Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of energy-saving and emission-reduction particulate washing and dehydrating integrated machine that can realize energy-conserving and environment-protective.
For solving the problems of the technologies described above, present invention employs following technical scheme.
Energy-saving and emission-reduction particulate washing and dehydrating integrated machine, comprise: case component, be arranged at the staving assembly in casing, be arranged at the cylinder in staving, the driven unit that head roll rotates, with the Control Component controlling washing and dehydrating integrated machine work, be characterized in: the end cap staving before the charging port of cylinder being provided with the annular that can prevent cloth grass from dropping out, end cap is provided with and water and particulate is sprayed into respectively water jetting holes in cylinder and particulate spray-hole, particle suspension turbulator water and particulate mixed being arranged on bottom of shell is provided with in the below of staving, particle suspension turbulator comprises casing, the charging aperture be connected with staving is provided with above casing, in the bottom of casing, draining valve is installed, also discharging opening is provided with in the bottom of casing, discharging opening is connected with the charging aperture of particulate pump, the discharging opening of particulate pump is connected with the charging hole of the solid-liquid separator be separated with water by particulate being arranged on cabinet top, the particulate discharge opening of solid-liquid separator is connected with particulate spray-hole, the fluid hole of solid-liquid separator is connected with the charging hole of fine hair filter of the filtration fine hair being arranged on casing top, a band valve outlet pipe of fine hair filter is connected with casing, another root band valve outlet pipe of fine hair filter is connected with the heating cabinet being arranged on bottom of shell, heating cabinet is provided with the feed arrangement of water feed apparatus and washing agent, heating cabinet is provided with Pump for giving-out, fluid delivery side of pump is connected with heating cabinet by the circulating line being provided with band circulation fluid valve, fluid delivery side of pump is also connected with water jetting holes by being provided with the inlet channel bringing cylindrical shell valve into, casing is also connected with the water inlet pipe being provided with band control valve.
Further, aforesaid energy-saving and emission-reduction particulate washing and dehydrating integrated machine, wherein: be provided with to tackle cloth grass on the top of casing but particulate can normal through the first screen pack, the second screen pack tackling particulate is installed between draining valve and casing, the bottom of casing is provided with inflatable mouth.
Further, aforesaid energy-saving and emission-reduction particulate washing and dehydrating integrated machine, wherein: the structure of described solid-liquid separator comprises liquid collection case, fluid hole is arranged on liquid collection case sidewall, the top of liquid collection case is provided with Separation of Solid and Liquid case, and be provided with the 3rd screen pack in Separation of Solid and Liquid case bottom angled, the charging hole be connected with particulate pump discharging opening is arranged on the top of Separation of Solid and Liquid case, the bottom of Separation of Solid and Liquid case is also connected with passage of particles, and particulate discharge opening is arranged on the end of passage of particles; Solidliquid mixture enters Separation of Solid and Liquid case from charging hole, liquid is wherein by the mesh influent collecting box of the 3rd screen pack and discharge from fluid hole, and particulate not by the 3rd screen pack, can only along tilt the 3rd screen pack tumble downwards, enter passage of particles and discharge from particulate discharge opening, thus realizing the separation of solidliquid mixture.
Further, aforesaid energy-saving and emission-reduction particulate washing and dehydrating integrated machine, wherein: described water feed apparatus comprises the cold water inlet being provided with band cold valves and the hot water inlet pipe being provided with band hot water valve.
Further, aforesaid energy-saving and emission-reduction particulate washing and dehydrating integrated machine, wherein: the feed arrangement of described washing agent is loading hopper, and washing agent adds heating cabinet by loading hopper.
Further, aforesaid energy-saving and emission-reduction particulate washing and dehydrating integrated machine, wherein: discharged by draining valve after the isolated more muddy washings of solid-liquid separator and washings enter casing by fine hair filter, the isolated cleaner washings of solid-liquid separator are entered in heating cabinet by fine hair filter and recycle.
Further, aforesaid energy-saving and emission-reduction particulate washing and dehydrating integrated machine, wherein: fluid delivery side of pump is also connected with casing by being provided with the discharge tube bringing radiator valve into.
Beneficial effect of the present invention: the water consumed in washing process is few; And particulate can repetitive cycling use, and reaches the object of energy-saving and emission-reduction; During use washing agent can save 50%, water-saving 60%, and it is high to clean efficiency, and can wash at normal temperatures, and use no or little steam, effects of energy conservation and environmental protection is obvious.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, energy-saving and emission-reduction particulate washing and dehydrating integrated machine of the present invention is further described.
See Fig. 1, Fig. 2, shown in Fig. 3, energy-saving and emission-reduction particulate washing and dehydrating integrated machine of the present invention, comprise: case component 1, be arranged at the staving assembly 2 in casing, be arranged at the cylinder 3 in staving, the driven unit that head roll 3 rotates, with the Control Component controlling washing and dehydrating integrated machine work, staving before the charging port of cylinder 3 is provided with the end cap 10 of the annular that can prevent cloth grass from dropping out, end cap 10 is provided with and water and particulate is sprayed into respectively water jetting holes 101 in cylinder 3 and particulate spray-hole 102, particle suspension turbulator water and particulate mixed being arranged on bottom of shell is provided with in the below of staving, as Fig. 4, shown in Fig. 5, particle suspension turbulator comprises casing 4, the charging aperture 45 be connected with staving is provided with above casing 4, in the bottom of casing 4, draining valve 42 is installed, discharging opening 41 is also provided with in the bottom of casing 4, discharging opening 41 is connected with the charging aperture of the particulate pump 5 being arranged on bottom of shell, in the present embodiment, be provided with to tackle cloth grass on the top of casing 4 but particulate can normal through the first screen pack 46, the second screen pack 47 tackling particulate is installed between draining valve 42 and casing 4, the bottom of casing 4 is provided with inflatable mouth 44.The discharging opening of particulate pump 5 is connected with the charging hole 61 of the solid-liquid separator 6 be separated with water by particulate being arranged on cabinet top, the particulate discharge opening 62 of solid-liquid separator 6 is connected with particulate spray-hole 102, the fluid hole 63 of solid-liquid separator 6 is connected with the charging hole 71 of fine hair filter 7 of the filtration fine hair being arranged on casing top, see Fig. 6, shown in Fig. 7, in the present embodiment, described solid-liquid separator 6, comprise liquid collection case 66, fluid hole 63 is arranged on liquid collection case 66 sidewall, the top of liquid collection case 66 is provided with Separation of Solid and Liquid case 64, in Separation of Solid and Liquid case 64 bottom angled, the 3rd screen pack 65 is installed, the charging hole 61 be connected with particulate pump 5 discharging opening is arranged on the top of Separation of Solid and Liquid case 64, the bottom of Separation of Solid and Liquid case 64 is also connected with passage of particles 67, particulate discharge opening 62 is arranged on the end of passage of particles 67, solidliquid mixture enters Separation of Solid and Liquid case 64 from charging hole 61, liquid wherein passes through the mesh influent collecting box 66 of the 3rd screen pack 65 and discharges from fluid hole 63, and particulate not by the 3rd screen pack 65, can only along tilt the 3rd screen pack 65 tumble downwards, enter passage of particles 67 and discharge from particulate discharge opening 62, thus realizing the separation of solidliquid mixture.A band valve outlet pipe 72 of fine hair filter 7 is connected with casing 4, another root band valve outlet pipe 73 of fine hair filter 7 is connected with the heating cabinet 8 being arranged on bottom of shell, in the present embodiment, in the course of the work, discharged by draining valve 42 after can entering casing 4 after the isolated more muddy washings of solid-liquid separator 6 and washings filter out fine hair by fine hair filter 7, can enter in heating cabinet 8 after the isolated cleaner washings of solid-liquid separator 6 filter out fine hair by fine hair filter 7 and recycle.Heating cabinet 8 is provided with the feed arrangement of water feed apparatus and washing agent, in the present embodiment, described water feed apparatus comprises the cold water inlet 82 being provided with band cold valves 821 and the hot water inlet pipe 81 being provided with band hot water valve 811, the feed arrangement of described washing agent is loading hopper 83, and washing agent adds heating cabinet 8 by loading hopper 83.Heating cabinet 8 is provided with Pump for giving-out 9, the outlet of Pump for giving-out 9 is connected with heating cabinet 8 by the circulating line 91 being provided with band circulation fluid valve 911, the outlet of Pump for giving-out 9 is also connected with water jetting holes 101 by being provided with the inlet channel 92 bringing cylindrical shell valve 921 into, in the present embodiment, the outlet of Pump for giving-out 9 is also connected with casing 4 by being provided with the discharge tube 93 bringing radiator valve 931 into, and casing 4 is also connected with the water inlet pipe 43 being provided with band control valve 431.
The operation principle of energy-saving and emission-reduction particulate washing and dehydrating integrated machine of the present invention is as follows: shown in Figure 3, first in heating cabinet 8, add water and washing agent, washing agent adds in heating cabinet 8 by loading hopper 83, water can add cold water or hot water as required, open cold valves 821, cold water adds in heating cabinet 8 by cold water inlet 82; Or open hot water valve 811, hot water adds in heating cabinet 8 by hot water inlet pipe 81; After heating cabinet 8 liquid level meets the demands, open Pump for giving-out 9 and circulation fluid valve 911, make the water in heating cabinet 8 and washing agent be back to heating cabinet 8 by circulating line 91, washing agent and water are fully mixed; After circulation a period of time, close circulation fluid valve 911, open into cylindrical shell valve 921, water in heating cabinet 8 and washing agent are sprayed by the cloth grass in water jetting holes 101 pairs of cylinders 3 by inlet channel 92, when the liquid level in heating cabinet 8 is lower than the liquid level set, close Pump for giving-out 9 and enter cylindrical shell valve 921, simultaneously can to supplementing water or washing agent in heating cabinet 8; Then in cylinder 3, add about up to ten thousand particulates start the work of washing, in washing process, particulate and water can enter the casing 4 being arranged in robot base by the aperture on cylinder 3.In washing work, first detect the liquid level in casing 4, when liquid level exceedes the highest liquid level of setting, open draining valve 42, draining is to the highest liquid level of setting; When liquid level is lower than the minimum liquid level set, open control valve 431, water adds the liquid level to setting in casing 4 by water inlet pipe 43.After the liquid level in casing 4 meets the demands, compressed air enters casing 4 from inflatable mouth 44, under compressed-air actuated blowing, make the water in casing 4 and particulate mix, about air inlet terminated after 10 seconds, open particulate pump 5, water in casing 4 and the mixture of particulate pump into solid-liquid separator 6 by particulate pump 5 and carry out Separation of Solid and Liquid, the isolated particulate of solid-liquid separator 6 is constantly entered in cylinder 3 by particulate spray-hole 102 again, cylinder 3 constantly rotates, the constantly rolling of cloth grass, similar double small hand up to ten thousand is being rubbed, particulate constantly flows in the casing 4 bottom staving from cylinder 3 aperture around here, enter in cylinder 3 after being separated by the continuous suction solid-liquid separator 6 of particulate pump 5 again, form circulation, the isolated water of solid-liquid separator 6 enters fine hair filter 7 and filters out fine hair, and the water after filtration enters in casing 4 by outlet pipe 72, and washing terminates finally to discharge through draining valve 42.In washing process, the washings needed in cylinder 3 and can enter cylindrical shell valve 921 and constantly supplement by Pump for giving-out 9.
After washing process terminates, enter dehydration procedure, first open draining valve 42, water and particulate flow in the casing 4 bottom staving from the aperture cylinder 3 simultaneously, particulate is tackled in casing 4 by the second screen pack 47, and water is discharged through draining valve 42, cylinder 3 rotary speed is carried out from washing low speed to uniform, low taking off simultaneously, and particulate enters in casing 4 in the afterflow of cylinder 3 spin drying course relaying.
Dehydration terminates to start first time rinsing, opens Pump for giving-out 9 and enters cylindrical shell valve 921, making the water in heating cabinet 8 carry out rinsing by inlet channel 92 by the cloth grass in water jetting holes 101 pairs of cylinders 3.Rinsing is complete dewaters, open draining valve 42, water and particulate flow in the casing 4 bottom staving from the aperture cylinder 3 simultaneously, particulate is tackled in casing 4 by the second screen pack 47, and water is discharged through draining valve 42, simultaneously cylinder 3 rotary speed from washing low speed to uniform, de-, highly de-ly to carry out, residue particulate enters in casing 4 in the afterflow of cylinder 3 spin drying course relaying.
Dehydration terminates to start second time rinsing, opens Pump for giving-out 9 and enters cylindrical shell valve 921, making the water in heating cabinet 8 carry out rinsing by inlet channel 92 by the cloth grass in water jetting holes 101 pairs of cylinders 3.Rinsing is complete dewaters, close draining valve 42, water and particulate flow in the casing 4 bottom staving from the aperture cylinder 3 simultaneously, simultaneously cylinder 3 rotary speed from washing low speed to uniform, de-ly to carry out, residue particulate enters in casing 4 in the afterflow of cylinder 3 spin drying course relaying.
Dehydration terminates to start third time rinsing, opens Pump for giving-out 9 and enters cylindrical shell valve 921, making the water in heating cabinet 8 carry out rinsing by inlet channel 92 by the cloth grass in water jetting holes 101 pairs of cylinders 3.Rinsing is complete dewaters, close draining valve 42, water and particulate flow in the casing 4 bottom staving from the aperture cylinder 3 simultaneously, simultaneously cylinder 3 rotary speed from washing low speed to uniform, de-, highly de-ly to carry out, residue particulate enters in casing 4 in the afterflow of cylinder 3 spin drying course relaying.
Carry out clothing after rinsing terminates to shake up, by rotary speed and the direction of index drum 3, shaken up by the cloth grass of tangle up, separated from cloth grass by the script particulate be clipped in cloth grass, the particulate be separated is fallen in the casing 4 bottom staving from the aperture cylinder 3 simultaneously.After EP (end of program), cylinder 3 stops the rotation.
After end-of-job, particulate is stayed in casing 4, and the water in casing 4 is not discharged, and is soaked in water by particulate, in case coalesces, effectively can extract particulate out when next time uses.During lower task, particulate in casing 4 and the mixture of water pump into solid-liquid separator 6 by particulate pump 5 and carry out Separation of Solid and Liquid, the isolated particulate of solid-liquid separator 6 is constantly entered in cylinder 3 by particulate spray-hole 102 again, the isolated water of solid-liquid separator 6 enters fine hair filter 7 and filters out fine hair, water after filtration enters in heating cabinet 8 by outlet pipe 73, heats be used for washing through heating cabinet 8.
When terminating to use, opening Pump for giving-out 9 and inlet water tank valve 931, making water in heating cabinet 8 and washing agent by discharge tube 93 suction casing 4.
Energy-saving and emission-reduction particulate washing and dehydrating integrated machine of the present invention is when the work of washing, only cloth grass need need not be dipped in moistening for cloth grass in water completely, to filter out through fine hair filter 7 through the isolated more muddy washings of solid-liquid separator 6 and washings that fine hair is laggard to be entered to be discharged by draining valve 42 in casing 4, to filter out after fine hair through fine hair filter 7 through the isolated cleaner washings of solid-liquid separator 6 and enter heating cabinet 8 recycle, the water consumed in washing process is few; And particulate can recycle, reach the object of energy-saving and emission-reduction; During use, washing agent saves 50%, water-saving 60%, and it is high to clean efficiency, and can wash at normal temperatures, and use no or little steam, effects of energy conservation and environmental protection is obvious.