planes; the XOY planes, YOZ planes, and ZOX planes enclose a storage space ; a rectangular worktable (18) for placing workpieces (17) in the storage space; the rectangular worktable includes a bottom surface and four sides vertically adjacent to each other; the four corners of the bottom surface of the rectangular workbench are provided with Four hydraulic drive units (21) fixed to the XOY surface of the body; two hydraulic drive units (11) fixed to the YOZ surface and the ZOX surface of the body are respectively provided on the two adjacent sides of the rectangular workbench ; The YOZ surface of the body is provided with a nozzle unit located above the workpiece for positioning the workpiece in the Z-axis direction. The elongation of the pillar in the invention is adjustable and measurable, so the displacement precision of the workbench is relatively high and the control is relatively simple; the effective travel of the workbench is relatively large.
Description
技术领域technical field
本发明涉及光学机械领域,尤其涉及扫描近场光学检测装置。The invention relates to the field of optical mechanics, in particular to a scanning near-field optical detection device.
背景技术Background technique
随着现代光学系统集成度日益增高,光学设计结构的尺度在不断减小。对于亚波长光学结构而言,需要检测的光场范围通常为微米量级,光学显微镜由于衍射极限的限制已无法胜任。基于光学探针技术的扫描近场光学显微镜给出了一方案,其主要包含定位模块、位移模块和光场接收检测模块。它的主要工作原理为:光纤探针用来检测耦合的光场,其被固定在位移装置上,通过控制定位、位移装置使得光线探针在样品表面附近的一定范围内进行扫描,扫描结果经过计算机处理后便可得到光场分布。With the increasing integration of modern optical systems, the scale of optical design structures is constantly decreasing. For sub-wavelength optical structures, the range of light fields that need to be detected is usually on the order of microns, and optical microscopes are no longer competent due to the limitation of the diffraction limit. A scanning near-field optical microscope based on optical probe technology provides a solution, which mainly includes a positioning module, a displacement module and a light field receiving and detecting module. Its main working principle is: the optical fiber probe is used to detect the coupled light field, which is fixed on the displacement device, and the optical probe is scanned within a certain range near the sample surface by controlling the positioning and displacement device. After computer processing, the light field distribution can be obtained.
三维扫描移动工作台是扫描近场光显微检测装置中的关键部件之一,要求具有纳米量级的运动精度(一般为数十纳米),对其运动部件运动的直线性、正交性、重复性和稳定性具有极高的要求。现有的各类扫描近场光显微检测装置中,大多设计粗动和微动两套系统,其中的微动系统为各种类型的多维弹性铰链工作台,驱动则采用电晶体。较为常见的平行四边形弹性铰链机构模型如图1平行四边形柔性铰链机构示意图所示:刚性支柱3通过柔性铰链2分别与固定板4和运动板1相连形成一个平行四边形对称结构,由于柔性铰链2具有一个横截面面积相对于其他部分尺寸小得多的颈缩部分,因此可以认为工作过程中只有柔性铰链2产生变形,而其他部分视为刚性体(实际上是变形量极小而被忽略不计)。工作过程中要求作用力F沿运动板1平行的方向作用在运动板1的一端中心对称位置时,此时运动板1可相对于固定板4沿x轴方向作一维运动,在此运动过程中,仅柔性铰链2的颈缩部分可以产生微小的转角。实际工作中力F作用点位置和方向难免存在误差,柔性铰链机构的制造也难免存在误差,这些都会使得柔性铰链2的颈缩部分产生微小的伸缩变形和扭转变形,从而使得三维方向上的运动之间产生相互耦合,运动板1不能严格按x方向移动。The three-dimensional scanning mobile worktable is one of the key components in the scanning near-field light microscopy detection device. It requires nanometer-level motion accuracy (generally tens of nanometers), and the linearity, orthogonality, and Repeatability and stability have extremely high requirements. Among the various types of scanning near-field light microscopy detection devices, most of them are designed with two systems of coarse motion and micro motion. The micro motion system is various types of multi-dimensional elastic hinged worktables, and the drive adopts transistors. The more common model of the parallelogram elastic hinge mechanism is shown in Figure 1. The schematic diagram of the parallelogram flexible hinge mechanism: the rigid pillar 3 is connected with the fixed plate 4 and the moving plate 1 through the flexible hinge 2 to form a parallelogram symmetrical structure, because the flexible hinge 2 has A necked part whose cross-sectional area is much smaller than other parts, so it can be considered that only the flexible hinge 2 is deformed during the working process, while other parts are regarded as rigid bodies (actually, the deformation is extremely small and can be ignored) . During the working process, when the force F is required to act on the symmetrical position of the center of one end of the moving plate 1 along the direction parallel to the moving plate 1, the moving plate 1 can move one-dimensionally relative to the fixed plate 4 along the x-axis direction at this time. , only the constricted part of the flexible hinge 2 can produce a small corner. In actual work, there are inevitably errors in the position and direction of the point of action of the force F, and there are inevitably errors in the manufacture of the flexible hinge mechanism. There is mutual coupling between them, and the sports board 1 cannot move strictly in the x direction.
现有的三维扫描移动工作台一般有多个(一般为3个)相互正交设置的平行四边形柔性铰链,且各部件之间为固态联接,由于各维运动和受力存在着复杂的耦合,三维工作台的移动难免存在一定的误差,而且这种误差难以消除。现有的三维扫描移动工作台的微驱动一般采用压电晶体驱动器,这种驱动器有很高的驱动精度,但有效行程很小,因此需要配备一个粗动装置,机构较为复杂。The existing 3D scanning mobile workbench generally has multiple (usually 3) parallelogram flexible hinges arranged orthogonally to each other, and the components are connected in a solid state. Due to the complex coupling of the movement and force of each dimension, Certain errors inevitably exist in the movement of the three-dimensional worktable, and this error is difficult to eliminate. The micro-drive of the existing three-dimensional scanning mobile worktable generally adopts piezoelectric crystal driver, which has high driving precision, but the effective stroke is small, so it needs to be equipped with a coarse motion device, and the mechanism is relatively complicated.
鉴于此,有必要提供一种新的扫描近场光学检测台以解决上述技术问题。In view of this, it is necessary to provide a new scanning near-field optical detection platform to solve the above technical problems.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种扫描近场光学检测台,与现有同类设备相比,具有以下优点:支柱伸长量可调、可测,因此工作台的位移精度较高且控制较为简单;工作台运动的有效行程较大。In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a scanning near-field optical detection platform, which has the following advantages compared with existing similar equipment: the elongation of the pillar is adjustable and measurable, so the workbench The displacement accuracy is high and the control is relatively simple; the effective stroke of the table movement is relatively large.
为实现上述目的及其他相关目的,本发明提供一种扫描近场光学检测台,所述扫描近场光学检测台至少包括:本体;所述本体包括相互垂直的XOY面、YOZ面以及ZOX面;所述XOY面、YOZ面以及ZOX面围成一个收容空间;收容于所述收容空间内用于放置工件的矩形工作台;所述矩形工作台包括与XOY平行的底面以及垂直于所述底面且相互垂直相邻的四个侧面;所述矩形工作台的底面四角设有与所述本体XOY面固定的四个液压驱动单元;所述矩形工作台相邻的两个侧面分别设有与所述本体YOZ面以及ZOX面固定的两个液压驱动单元(11);所述本体YOZ面上设有位于所述工件上方的用于实现所述工件在Z轴方向上的定位的喷嘴单元。In order to achieve the above purpose and other related purposes, the present invention provides a scanning near-field optical detection platform, the scanning near-field optical detection platform at least includes: a body; the body includes mutually perpendicular XOY planes, YOZ planes and ZOX planes; The XOY surface, the YOZ surface and the ZOX surface enclose a storage space; the rectangular workbench for placing workpieces in the storage space; the rectangular workbench includes a bottom surface parallel to XOY and perpendicular to the bottom surface and The four sides vertically adjacent to each other; the four corners of the bottom surface of the rectangular workbench are provided with four hydraulic drive units fixed to the XOY surface of the body; the two adjacent sides of the rectangular workbench are respectively provided with Two hydraulic drive units (11) fixed on the YOZ surface and the ZOX surface of the main body; the YOZ surface of the main body is provided with a nozzle unit located above the workpiece for positioning the workpiece in the Z-axis direction.
优选地,所述液压驱动单元(21)包括设有腔体的管体、密封所述腔体的上端盖和下端盖、位于所述上端盖和所述下端盖上用于连接所述本体的柔性铰链、位于所述下端盖内与所述腔体连通的进油通道、与所述进油通道连通的进油管接头以及均匀分布在管体外的电阻应变片。Preferably, the hydraulic drive unit (21) includes a pipe body provided with a cavity, an upper end cover and a lower end cover for sealing the cavity, and a screw on the upper end cover and the lower end cover for connecting the body. A flexible hinge, an oil inlet channel located in the lower end cover and communicated with the cavity, an oil inlet pipe joint communicated with the oil inlet channel, and resistance strain gauges evenly distributed outside the tube.
优选地,所述喷嘴单元包括与所述本体固定的喷嘴支架、设置于所述喷嘴支架一端、设有进气孔和出气孔的喷嘴;所述喷嘴和所述喷嘴支架之间套设有调节螺母;所述喷嘴下端套设有螺母;所述螺母与所述调节螺母之间设有压缩弹簧。Preferably, the nozzle unit includes a nozzle bracket fixed to the body, a nozzle provided at one end of the nozzle bracket and provided with an air inlet hole and an air outlet hole; A nut; the lower end of the nozzle is covered with a nut; a compression spring is arranged between the nut and the adjusting nut.
优选地,与所述本体固定的喷嘴支架采用螺钉固定。Preferably, the nozzle bracket fixed to the body is fixed with screws.
优选地,所述每个液压驱动单元与所述本体通过两个螺钉固定。Preferably, each hydraulic drive unit is fixed to the body by two screws.
优选地,所述上端盖和下端盖采用焊接的方式密封所述腔体。Preferably, the upper end cover and the lower end cover are welded to seal the cavity.
与现有的压电晶体驱动器相比,本发明提出的可实时检测驱动位移值的液压驱动单元采用向密封的圆柱形管状腔体内充进一定压力的液体使得圆柱形管状腔体产生相应的轴向伸长来实现微位移驱动,用贴在圆柱形管状腔体外壁的电阻应变片实时测量圆柱形管状腔体产生的轴向伸长量并反馈控制供给液压驱动器的液体压力以实现对输出位移量误差的控制,因此本发明提出的基于液压驱动的扫描近场光检测台具有驱动行程大、驱动过程平稳以及驱动精度较高等优点,克服了压电晶体驱动行程小、稳定性较差以及误差纠正能力差等缺陷。Compared with the existing piezoelectric crystal driver, the hydraulic drive unit proposed by the present invention, which can detect the driving displacement value in real time, uses a liquid with a certain pressure to be filled into the sealed cylindrical tubular cavity so that the cylindrical tubular cavity generates a corresponding axis. To achieve micro-displacement drive by elongation, use the resistance strain gauge attached to the outer wall of the cylindrical tubular cavity to measure the axial elongation generated by the cylindrical tubular cavity in real time and feedback control the hydraulic pressure supplied to the hydraulic drive to realize the output displacement. Therefore, the hydraulically driven scanning near-field light detection platform proposed by the present invention has the advantages of large driving stroke, stable driving process and high driving precision, and overcomes the small driving stroke, poor stability and error of the piezoelectric crystal. Correction of defects such as poor ability.
其次,本发明在液压驱动单元的上下两端设置有柔性铰链,并将之用作支撑工作台的支柱,将柔性铰链机构中的驱动与支撑集成为一体,形成一种支撑长度可调的柔性铰链机构,以便于调整工作台位置误差,从而既简化了柔性铰链机构的结构,又降低了制造精度要求。Secondly, the present invention is provided with flexible hinges at the upper and lower ends of the hydraulic drive unit, and uses them as pillars to support the workbench, and integrates the drive and support in the flexible hinge mechanism to form a flexible hinge with adjustable support length. The hinge mechanism is used to adjust the position error of the workbench, which not only simplifies the structure of the flexible hinge mechanism, but also reduces the requirements for manufacturing accuracy.
此外,在本发明提出的基于液压驱动的扫描近场光检测台中采用测量流经喷嘴的压缩空气流量来检测喷嘴与工件之间的间隙大小,实现工件表面在Z轴方向上的定位测量,这种测量方式具有结构简单、不伤害工件表面、稳定性好以及抗干扰能力强等优点。In addition, in the hydraulically driven scanning near-field light detection table proposed in the present invention, the compressed air flow rate flowing through the nozzle is used to detect the gap between the nozzle and the workpiece, and the positioning measurement of the workpiece surface in the Z-axis direction is realized. This measurement method has the advantages of simple structure, no damage to the workpiece surface, good stability and strong anti-interference ability.
附图说明Description of drawings
图1显示为现有的平行四边形柔性铰链机构示意图。Fig. 1 shows a schematic diagram of an existing parallelogram flexible hinge mechanism.
图2是本发明提出的基于液压驱动的扫描近场光检测台主视图。Fig. 2 is a front view of the hydraulically driven scanning near-field light detection platform proposed by the present invention.
图3是图2中的A向视图。Fig. 3 is a view from direction A in Fig. 2 .
图4是本发明提出的一种基于液压驱动的扫描近场光检测台俯视图。Fig. 4 is a top view of a scanning near-field light detection platform based on hydraulic drive proposed by the present invention.
图5是本发明液压驱动单元机构示意图。Fig. 5 is a schematic diagram of the mechanism of the hydraulic drive unit of the present invention.
图6是图5中的B-B剖面图。Fig. 6 is a B-B sectional view in Fig. 5 .
元件标号说明Component designation description
进气孔11喷嘴12Inlet hole 11 Nozzle 12
调节螺母13压缩弹簧14Adjusting nut 13 Compression spring 14
螺母15喷嘴出气孔16Nut 15 Nozzle air outlet 16
工件17工作台18Workpiece 17 Workbench 18
螺钉19、20、23液压驱动单元21Screws 19, 20, 23 Hydraulic drive unit 21
本体22喷嘴支架24Body 22 Nozzle holder 24
柔性铰链31腔体32Flexible hinge 31 cavity 32
进油通道33下端盖34Oil inlet channel 33 lower end cover 34
螺钉联接通孔35进油管接头36Screw connection through hole 35 oil inlet pipe joint 36
电阻应变片37圆柱管38Resistance strain gauge 37 Cylindrical tube 38
上端盖39Upper end cap 39
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
请参阅图1至图6所示。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。Please refer to Figure 1 to Figure 6. It should be noted that the diagrams provided in this embodiment are only schematically illustrating the basic idea of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
本发明提供一种扫描近场光学检测台,所述扫描近场光学检测台至少包括:本体22;所述本体包括相互垂直的XOY面、YOZ面以及ZOX面;所述XOY面、YOZ面以及ZOX面围成一个收容空间;收容于所述收容空间内用于放置工件17的矩形工作台18;所述矩形工作台包括底面以及垂直于所述底面的四个侧面;所述矩形工作台的底面四角设有与所述本体XOY面固定的四个液压驱动单元21;所述矩形工作台相邻的两个侧面分别设有与所述本体YOZ面以及ZOX面固定的两个液压驱动单元11;所述本体YOZ面上设有位于所述工件上方的用于实现所述工件在Z轴方向上的定位的喷嘴单元。The present invention provides a scanning near-field optical detection platform, the scanning near-field optical detection platform at least includes: a body 22; the body includes mutually perpendicular XOY planes, YOZ planes and ZOX planes; the XOY planes, YOZ planes and The ZOX surface surrounds a receiving space; The rectangular workbench 18 that is used to place the workpiece 17 in the receiving space is accommodated; the rectangular workbench includes a bottom surface and four sides perpendicular to the bottom surface; the rectangular workbench Four hydraulic drive units 21 fixed to the XOY surface of the body are provided at the four corners of the bottom surface; two hydraulic drive units 11 fixed to the YOZ surface and the ZOX surface of the body are respectively provided on the two adjacent sides of the rectangular workbench ; The YOZ surface of the body is provided with a nozzle unit located above the workpiece for positioning the workpiece in the Z-axis direction.
所述液压驱动单元21包括设有腔体32的管体38、密封所述腔体的上端盖39和下端盖34、位于所述上端盖和所述下端盖上用于连接所述本体的柔性铰链31、位于所述下端盖内与所述腔体连通的进油通道33、与所述进油通道连通的进油管接头36以及均匀分布在管体外的电阻应变片37。本实施例中,优选为电阻应变片37粘贴在管体外四周。The hydraulic drive unit 21 includes a pipe body 38 provided with a cavity 32, an upper end cover 39 and a lower end cover 34 for sealing the cavity, and a flexible flexible tube on the upper end cover and the lower end cover for connecting the body. The hinge 31 , the oil inlet channel 33 located in the lower end cover and communicated with the cavity, the oil inlet pipe joint 36 communicated with the oil inlet channel, and the resistance strain gauges 37 evenly distributed outside the tube. In this embodiment, preferably, the resistance strain gauge 37 is pasted around the outside of the tube.
所述喷嘴单元包括与所述本体22固定的喷嘴支架24、设置于所述喷嘴支架一端、设有进气孔11和出气孔16的喷嘴12;所述喷嘴和所述喷嘴支架之间套设有调节螺母13;所述喷嘴下端套设有螺母15;所述螺母与所述调节螺母之间设有压缩弹簧14。The nozzle unit includes a nozzle bracket 24 fixed to the body 22, a nozzle 12 arranged at one end of the nozzle bracket and provided with an air inlet 11 and an air outlet 16; the nozzle and the nozzle bracket are sleeved There is an adjusting nut 13; the lower end of the nozzle is covered with a nut 15; a compression spring 14 is arranged between the nut and the adjusting nut.
与所述本体固定的喷嘴支架采用螺钉23固定。所述每个液压驱动单元与所述本体通过两个螺钉20固定。所述上端盖和下端盖采用焊接的方式密封所述腔体。The nozzle bracket fixed with the body is fixed with screws 23. Each hydraulic drive unit is fixed to the body by two screws 20 . The upper end cover and the lower end cover are welded to seal the cavity.
具体的,请参照图2、图3和图4表达的一种基于液压驱动的扫描近场光检测台所示。设置三维直角坐标系O-X-Y-Z如图所示,具有矩形六面体结构的工作台18通过8只液压驱动单元21与本体22相连,其中:所述本体包括相互垂直的XOY面、YOZ面以及ZOX面;所述XOY面、YOZ面以及ZOX面围成一个收容空间;本体底面用4只与Z轴平行的液压驱动单元21与本体22相连,两个相邻的侧面分别用2只与X轴和Y轴平行的液压驱动单元21与本体相连,螺钉19联接液压驱动单元21的上端盖39与工作台18,螺钉20联接液压驱动单元21的下端盖34与本体22;喷嘴支架24通过螺钉23与本体22相联接;在喷嘴支架端部沿Z轴方向设置的螺纹孔中安装有调节螺母13,在调节螺母13的内孔中安装有喷嘴12,喷嘴12与调节螺母13的内空之间为滑动配合;喷嘴12的下端安装有螺母15,螺母15将安装在喷嘴12上的压缩弹簧14压紧在调节螺母13的下端面上,当喷嘴出气口16的端面受到较大的轴向力时,喷嘴12可以向上移动,以免喷嘴与工件表面发生剧烈碰撞;向喷嘴12的进气孔11供给恒定压力的压缩空气,压缩空气经喷嘴出气孔16以及喷嘴与安放在工作台18上的工件17之间的间隙流出,流经喷嘴12的气体流量与喷嘴-工件之间的间隙具有一一对应的关系,因此通过测量流进喷嘴12的气体流量得出喷嘴-工件之间间隙量的大小,从而实现工件17在Z轴方向的定位。Specifically, please refer to FIG. 2 , FIG. 3 and FIG. 4 which show a scanning near-field light detection platform based on hydraulic drive. Set the three-dimensional Cartesian coordinate system O-X-Y-Z as shown in the figure, the workbench 18 with a rectangular hexahedron structure is connected to the body 22 through 8 hydraulic drive units 21, wherein: the body includes mutually perpendicular XOY planes, YOZ planes and ZOX planes; The XOY surface, YOZ surface and ZOX surface enclose a storage space; the bottom of the body is connected to the body 22 with 4 hydraulic drive units 21 parallel to the Z axis, and two adjacent sides are connected with the X axis and Y axis respectively. The parallel hydraulic drive unit 21 is connected with the main body, the screw 19 connects the upper end cover 39 of the hydraulic drive unit 21 with the workbench 18, the screw 20 connects the lower end cover 34 of the hydraulic drive unit 21 with the main body 22; the nozzle holder 24 is connected with the main body 22 through the screw 23 Connected; the adjusting nut 13 is installed in the threaded hole provided along the Z-axis direction at the end of the nozzle bracket, and the nozzle 12 is installed in the inner hole of the adjusting nut 13, and the inner space of the nozzle 12 and the adjusting nut 13 is a sliding fit The lower end of the nozzle 12 is equipped with a nut 15, and the nut 15 compresses the compression spring 14 installed on the nozzle 12 on the lower end surface of the adjusting nut 13. When the end surface of the nozzle air outlet 16 is subjected to a large axial force, the nozzle 12 can move upwards to avoid violent collision between the nozzle and the surface of the workpiece; supply constant pressure compressed air to the air inlet 11 of the nozzle 12, and the compressed air passes through the outlet hole 16 of the nozzle and between the nozzle and the workpiece 17 placed on the workbench 18 There is a one-to-one relationship between the gas flow flowing through the nozzle 12 and the gap between the nozzle and the workpiece, so the gap between the nozzle and the workpiece can be obtained by measuring the gas flow flowing into the nozzle 12, so as to realize The positioning of the workpiece 17 in the Z-axis direction.
工作时,先向每只液压驱动单元供给恒定压力的液体,当需要工作台18沿某个座标轴方向移动时,增大或减小该方向上液压驱动单元的供给液体压力即可实现;由于每只液压驱动单元能实时检测实际产生的位移量,并根据每只液压驱动单元的实际位移量反馈控制其供给端的液体压力,实时修正实际位移量的误差,因此可以实现较高的位移精度;When working, first supply liquid with constant pressure to each hydraulic drive unit, and when the worktable 18 needs to move along a certain coordinate axis direction, it can be realized by increasing or decreasing the supply liquid pressure of the hydraulic drive unit in this direction; Since each hydraulic drive unit can detect the actual displacement in real time, and control the liquid pressure at the supply end according to the actual displacement of each hydraulic drive unit, and correct the error of the actual displacement in real time, it can achieve higher displacement accuracy ;
图5和图6是图2至图4中所述的液压驱动单元21的详细结构示意图。在图5和图6所表达的液压驱动单元中,圆柱管38的上下两端分别联接上端盖39和下端盖34,圆柱管38与上端盖39以及下端盖34之间均采用焊接的方式进行密封联接,形成密闭的腔体32;在上端盖39和下端盖34上分别设计有柔性铰链31以及用于螺钉联接的4个螺钉联接通孔35;在圆柱管38的外表面上对称粘贴有4个完全相同的电阻应变片37;在下端盖34上设置有进油管接头36,下端盖34与进油管接头36之间密封安装,并且使得进油管接头36中的内孔通道与下端盖34中的进油通道33相连通。FIG. 5 and FIG. 6 are schematic diagrams of the detailed structure of the hydraulic drive unit 21 described in FIG. 2 to FIG. 4 . In the hydraulic drive unit shown in Figures 5 and 6, the upper and lower ends of the cylindrical tube 38 are respectively connected to the upper end cover 39 and the lower end cover 34, and the cylindrical tube 38, the upper end cover 39 and the lower end cover 34 are all welded. Sealed connection to form an airtight cavity 32; a flexible hinge 31 and four screw connection through holes 35 for screw connection are respectively designed on the upper end cover 39 and the lower end cover 34; 4 identical resistance strain gauges 37; the lower end cover 34 is provided with an oil inlet pipe joint 36, and the lower end cover 34 and the oil inlet pipe joint 36 are sealed and installed, and the inner hole channel in the oil inlet pipe joint 36 is connected to the lower end cover 34 The oil inlet passage 33 in is connected.
工作时,将压力油接入进油管接头36,压力油便可进入腔体32,圆柱管38在压力油的作用下产生微小的伸长,改变供油压力可使得圆柱管38产生所需要的伸长量;电阻应变片37可实时测出圆柱管38的伸长量并将信号反馈给供油系统,当圆柱管38的伸长量误差超过允许值时,供油系统根据反馈信号调节供油压力,使圆柱管38的伸长量误差回到允许值范围以内。圆柱管38的伸长量(位移量程)及精度与管壁厚度、管长、液体压力控制精度有关,适当选取各参数,可获得所需要的位移精度和量程。该液压驱动单元具有实时测量驱动位移量功能以及设置有反馈机制,因此驱动精度较高。When working, the pressure oil is connected to the oil inlet pipe joint 36, and the pressure oil can enter the cavity 32, and the cylindrical tube 38 is slightly elongated under the action of the pressure oil, and changing the oil supply pressure can make the cylindrical tube 38 produce the required Elongation: The resistance strain gauge 37 can measure the elongation of the cylindrical tube 38 in real time and feed back the signal to the oil supply system. When the error of the elongation of the cylindrical tube 38 exceeds the allowable value, the oil supply system adjusts the supply according to the feedback signal The oil pressure makes the elongation error of the cylindrical tube 38 get back within the allowable value range. The elongation (displacement range) and accuracy of the cylindrical tube 38 are related to the tube wall thickness, tube length, and liquid pressure control accuracy. The required displacement accuracy and range can be obtained by properly selecting each parameter. The hydraulic drive unit has the function of measuring the driving displacement in real time and is provided with a feedback mechanism, so the driving precision is high.
具体的,一种用于SOI片上亚波长结构表面发射光场强度检测的扫描近场光检测台,要求在X、Y、Z方向上能够产生精度为10纳米量级、最大行程为2毫米的位移运动,此外在Z方向上能够测量出SOI片表面与某基准面(光纤探针端面或与之相关的基准面)之间的准确值,测量精度0.1微米,量程1毫米,所设计的扫描近场光检测台结构如图2、图3、图4所示,其中的液压驱动单元如图5和图6所示。Specifically, a scanning near-field light detection station for detecting the intensity of the light field emitted by the surface of the sub-wavelength structure on the SOI chip is required to be able to produce light in the X, Y, and Z directions with an accuracy of the order of 10 nanometers and a maximum stroke of 2 mm. Displacement movement, in addition, the accurate value between the SOI sheet surface and a reference plane (fiber probe end face or related reference plane) can be measured in the Z direction, the measurement accuracy is 0.1 microns, the range is 1 mm, and the designed scan The structure of the near-field light detection table is shown in Figure 2, Figure 3, and Figure 4, and the hydraulic drive unit is shown in Figure 5 and Figure 6.
与现有的压电晶体驱动器相比,本发明提出的可实时检测驱动位移值的液压驱动单元采用向密封的圆柱形管状腔体内充进一定压力的液体使得圆柱形管状腔体产生相应的轴向伸长来实现微位移驱动,用贴在圆柱形管状腔体外壁的电阻应变片实时测量圆柱形管状腔体产生的轴向伸长量并反馈控制供给液压驱动器的液体压力以实现对输出位移量误差的控制,因此本发明提出的基于液压驱动的扫描近场光检测台具有驱动行程大、驱动过程平稳以及驱动精度较高等优点,克服了压电晶体驱动行程小、稳定性较差以及误差纠正能力差等缺陷。Compared with the existing piezoelectric crystal driver, the hydraulic drive unit proposed by the present invention, which can detect the driving displacement value in real time, uses a liquid with a certain pressure to be filled into the sealed cylindrical tubular cavity so that the cylindrical tubular cavity generates a corresponding axis. To achieve micro-displacement drive by elongation, use the resistance strain gauge attached to the outer wall of the cylindrical tubular cavity to measure the axial elongation generated by the cylindrical tubular cavity in real time and feedback control the hydraulic pressure supplied to the hydraulic drive to realize the output displacement. Therefore, the hydraulically driven scanning near-field light detection platform proposed by the present invention has the advantages of large driving stroke, stable driving process and high driving precision, and overcomes the small driving stroke, poor stability and error of the piezoelectric crystal. Correction of defects such as poor ability.
其次,本发明在液压驱动单元的上下两端设置有柔性铰链,并将之用作支撑工作台的支柱,将柔性铰链机构中的驱动与支撑集成为一体,形成一种支撑长度可调的柔性铰链机构,以便于调整工作台位置误差,从而既简化了柔性铰链机构的结构,又降低了制造精度要求。Secondly, the present invention is provided with flexible hinges at the upper and lower ends of the hydraulic drive unit, and uses them as pillars to support the workbench, and integrates the drive and support in the flexible hinge mechanism to form a flexible hinge with adjustable support length. The hinge mechanism is used to adjust the position error of the workbench, which not only simplifies the structure of the flexible hinge mechanism, but also reduces the requirements for manufacturing accuracy.
此外,在本发明提出的基于液压驱动的扫描近场光检测台中采用测量流经喷嘴的压缩空气流量来检测喷嘴与工件之间的间隙大小,实现工件表面在Z轴方向上的定位测量,这种测量方式具有结构简单、不伤害工件表面、稳定性好以及抗干扰能力强等优点。In addition, in the hydraulically driven scanning near-field light detection table proposed in the present invention, the compressed air flow rate flowing through the nozzle is used to detect the gap between the nozzle and the workpiece, and the positioning measurement of the workpiece surface in the Z-axis direction is realized. This measurement method has the advantages of simple structure, no damage to the workpiece surface, good stability and strong anti-interference ability.
综上所述,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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