CN103556948B - Churn compaction drill bit - Google Patents
Churn compaction drill bit Download PDFInfo
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- CN103556948B CN103556948B CN201310559444.4A CN201310559444A CN103556948B CN 103556948 B CN103556948 B CN 103556948B CN 201310559444 A CN201310559444 A CN 201310559444A CN 103556948 B CN103556948 B CN 103556948B
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- 238000005056 compaction Methods 0.000 title description 11
- 238000007789 sealing Methods 0.000 claims abstract description 29
- 238000004080 punching Methods 0.000 claims abstract 4
- 239000002893 slag Substances 0.000 claims description 16
- 238000005553 drilling Methods 0.000 abstract description 25
- 230000015572 biosynthetic process Effects 0.000 abstract description 10
- 239000002689 soil Substances 0.000 abstract description 9
- 239000000956 alloy Substances 0.000 abstract description 5
- 229910045601 alloy Inorganic materials 0.000 abstract description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052731 fluorine Inorganic materials 0.000 abstract description 2
- 239000011737 fluorine Substances 0.000 abstract description 2
- 238000005755 formation reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 239000011435 rock Substances 0.000 description 6
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000007667 floating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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Abstract
本发明公开了一种旋冲挤密钻头,是由第一硬质合金球齿、钻头体、密封罩、下接头、砧座、回程弹簧、第二硬质合金球齿、密封圈、第三硬质合金球齿构成,钻头体采用单头或多头锥形螺旋切削刃,在锥体顶端及表面镶焊第一、第二和第三硬质合金球齿;钻头体底部径向布置排气孔,排气孔用于冷却钻头刃齿及钻头体外表面;砧座与钻头体分体设计,采用梯形螺纹联接,与回转工况良好适应;回程弹簧使砧座在无外部载荷情况下快速复位,配合冲击器保持连续反冲击工况;密封罩与钻头体过盈配合并焊接,密封罩与下接头之间设置氟橡胶密封圈;本发明可配合冲击矛实现旋冲挤密钻进,普遍适用于冻土、沙土、砂卵石层等地层,并可获得较高钻进效率和良好的钻孔质量。
The invention discloses a rotary punching and compacting drill bit, which is composed of a first hard alloy button, a drill body, a sealing cover, a lower joint, an anvil, a return spring, a second hard alloy button, a sealing ring, a third It is made of cemented carbide buttons, the drill body adopts single-head or multi-head conical helical cutting edges, and the first, second and third carbide buttons are inlaid and welded on the top of the cone and on the surface; the exhaust gas is arranged radially at the bottom of the drill body Holes and exhaust holes are used to cool the drill bit teeth and the outer surface of the drill bit; the anvil and the drill body are designed separately, and are connected by trapezoidal threads, which are well adapted to the rotary working conditions; the return spring makes the anvil return quickly without external load , cooperate with the impactor to maintain continuous anti-impact working conditions; the sealing cover and the drill bit body are interference fit and welded, and a fluorine rubber sealing ring is arranged between the sealing cover and the lower joint; It is suitable for formations such as frozen soil, sandy soil, and sandy pebble layer, and can obtain high drilling efficiency and good drilling quality.
Description
技术领域technical field
本发明涉及一种挤密钻头,尤其涉及一种配合冲击器冲击回转挤密钻进的旋冲挤密钻头,可适用于冻土、沙土、砂卵石层等地层。The invention relates to a compacting drill bit, in particular to a rotary compacting drill bit which cooperates with an impactor for impact rotary compaction drilling, and is applicable to strata such as frozen soil, sandy soil, sandy pebble layer and the like.
背景技术Background technique
一般冲击矛挤密成孔技术是在冲击矛不回转条件下,对所钻地层施加冲击荷载,实现钻进成孔。与冲击矛挤密成孔技术相比,冲击回转挤密钻进技术在钻进过程中,不但给钻头施加了冲击力,还给钻头施加回转力,钻头在冲击力、给进力以及回转的联合作用下,将土挤入地层,钻进效率高,钻孔质量好。传统的冲击挤密钻头体仅在冲击力及给进力作用下钻进地层,钻头体通常采用阶梯状设计结构,保证冲击挤密钻进;钻头体与砧座之间通过圆柱销联接,结构复杂,可靠性低。冲击挤密钻头的上述结构不适应回转钻进工况,在利用冲击矛进行冲击回转挤密钻进中无法应用。Generally, the impact lance compacting hole forming technology is to apply an impact load to the drilled formation under the condition that the impact lance does not rotate, so as to realize drilling and forming holes. Compared with the impact lance compaction hole forming technology, the impact rotary compaction drilling technology not only applies impact force to the drill bit during the drilling process, but also applies rotational force to the drill bit. Under the joint action, the soil is squeezed into the formation, the drilling efficiency is high, and the drilling quality is good. The traditional impact compaction bit body only drills into the formation under the action of impact force and feeding force. The bit body usually adopts a stepped design structure to ensure impact compaction drilling; the bit body and the anvil are connected by cylindrical pins, and the structure Complicated and low reliability. The above-mentioned structure of the impact compaction drill bit is not suitable for rotary drilling conditions, and cannot be used in impact rotary compaction drilling with impact lances.
发明内容Contents of the invention
针对上述问题,本发明提供一种适用于冲击回转挤密钻进工况的旋冲挤密钻头。In view of the above problems, the present invention provides a rotary impact compaction drill bit suitable for percussion rotary compaction drilling conditions.
本发明是由第一硬质合金球齿、钻头体、密封罩、下接头、砧座、回程弹簧、第二硬质合金球齿、密封圈、第三硬质合金球齿构成,钻头体内部具有梯形螺纹与砧座的联接,下接头套在砧座上并与钻头体对接,密封罩套在钻头体和下接头外周,密封罩与下接头之间设置滑动密封圈,回程弹簧位于砧座与下接头所构成的环状空间内,第一硬质合金球齿、第二硬质合金球齿和第三硬质合金球齿镶焊在钻头体的表面,第一硬质合金球齿布置于钻头体端部中心,第二硬质合金球齿布置于钻头体螺旋切削刃表面,第三硬质合金球齿周向布置于钻头体的端部;下接头的尾部用于联接冲击器的下部;钻头体的螺旋面具有多条螺旋容渣槽和多个排气孔,排气孔在螺旋容渣槽内居中布置,排气孔与钻头体中心通孔连通,钻头体的中心通孔与砧座的中心孔连通。The present invention is made up of the first cemented carbide button, drill bit body, sealing cover, lower joint, anvil, return spring, the second cemented carbide button, sealing ring, the 3rd cemented carbide button, inside the drill bit body It has trapezoidal thread and anvil connection, the lower joint is sleeved on the anvil and docked with the drill body, the sealing cover is sleeved on the outer periphery of the drill body and the lower joint, a sliding sealing ring is set between the sealing cover and the lower joint, and the return spring is located on the anvil In the annular space formed by the lower joint, the first tungsten carbide button, the second tungsten carbide button and the third tungsten carbide button are welded on the surface of the drill body, and the first tungsten carbide button is arranged At the center of the end of the drill body, the second carbide button is arranged on the surface of the helical cutting edge of the drill body, and the third carbide button is arranged circumferentially at the end of the drill body; the tail of the lower joint is used to connect the impactor The lower part; the helical surface of the drill body has multiple spiral slag holding grooves and multiple vent holes, the vent holes are arranged in the center of the spiral slag containing groove, the vent holes are connected with the center through hole of the drill bit body, and the center through hole of the drill bit body Communicate with the center hole of the anvil.
所述钻头体的前端为圆锥段,锥角为20-40°,钻头体的后端为圆柱段,切削刃为单头或多头锥形螺旋型,螺旋容渣槽的螺距与钻头体的外径及长度之间存在一定的比例,螺距是钻头外径1-4倍。The front end of the drill bit body is a conical section with a cone angle of 20-40°, the rear end of the drill bit body is a cylindrical section, and the cutting edge is a single-head or multi-head conical helical type. There is a certain ratio between the diameter and the length, and the pitch is 1-4 times the outer diameter of the drill.
本发明的有益效果:Beneficial effects of the present invention:
旋冲挤密钻头配合冲击矛冲击回转挤密钻进时,钻头体表面第二硬质合金球齿在钻头体回转动作下切削地层;钻头体端部的第一硬质合金球齿和第三硬质合金球齿在冲击载荷作用下将地层中卵石、漂石击碎后再挤压至侧壁;破碎下来的岩渣屑通过螺旋容渣槽排出至钻头体圆柱段,钻头体圆柱段将岩渣屑挤入孔壁周围的地层中,实现挤密钻进。分体设计的钻头体与砧座通过梯形螺纹联接,可靠性高,结构简单,与回转工况有良好的适应性。密封罩与钻头体及下接头的联接形式,可实现钻头体浮动,并防止冲击器内部孔道气体外逸及外部岩渣屑进入冲击器内部。本发明可配合冲击矛实现冲击、回转、挤密钻进,适用于冻土、沙土、砂卵石层等地层,提高钻进效率,保证钻孔质量。When the rotary impact compacting drill bit cooperates with the impact lance to impact rotary compaction drilling, the second carbide button on the surface of the drill bit cuts the formation under the rotation of the drill body; the first carbide button and the third carbide button at the end of the drill bit body Under the impact load, the cemented carbide button crushes the pebbles and boulders in the formation and then squeezes them to the side wall; the broken rock slag chips are discharged to the cylindrical section of the bit body through the spiral slag holding groove, and the cylindrical section of the bit body will The rock debris is squeezed into the formation around the hole wall to realize compact drilling. The split design of the drill body and the anvil is connected by trapezoidal threads, which has high reliability, simple structure, and good adaptability to rotary working conditions. The connection form of the sealing cover, the drill bit body and the lower joint can realize the floating of the drill bit body, and prevent the gas from the inner channel of the impactor from escaping and the external rock debris from entering the impactor. The invention can cooperate with the impact spear to realize impact, rotary and compact drilling, and is suitable for strata such as frozen soil, sandy soil, sandy pebble layer, etc., improves the drilling efficiency and ensures the drilling quality.
附图说明Description of drawings
图1是本发明的立体示意图。Fig. 1 is a schematic perspective view of the present invention.
图2是本发明的主视图。Fig. 2 is a front view of the present invention.
图3是图2的A-A剖视图.Figure 3 is a sectional view of A-A in Figure 2.
图4是本发明的右视图;Fig. 4 is the right view of the present invention;
图5是图4中的局部剖视图。FIG. 5 is a partial sectional view of FIG. 4 .
图中:1—第一硬质合金球齿,2—钻头体,3—密封罩,4—下接头,5—砧座,6—回程弹簧,7—第二硬质合金球齿,8—密封圈,9—排气孔,10—螺旋容渣槽,11—第三硬质合金球齿。In the figure: 1—first carbide button, 2—drill bit body, 3—seal cover, 4—lower joint, 5—anvil, 6—return spring, 7—second carbide button, 8— Sealing ring, 9—exhaust hole, 10—spiral slag holding groove, 11—the third cemented carbide button.
具体实施方式Detailed ways
请参阅图1、图2及图3所示,本发明是由第一硬质合金球齿1、钻头体2、密封罩3、下接头4、砧座5、回程弹簧6、第二硬质合金球齿7、密封圈8、第三硬质合金球齿11构成,钻头体2内部具有梯形螺纹与砧座5的联接,下接头4套在砧座5上并与钻头体2对接,密封罩3套在钻头体2和下接头4外周,密封罩3与下接头4之间设置滑动密封圈8,回程弹簧6位于砧座5与下接头4所构成的环状空间内,第一硬质合金球齿1、第二硬质合金球齿7和第三硬质合金球齿11镶焊在钻头体2的表面,第一硬质合金球齿1布置于钻头体2端部中心,第二硬质合金球齿7布置于钻头体2螺旋切削刃表面,第三硬质合金球齿11周向布置于钻头体2的端部;下接头4的尾部用于联接冲击器的下部。钻头体2的螺旋面具有多条螺旋容渣槽10和多个排气孔9,排气孔9在螺旋容渣槽10内居中布置,排气孔9与钻头体2中心通孔12连通,钻头体2的中心通孔12与砧座5的中心孔13连通。Please refer to Fig. 1, Fig. 2 and shown in Fig. 3, the present invention is made up of first cemented carbide button 1, drill bit body 2, sealing cover 3, lower joint 4, anvil block 5, return spring 6, second hard alloy Alloy button 7, sealing ring 8, third hard alloy button 11, drill bit body 2 has a trapezoidal thread to connect with anvil 5, lower joint 4 is set on anvil 5 and docked with drill bit body 2, sealed The cover 3 is set on the outer periphery of the drill bit body 2 and the lower joint 4, a sliding sealing ring 8 is arranged between the sealing cover 3 and the lower joint 4, the return spring 6 is located in the annular space formed by the anvil 5 and the lower joint 4, and the first hard The cemented carbide button 1, the second cemented carbide button 7 and the third cemented carbide button 11 are inlaid and welded on the surface of the drill body 2, the first cemented carbide button 1 is arranged at the center of the end of the drill body 2, and the second The second cemented carbide button 7 is arranged on the surface of the helical cutting edge of the drill body 2, and the third carbide button 11 is arranged circumferentially at the end of the drill body 2; the tail of the lower joint 4 is used to connect the lower part of the impactor. The helical surface of the bit body 2 has a plurality of helical slag holding grooves 10 and a plurality of vent holes 9, the vent holes 9 are arranged centrally in the helical slag containing groove 10, and the vent holes 9 communicate with the central through hole 12 of the bit body 2, The central through hole 12 of the drill body 2 communicates with the central hole 13 of the anvil 5 .
所述钻头体2的前端为圆锥段,锥角为30°,钻头体2的后端为圆柱段,切削刃为单头或多头锥形螺旋型,螺旋容渣槽10的螺距与钻头体2的外径及长度之间存在一定的比例,螺距是钻头外径的1~4倍,例如直径135mm、锥角30°的钻头体,螺距选择为500mm。钻进过程中破碎下来的岩渣屑通过螺旋容渣槽10排出至钻头体2的圆柱段,钻头体2的圆柱段将岩渣屑挤入孔壁周围的地层中,实现挤密钻进。The front end of the drill bit body 2 is a conical section with a cone angle of 30°, the rear end of the drill bit body 2 is a cylindrical section, and the cutting edge is a single-head or multi-head conical helical shape. There is a certain ratio between the outer diameter and length of the drill bit, and the pitch is 1 to 4 times the outer diameter of the drill bit. For example, for a drill body with a diameter of 135mm and a cone angle of 30°, the pitch is selected to be 500mm. The rock slag chips broken during the drilling process are discharged to the cylindrical section of the drill bit body 2 through the spiral slag holding groove 10, and the cylindrical section of the drill bit body 2 squeezes the rock slag chips into the formation around the hole wall to realize compact drilling.
第一硬质合金球齿1位于钻头体底部中心位置;第二硬质合金球齿7垂直螺旋面,爱螺旋面宽度方向居中布置,并沿钻头体轴线方向布置数排;第三硬质合金球齿11周向布置于钻头体底部,布齿结构如图4及图5所示,底部第三硬质合金球齿11的数量、距离钻头体中心线的距离、球齿之间夹角均应根据破碎大直径卵石或孤石、漂石的尺寸而确定。钻进过程中,钻头体2表面第二硬质合金球齿7在钻头体2回转动作下切削地层;钻头体2端部第一硬质合金球齿1和第三硬质合金球齿11在冲击载荷作用下将地层中卵石、漂石击碎后再挤压至侧壁。The first cemented carbide button 1 is located at the center of the bottom of the drill body; the second cemented carbide button 7 is vertical to the helical surface, and the helical surface is arranged in the center in the width direction, and arranged in several rows along the axis of the drill body; the third cemented carbide button The buttons 11 are circumferentially arranged at the bottom of the drill body. The arrangement of the teeth is shown in Figure 4 and Figure 5. The number of the third cemented carbide buttons 11 at the bottom, the distance from the centerline of the drill body, and the angle between the buttons are uniform. It should be determined according to the size of broken large-diameter pebbles or boulders and boulders. During the drilling process, the second cemented carbide button 7 on the surface of the drill bit body 2 cuts the formation under the rotation of the drill bit body 2; the first cemented carbide button 1 and the third carbide button 11 at the end of the drill bit body 2 Under the impact load, the pebbles and boulders in the formation are crushed and then squeezed to the side wall.
所述钻头体2底部布置径向排气孔9,排气孔9靠近钻头体底部,在螺旋容渣槽10内居中布置;排气孔数量及尺寸组合可设置为 等几种组合,排气孔结构合理,数量、尺寸适当。钻进过程中部分压缩空气经由钻杆及冲击矛到达钻头体2,通过径向布置排气孔9排出,在螺旋容渣槽10内流动,起到冷却钻头刃齿及钻头体外表面的作用。The bottom of the drill bit body 2 is arranged with a radial exhaust hole 9, which is close to the bottom of the drill bit body and centrally arranged in the spiral slag holding tank 10; the number and size combination of the exhaust holes can be set as Several combinations, the vent hole structure is reasonable, the number and size are appropriate. During the drilling process, part of the compressed air reaches the drill bit body 2 through the drill pipe and the impact lance, and is discharged through the radially arranged exhaust holes 9, and flows in the spiral slag holding groove 10 to cool the drill bit teeth and the outer surface of the drill bit.
如图3所示,所述砧座5与钻头体2分体设计,砧座5与钻头体2采用梯型螺纹替代圆柱销联接,结构简单,可靠性高,且与回转工况具有良好适应性;且所述砧座5与钻头体2紧密配合,便于拆装、便于维护、便于更换。As shown in Figure 3, the anvil 5 and the drill body 2 are designed separately, and the anvil 5 and the drill body 2 are connected by a trapezoidal thread instead of a cylindrical pin. The structure is simple, the reliability is high, and it is well adapted to the rotary working condition. and the anvil 5 is closely matched with the drill bit body 2, which is convenient for disassembly, maintenance and replacement.
如图3所示,所述回程弹簧6可使砧座5在无外部载荷的情况下也能实现快速复位,确保冲击器在提钻过程中不空打,保持连续的反击工况。As shown in FIG. 3 , the return spring 6 can make the anvil 5 return quickly even without external load, so as to ensure that the impactor does not run dry during the drill lifting process and maintains a continuous counterattack working condition.
如图3所示,所述密封罩3,与其下部的钻头体2过盈配合并焊接;与其上部的下接头4间隙配合,密封罩3与下接头4之间设置滑动密封圈8,密封圈8材质为氟橡胶。密封罩3与钻头体2及下接头4的联接形式,可保证砧座5承受活塞冲击载荷作用后,密封罩3、钻头体2和砧座5相对于与冲击器相连的下接头4上下滑动,即实现钻头体2浮动;滑动密封结构,可防止冲击载荷作用下,密封罩3、钻头体2和砧座5相对下接头4移动时,冲击器内部孔道气体外逸,同时防止外部岩渣屑进入冲击器内部。As shown in Figure 3, the sealing cover 3 is interference fit and welded with the drill bit body 2 at its lower part; it is in clearance fit with the lower joint 4 at its upper part, and a sliding sealing ring 8 is arranged between the sealing cover 3 and the lower joint 4, and the sealing ring 8 The material is fluorine rubber. The connection form of the sealing cover 3, the bit body 2 and the lower joint 4 can ensure that after the anvil 5 bears the impact load of the piston, the sealing cover 3, the bit body 2 and the anvil 5 slide up and down relative to the lower joint 4 connected to the impactor , that is to realize the floating of the drill bit body 2; the sliding sealing structure can prevent the impact load, when the sealing cover 3, the drill bit body 2 and the anvil 5 move relative to the lower joint 4, the gas in the inner channel of the impactor escapes, and at the same time prevent the external rock slag Chips get inside the impactor.
本发明在冲击、回转、挤密钻进工况下适应性强,可有效配合冲击矛实现冻土、沙土、砂卵石层等地层冲击回转挤密钻进,钻进效率高,钻孔质量好。The invention has strong adaptability under impact, rotary and compact drilling conditions, and can effectively cooperate with the impact spear to realize impact rotary compact drilling in frozen soil, sandy soil, sand and pebble layers, etc., with high drilling efficiency and good drilling quality .
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310559444.4A CN103556948B (en) | 2013-11-12 | 2013-11-12 | Churn compaction drill bit |
Applications Claiming Priority (1)
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CN201310559444.4A CN103556948B (en) | 2013-11-12 | 2013-11-12 | Churn compaction drill bit |
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CN103556948A CN103556948A (en) | 2014-02-05 |
CN103556948B true CN103556948B (en) | 2015-12-09 |
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CN203515323U (en) * | 2013-11-12 | 2014-04-02 | 吉林大学 | Rotary percussion-compact drill bit |
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CN2059935U (en) * | 1989-09-05 | 1990-08-01 | 北京市建筑工程研究所 | Screw extruding drilling tool |
CN1102867A (en) * | 1994-06-13 | 1995-05-24 | 长春地质学院 | Impact rotating extrusion sealing drill bit and drilling method |
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CN203515323U (en) * | 2013-11-12 | 2014-04-02 | 吉林大学 | Rotary percussion-compact drill bit |
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