CN103557536B - Ceramic heat covers sheet and heat resistant structure - Google Patents
Ceramic heat covers sheet and heat resistant structure Download PDFInfo
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- CN103557536B CN103557536B CN201310566187.7A CN201310566187A CN103557536B CN 103557536 B CN103557536 B CN 103557536B CN 201310566187 A CN201310566187 A CN 201310566187A CN 103557536 B CN103557536 B CN 103557536B
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Abstract
Description
技术领域technical field
本发明涉及一种热屏蔽结构,特别是涉及一种陶瓷热屏蔽片及采用这种陶瓷热屏蔽片的耐热结构。The invention relates to a heat shielding structure, in particular to a ceramic heat shielding sheet and a heat-resistant structure using the ceramic heat shielding sheet.
背景技术Background technique
高温部件上采用热屏蔽结构可以增强高温部件的耐热性能。例如,燃气轮机的燃烧室即是一种高温部件。由于陶瓷的优异耐热性能,有业者将陶瓷做成片状,然后利用螺栓固定在燃烧室的火焰筒内壁,试图将火焰筒内的高温与火焰筒壁面隔开。这种陶瓷片一般呈正方形,相互拼接以完全覆盖火焰筒内表面。然后由于陶瓷的特性,正方形陶瓷片的边缘或尖角在热冲击的作用下容易出现断裂。而且固定位置容易出现热应力集中,因此也容易出现断裂。因此业者提出的上述方案有待改进。The use of heat shielding structures on high temperature components can enhance the heat resistance of high temperature components. For example, the combustor of a gas turbine is a high temperature component. Due to the excellent heat resistance of ceramics, some manufacturers make ceramics into flakes, and then use bolts to fix them on the inner wall of the flame tube of the combustion chamber, trying to separate the high temperature in the flame tube from the wall of the flame tube. The ceramic sheets are generally square and joined together to completely cover the inner surface of the flame cylinder. Then, due to the characteristics of ceramics, the edges or sharp corners of the square ceramic sheets are prone to fracture under the action of thermal shock. Moreover, the fixed position is prone to thermal stress concentration, so it is also prone to fracture. Therefore the above-mentioned scheme proposed by the industry needs to be improved.
发明内容Contents of the invention
有鉴于此,本文提出一种陶瓷热屏蔽片以改善至少一种前述提出的问题。In view of this, this paper proposes a ceramic heat shield to improve at least one of the aforementioned problems.
本文还提出一种耐热结构以改善至少一种前述提出的问题。A heat-resistant structure is also proposed herein to improve at least one of the aforementioned problems.
本文提出的陶瓷热屏蔽片包括用以固定至受热表面的固定部。在使用时,若干所述陶瓷热屏蔽片固定至所述受热表面以覆盖所述受热表面。这些陶瓷热屏蔽片相互局部重叠,每个陶瓷热屏蔽片的固定部被至少一个相邻的陶瓷热屏蔽片覆盖。The ceramic heat shield proposed herein includes a fixing portion for fixing to a heated surface. In use, several of said ceramic heat shield sheets are fixed to said heated surface to cover said heated surface. These ceramic heat shielding sheets partially overlap each other, and the fixed portion of each ceramic heat shielding sheet is covered by at least one adjacent ceramic heat shielding sheet.
在一个实施例中,所述陶瓷热屏蔽片的边缘呈弧形。例如,所述陶瓷热屏蔽片呈椭圆形。In one embodiment, the edges of the ceramic heat shielding sheet are arc-shaped. For example, the ceramic heat shield is oval.
在一个实施例中,所述陶瓷热屏蔽片具有相反的两表面,所述相反的两表面在所述边缘以光滑曲面连接。In one embodiment, the ceramic heat shield has two opposite surfaces, and the two opposite surfaces are connected by a smooth curved surface at the edge.
在一个实施例中,所述陶瓷热屏蔽片的固定部包括固定孔或卡扣部。In one embodiment, the fixing part of the ceramic heat shielding sheet includes a fixing hole or a buckle part.
在一个实施例中,所述固定部设置在偏向所述陶瓷热屏蔽片边缘的位置。In one embodiment, the fixing part is arranged at a position biased to the edge of the ceramic heat shield sheet.
本文提出的耐热结构包括受热表面以及若干覆盖在所述受热表面上的陶瓷热屏蔽片。这些陶瓷热屏蔽片相互局部重叠。每个陶瓷热屏蔽片包括固定至所述受热表面的固定部,每个陶瓷热屏蔽片的固定部被至少一个相邻的陶瓷热屏蔽片覆盖。The heat-resistant structure proposed herein includes a heated surface and several ceramic heat shield sheets covering the heated surface. The ceramic heat shields partially overlap each other. Each ceramic heat shield sheet includes a fixed portion fixed to the heated surface, and the fixed portion of each ceramic heat shield sheet is covered by at least one adjacent ceramic heat shield sheet.
在一个实施例中,所述固定部利用螺栓或者卡扣结构固定至所述受热表面。In one embodiment, the fixing part is fixed to the heated surface by using a bolt or a buckle structure.
在一个实施例中,每个陶瓷热屏蔽片包括设有所述固定部的第一端以及与所述第一端相反的第二端,所述第二端暴露在外而且是一个自由端。In one embodiment, each ceramic heat shield sheet includes a first end provided with the fixing portion and a second end opposite to the first end, the second end is exposed and is a free end.
在一个实施例中,每个陶瓷热屏蔽片的边缘呈弧形。In one embodiment, the edge of each ceramic heat shield is arc-shaped.
在一个实施例中,每个陶瓷热屏蔽片具有相反的两表面,所述相反的两表面在所述边缘以光滑曲面连接。In one embodiment, each ceramic heat shield has two opposite surfaces, and the two opposite surfaces are connected by a smooth curved surface at the edge.
在一个实施例中,这些陶瓷热屏蔽片各自具有面对所述受热表面的内表面和与所述内表面相反的外表面,这些陶瓷热屏蔽片的内表面与所述受热表面之间具有间隙。In one embodiment, each of the ceramic heat shield sheets has an inner surface facing the heated surface and an outer surface opposite to the inner surface, and there is a gap between the inner surface of the ceramic heat shield sheets and the heated surface .
在一个实施例中,这些陶瓷热屏蔽片之间具有缝隙。In one embodiment, there are gaps between the ceramic heat shield sheets.
在一个实施例中,所述受热表面为燃气轮机的燃烧室的火焰筒内表面且具有贯穿的气孔,所述气孔与所述间隙和缝隙流体相通,使得空气可依次经由所述气孔、间隙和缝隙流至这些陶瓷热屏蔽片的外表面。In one embodiment, the heated surface is the inner surface of the flame tube of the combustor of the gas turbine and has air holes penetrating therethrough, and the air holes are in fluid communication with the gaps and slits, so that air can pass through the air holes, gaps, and slits in sequence flow to the outer surface of these ceramic heat shields.
在上述陶瓷热屏蔽片及耐热结构中,陶瓷热屏蔽片的固定部被相邻的热屏蔽片覆盖,陶瓷热屏蔽片消除尖角边缘,这些措施都可以降低陶瓷热屏蔽片由热冲击导致的断裂。而且,陶瓷热屏蔽片暴露在高温环境中的是一个自由端,在热冲击下可自由膨胀,因此也避免了因膨胀受阻而导致的陶瓷片断裂。另外,这些陶瓷热屏蔽片相互局部重叠,导致热屏蔽片与受热表面之间形成间隙,而热屏蔽片之间也形成缝隙。因此,空气可以在通过这些间隙和缝隙通入火焰筒内而在热屏蔽片的表面上形成气膜,对这些热屏蔽片进行高温保护。In the above-mentioned ceramic heat shield and heat-resistant structure, the fixed part of the ceramic heat shield is covered by the adjacent heat shield, and the sharp edge of the ceramic heat shield is eliminated. These measures can reduce the thermal shock caused by the ceramic heat shield. of the break. Moreover, one free end of the ceramic heat shield exposed to the high temperature environment can expand freely under thermal shock, thus avoiding the breakage of the ceramic sheet caused by the hindered expansion. In addition, these ceramic heat shield sheets partially overlap each other, resulting in gaps between the heat shield sheets and the heated surface, and gaps between the heat shield sheets. Therefore, air can form an air film on the surface of the heat shield sheets when passing into the flame cylinder through these gaps and gaps, and these heat shield sheets are protected from high temperature.
附图说明Description of drawings
图1是陶瓷热屏蔽片的一个实施例的立体图。Fig. 1 is a perspective view of an embodiment of a ceramic heat shield.
图2是图1的陶瓷热屏蔽片的侧视图。FIG. 2 is a side view of the ceramic heat shield of FIG. 1 .
图3是耐热结构的一个实施例的平面示意图。Figure 3 is a schematic plan view of one embodiment of a heat resistant structure.
图4是图3的耐热结构的另一个角度的局部放大示意图。FIG. 4 is a partially enlarged schematic view of another angle of the heat-resistant structure in FIG. 3 .
具体实施方式detailed description
在详细描述实施例之前,应该理解的是,本发明不限于本申请中下文或附图中所描述的详细结构或元件排布。本发明可为其它方式实现的实施例。而且,应当理解,本文所使用的措辞及术语仅仅用作描述用途,不应作限定性解释。本文所使用的“包括”、“包含”、“具有”等类似措辞意为包含其后所列出之事项、其等同物及其它附加事项。特别是,当描述“一个某元件”时,本发明并不限定该元件的数量为一个,也可以包括多个。Before describing the embodiments in detail, it should be understood that the present invention is not limited to the detailed structures or arrangements of elements described herein below or in the accompanying drawings. The present invention can be implemented in other ways. Also, it should be understood that the phraseology and terminology used herein are for descriptive purposes only and should not be interpreted as limiting. The terms "including", "comprising", "having" and similar expressions used herein are meant to include the items listed thereafter, their equivalents and other additional items. In particular, when "a certain element" is described, the present invention does not limit the number of the element to one, but may also include a plurality.
图1是陶瓷热屏蔽片的一个实施例的立体图。陶瓷热屏蔽片10包括用以固定至受热表面22(图4)的固定部12。也请参考图3和图4,在使用时,若干陶瓷热屏蔽片10固定至受热表面以覆盖受热表面22。这些陶瓷热屏蔽片10相互局部重叠,每个陶瓷热屏蔽片10的固定部12被至少一个相邻的陶瓷热屏蔽片10覆盖。Fig. 1 is a perspective view of an embodiment of a ceramic heat shield. The ceramic heat shield 10 includes a fixing portion 12 to be fixed to a heated surface 22 ( FIG. 4 ). Referring also to FIGS. 3 and 4 , in use, several ceramic heat shield sheets 10 are secured to the heated surface to cover the heated surface 22 . These ceramic heat shielding sheets 10 partially overlap each other, and the fixed portion 12 of each ceramic heat shielding sheet 10 is covered by at least one adjacent ceramic heat shielding sheet 10 .
在所示的实施例中,陶瓷热屏蔽片10的边缘14呈弧形。更具体而言,陶瓷热屏蔽片10呈椭圆形。在其他实施例中,陶瓷热屏蔽片10也可以是其他具有弧形边缘的形状,例如圆形。如图2,陶瓷热屏蔽片10具有相反的两表面16和18,相反的两表面16和18在边缘14以光滑曲面连接。由于陶瓷热屏蔽片10在其边缘14具有光滑曲面,因此降低了在其边缘形成热应力集中的机会,提高了热冲击耐受度。In the illustrated embodiment, the edge 14 of the ceramic heat shield 10 is curved. More specifically, the ceramic heat shield 10 is oval. In other embodiments, the ceramic heat shield 10 may also be in other shapes with arc-shaped edges, such as circular. As shown in FIG. 2 , the ceramic heat shield sheet 10 has two opposite surfaces 16 and 18 , and the two opposite surfaces 16 and 18 are connected by a smooth curved surface at the edge 14 . Since the edge 14 of the ceramic heat shield sheet 10 has a smooth curved surface, the chance of thermal stress concentration at the edge is reduced, and the thermal shock resistance is improved.
在所示的实施例中,陶瓷热屏蔽片10的固定部12包括固定孔12。也请参照图4,利用螺栓穿过固定孔12即可将陶瓷热屏蔽片10固定在受热表面上。在其他实施例中,固定部12也可以采用其他形式,例如包括卡扣部,从而以卡扣的方式连接至受热表面。In the illustrated embodiment, the fixing portion 12 of the ceramic heat shield 10 includes a fixing hole 12 . Also referring to FIG. 4 , the ceramic heat shielding sheet 10 can be fixed on the heated surface by passing the bolt through the fixing hole 12 . In other embodiments, the fixing part 12 may also adopt other forms, such as including a buckle part, so as to be connected to the heated surface in a buckle manner.
固定部12并不是设置陶瓷热屏蔽片10的中央,而是设置在偏向陶瓷热屏蔽片10边缘的位置。在这样的实施例中,陶瓷热屏蔽片10包括设有固定部12的第一端24(或称为固定端)以及与第一端24相反的第二端26。在其他实施例中,固定部12可以设置在任何其它适当的位置,只要能将陶瓷热屏蔽片10固定至受热表面22即可。The fixing part 12 is not arranged at the center of the ceramic heat shielding sheet 10 , but is arranged at a position biased to the edge of the ceramic heat shielding sheet 10 . In such an embodiment, the ceramic heat shield sheet 10 includes a first end 24 (or referred to as a fixed end) provided with the fixing portion 12 and a second end 26 opposite to the first end 24 . In other embodiments, the fixing part 12 can be arranged at any other suitable position, as long as it can fix the ceramic heat shield sheet 10 to the heated surface 22 .
如图3,为耐热结构的一个实施例的平面图。耐热结构20包括受热表面22(见图4)以及若干覆盖在受热表面22上的陶瓷热屏蔽片10。这些陶瓷热屏蔽片10相互局部重叠。此实施例中的陶瓷热屏蔽片10与图1中的陶瓷热屏蔽片10构造相同。如前所述,每个陶瓷热屏蔽片10包括固定至受热表面22的固定部12,每个陶瓷热屏蔽片10的固定部12被至少一个相邻的陶瓷热屏蔽片10覆盖。陶瓷热屏蔽片10的边缘14呈弧形。每个陶瓷热屏蔽片10具有相反的两表面16和18,相反的两表面16和18在边缘14以光滑曲面连接。Figure 3 is a plan view of an embodiment of the heat-resistant structure. The heat-resistant structure 20 includes a heated surface 22 (see FIG. 4 ) and several ceramic heat shield sheets 10 covering the heated surface 22 . These ceramic heat shield sheets 10 partially overlap each other. The ceramic heat shield sheet 10 in this embodiment has the same structure as the ceramic heat shield sheet 10 in FIG. 1 . As mentioned above, each ceramic heat shield sheet 10 includes a fixed portion 12 fixed to the heated surface 22 , and the fixed portion 12 of each ceramic heat shield sheet 10 is covered by at least one adjacent ceramic heat shield sheet 10 . The edge 14 of the ceramic heat shield sheet 10 is arc-shaped. Each ceramic heat shield 10 has opposite surfaces 16 and 18 joined at an edge 14 with a smooth curve.
结合图4,其中一个陶瓷热屏蔽片10a(图4的中间陶瓷热屏蔽片10)的第一端24被一个相邻的陶瓷热屏蔽片10b(图4的靠右边陶瓷热屏蔽片10)的第二端26覆盖,同时该陶瓷热屏蔽片10a(图4的靠左边陶瓷热屏蔽片10)的第二端26覆盖另一个相邻的陶瓷热屏蔽片10c(图4的左侧陶瓷热屏蔽片10)的第一端24。通过这种相互局部重叠,这些陶瓷热屏蔽片10的第一端24被相邻的陶瓷热屏蔽片10覆盖,而这些陶瓷热屏蔽片10的第二端26暴露在外而且是一个自由端。因此,被覆盖的固定部12可以免受高温或高温火焰(例如燃烧室中的火焰)的直接冲击,而暴露在外的自由端或第二端26在热冲击下可自由膨胀,因此也避免了因膨胀受阻而导致的陶瓷片断裂。Referring to FIG. 4, the first end 24 of one ceramic heat shield 10a (the middle ceramic heat shield 10 in FIG. 4) is covered by an adjacent ceramic heat shield 10b (the right ceramic heat shield 10 in FIG. 4). The second end 26 covers, while the second end 26 of the ceramic heat shield 10a (the left ceramic heat shield 10 of FIG. 4 ) covers another adjacent ceramic heat shield 10c (the left ceramic heat shield 10c of FIG. 4 ). sheet 10) at the first end 24. Through this mutual partial overlap, the first ends 24 of the ceramic heat shield sheets 10 are covered by the adjacent ceramic heat shield sheets 10 , while the second ends 26 of the ceramic heat shield sheets 10 are exposed and are a free end. Therefore, the covered fixed part 12 can be protected from the direct impact of high temperature or high temperature flame (such as the flame in the combustion chamber), while the exposed free end or second end 26 can freely expand under thermal shock, thus avoiding Breakage of ceramic discs due to hindered expansion.
如前所述,固定部12可以利用螺栓或者卡扣结构固定至受热表面22。在所示的实施例中,固定部12是利用螺栓28固定至受热表面22的。As mentioned above, the fixing part 12 can be fixed to the heated surface 22 by using a bolt or a buckle structure. In the illustrated embodiment, the fixed portion 12 is fixed to the heated surface 22 with bolts 28 .
如图4所示,陶瓷热屏蔽片10的两个表面16和18分别是面对受热表面22的内表面16和与内表面16相反的外表面18。陶瓷热屏蔽片10的内表面16与受热表面22之间具有间隙30。在图4的具体实施例中,陶瓷热屏蔽片10的内表面16与受热表面22之间形成夹角。相邻陶瓷热屏蔽片10之间也具有缝隙32,因此气流可在相邻陶瓷热屏蔽片10之间流过。As shown in FIG. 4 , the two surfaces 16 and 18 of the ceramic heat shield sheet 10 are the inner surface 16 facing the heated surface 22 and the outer surface 18 opposite to the inner surface 16 , respectively. There is a gap 30 between the inner surface 16 of the ceramic heat shield 10 and the heated surface 22 . In the specific embodiment shown in FIG. 4 , an angle is formed between the inner surface 16 of the ceramic heat shield 10 and the heated surface 22 . There are also gaps 32 between adjacent ceramic heat shielding sheets 10 , so air can flow between adjacent ceramic heat shielding sheets 10 .
受热表面22具有贯穿的气孔34。气孔34与间隙30和缝隙32流体相通,使得空气可依次经由气孔34、间隙30和缝隙32流至陶瓷热屏蔽片10的外表面18。在此所称的“外表面”是以受热表面22为参照的,实际上该外表面18是受热的表面。在一个实施例中,受热表面22为燃气轮机的燃烧室的火焰筒内表面。因此,空气可以通过火焰筒的气孔34、间隙30和缝隙32通入火焰筒内而在陶瓷热屏蔽片10的表面18上形成气膜,进一步对这些陶瓷热屏蔽片10进行高温保护。The heated surface 22 has air holes 34 therethrough. The air holes 34 are in fluid communication with the gaps 30 and the slots 32 such that air can flow to the outer surface 18 of the ceramic heat shield 10 through the air holes 34 , the gaps 30 and the slots 32 in order. References to "outer surface" herein are made with reference to heated surface 22, which is actually the outer surface 18 that is heated. In one embodiment, the heated surface 22 is the inner surface of a combustion chamber of a gas turbine engine. Therefore, air can pass into the flame cylinder through the air holes 34, gaps 30 and slits 32 of the flame cylinder to form an air film on the surface 18 of the ceramic heat shield sheets 10, further protecting these ceramic heat shield sheets 10 from high temperature.
应当指出的是,图3仅示范性地示出热屏蔽片10的一种排列方式。这些热屏蔽片10还可以具有其它排列方式,只要热屏蔽片的固定部12能够被相邻的热屏蔽片10覆盖即可。It should be noted that FIG. 3 only exemplarily shows an arrangement of the heat shielding sheets 10 . These heat shielding sheets 10 can also have other arrangements, as long as the fixing portion 12 of the heat shielding sheets can be covered by the adjacent heat shielding sheets 10 .
总之,在上述陶瓷热屏蔽片及耐热结构中,陶瓷热屏蔽片的固定部被相邻的热屏蔽片覆盖,陶瓷热屏蔽片消除尖角边缘,这些措施都可以降低陶瓷热屏蔽片由热冲击导致的断裂。而且,陶瓷热屏蔽片暴露在高温环境中的是一个自由端,在热冲击下可自由膨胀,因此也避免了因膨胀受阻而导致的陶瓷片断裂。另外,这些陶瓷热屏蔽片相互局部重叠,导致热屏蔽片与受热表面之间形成间隙,而热屏蔽片之间也形成缝隙。因此,空气可以在通过这些间隙和缝隙通入火焰筒内而在热屏蔽片的表面上形成气膜,对这些热屏蔽片进行高温保护。In short, in the above-mentioned ceramic heat shield and heat-resistant structure, the fixed part of the ceramic heat shield is covered by the adjacent heat shield, and the ceramic heat shield eliminates the sharp edges. These measures can reduce the heat loss of the ceramic heat shield Fracture caused by impact. Moreover, one free end of the ceramic heat shield exposed to the high temperature environment can expand freely under thermal shock, thus avoiding the breakage of the ceramic sheet caused by the hindered expansion. In addition, these ceramic heat shield sheets partially overlap each other, resulting in gaps between the heat shield sheets and the heated surface, and gaps between the heat shield sheets. Therefore, air can form an air film on the surface of the heat shield sheets when passing into the flame cylinder through these gaps and gaps, and these heat shield sheets are protected from high temperature.
本文所描述的概念在不偏离其精神和特性的情况下可以实施成其它形式。所公开的具体实施例应被视为例示性而不是限制性的。因此,本发明的范围是由所附的权利要求,而不是根据之前的这些描述进行确定。在权利要求的字面意义及等同范围内的任何改变都应属于这些权利要求的范围。The concepts described herein may be implemented in other forms without departing from their spirit and characteristics. The particular embodiments disclosed are to be considered as illustrative rather than restrictive. Accordingly, the scope of the invention is to be determined by the appended claims rather than by these preceding descriptions. Any change within the literal meaning of the claims and within the range of equivalency shall belong to the scope of these claims.
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WO2015070413A1 (en) * | 2013-11-14 | 2015-05-21 | 深圳智慧能源技术有限公司 | Ceramic thermal shielding piece and heat-resistant structure |
EP3104079B1 (en) * | 2015-06-08 | 2018-10-31 | ANSALDO ENERGIA S.p.A. | Gas turbine combustion chamber having an anchorage device for heat-insulating tiles |
JP2019526737A (en) * | 2016-08-25 | 2019-09-19 | コーニング インコーポレイテッド | Segmented thermal barrier for internal combustion engine and method of manufacturing the same |
US20190186355A1 (en) * | 2016-08-25 | 2019-06-20 | Corning Incorporated | Thermal barriers for engines and methods of making the same |
CN115930259A (en) * | 2023-01-31 | 2023-04-07 | 上海电气燃气轮机有限公司 | Heat insulation tile and heat shield of combustion chamber of gas turbine |
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