CN103556451B - A kind of method of polymer filaments surface recombination function nano particle - Google Patents
A kind of method of polymer filaments surface recombination function nano particle Download PDFInfo
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Abstract
本发明涉及一种聚合物长丝表面复合功能纳米粒子的方法,属于纤维新材料技术领域。本发明的一种聚合物长丝表面复合功能纳米粒子的方法是将聚合物长丝经过功能纳米粒子表面的蛋白化改性、共混溶液的制备、聚合物长丝表面复合共混溶液的形成与厚度的控制、聚合物长丝表面复合共混溶液的相转化初步成型、聚合物长丝表面复合共混溶液的热固化成型得到表面复合功能纳米粒子的聚合物长丝。本发明的制备方法可将碳纳米管、石墨烯、炭黑、二氧化钛、二氧化锌、铁粒子、四氧化三铁、三氧化二铝、银粒子等纳米粒子复合在聚合物长丝的表面,复合后的聚合物长丝具有良好的力学性能和功能性。本发明的制备方法操作简单,无需特殊设备,易于实现工业化生产。The invention relates to a method for compounding functional nanoparticles on the surface of polymer filaments, belonging to the technical field of new fiber materials. A method for compounding functional nanoparticles on the surface of polymer filaments according to the present invention is to process polymer filaments through protein modification on the surface of functional nanoparticles, preparation of a blend solution, and formation of a composite blend solution on the surface of polymer filaments The polymer filaments with composite functional nanoparticles on the surface are obtained through the control of the thickness, the phase inversion preliminary molding of the composite blend solution on the surface of the polymer filament, and the thermosetting molding of the composite blend solution on the surface of the polymer filament. The preparation method of the present invention can compound nanoparticles such as carbon nanotubes, graphene, carbon black, titanium dioxide, zinc dioxide, iron particles, ferric oxide, aluminum oxide, silver particles, etc. on the surface of polymer filaments, The composite polymer filaments have good mechanical properties and functionality. The preparation method of the invention is simple to operate, does not require special equipment, and is easy to realize industrial production.
Description
技术领域 technical field
本发明涉及一种聚合物长丝表面复合功能纳米粒子的方法,属于纤维新材料技术领域。 The invention relates to a method for compounding functional nanoparticles on the surface of polymer filaments, belonging to the technical field of new fiber materials.
背景技术 Background technique
功能长丝是一种附加值高、功能性突出、用途广泛的新型材料。然而,功能长丝的制备技术较为复杂,设备要求高,工序繁杂,需要较高水平的技术人员。我国在功能长丝领域落后于发达国家,不仅体现在工程技术和设备上,更体现在功能长丝制备方法的创新上,导致在一些高科技尖端技术领域受制于国外。因此,发展功能长丝的新型制备方法和技术手段具有重要的战略意义和经济价值。 Functional filament is a new type of material with high added value, outstanding functionality and wide application. However, the preparation technology of functional filaments is relatively complicated, the equipment requirements are high, the process is complicated, and a high level of technical personnel is required. my country lags behind developed countries in the field of functional filaments, which is not only reflected in engineering technology and equipment, but also in the innovation of functional filament preparation methods, resulting in some high-tech cutting-edge technology fields being controlled by foreign countries. Therefore, the development of new preparation methods and technical means of functional filaments has important strategic significance and economic value.
功能纳米粒子是指具有单一或多种功能性的纳米粒子,包括碳纳米管、石墨烯、炭黑、二氧化钛、二氧化锌、铁粒子、四氧化三铁、三氧化二铝、银粒子等等。这些功能纳米粒子具有导电、导磁、抗菌、抗紫外、自催化、隔热等多种功能。目前,将功能纳米粒子与聚合物进行共混纺丝制备功能长丝是最为常见的方法和技术,共混纺丝包括湿法共混纺丝和熔融共混纺丝。湿法共混纺丝主要针对聚乙烯醇基产品,但由于聚乙烯醇本身的环保、降解和湿热稳定性等问题,其规模化应用受到极大的限制。熔融共混纺丝主要针对涤纶、锦纶、丙纶或乙纶基产品,由于熔融共混纺丝工艺简单、占地小,采用该方法制备的功能长丝已经有商品在市场上销售,但是采用该方法制备功能长丝也遇到了如下几个的问题:一、功能纳米粒子的分散性问题,功能纳米粒子由于其纳米尺寸效应,导致其在熔融共混纺丝过程中不易分散,不仅影响产品的性能,还增加了加工设备的损耗;二、功能纳米粒子的包覆性问题,在熔融共混纺丝过程中,功能纳米粒子容易被聚合物基体包覆,导致共混长丝无法体现出功能纳米粒子的功能性,如:抗菌性、导电性等;三、功能纳米粒子的填充量较低,较低的填充量无法实现功能长丝功能性能的最大化,而较高的填充量势必影响聚合物长丝的力学性能,导致其不具备使用价值。这些问题导致熔融共混纺丝方法制备的功能长丝无法在其功能性上实现进一步的提升,需要新的技术和方法来提高功能长丝的功能性。针对如上所述的难题我们采用一种聚合物长丝表面复合的方法在聚合物长丝表面复合功能纳米粒子/热塑性聚氨酯改性层,实现聚合物长丝表面的功能化。 Functional nanoparticles refer to nanoparticles with single or multiple functions, including carbon nanotubes, graphene, carbon black, titanium dioxide, zinc dioxide, iron particles, ferric oxide, aluminum oxide, silver particles, etc. . These functional nanoparticles have many functions such as electric conduction, magnetic conduction, antibacterial, anti-ultraviolet, self-catalysis, and heat insulation. At present, blending and spinning functional nanoparticles and polymers to prepare functional filaments is the most common method and technology, and blend spinning includes wet blend spinning and melt blend spinning. Wet blend spinning is mainly aimed at polyvinyl alcohol-based products, but its large-scale application is greatly limited due to the environmental protection, degradation and moisture-heat stability of polyvinyl alcohol itself. Melt blend spinning is mainly aimed at polyester, nylon, polypropylene or ethylene-based products. Due to the simple process of melt blend spinning and small footprint, the functional filaments prepared by this method have been sold in the market, but the method used to prepare Functional filaments also encountered the following problems: 1. The dispersibility of functional nanoparticles. Due to their nano-size effect, functional nanoparticles are not easy to disperse in the process of melt blending and spinning, which not only affects the performance of the product, but also Increased the loss of processing equipment; 2. The coating problem of functional nanoparticles. In the process of melt blending and spinning, functional nanoparticles are easily covered by polymer matrix, resulting in the failure of blended filaments to reflect the function of functional nanoparticles. properties, such as: antibacterial, electrical conductivity, etc.; 3. The filling amount of functional nanoparticles is low, and the lower filling amount cannot maximize the functional performance of functional filaments, while the higher filling amount will inevitably affect the performance of polymer filaments. The mechanical properties make it useless. These problems lead to the inability to further improve the functionality of the functional filaments prepared by the melt blending spinning method, and new technologies and methods are needed to improve the functionality of the functional filaments. To solve the problems mentioned above, we adopt a method of polymer filament surface compounding to compound functional nanoparticles/thermoplastic polyurethane modified layer on the surface of polymer filament to realize the functionalization of the surface of polymer filament.
发明内容 Contents of the invention
针对上述存在的问题,本发明的目的在于克服上述缺陷,提供一种可以有效解决功能纳米粒子的分散性问题、功能纳米粒子的包覆性问题、功能纳米粒子的填充量较低等问题的聚合物长丝表面复合功能纳米粒子的方法,为满足本发明目的的解决方案是: In view of the above-mentioned existing problems, the purpose of the present invention is to overcome the above-mentioned defects, and provide a kind of polymerization system that can effectively solve the problems of dispersion of functional nanoparticles, encapsulation of functional nanoparticles, and low filling amount of functional nanoparticles. The method for compounding functional nanoparticles on the surface of the long filament, the solution for meeting the purpose of the present invention is:
一种聚合物长丝表面复合功能纳米粒子的方法采用以下步骤: A method for compounding functional nanoparticles on the surface of polymer filaments adopts the following steps:
A 功能纳米粒子表面的蛋白化改性 A Protein modification on the surface of functional nanoparticles
采用超声波将功能纳米粒子分散在质量分数为0.5-2%的水溶性蛋白质水溶液中,功能纳米粒子与水溶性蛋白质水溶液的质量比为1:10-1:20,分散温度为50-60°C,分散1-3h后将分散溶液的温度降低至1-5°C,静止放置24-72h后经过离心机离心和干燥得到表面蛋白化的功能纳米粒子,离心机的离心速率为5000转/分钟,干燥温度为80°C; Ultrasound is used to disperse functional nanoparticles in a water-soluble protein aqueous solution with a mass fraction of 0.5-2%, the mass ratio of functional nanoparticles to water-soluble protein aqueous solution is 1:10-1:20, and the dispersion temperature is 50-60°C After dispersing for 1-3h, reduce the temperature of the dispersion solution to 1-5°C, and after standing still for 24-72h, centrifuge and dry to obtain surface proteinized functional nanoparticles. The centrifugal speed of the centrifuge is 5000 rpm , the drying temperature is 80°C;
B 共混溶液的制备 Preparation of B blend solution
按如下质量百分比: According to the following mass percentage:
表面蛋白化的功能纳米粒子 1-16% Surface proteinized functional nanoparticles 1-16%
热塑性聚氨酯 1-12% Thermoplastic Polyurethane 1-12%
二甲基甲酰胺 72-98% Dimethylformamide 72-98%
将经步骤A制备的表面蛋白化的功能纳米粒子放入二甲基甲酰胺中,采用超声波分散1-3h后,加入热塑性聚氨酯,在温度为25-35°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解3-5h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为500-2000mPa·s,静止抽真空脱泡温度为25-35°C; Put the surface proteinified functional nanoparticles prepared in step A into dimethylformamide, disperse by ultrasonic waves for 1-3h, add thermoplastic polyurethane, and use mechanical stirring under the condition of temperature 25-35°C The thermoplastic polyurethane is dissolved, and after dissolving for 3-5 hours, a blended solution is obtained through static vacuum degassing, the viscosity of the blended solution is 500-2000mPa s, and the static vacuum degassing temperature is 25-35°C;
C 聚合物长丝表面复合共混溶液的形成与厚度的控制 C Formation and Thickness Control of Composite Blend Solution on the Surface of Polymer Filament
将经步骤B制备的共混溶液在超声波震荡状态下升温至35-45°C,将聚合物长丝以50-400m/min的速率经过共混溶液和厚度控制模具上的导丝孔,得到表面复合共混溶液厚度为10-200μm的聚合物长丝,聚合物长丝经过共混溶液的距离为2-15cm; Warming up the blend solution prepared in step B to 35-45°C under ultrasonic vibration, passing the polymer filament through the guide wire hole on the blend solution and the thickness control mold at a speed of 50-400m/min, to obtain Polymer filaments with a surface composite blending solution thickness of 10-200 μm, and the distance of the polymer filaments passing through the blending solution is 2-15 cm;
D 聚合物长丝表面复合共混溶液的相转化初步成型 D Preliminary formation of phase inversion of composite blend solution on the surface of polymer filaments
将经步骤C制备的表面复合共混溶液的聚合物长丝以50-400m/min的速率经过温度为60-85°C的去离子水后,得到表面复合共混溶液初步成型的聚合物长丝,表面复合共混溶液的聚合物长丝经过去离子水的距离为1-5cm; After the polymer filaments of the surface composite blend solution prepared in step C pass through deionized water at a temperature of 60-85° C. at a rate of 50-400 m/min, the polymer filaments initially formed by the surface composite blend solution are obtained. Silk, the distance of the polymer filament of the surface composite blend solution passing through the deionized water is 1-5cm;
E 聚合物长丝表面复合共混溶液的热固化成型 E Thermosetting molding of composite blend solution on the surface of polymer filaments
将经步骤D制备的表面复合共混溶液初步成型的聚合物长丝以50-400m/min的速率经过热干燥箱中进行热处理,热处理温度为90-150°C,热处理10-40s后聚合物长丝表面形成厚度为0.2-56μm的功能纳米粒子/热塑性聚氨酯共混层,得到表面复合功能纳米粒子的聚合物长丝。 The polymer filaments initially formed by the surface composite blending solution prepared in step D are heat-treated in a heat drying oven at a rate of 50-400m/min, and the heat treatment temperature is 90-150°C. After heat treatment for 10-40s, the polymer A blended layer of functional nanoparticles/thermoplastic polyurethane with a thickness of 0.2-56 μm is formed on the surface of the filaments to obtain polymer filaments with composite functional nanoparticles on the surface.
所述的功能纳米粒子为碳纳米管或石墨烯或炭黑或二氧化钛或二氧化锌或铁粒子或四氧化三铁或三氧化二铝或银粒子中的一种,功能纳米粒子的平均粒径≤300nm。 The functional nanoparticles are one of carbon nanotubes or graphene or carbon black or titanium dioxide or zinc dioxide or iron particles or ferric oxide or aluminum oxide or silver particles, and the average particle diameter of the functional nanoparticles is ≤300nm.
所述的水溶性蛋白质为角蛋白或丝素或明胶中的一种,数均分子量为1000-10000。 The water-soluble protein is one of keratin, silk fibroin or gelatin, and the number average molecular weight is 1000-10000.
所述的热塑性聚氨酯的数均分子量为20000-180000,熔点为160-190°C。 The number average molecular weight of the thermoplastic polyurethane is 20000-180000, and the melting point is 160-190°C.
所述的聚合物长丝为涤纶或锦纶或维纶或腈纶或黏胶或丙纶或乙纶中的一种,聚合物长丝的旦数为1-200旦,根数为1-160根。 The polymer filament is one of polyester, nylon, vinylon, acrylic, viscose, polypropylene or polyethylene, and the denier of the polymer filament is 1-200 denier, and the number of filaments is 1-160.
所述的厚度控制模具上的导丝孔的孔径为25-380μm,导丝孔的长度为5-20mm。 The hole diameter of the guide wire hole on the thickness control mold is 25-380 μm, and the length of the guide wire hole is 5-20 mm.
由于采用了以上技术方案,本发明具有以下优点: Owing to adopting above technical scheme, the present invention has the following advantages:
第一、根据长期的试验验证,聚合物长丝的功能特性均取决于其表面特性,而力学等结构性能取决于其本构特性,也就是其基体材料特性。因此,本发明专利在聚合物长丝表面形成一层功能纳米粒子/热塑性聚氨酯共混层。由于属于聚合物长丝的表面复合,不影响聚合物长丝本身的力学性能,即实现了聚合物长丝的功能性改性,又保留了聚合物长丝本身的力学性能。同时,表面复合的方法也避开了熔融共混纺丝中基体材料容易包覆功能纳米粒子的难题。 First, according to long-term experimental verification, the functional properties of polymer filaments depend on their surface properties, while the mechanical and other structural properties depend on their constitutive properties, that is, the properties of their matrix materials. Therefore, the patent of the present invention forms a functional nanoparticle/thermoplastic polyurethane blend layer on the surface of the polymer filament. Due to the surface compounding of the polymer filaments, the mechanical properties of the polymer filaments are not affected, that is, the functional modification of the polymer filaments is realized, and the mechanical properties of the polymer filaments are retained. At the same time, the method of surface compounding also avoids the problem that the matrix material is easy to coat functional nanoparticles in melt blending spinning.
第二、经过长期的试验验证,热塑性聚氨酯材料具有良好的相容性、柔软性和包容性,选择热塑性聚氨酯可以同时实现与聚合物的界面粘结性、与功能纳米粒子的复合性以及聚合物长丝力学性能的保持性。同时,热塑性聚氨酯具备热塑性材料的热学性能,在聚合物长丝表面复合共混溶液的热固化成型的过程中,热处理温度可以有效的塑化热塑性聚氨酯,使其能够优化自身的结构,在聚合物长丝表面形成结构致密、力学性能优良的功能纳米粒子/热塑性聚氨酯共混层。 Second, after long-term experiments, thermoplastic polyurethane materials have good compatibility, softness and inclusiveness. Selecting thermoplastic polyurethane can simultaneously achieve interface adhesion with polymers, composite properties with functional nanoparticles, and polymer Retention of filament mechanical properties. At the same time, thermoplastic polyurethane has the thermal properties of thermoplastic materials. During the thermosetting molding process of the composite blend solution on the surface of polymer filaments, the heat treatment temperature can effectively plasticize thermoplastic polyurethane so that it can optimize its own structure. A functional nanoparticle/thermoplastic polyurethane blend layer with dense structure and excellent mechanical properties is formed on the surface of the filament.
第三、采用水溶性蛋白质对功能纳米粒子的表面进行改性,主要解决功能纳米粒子的相容性、分散性和高填充的问题。根据多次的试验验证,熔融纺丝中功能纳米粒子含量超过20%即无法纺丝。同时,功能纳米粒子的含量低于40%无法将其优点最大化。明胶为人造生物蛋白质,角蛋白和丝素为天然蛋白质,均与热塑性聚氨酯大分子有一样的酰胺键结构。因此,功能纳米粒子表面的蛋白化增加了与热塑性聚氨酯之间的相容性,进而促使其能够均匀的分散在热塑性聚氨酯溶液中。表面蛋白化还可以将功能纳米粒子的含量增加至90%以上,在最大化功能纳米粒子功能性的同时使表面蛋白化的功能纳米粒子/热塑性聚氨酯共混溶液具有一定的粘度和流动性,避开了功能纳米粒子的均匀性差和高填充所导致的无法成丝或重构成纤维的问题。 Third, use water-soluble proteins to modify the surface of functional nanoparticles, mainly to solve the problems of compatibility, dispersibility and high filling of functional nanoparticles. According to many tests and verifications, if the content of functional nanoparticles in melt spinning exceeds 20%, it cannot be spun. Meanwhile, the content of functional nanoparticles below 40% cannot maximize its advantages. Gelatin is an artificial biological protein, and keratin and silk fibroin are natural proteins, both of which have the same amide bond structure as thermoplastic polyurethane macromolecules. Therefore, the proteinization of the surface of functional nanoparticles increases the compatibility with thermoplastic polyurethane, and then promotes their uniform dispersion in thermoplastic polyurethane solution. Surface proteinization can also increase the content of functional nanoparticles to more than 90%. While maximizing the functionality of functional nanoparticles, the surface proteinized functional nanoparticles/thermoplastic polyurethane blend solution has a certain viscosity and fluidity, avoiding The poor uniformity and high filling of functional nanoparticles lead to the inability to form filaments or restructure into fibers.
第四、聚合物长丝表面复合共混溶液厚度可以根据厚度控制模具上导丝孔的孔径大小进行调节。厚度控制模具含有100-2000个导丝孔,导丝孔的长度为5-20mm,孔径为25-380μm且大于聚合物长丝的直径。利用表面蛋白化的功能纳米粒子/热塑性聚氨酯共混溶液具有一定的粘度,当浸入共混溶液的聚合物长丝进入厚度控制模具上的导丝孔后,根据流体力学原理共混溶液会随着聚合物长丝进入导丝孔,然后利用导丝孔的孔径大小控制出导丝孔后聚合物长丝表面复合共混溶液的厚度。因此,利用厚度控制模具上的导丝孔和聚合物长丝的旦数,可以精确控制聚合物长丝表面复合共混溶液的厚度,聚合物长丝的旦数与其直径的换算公式如下: ,其中:d为直径、D为旦数,ρ为密度。另外,在共混溶液中聚合物长丝经过的距离为2-15cm,如果低于这个距离,共混溶液与聚合物长丝表面接触时间较短,无法有效的复合在聚合物长丝表面;如果大于这个距离,共混溶液容易进入聚合物长丝中,存在于聚合物长丝中单丝之间的缝隙,当这些共混溶液固化后便会极大的影响聚合物长丝的手感,导致聚合物长丝无法使用。 Fourth, the thickness of the composite blend solution on the surface of the polymer filament can be adjusted according to the diameter of the guide wire hole on the thickness control mold. The thickness control mold contains 100-2000 guidewire holes, the length of the guidewire holes is 5-20mm, the hole diameter is 25-380μm and is larger than the diameter of the polymer filament. The functional nanoparticle/thermoplastic polyurethane blend solution that uses surface proteinization has a certain viscosity. When the polymer filament immersed in the blend solution enters the guide wire hole on the thickness control mold, the blend solution will follow the principle of fluid mechanics. The polymer filament enters the guide wire hole, and then the thickness of the composite blending solution on the surface of the polymer filament after exiting the guide wire hole is controlled by the diameter of the guide wire hole. Therefore, the thickness of the composite blend solution on the surface of the polymer filament can be precisely controlled by using the guide wire hole on the thickness control mold and the denier of the polymer filament. The conversion formula between the denier of the polymer filament and its diameter is as follows: , where: d is the diameter, D is the denier, and ρ is the density. In addition, the distance traveled by the polymer filament in the blend solution is 2-15cm. If it is lower than this distance, the contact time between the blend solution and the surface of the polymer filament is short, and it cannot be effectively compounded on the surface of the polymer filament; If it is greater than this distance, the blending solution will easily enter the polymer filaments, and exist in the gaps between the monofilaments in the polymer filaments. When these blending solutions solidify, it will greatly affect the feel of the polymer filaments. Rendering the polymer filament unusable.
第五、针对聚合物长丝表面复合共混溶液,本发明采用了相转化初步成型和热固化成型相结合的方法,如:将表面复合共混溶液的聚合物长丝以50-400m/min的速率经过温度为60-85°C的凝固浴后,得到表面复合共混溶液初步成型的聚合物长丝,然后再将其仍然以50-400m/min的速率经过热干燥箱中进行热处理,热处理温度为90-150°C,热处理10-40s后聚合物长丝表面形成厚度为0.2-56μm的功能纳米粒子/热塑性聚氨酯共混层,得到表面复合功能纳米粒子的聚合物长丝。如果只采用凝固浴进行相转化成型,聚合物长丝表面复合共混溶液将出现多孔洞的皮芯结构,这样的共混层将失去力学性能和粘附性,容易同聚合物长丝分离;如果只采用热固化成型,聚合物长丝表面的高表面张力容易导致功能纳米粒子/热塑性聚氨酯共混溶液为负浸润,进而胀大形成液滴状,导致聚合物长丝表面出现非连续状且较为粗糙的功能纳米粒子共混层,同时失去厚度精确控制能力。因此,经过长期的试验和探索,本发明综合了相转化成型和热固化成型方法的方法,且以热固化成型为主,相转化成型为辅的工艺条件。利用相转化初步成型法对聚合物长丝表面复合共混溶液进行相转化成型初步固定,使共混溶液层的表面先固化,呈现连续状。然后采用热固化成型方法,在热力学作用下使共混溶液层热固化且逐渐收缩复合在聚合物长丝的表面。另外,该方法要求聚合物长丝在凝固浴中经过的距离为1-5cm,小于常规纺丝工艺要求的距离。如果小于该距离,聚合物长丝表面复合共混溶液的表面不能固化,无法有效的进行下一步工艺;如果大于该距离,聚合物长丝表面复合共混溶液的相转化成型较为严重,导致其表面共混层不能满足力学性能要求。因此,通过热固化成型为主,相转化成型为辅的技术和方法,聚合物长丝表面固化后的共混层结构致密、力学性能良好。 Fifth, for the composite blending solution on the surface of polymer filaments, the present invention adopts the method of combining phase inversion preliminary molding and thermosetting molding, such as: the polymer filaments of the surface composite blending solution are mixed at a rate of 50-400m/min After passing through the coagulation bath with a temperature of 60-85°C at a rate of 60-85°C, the polymer filaments formed by the surface composite blend solution are obtained, and then they are still heat-treated at a rate of 50-400m/min in a heat drying oven. The heat treatment temperature is 90-150°C. After heat treatment for 10-40s, a functional nanoparticle/thermoplastic polyurethane blend layer with a thickness of 0.2-56 μm is formed on the surface of the polymer filament to obtain a polymer filament with surface composite functional nanoparticles. If only a coagulation bath is used for phase inversion molding, the composite blend solution on the surface of the polymer filament will have a porous sheath-core structure, and such a blend layer will lose its mechanical properties and adhesion, and will be easily separated from the polymer filament; If only thermosetting molding is used, the high surface tension on the surface of the polymer filament will easily lead to negative infiltration of the functional nanoparticle/thermoplastic polyurethane blend solution, and then expand to form a droplet, resulting in a discontinuous shape on the surface of the polymer filament. The coarser functional nanoparticle blend layer loses the ability to precisely control the thickness at the same time. Therefore, after long-term experiments and explorations, the present invention combines the methods of phase inversion molding and thermosetting molding, and uses thermosetting molding as the main process condition, and phase inversion molding as the auxiliary process condition. The composite blending solution on the surface of the polymer filament is preliminarily fixed by phase inversion molding using a phase inversion preliminary forming method, so that the surface of the blending solution layer is solidified first and presents a continuous shape. Then, a thermosetting molding method is adopted to heat-cure the blended solution layer under the action of thermodynamics and gradually shrink and compound on the surface of the polymer filament. In addition, the method requires that the polymer filaments travel a distance of 1-5 cm in the coagulation bath, which is smaller than that required by conventional spinning processes. If it is less than this distance, the surface of the composite blend solution on the surface of the polymer filament cannot be solidified, and the next step process cannot be effectively carried out; if it is greater than this distance, the phase inversion molding of the composite blend solution on the surface of the polymer filament is relatively serious, resulting in its The surface blended layer cannot meet the requirements of mechanical properties. Therefore, through the technology and method of thermosetting molding as the main part and phase inversion molding as the auxiliary part, the blended layer after the surface curing of the polymer filament has a compact structure and good mechanical properties.
第六、在该方法中,只要聚合物长丝在1s内不具有溶解于水或二甲基甲酰胺或二甲基乙酰胺的物性,均可以使用该方法在聚合物长丝表面复合功能纳米粒子,实现聚合物长丝的功能化,可以选用的聚合物长丝种类较多。同时,该方法中聚合物长丝表面复合功能纳米粒子的工艺是连续的,加工速率恒定且范围为50-400m/min,能够满足连续工业化生产的要求。 Sixth, in this method, as long as the polymer filament does not have the physical property of dissolving in water or dimethylformamide or dimethylacetamide within 1s, this method can be used to compound functional nanometers on the surface of the polymer filament. Particles realize the functionalization of polymer filaments, and there are many types of polymer filaments that can be selected. At the same time, the process of compounding functional nanoparticles on the surface of polymer filaments in the method is continuous, and the processing rate is constant and the range is 50-400m/min, which can meet the requirements of continuous industrial production.
本发明所述的一种聚合物长丝表面复合功能纳米粒子的方法,改性后聚合物长丝的结构简单,产品多样,应用广泛,制备方法工艺简单,设备要求低,操作控制方便,易于实现工业化生产,无需特殊设备。 The method for compounding functional nanoparticles on the surface of a polymer filament according to the present invention has the advantages of simple structure of the modified polymer filament, various products, wide application, simple preparation method, low equipment requirements, convenient operation and control, and easy Realize industrial production without special equipment.
具体实施方式 Detailed ways
一种聚合物长丝表面复合功能纳米粒子的方法采用以下步骤: A method for compounding functional nanoparticles on the surface of polymer filaments adopts the following steps:
A 功能纳米粒子表面的蛋白化改性 A Protein modification on the surface of functional nanoparticles
采用超声波将平均粒径≤300nm的碳纳米管或石墨烯或炭黑或二氧化钛或二氧化锌或铁粒子或四氧化三铁或三氧化二铝或银粒子中的一种分散在质量分数为0.5-2%的角蛋白或丝素或明胶中的一种水溶液中,其数均分子量为1000-10000,功能纳米粒子与水溶性蛋白质水溶液的质量比为1:10-1:20,分散温度为50-60°C,分散1-3h后将分散溶液的温度降低至1-5°C,静止放置24-72h后经过离心机离心和干燥得到表面蛋白化的功能纳米粒子,离心机的离心速率为5000转/分钟,干燥温度为80°C; Use ultrasonic waves to disperse one of carbon nanotubes or graphene or carbon black or titanium dioxide or zinc dioxide or iron particles or ferric oxide or aluminum oxide or silver particles with an average particle size of ≤300nm in a mass fraction of 0.5 -In an aqueous solution of 2% keratin or silk fibroin or gelatin, its number average molecular weight is 1000-10000, the mass ratio of functional nanoparticles to water-soluble protein aqueous solution is 1:10-1:20, and the dispersion temperature is 50-60°C, after dispersing for 1-3h, reduce the temperature of the dispersion solution to 1-5°C, after standing still for 24-72h, centrifuge and dry in a centrifuge to obtain functional nanoparticles with surface proteinization, the centrifuge speed 5000 rpm, drying temperature is 80°C;
B 共混溶液的制备 Preparation of B blend solution
按如下质量百分比: According to the following mass percentage:
表面蛋白化的功能纳米粒子 1-16% Surface proteinized functional nanoparticles 1-16%
热塑性聚氨酯 1-12% Thermoplastic Polyurethane 1-12%
二甲基甲酰胺 72-98% Dimethylformamide 72-98%
将经步骤A制备的表面蛋白化的功能纳米粒子放入二甲基甲酰胺中,采用超声波分散1-3h后,加入数均分子量为20000-180000,熔点为160-190°C的热塑性聚氨酯,在温度为25-35°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解3-5h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为500-2000mPa·s,静止抽真空脱泡温度为25-35°C; Put the surface proteinized functional nanoparticles prepared by step A into dimethylformamide, and after ultrasonic dispersion for 1-3h, add thermoplastic polyurethane with a number average molecular weight of 20000-180000 and a melting point of 160-190°C, Under the condition that the temperature is 25-35°C, mechanical stirring is used to dissolve the thermoplastic polyurethane. After dissolving for 3-5 hours, a blended solution is obtained through static vacuum degassing. The viscosity of the blended solution is 500-2000mPa·s. The vacuum defoaming temperature is 25-35°C;
C 聚合物长丝表面复合共混溶液的形成与厚度的控制 C Formation and Thickness Control of Composite Blend Solution on the Surface of Polymer Filament
将经步骤B制备的共混溶液在超声波震荡状态下升温至35-45°C,将旦数为1-200旦,根数为1-160根的涤纶或锦纶或维纶或腈纶或黏胶或丙纶或乙纶中的一种以50-400m/min的速率经过共混溶液和厚度控制模具上的导丝孔,得到表面复合共混溶液厚度为10-200μm的聚合物长丝,聚合物长丝经过共混溶液的距离为2-15cm,导丝孔的孔径为25-380μm,导丝孔的长度为5-20mm; Warm up the blended solution prepared in step B to 35-45°C under ultrasonic vibration, and make polyester or nylon or vinylon or acrylic fiber or viscose or One of polypropylene or polyethylene passes through the blending solution and the guide wire hole on the thickness control mold at a rate of 50-400m/min to obtain polymer filaments with a surface composite blending solution thickness of 10-200μm, and the length of the polymer is The distance of the wire passing through the blending solution is 2-15cm, the diameter of the guide wire hole is 25-380μm, and the length of the guide wire hole is 5-20mm;
D 聚合物长丝表面复合共混溶液的相转化初步成型 D Preliminary formation of phase inversion of composite blend solution on the surface of polymer filaments
将经步骤C制备的表面复合共混溶液的聚合物长丝以50-400m/min的速率经过温度为60-85°C的去离子水后,得到表面复合共混溶液初步成型的聚合物长丝,表面复合共混溶液的聚合物长丝经过去离子水的距离为1-5cm; After the polymer filaments of the surface composite blend solution prepared in step C pass through deionized water at a temperature of 60-85° C. at a rate of 50-400 m/min, the polymer filaments initially formed by the surface composite blend solution are obtained. Silk, the distance of the polymer filament of the surface composite blend solution passing through the deionized water is 1-5cm;
E 聚合物长丝表面复合共混溶液的热固化成型 E Thermosetting molding of composite blend solution on the surface of polymer filaments
将经步骤D制备的表面复合共混溶液初步成型的聚合物长丝以50-400m/min的速率经过热干燥箱中进行热处理,热处理温度为90-150°C,热处理10-40s后聚合物长丝表面形成厚度为0.2-56μm的功能纳米粒子/热塑性聚氨酯共混层,得到表面复合功能纳米粒子的聚合物长丝。 The polymer filaments initially formed by the surface composite blending solution prepared in step D are heat-treated in a heat drying oven at a rate of 50-400m/min, and the heat treatment temperature is 90-150°C. After heat treatment for 10-40s, the polymer A blended layer of functional nanoparticles/thermoplastic polyurethane with a thickness of 0.2-56 μm is formed on the surface of the filaments to obtain polymer filaments with composite functional nanoparticles on the surface.
下面结合具体实施例对本发明的聚合物长丝表面复合功能纳米粒子的方法做进一步详细描述: The method for compounding functional nanoparticles on the surface of polymer filaments of the present invention is described in further detail below in conjunction with specific examples:
实施例一 Embodiment one
A 功能纳米粒子表面的蛋白化改性 A Protein modification on the surface of functional nanoparticles
采用超声波将平均粒径为20nm的碳纳米管5g分散在质量分数为0.5%的角蛋白水溶液100g中,角蛋白的数均分子量为1000,分散温度为50°C,分散1h后将分散溶液的温度降低至1°C,静止放置24h后经过离心机离心和干燥得到表面蛋白化的碳纳米管,离心机的离心速率为5000转/分钟,干燥温度为80°C; Adopt ultrasonic wave to be that the carbon nanotube 5g that average particle diameter is 20nm is dispersed in the keratin aqueous solution 100g that mass fraction is 0.5%, the number-average molecular weight of keratin is 1000, and dispersion temperature is 50 ℃, after dispersing 1h, will disperse solution The temperature was lowered to 1 ° C, and after standing still for 24 hours, centrifuged and dried to obtain surface proteinized carbon nanotubes, the centrifugal speed of the centrifuge was 5000 rpm, and the drying temperature was 80 ° C;
B 将经步骤A制备的表面蛋白化的碳纳米管1g放入98g二甲基甲酰胺中,采用超声波分散1h后,加入数均分子量为20000、熔点为160°C的热塑性聚氨酯1g,在温度为25°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解3h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为500 mPa·s,静止抽真空脱泡温度为25 °C; B Put 1 g of surface proteinized carbon nanotubes prepared in step A into 98 g of dimethylformamide, and after ultrasonic dispersion for 1 h, add 1 g of thermoplastic polyurethane with a number average molecular weight of 20,000 and a melting point of 160° C. Under the condition of 25°C, mechanical stirring was used to dissolve the thermoplastic polyurethane. After dissolving for 3 hours, a blend solution was obtained through static vacuum degassing. The viscosity of the blend solution was 500 mPa s, and the static vacuum degassing temperature was 25 °C. C;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至35 °C,将旦数为1旦,根数为1根的涤纶以50 m/min的速率经过共混溶液和厚度控制模具上孔径为25μm、孔的长度为5mm的导丝孔,得到表面复合共混溶液厚度为10μm的涤纶,涤纶经过共混溶液的距离为2 cm; C. Warm up the blended solution prepared in step B to 35°C under ultrasonic vibration, pass the polyester with a denier of 1 denier and 1 thread through the blended solution and the thickness control mold at a speed of 50 m/min The upper aperture is 25 μ m, the length of the hole is a guide wire hole of 5 mm, and the polyester with a surface composite blend solution thickness of 10 μ m is obtained, and the distance of the polyester through the blend solution is 2 cm;
D 将经步骤C制备的表面复合共混溶液的涤纶以50 m/min的速率经过温度为60°C的去离子水后,得到表面复合共混溶液初步定型的涤纶,表面复合共混溶液的涤纶经过去离子水的距离为1 cm; D After the polyester of the surface composite blend solution prepared by step C is passed through deionized water at a temperature of 60° C. at a rate of 50 m/min, the polyester of the surface composite blend solution is initially finalized, and the surface composite blend solution is obtained. The distance of polyester through deionized water is 1 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的涤纶以50 m/min的速率经过热干燥箱中进行热处理,热处理温度为90°C,热处理10s后涤纶表面形成厚度为0.2μm的碳纳米管/热塑性聚氨酯共混层,得到表面复合碳纳米管的涤纶。 E. Heat-treat the polyester initially shaped by the surface composite blending solution prepared in step D in a heat drying oven at a rate of 50 m/min. The heat treatment temperature is 90° C. After 10 seconds of heat treatment, carbon with a thickness of 0.2 μm is formed on the surface of the polyester. A nanotube/thermoplastic polyurethane blend layer is used to obtain a polyester surface compounded with carbon nanotubes.
实施例二 Embodiment two
A 功能纳米粒子表面的蛋白化改性 A Protein modification on the surface of functional nanoparticles
采用超声波将平均粒径为50nm的石墨烯6g分散在质量分数为0.8%的丝素水溶液100g中,丝素的数均分子量为2000,分散温度为55°C,分散2h后将分散溶液的温度降低至2°C,静止放置36h后经过离心机离心和干燥得到表面蛋白化的石墨烯,离心机的离心速率为5000转/分钟,干燥温度为80°C; Adopt ultrasonic wave to be that the graphene 6g that average particle diameter is 50nm is dispersed in the silk fibroin aqueous solution 100g that mass fraction is 0.8%, the number-average molecular weight of silk fibroin is 2000, and dispersion temperature is 55 DEG C, disperse 2h after the temperature of dispersion solution Be reduced to 2 DEG C, after standing still for 36h, obtain surface proteinized graphene through centrifuge centrifugation and drying, the centrifugal speed of centrifuge is 5000 rev/min, and drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的石墨烯2g放入97g二甲基甲酰胺中,采用超声波分散2h后,加入数均分子量为300000、熔点为170°C的热塑性聚氨酯1g,在温度为30°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解4h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为700 mPa·s,静止抽真空脱泡温度为30 °C; B Put the surface proteinized graphene 2g prepared by step A into 97g dimethylformamide, after adopting ultrasonic dispersion for 2h, adding number average molecular weight is 300000, melting point is 170 DEG C of thermoplastic polyurethane 1g, at a temperature of Under the condition of 30°C, the thermoplastic polyurethane was dissolved by mechanical stirring, and after dissolving for 4 hours, the blend solution was obtained through static vacuum degassing. The viscosity of the blended solution was 700 mPa s, and the static vacuum degassing temperature was 30 °C ;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至40°C,将旦数为10旦,根数为4根的锦纶以80 m/min的速率经过共混溶液和厚度控制模具上孔径为50μm、孔的长度为10mm的导丝孔,得到表面复合共混溶液厚度为12μm的锦纶,锦纶经过共混溶液的距离为4 cm; C. Warm up the blended solution prepared in step B to 40°C under ultrasonic vibration, and pass through the blended solution and the thickness control mold at a speed of 80 m/min with a denier of 10 denier and 4 nylon fibers The upper hole diameter is 50 μm, the length of the hole is 10mm guide wire hole, obtains the polyamide fiber that the thickness of surface composite blending solution is 12 μm, and the distance of nylon fiber passing through the blending solution is 4 cm;
D 将经步骤C制备的表面复合共混溶液的锦纶以80 m/min的速率经过温度为65°C的去离子水后,得到表面复合共混溶液初步定型的锦纶,表面复合共混溶液的锦纶经过去离子水的距离为2 cm; D After the nylon of the surface composite blending solution prepared by step C is passed through deionized water at a temperature of 65° C. at a rate of 80 m/min, the nylon that the surface composite blending solution is initially finalized is obtained, and the surface composite blending solution is obtained. The distance of nylon passing through deionized water is 2 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的锦纶以80 m/min的速率经过热干燥箱中进行热处理,热处理温度为100°C,热处理20s后锦纶表面形成厚度为0.36μm的石墨烯/热塑性聚氨酯共混层,得到表面复合石墨烯的锦纶。 E. Heat-treat the nylon that has been preliminarily shaped by the surface composite blending solution prepared in step D in a heat drying oven at a rate of 80 m/min. The heat treatment temperature is 100° C. After 20 seconds of heat treatment, the surface of the nylon forms graphite with a thickness of 0.36 μm. Graphene/thermoplastic polyurethane blended layer to obtain nylon with graphene on the surface.
实施例三 Embodiment three
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为100nm的炭黑7g分散在质量分数为1%的明胶水溶液100g中,明胶的数均分子量为3000,分散温度为60°C,分散3h后将分散溶液的温度降低至3°C,静止放置48h后经过离心机离心和干燥得到表面蛋白化的炭黑,离心机的离心速率为5000转/分钟,干燥温度为80°C; Adopt ultrasonic wave to be that the carbon black 7g that average particle diameter is 100nm is dispersed in the gelatin aqueous solution 100g that mass fraction is 1%, the number-average molecular weight of gelatin is 3000, and dispersion temperature is 60 DEG C, after dispersing 3h, the temperature of dispersion solution is reduced to 3 DEG C, stand still for 48h and obtain surface proteinized carbon black through centrifuge centrifugation and drying, the centrifugal speed of centrifuge is 5000 rev/min, and drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的炭黑5g放入93g二甲基甲酰胺中,采用超声波分散3h后,加入数均分子量为500000、熔点为180°C的热塑性聚氨酯2g,在温度为35°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解5h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为900 mPa·s,静止抽真空脱泡温度为35 °C; B put into 93g dimethylformamide the carbon black 5g of the surface proteinization prepared by step A, after adopting ultrasonic dispersion 3h, add the thermoplastic polyurethane 2g that number average molecular weight is 500000, fusing point is 180 ℃, at temperature Under the condition of 35°C, the thermoplastic polyurethane was dissolved by mechanical stirring, and after dissolving for 5 hours, the blend solution was obtained through static vacuum degassing. The viscosity of the blended solution was 900 mPa s, and the static vacuum degassing temperature was 35 °C ;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至45°C,将旦数为30旦,根数为12根的维纶以100 m/min的速率经过共混溶液和厚度控制模具上孔径为100μm、孔的长度为15mm的导丝孔,得到表面复合共混溶液厚度为34μm的维纶,维纶经过共混溶液的距离为6 cm; C. Warm up the blended solution prepared in step B to 45°C under ultrasonic vibration, pass the vinylon with a denier of 30 deniers and 12 roots through the blended solution and the thickness control mold at a rate of 100 m/min The upper hole diameter is 100 μm, the length of the hole is 15mm guide wire hole, obtains the vinylon whose surface composite blending solution thickness is 34 μm, and the distance of vinylon passing through the blending solution is 6 cm;
D 将经步骤C制备的表面复合共混溶液的维纶以100 m/min的速率经过温度为70°C的去离子水后,得到表面复合共混溶液初步定型的维纶,表面复合共混溶液的维纶经过去离子水的距离为3 cm; D After the vinylon of the surface composite blending solution prepared by step C is passed through deionized water at a temperature of 70° C. at a rate of 100 m/min, the vinylon of the surface composite blending solution is initially finalized, and the surface composite blending solution is obtained. The distance of vinylon passing through deionized water is 3 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的维纶以100 m/min的速率经过热干燥箱中进行热处理,热处理温度为110°C,热处理30s后维纶表面形成厚度为2.38μm的炭黑/热塑性聚氨酯共混层,得到表面复合炭黑的维纶。 E. Preliminarily finalize the surface composite blending solution prepared by step D. Heat treatment in a heat drying oven at a rate of 100 m/min. The heat treatment temperature is 110 ° C. After 30 seconds of heat treatment, a charcoal with a thickness of 2.38 μm is formed on the surface of the vinylon. Black/thermoplastic polyurethane blend layer to obtain vinylon with carbon black on the surface.
实施例四 Embodiment four
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为120nm的二氧化钛8g分散在质量分数为1.2%的角蛋白水溶液100g中,角蛋白的数均分子量为4000,分散温度为50°C,分散1h后将分散溶液的温度降低至4°C,静止放置60h后经过离心机离心和干燥得到表面蛋白化的二氧化钛,离心机的离心速率为5000转/分钟,干燥温度为80°C; Adopt ultrasonic wave to be that the titanium dioxide 8g that average particle diameter is 120nm is dispersed in the keratin aqueous solution 100g that mass fraction is 1.2%, the number-average molecular weight of keratin is 4000, and dispersion temperature is 50 ℃, and the temperature of dispersion solution is lowered after dispersion 1h To 4 DEG C, stand still for 60h and obtain surface proteinized titanium dioxide through centrifuge centrifugation and drying, the centrifugal speed of centrifuge is 5000 rev/min, and drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的二氧化钛7g放入90g二甲基甲酰胺中,采用超声波分散1h后,加入数均分子量为700000、熔点为190°C的热塑性聚氨酯3g,在温度为25°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解3h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为1000 mPa·s,静止抽真空脱泡温度为25 °C; B Put 7 g of surface proteinized titanium dioxide prepared in step A into 90 g of dimethylformamide, and after ultrasonic dispersion for 1 h, add 3 g of thermoplastic polyurethane with a number average molecular weight of 700,000 and a melting point of 190° C., at a temperature of 25 Under the condition of ℃, adopt mechanical stirring to make thermoplastic polyurethane dissolve, after dissolving 3h, obtain blend solution through static vacuum degassing, the viscosity of blend solution is 1000 mPa s, static vacuum degassing temperature is 25 DEG C;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至35°C,将旦数为60旦,根数为24根的腈纶以150 m/min的速率经过共混溶液和厚度控制模具上孔径为150μm、孔的长度为20mm的导丝孔,得到表面复合共混溶液厚度为57μm的腈纶,腈纶经过共混溶液的距离为8 cm; C The blending solution prepared through step B is heated up to 35° C. under the state of ultrasonic vibration, and the denier is 60 denier, and the acrylic fiber with the root number of 24 passes through the blending solution and the thickness control mold at a speed of 150 m/min. The upper aperture is 150 μ m, the length of the hole is a guide wire hole of 20 mm, and the acrylic fibers whose surface composite blending solution thickness is 57 μ m are obtained, and the distance of acrylic fibers passing through the blending solution is 8 cm;
D 将经步骤C制备的表面复合共混溶液的腈纶以150 m/min的速率经过温度为75°C的去离子水后,得到表面复合共混溶液初步定型的腈纶,表面复合共混溶液的腈纶经过去离子水的距离为4 cm; D After the acrylic fiber of the surface composite blending solution prepared by step C is passed through the deionized water of 75° C. at a speed of 150 m/min, the acrylic fiber that the surface composite blending solution is initially finalized is obtained, and the surface composite blending solution is obtained. The distance of acrylic fiber passing through deionized water is 4 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的腈纶以150 m/min的速率经过热干燥箱中进行热处理,热处理温度为120°C,热处理40s后腈纶表面形成厚度为5.7μm的二氧化钛/热塑性聚氨酯共混层,得到表面复合二氧化钛的腈纶。 E The acrylic fiber that is initially finalized by the surface composite blending solution prepared in step D is heat-treated in a heat drying oven at a rate of 150 m/min. The heat treatment temperature is 120° C. After 40 seconds of heat treatment, the surface of the acrylic fiber forms a titanium dioxide with a thickness of 5.7 μm. /thermoplastic polyurethane blending layer to obtain acrylic fibers with titanium dioxide on the surface.
实施例五 Embodiment five
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为150nm的二氧化锌9g分散在质量分数为1.4%的丝素水溶液100g中,丝素的数均分子量为5000,分散温度为55°C,分散2h后将分散溶液的温度降低至5°C,静止放置72h后经过离心机离心和干燥得到表面蛋白化的二氧化锌,离心机的离心速率为5000转/分钟,干燥温度为80°C; Adopt ultrasonic wave to be that the zinc dioxide 9g that average particle diameter is 150nm is dispersed in the silk fibroin aqueous solution 100g that mass fraction is 1.4%, the number-average molecular weight of silk fibroin is 5000, and dispersion temperature is 55 ℃, after dispersing 2h, will disperse solution Temperature is reduced to 5 DEG C, and the zinc dioxide of surface proteinization is obtained through centrifuge centrifugation and drying after static placement 72h, and the centrifugal speed of centrifuge is 5000 rev/mins, and drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的二氧化锌8g放入87g二甲基甲酰胺中,采用超声波分散2h后,加入数均分子量为1000000、熔点为160°C的热塑性聚氨酯5g,在温度为30°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解4h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为1200 mPa·s,静止抽真空脱泡温度为30 °C; B Put 8g of surface proteinized zinc dioxide prepared through step A into 87g dimethylformamide, after adopting ultrasonic dispersion for 2h, adding number average molecular weight is 1000000, fusing point is 160 DEG C of thermoplastic polyurethane 5g, at temperature Under the condition of 30°C, the thermoplastic polyurethane was dissolved by mechanical stirring, and after dissolving for 4 hours, a blended solution was obtained through static vacuum degassing. The viscosity of the blended solution was 1200 mPa s, and the static vacuum degassing temperature was 30 °C C;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至40°C,将旦数为100旦,根数为35根的黏胶以200 m/min的速率经过共混溶液和厚度控制模具上孔径为200μm、孔的长度为5mm的导丝孔,得到表面复合共混溶液厚度为80μm的黏胶,黏胶经过共混溶液的距离为10 cm; C Warm up the blended solution prepared in step B to 40°C under ultrasonic vibration, and pass the viscose with a denier of 100 denier and 35 sticks through the blended solution and thickness control at a rate of 200 m/min. The diameter of the hole on the mold is 200 μm, and the length of the hole is 5 mm. The viscose with a thickness of 80 μm on the surface of the composite blend solution is obtained, and the distance of the viscose through the blend solution is 10 cm;
D 将经步骤C制备的表面复合共混溶液的黏胶以200 m/min的速率经过温度为80°C的去离子水后,得到表面复合共混溶液初步定型的黏胶,表面复合共混溶液的黏胶经过去离子水的距离为5cm; D After the viscose of the surface composite blending solution prepared in step C passes through the deionized water with a temperature of 80°C at a rate of 200 m/min, the viscose of the surface composite blending solution is initially finalized, and the surface composite blending The distance of the viscose of the solution passing through the deionized water is 5cm;
E 将经步骤D制备的表面复合共混溶液初步定型的黏胶以200 m/min的速率经过热干燥箱中进行热处理,热处理温度为130°C,热处理10s后黏胶表面形成厚度为10.4μm的二氧化锌/热塑性聚氨酯共混层,得到表面复合二氧化锌的黏胶。 E. Heat the preliminarily shaped viscose prepared by the surface composite blending solution prepared in step D in a heat drying oven at a rate of 200 m/min. The heat treatment temperature is 130°C. After 10 seconds of heat treatment, the thickness of the viscose surface is 10.4 μm. The zinc dioxide/thermoplastic polyurethane blend layer was used to obtain the adhesive compounded with zinc dioxide on the surface.
实施例六 Embodiment six
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为180nm的铁粒子10g分散在质量分数为1.6%的明胶水溶液100g中,明胶的数均分子量为6000,分散温度为60°C,分散3h后将分散溶液的温度降低至1°C,静止放置24h后经过离心机离心和干燥得到表面蛋白化的铁粒子,离心机的离心速率为5000转/分钟,干燥温度为80°C; Ultrasonic wave is used to disperse 10g of iron particles with an average particle diameter of 180nm in 100g of gelatin aqueous solution with a mass fraction of 1.6%. The number average molecular weight of gelatin is 6000, and the dispersion temperature is 60°C. After dispersing for 3h, the temperature of the dispersion solution is reduced to 1 DEG C, stand still for 24 hours and obtain surface proteinized iron particles through centrifuge centrifugation and drying, the centrifugal speed of the centrifuge is 5000 rpm, and the drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的铁粒子10g放入89g二甲基甲酰胺中,采用超声波分散3h后,加入数均分子量为1200000、熔点为170°C的热塑性聚氨酯1g,在温度为35°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解5h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为1400 mPa·s,静止抽真空脱泡温度为35 °C; B Put 10 g of surface proteinized iron particles prepared in step A into 89 g of dimethylformamide, and after ultrasonic dispersion for 3 hours, add 1 g of thermoplastic polyurethane with a number average molecular weight of 1,200,000 and a melting point of 170° C. Under the condition of 35°C, the thermoplastic polyurethane was dissolved by mechanical stirring, and after dissolving for 5 hours, the blend solution was obtained through static vacuum degassing. The viscosity of the blended solution was 1400 mPa s, and the static vacuum degassing temperature was 35 °C ;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至45°C,将旦数为120旦,根数为50根的丙纶以250 m/min的速率经过共混溶液和厚度控制模具上孔径为250μm、孔的长度为10mm的导丝孔,得到表面复合共混溶液厚度为120μm的丙纶,丙纶经过共混溶液的距离为12 cm; C Warm up the blended solution prepared in step B to 45°C under ultrasonic vibration, pass the polypropylene fiber with a denier of 120 denier and 50 fibers through the blended solution and the thickness control mold at a rate of 250 m/min The diameter of the upper hole is 250 μm, the length of the hole is 10 mm, and the polypropylene fiber with a surface composite blend solution thickness of 120 μm is obtained, and the distance of the polypropylene fiber through the blend solution is 12 cm;
D 将经步骤C制备的表面复合共混溶液的丙纶以250 m/min的速率经过温度为85°C的去离子水后,得到表面复合共混溶液初步定型的丙纶,表面复合共混溶液的丙纶经过去离子水的距离为1 cm; D After the polypropylene fiber of the surface composite blend solution prepared by step C is passed through deionized water at a temperature of 85° C. at a rate of 250 m/min, the polypropylene fiber of the surface composite blend solution is initially finalized, and the surface composite blend solution is obtained. The distance of polypropylene passing through deionized water is 1 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的丙纶以250 m/min的速率经过热干燥箱中进行热处理,热处理温度为140°C,热处理20s后丙纶表面形成厚度为13.2μm的铁粒子/热塑性聚氨酯共混层,得到表面复合铁粒子的丙纶。 E The polypropylene fiber that is initially shaped by the surface composite blending solution prepared in step D is heat-treated in a heat drying oven at a rate of 250 m/min. The heat treatment temperature is 140 ° C. After 20 seconds of heat treatment, the surface of the polypropylene fiber is formed with a thickness of 13.2 μm. Particle/thermoplastic polyurethane blend layer to obtain polypropylene fiber with iron particles on the surface.
实施例七 Embodiment seven
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为200nm的四氧化三铁5g分散在质量分数为1.8%的角蛋白水溶液100g中,角蛋白的数均分子量为7000,分散温度为50°C,分散1h后将分散溶液的温度降低至2°C,静止放置36h后经过离心机离心和干燥得到表面蛋白化的四氧化三铁,离心机的离心速率为5000转/分钟,干燥温度为80°C; Ultrasonic wave is used to disperse 5g of ferric oxide with an average particle diameter of 200nm in 100g of keratin aqueous solution with a mass fraction of 1.8%. The number average molecular weight of keratin is 7000, and the dispersion temperature is 50°C. The temperature of the temperature is reduced to 2 DEG C, and the surface proteinized ferric iron tetroxide is obtained through centrifugation and drying after standing still for 36 hours. The centrifugal speed of the centrifuge is 5000 rev/min, and the drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的四氧化三铁11g放入84g二甲基甲酰胺中,采用超声波分散1h后,加入数均分子量为1400000、熔点为180°C的热塑性聚氨酯5g,在温度为25°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解3h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为1600 mPa·s,静止抽真空脱泡温度为25 °C; B put into 84g dimethylformamide 11g of surface proteinized iron ferric oxide prepared by step A, after adopting ultrasonic dispersion for 1h, adding number average molecular weight is 1400000, fusing point is 180 DEG C of thermoplastic polyurethane 5g, in Under the condition that the temperature is 25°C, mechanical stirring is used to dissolve the thermoplastic polyurethane. After dissolving for 3 hours, a blended solution is obtained through static vacuum degassing. The viscosity of the blended solution is 1600 mPa s, and the static vacuum degassing temperature is 25 °C;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至35°C,将旦数为160旦,根数为80根的乙纶以300 m/min的速率经过共混溶液和厚度控制模具上孔径为310μm、孔的长度为15mm的导丝孔,得到表面复合共混溶液厚度为160μm的乙纶,乙纶经过共混溶液的距离为14 cm; C. Warm up the blended solution prepared in step B to 35°C under ultrasonic vibration, and pass through the blended solution and thickness control at a speed of 300 m/min with a denier of 160 denier and 80 polyethylene fibers. The hole diameter on the mold is 310 μ m, the length of the hole is a guide wire hole of 15 mm, and the thickness of the composite blend solution on the surface is 160 μ m, and the distance of the polyethylene fiber through the blend solution is 14 cm;
D 将经步骤C制备的表面复合共混溶液的乙纶以300 m/min的速率经过温度为60°C的去离子水后,得到表面复合共混溶液初步定型的乙纶,表面复合共混溶液的乙纶经过去离子水的距离为2 cm; D After the polyethylene fiber of the surface composite blending solution prepared by step C is passed through deionized water at a temperature of 60° C. at a rate of 300 m/min, the polyethylene fiber of the surface composite blending solution is initially finalized, and the surface composite blending solution is obtained. The distance of the polyethylene fiber of the solution passing through the deionized water is 2 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的乙纶以300 m/min的速率经过热干燥箱中进行热处理,热处理温度为150°C,热处理30s后乙纶表面形成厚度为25.6μm的四氧化三铁/热塑性聚氨酯共混层,得到表面复合四氧化三铁的乙纶。 E The polyethylene fiber that has been initially shaped by the surface composite blending solution prepared in step D is heat-treated in a heat drying oven at a rate of 300 m/min. The heat treatment temperature is 150 ° C. After 30 seconds of heat treatment, the surface thickness of the polyethylene fiber is 25.6 μm. The ferroferric oxide/thermoplastic polyurethane blend layer is obtained to obtain the ethylene fiber compounded with ferric oxide on the surface.
实施例八 Embodiment Eight
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为250nm的三氧化二铝6g分散在质量分数为1.9%的丝素水溶液100g中,丝素的数均分子量为8000,分散温度为55°C,分散2h后将分散溶液的温度降低至3°C,静止放置48h后经过离心机离心和干燥得到表面蛋白化的三氧化二铝,离心机的离心速率为5000转/分钟,干燥温度为80°C; Ultrasound is used to disperse 6g of aluminum oxide with an average particle size of 250nm in 100g of silk fibroin aqueous solution with a mass fraction of 1.9%. The number average molecular weight of silk fibroin is 8000, and the dispersion temperature is 55°C. The temperature is reduced to 3°C, after 48 hours of standing still, the aluminum oxide on the surface is obtained through centrifugation and drying in a centrifuge, the centrifugal speed of the centrifuge is 5000 rpm, and the drying temperature is 80°C;
B 将经步骤A制备的表面蛋白化的三氧化二铝13g放入77g二甲基甲酰胺中,采用超声波分散2h后,加入数均分子量为1600000、熔点为190°C的热塑性聚氨酯10g,在温度为30°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解4h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为1800 mPa·s,静止抽真空脱泡温度为30 °C; B Put 13g of the surface proteinified aluminum oxide prepared in step A into 77g of dimethylformamide, and after ultrasonic dispersion for 2h, add 10g of thermoplastic polyurethane with a number average molecular weight of 1,600,000 and a melting point of 190°C. Under the condition that the temperature is 30°C, the thermoplastic polyurethane is dissolved by mechanical stirring, and after dissolving for 4 hours, the blend solution is obtained through static vacuum degassing. The viscosity of the blend solution is 1800 mPa s, and the static vacuum degassing temperature is 30 °C;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至40°C,将旦数为180旦,根数为100根的涤纶以350 m/min的速率经过共混溶液和厚度控制模具上孔径为340μm、孔的长度为20mm的导丝孔,得到表面复合共混溶液厚度为180μm的涤纶,涤纶经过共混溶液的距离为15; C. Warm up the blended solution prepared in step B to 40°C under ultrasonic vibration, pass the polyester with a denier of 180 deniers and 100 strands through the blended solution and the thickness control mold at a rate of 350 m/min The upper hole diameter is 340 μ m, the length of the hole is 20 mm of the guide wire hole, and the polyester with a surface composite blend solution thickness of 180 μ m is obtained, and the distance of the polyester through the blend solution is 15;
D 将经步骤C制备的表面复合共混溶液的涤纶以350 m/min的速率经过温度为65°C的去离子水后,得到表面复合共混溶液初步定型的涤纶,表面复合共混溶液的涤纶经过去离子水的距离为3 cm; D After the polyester of the surface composite blend solution prepared by step C is passed through deionized water at a temperature of 65°C at a rate of 350 m/min, the polyester obtained with the surface composite blend solution is initially finalized, and the surface composite blend solution is obtained. The distance of polyester through deionized water is 3 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的涤纶以350 m/min的速率经过热干燥箱中进行热处理,热处理温度为115°C,热处理40s后涤纶表面形成厚度为41.4μm的三氧化二铝/热塑性聚氨酯共混层,得到表面复合三氧化二铝的涤纶。 E The polyester that is preliminarily shaped by the surface composite blending solution prepared in step D is heat-treated in a heat drying oven at a rate of 350 m/min. The heat treatment temperature is 115° C. After 40 seconds of heat treatment, a three-dimensional layer with a thickness of 41.4 μm is formed on the surface of the polyester. Aluminum oxide/thermoplastic polyurethane blend layer is used to obtain the polyester surface compounded with aluminum oxide.
实施例九 Embodiment nine
A 功能纳米粒子表面的蛋白化改性 A Protein modification of the surface of functional nanoparticles
采用超声波将平均粒径为300nm的银粒子7g分散在质量分数为2%的明胶水溶液100g中,明胶的数均分子量为10000,分散温度为60°C,分散3h后将分散溶液的温度降低至4°C,静止放置60h后经过离心机离心和干燥得到表面蛋白化的银粒子,离心机的离心速率为5000转/分钟,干燥温度为80°C; Adopt ultrasonic wave to be that the silver particle 7g that average particle diameter is 300nm is dispersed in the gelatin aqueous solution 100g that mass fraction is 2%, the number average molecular weight of gelatin is 10000, and dispersing temperature is 60 ℃, after dispersing 3h, the temperature of dispersing solution is reduced to 4 DEG C, stand still for 60h and obtain surface proteinized silver particles through centrifuge centrifugation and drying, the centrifugal speed of centrifuge is 5000 rev/min, and drying temperature is 80 DEG C;
B 将经步骤A制备的表面蛋白化的银粒子16g放入72g二甲基甲酰胺中,采用超声波分散3h后,加入数均分子量为1800000、熔点为175°C的热塑性聚氨酯12g,在温度为35°C的条件下,采用机械搅拌使热塑性聚氨酯溶解,溶解5h后经过静止抽真空脱泡得到共混溶液,共混溶液的粘度为2000 mPa·s,静止抽真空脱泡温度为35 °C; B Put 16g of surface proteinized silver particles prepared through step A into 72g dimethylformamide, after adopting ultrasonic dispersion for 3h, adding number average molecular weight is 1800000, fusing point is 12g of thermoplastic polyurethane of 175 DEG C, at a temperature of Under the condition of 35°C, the thermoplastic polyurethane was dissolved by mechanical stirring, and after dissolving for 5 hours, the blend solution was obtained through static vacuum degassing. The viscosity of the blend solution was 2000 mPa s, and the static vacuum degassing temperature was 35 °C ;
C 将经步骤B制备的共混溶液在超声波震荡状态下升温至45°C,将旦数为200旦,根数为160根的锦纶以400m/min的速率经过共混溶液和厚度控制模具上孔径为380μm、孔的长度为12mm的导丝孔,得到表面复合共混溶液厚度为200μm的锦纶,锦纶经过共混溶液的距离为5 cm; C. Warm up the blended solution prepared in step B to 45°C under ultrasonic vibration, and pass the nylon with a denier of 200 denier and 160 roots through the blended solution and thickness control mold at a rate of 400m/min. Aperture is 380 μ m, the length of hole is the guide wire hole of 12 mm, obtains the polyamide fiber that the thickness of surface composite blending solution is 200 μ m, and the distance that nylon fiber passes through blending solution is 5 cm;
D 将经步骤C制备的表面复合共混溶液的锦纶以400m/min的速率经过温度为70°C的去离子水后,得到表面复合共混溶液初步定型的锦纶,表面复合共混溶液的锦纶经过去离子水的距离为4 cm; D After the nylon of the surface composite blending solution prepared by step C is passed through deionized water at a temperature of 70°C at a rate of 400m/min, the nylon of the surface composite blending solution is initially finalized, and the nylon of the surface composite blending solution is obtained. The distance through deionized water is 4 cm;
E 将经步骤D制备的表面复合共混溶液初步定型的锦纶以400m/min的速率经过热干燥箱中进行热处理,热处理温度为135°C,热处理25s后锦纶表面形成厚度为56μm的银粒子/热塑性聚氨酯共混层,得到表面复合银粒子的锦纶。 E The nylon fiber that the surface composite blending solution prepared by step D is initially finalized is heat-treated in a heat drying oven at a speed of 400m/min, and the heat treatment temperature is 135°C. After heat treatment for 25s, the surface of the nylon fiber forms a silver particle with a thickness of 56 μm/ A thermoplastic polyurethane blending layer is used to obtain nylon with silver particles on the surface.
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