CN103556379B - A kind of seamless knitted trousers and a weaving process of seamless knitted trousers - Google Patents
A kind of seamless knitted trousers and a weaving process of seamless knitted trousers Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及服装工程与制造技术领域,特别涉及一种无缝针织裤和一种无缝针织裤的织造工艺。The invention relates to the technical field of garment engineering and manufacturing, in particular to a seamless knitted trousers and a weaving process of the seamless knitted trousers.
背景技术Background technique
现有技术中的无缝针织裤,虽然称为“无缝”针织裤,但是其内侧缝和裆部均需要进行拼接缝合,缝合处理时至少需要采用以下一种或两种缝合方式以满足人体腿部、裆部和胯部的形态需要和活动需要:Although the seamless knitted trousers in the prior art are called "seamless" knitted trousers, the inner seam and the crotch need to be spliced and stitched, and at least one or two of the following stitching methods must be used to meet the needs of the human body. Formal needs and mobility needs of the legs, crotch and crotch:
一种缝合方式是,将无缝针织圆筒布片沿裆缝及内侧缝剪开,再沿裤腿内侧缝经过底裆位置到另一条裤腿内侧缝缝合,形成一条连贯的内侧缝合线,具体结构请参考图1和图2,裆缝及内侧缝形成图中所示的内侧缝合线1。使用这种方法处理裆缝和裤管内侧缝的拼合较为简单,但通常裆部余量不足,影响行动,穿着并不舒适,而且剪去的多余布料会造成原料的浪费。One kind of sewing method is to cut the seamless knitted circular fabric piece along the crotch seam and the inner seam, and then sew along the inner seam of the trouser leg through the bottom crotch to the inner seam of the other trouser leg to form a coherent inner seam line. The specific structure Please refer to Figures 1 and 2, the crotch seam and the inner seam form the inner seam line 1 shown in the figure. It is relatively simple to use this method to join the crotch seam and the inner seam of the trousers, but usually the crotch margin is insufficient, which affects the movement, makes it uncomfortable to wear, and the excess fabric cut off will cause waste of raw materials.
另一种缝合方法请参考图3,在底裆位置另外拼合一块椭圆形或其他适合形状的同质或异质布片作为夹裆布片2,或者直接破开内侧缝合线1,将夹裆布片2嵌入到底裆位置,再将其与两裤腿或被拆开的内侧缝合线1拼合。这种方法给底裆部位增加了更多宽裕量,较第一种方法穿着舒适,但是,增加了拼合线迹,且工序工时及成本也明显增加。For another suture method, please refer to Figure 3. Put together an oval or other suitable shape of homogeneous or heterogeneous fabric at the bottom of the crotch as the crotch clamping fabric 2, or directly break the inner suture line 1, and clamp the crotch. The cloth piece 2 is embedded in the bottom crotch position, and then it is stitched together with the two trouser legs or the disassembled inner seam line 1 . This method adds more margin to the bottom crotch, and is more comfortable to wear than the first method, but it increases stitches, and the man-hours and costs of the process are also significantly increased.
虽然上述两种方法并不相同,但针织裤的底裆位置均需车缝,且加工完成的裤子均存在内侧缝及底裆缝迹。这对于运动和行走中的人体,特别是对于大腿内侧肥胖的人来说,在穿比较贴身的下装时,内侧缝和底裆缝合线的存在会产生较大摩擦,特别是在夏天出汗多时引起刺痒和不适。Although the above two methods are not the same, the bottom crotch of knitted pants needs to be sewn, and the finished pants all have inner seams and bottom crotch seams. For people who are exercising and walking, especially for people with fat inner thighs, when wearing tight-fitting bottoms, the existence of inner seams and bottom crotch seams will cause greater friction, especially in summer sweating Frequent itching and discomfort.
对此,为了满足人体对针织裤的舒适度要求,一般通过调整内侧缝的位置来满足裤管的尺寸要求,如将内侧缝及底裆缝从原位置向前或向后移动,减小摩擦;或通过增加底裆三角等裁剪拼合方式满足腿部围度要求和满足胯部及底裆的活动需要。但这种做法仍然保持了针织裤的拼合线迹和传统工艺步骤。In this regard, in order to meet the comfort requirements of the human body for knitted trousers, the size requirements of the trousers are generally met by adjusting the position of the inner seam, such as moving the inner seam and bottom crotch seam forward or backward from the original position to reduce friction; Or meet the leg circumference requirements and meet the activity needs of the crotch and the bottom crotch by increasing the cutting and joining methods such as the bottom crotch triangle. However, this method still maintains the stitching stitches and traditional process steps of knitted trousers.
因此,如何避免针织裤由于拼合处的缝合线以及缝分量导致的舒适度较低问题,是本领域技术人员亟待解决的技术问题。Therefore, how to avoid the problem of low comfort of knitted trousers due to the suture line and seam weight at the seam is a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明提供了一种无缝针织裤及其织造工艺,该无缝针织裤移除了所有内侧缝合线和胯部的底裆缝线及其拼合工序,令两条裤管、裆部及其相接处均一体成型编织而成,不仅提高了成型效率,省时省力,而且裤身平服贴合于人体下肢,舒适随身。In view of this, the present invention provides a seamless knitted trousers and its weaving process, the seamless knitted trousers removes all inner sutures and the crotch sutures of the crotch and its joining process, so that the two trouser legs, the crotch The whole trousers and their junctions are integrally formed and woven, which not only improves the molding efficiency, saves time and effort, but also the trousers are flat and fit on the lower limbs of the human body, making them comfortable to carry around.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种无缝针织裤,所述无缝针织裤中的裤管和裆部及其相接处均为一体成型的编织结构,在上述无缝针织裤中,所述裆部包括位于裆底的裆底织物区块和围绕所述裆底织物区块设置的裆周织物区块,所述裆底织物区块和所述裆周织物区块均采用吊针结构,且所述裆底织物区块的厚度大于所述裆周织物区块的厚度。A kind of seamless knitted pants, in which the trousers, the crotch and their joints are all integrally formed braided structures, in the above seamless knitted pants, the crotch includes a crotch at the bottom of the crotch The bottom fabric block and the crotch circumference fabric block arranged around the crotch bottom fabric block, the crotch bottom fabric block and the crotch circumference fabric block all adopt a hanging needle structure, and the crotch bottom fabric block The thickness is greater than the thickness of the fabric block around the crotch.
优选地,在上述无缝针织裤中,所述裤管采用3X1浮线(假罗纹)组织编织而成,每个所述裤管包括裤管本体和下脚边,所述裤管本体和所述下脚边之间的相接处为一体成型的编织结构。Preferably, in the above seamless knitted pants, the trouser legs are woven with 3X1 float (false rib), each of the trouser legs includes a trouser leg body and a lower leg, and the gap between the trouser leg body and the lower leg is The junction of the joints is a one-piece braided structure.
优选地,在上述无缝针织裤中,所述无缝针织裤上设置有与人体臀部位置对应的两个臀部织物区块,所述臀部织物区块采用平纹组织编织而成。Preferably, in the above seamless knitted pants, two hip fabric blocks corresponding to the positions of human buttocks are arranged on the seamless knitted pants, and the hip fabric blocks are woven with plain weave.
优选地,在上述无缝针织裤中,所述臀部织物区块与所述裤管之间设置有支持带,所述支持带采用吊针结构编织而成。Preferably, in the above seamless knitted trousers, a support belt is provided between the buttocks fabric block and the trouser leg, and the support belt is woven with a drop needle structure.
优选地,在上述无缝针织裤中,所述无缝针织裤上设置有与人体髋部位置对应的两个髋部织物区域,所述髋部织物区域采用吊针结构编织而成。Preferably, in the above-mentioned seamless knitted pants, two hip fabric regions corresponding to the positions of human hips are provided on the seamless knitted pants, and the hip fabric regions are woven by using a hanging needle structure.
优选地,在上述无缝针织裤中,所述髋部织物区域和所述支持带之间设置有拉力缓冲区。Preferably, in the above seamless knitted pants, a tension buffer zone is provided between the hip fabric region and the support belt.
优选地,在上述无缝针织裤中,所述无缝针织裤上设置有采用集圈结构编织形成的第一织物区块,所述第一织物区块一部分位于裤子前身与人体腹部位置对应的区域以支持所述腹部,另一部分延伸至裤子后身位于两个所述臀部织物区块之间。Preferably, in the above seamless knitted pants, the seamless knitted pants are provided with a first fabric block formed by weaving using a tuck structure, and a part of the first fabric block is located at the position corresponding to the front body of the pants and the abdomen of the human body. An area to support the abdomen and another portion extending to the back of the trousers is located between the two hip fabric panels.
一种无缝针织裤的织造工艺,包括以下步骤:A weaving process for seamless knitted trousers, comprising the following steps:
步骤一:采用电脑圆机编织出筒状织物,所述筒状织物包括彼此一体成型编织连接的裤管、裆部和裤身织物部分,且在裆部位置采用一体成型的制造方法设置出裆底加厚的防护垫及提臀支持带,所述裤身织物部分位于所述筒状织物对称中心线的位置编织有一条预设长度的标记线;Step 1: Use a computerized circular machine to weave a tubular fabric, the tubular fabric includes trouser legs, crotch and trouser body fabric parts that are integrally formed and woven with each other, and the crotch bottom is set at the crotch position by an integrally formed manufacturing method Thickened protective pads and buttock-lifting support belts, the fabric part of the trouser body is woven with a marking line of a preset length at the position of the symmetrical center line of the tubular fabric;
步骤二:沿所述标记线剪开,形成一个开口;Step 2: Cut along the marked line to form an opening;
步骤三:将腰头缝合在所述开口处,形成裤腰。Step 3: Sew the waistband to the opening to form the waistband.
优选地,在上述无缝针织裤的织造工艺中,所述裤身织物部分包括支持带、髋部织物区域、臀部织物区块和第一织物区块,所述髋部织物区域和所述臀部织物区块分别与人体髋部和人体臀部位置对应,所述支持带位于所述裤管和所述臀部织物区块之间,所述第一织物区块一部分与腹部位置对应以支持所述腹部,另一部分延伸至裤子后身位于两个所述臀部织物区块之间,所述标记线位于所述第一织物区块上。Preferably, in the above-mentioned weaving process of seamless knitted trousers, the trouser body fabric part includes a support belt, a hip fabric area, a buttock fabric block and a first fabric block, and the hip fabric area and the buttocks The fabric blocks correspond to the positions of the hips and the buttocks of the human body respectively, the support belt is located between the trouser leg and the fabric blocks of the buttocks, a part of the first fabric block corresponds to the position of the abdomen to support the abdomen, The other part extends to the back body of the trousers and is located between the two buttocks fabric sections, and the marking line is located on the first fabric section.
从上述技术方案可以看出,本发明公开的无缝针织裤去除了裤子内侧缝和底裆缝以及相关拼合工序,两条裤管、裆部、胯部及其相接处均一体成型编织而成,无需接缝和拼合工序,不仅消除了接缝对皮肤的摩擦和刺痒感,提升了穿着适体和舒适性,而且减少了内侧缝与底裆的缝制工艺以及少了原料浪费,提高了成型效率,省时省力。本发明公开的无缝针织裤的织造工艺通过特定设置的电脑无缝圆筒针织机(电脑圆机)编织以及配合多种组织结构一体成型,实现了无缝针织裤的无缝一体成型结构。It can be seen from the above technical solution that the seamless knitted trousers disclosed in the present invention eliminate the inner seam and bottom crotch seam of the trousers and the related stitching process, and the two trouser legs, the crotch, the crotch and their joints are integrally formed and woven. , no need for seams and stitching processes, not only eliminates the friction and itching of the seams on the skin, improves the fit and comfort of wearing, but also reduces the sewing process of the inner seam and the bottom crotch and reduces the waste of raw materials, improving the High molding efficiency, saving time and effort. The weaving process of the seamless knitted trousers disclosed in the present invention realizes the seamless integrally formed structure of the seamless knitted trousers by weaving with a specially set computerized seamless circular knitting machine (computerized circular knitting machine) and integrating various organizational structures.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术中采用一种缝合方式拼接缝合而成的无缝针织裤的正视图;Fig. 1 is the front view of the seamless knitted trousers formed by splicing and sewing in a kind of sewing method in the prior art;
图2为图1中所示的无缝针织裤的裆部结构示意图;Fig. 2 is a schematic diagram of the crotch structure of the seamless knitted pants shown in Fig. 1;
图3为现有技术中采用另一种缝合方式拼接缝合而成的无缝针织裤的裆部结构示意图;Fig. 3 is a schematic diagram of the crotch structure of the seamless knitted trousers formed by splicing and sewing by another stitching method in the prior art;
图4-1为本发明实施例提供的筒状织物前身的结构示意图;Figure 4-1 is a schematic structural view of the precursor of the tubular fabric provided by the embodiment of the present invention;
图4-2为本发明实施例提供的筒状织物后身的结构示意图;Figure 4-2 is a schematic structural view of the tubular fabric back body provided by the embodiment of the present invention;
图5-1为本发明实施例提供的裆底织物区块的无缝编织结构;Fig. 5-1 is the seamless weaving structure of the crotch bottom fabric block provided by the embodiment of the present invention;
图5-2为本发明实施例提供的裆周织物区块的无缝编织结构;Fig. 5-2 is the seamless weaving structure of the fabric block around the crotch provided by the embodiment of the present invention;
图6-1为本发明实施例提供的无缝针织裤的穿着正视图;Fig. 6-1 is a wearing front view of the seamless knitted pants provided by the embodiment of the present invention;
图6-2为本发明实施例提供的无缝针织裤的穿着后视图;Figure 6-2 is a rear view of the seamless knitted pants provided by the embodiment of the present invention;
图7-1为本发明实施例提供的全针参与的平纹结构织造方法示意图;Fig. 7-1 is a schematic diagram of a plain weave weaving method with full needle participation provided by an embodiment of the present invention;
图7-2为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织的织造方法示意图;Fig. 7-2 is a schematic diagram of a weaving method in which half of the knitting needles participate in weaving when a 1-by-1 dial configuration is adopted according to an embodiment of the present invention;
图8为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织成型的平纹短裤;Fig. 8 is the plain weave shorts provided by the embodiment of the present invention when half of the knitting needles participate in the knitting and forming when the 1-by-1 dial configuration is adopted;
图9-1为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织成型的长筒无缝针织裤穿着正视图;Fig. 9-1 is a front view of wearing long-tube seamless knitted trousers provided by the embodiment of the present invention when half of the knitting needles participate in knitting when the arrangement of 1-by-1 dials is adopted;
图9-2为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织成型的长筒无缝针织裤穿着后视图;Fig. 9-2 is a rear view of the long-tube seamless knitted trousers provided by the embodiment of the present invention when half of the knitting needles participate in the knitting and forming when the 1-by-1 dial configuration is adopted;
图10为本发明实施例提供的在裆部增加其它功能性的针织裤的局部示意图。Fig. 10 is a partial schematic diagram of knitted pants with other functions added to the crotch provided by an embodiment of the present invention.
其中,1为内侧缝合线,2为夹裆布片,3为主体裤身,4为裆部,11为裤子前身,12为裤子后身,13为裤管,131为下脚边,14为裆周织物区块,15为裆底织物区块,16为第一织物区块,161为标记线,17为臀部织物区块,18为髋部织物区域,19为拉力缓冲区,20为支持带,21为腰头,22为缝合线,31为针板,32为织针组,33为三角装置,201为裆底小区域,202为撑托区块,203为集圈区块,204为裤腿,205为吊针区块,206为长裤拉力缓冲区块。Among them, 1 is the inner suture line, 2 is the crotch cloth, 3 is the main trouser body, 4 is the crotch, 11 is the front body of the trousers, 12 is the back body of the trousers, 13 is the trouser leg, 131 is the lower leg, and 14 is the crotch circumference Fabric block, 15 is the fabric block at the bottom of the crotch, 16 is the first fabric block, 161 is the marking line, 17 is the buttocks fabric block, 18 is the hip fabric area, 19 is the tension buffer zone, 20 is the support belt, 21 is the waist, 22 is the suture, 31 is the needle plate, 32 is the knitting needle group, 33 is the triangle device, 201 is the small area at the bottom of the crotch, 202 is the support block, 203 is the tuck block, and 204 is the trouser leg , 205 is the hanging needle block, and 206 is the trousers tension buffer block.
具体实施方式detailed description
本发明提供了一种无缝针织裤及其织造工艺,该无缝针织裤移除了所有内侧缝合线及胯部的底裆缝线和拼合工序,令两条裤管、裆部及其相接处均一体成型编织而成,不仅提高了成型效率,省时省力,而且裤身平服贴合于人体下肢,舒适随身。The invention provides a seamless knitted trousers and its weaving process. The seamless knitted trousers removes all inner sutures and bottom crotch sutures of the crotch and the stitching process, so that the two trouser legs, the crotch and the joint All parts are uniformly formed and woven, which not only improves the forming efficiency, saves time and effort, but also the trousers are flat and fit on the lower limbs of the human body, making them comfortable to carry around.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图4-1至图7-2,图4-1为本发明实施例提供的筒状织物前身的结构示意图,图4-2为本发明实施例提供的筒状织物后身的结构示意图,图5-1为本发明实施例提供的裆底织物区块的无缝编织结构,图5-2为本发明实施例提供的裆周织物区块的无缝编织结构,图6-1为本发明实施例提供的无缝针织裤的正视图,图6-2为本发明实施例提供的无缝针织裤的后视图,图7-1为本发明实施例提供的全针参与的平纹结构织造方法示意图,图7-2为本发明实施例提供的采用1隔1针盘配置时一半的织针参与编织的织造方法示意图,图8为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织成型的平纹短裤,图9-1为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织成型的长筒无缝针织裤穿着正视图,图9-2为本发明实施例提供的采用1隔1针盘配置时一半织针参与编织成型的长筒无缝针织裤穿着后视图,图10为本发明实施例提供的在裆部增加其它功能性的针织裤的局部示意图。Please refer to Figure 4-1 to Figure 7-2, Figure 4-1 is a schematic structural diagram of the tubular fabric predecessor provided by the embodiment of the present invention, and Figure 4-2 is a structural schematic diagram of the tubular fabric rear body provided by the embodiment of the present invention , Fig. 5-1 is the seamless weaving structure of the crotch bottom fabric block provided by the embodiment of the present invention, Fig. 5-2 is the seamless weaving structure of the crotch week fabric block provided by the embodiment of the present invention, Fig. 6-1 is The front view of the seamless knitted pants provided by the embodiment of the present invention, Figure 6-2 is the rear view of the seamless knitted pants provided by the embodiment of the present invention, and Figure 7-1 is the plain weave structure provided by the embodiment of the present invention with full needle participation Schematic diagram of the weaving method, Fig. 7-2 is a schematic diagram of the weaving method provided by the embodiment of the present invention when the arrangement of 1-by-1-dials is used, and half of the knitting needles participate in weaving. When half of the knitting needles participate in the knitting of jersey shorts, Figure 9-1 is a front view of wearing long-tube seamless knit pants with half of the knitting needles participating in the knitting and forming provided by the embodiment of the present invention with a configuration of 1 every 1 dial, Figure 9- 2 is the rear view of the long-tube seamless knitted trousers provided by the embodiment of the present invention when half of the knitting needles participate in knitting when the arrangement of 1-by-1 dials is used. Partial schematic diagram of knitted pants.
本发明实施例提供的无缝针织裤中,裤管13和裆部及其相接处均为一体成型的编织结构。“一体成型”是指无需缝合或拼接等二次加工工艺,直接由圆机连续编织而成。In the seamless knitted trousers provided by the embodiment of the present invention, the trouser leg 13, the crotch portion and their joints are all integrally formed braided structures. "Integral molding" means that it is directly woven by circular knitting machines without secondary processing such as sewing or splicing.
在具体实施例中,上述无缝针织裤的裤管13采用3X1浮线(假罗纹)组织编织而成,形成具有一定厚度的紧密质地,左右两个裤管13的宽度可根据人体腿部形态尺寸调节。并且,如图4-1和图4-2所示,每个裤管13包括裤管本体和宽度约为3厘米的下脚边131,裤管本体和下脚边131之间的相接处为一体成型的编织结构,从而取消了裤管本体和下脚边131之间的缝合线。In a specific embodiment, the trouser legs 13 of the above-mentioned seamless knitted pants are woven with 3X1 floating thread (false rib) to form a compact texture with a certain thickness, and the width of the left and right trouser legs 13 can be adjusted according to the shape and size of human legs . And, as shown in Fig. 4-1 and Fig. 4-2, each trouser leg 13 includes a trouser leg body and a lower heel edge 131 with a width of about 3 cm, and the junction between the trouser leg body and the lower heel edge 131 is an integrally formed weaving structure, thereby canceling the suture line between the trouser leg body and the lower foot edge 131.
在具体实施例中,上述无缝针织裤的裆部,包括裆底织物区块15和裆周织物区块14,裆底织物区块15位于裆底,裆周织物区块14围绕裆底织物区块15设置,如图4-1和图4-2所示,裆底织物区块15和裆周织物区块14构成裆底加厚的防护垫,并且,在优选实施例中,该防护垫在裤子前身11的部分较在裤子后身12的部分面积要大一些。其中,裆底织物区块15和裆周织物区块14均采用吊针结构,并且,裆底织物区块15的厚度大于裆周织物区块14的厚度,其厚度约为裆周织物区块14厚度的一倍。图5-1和图5-2分别展示了上述裆底织物区块15和裆周织物区块14的无缝编织结构,其中,表示不编织,表示编织。可见,裆底织物区块15和裆周织物区块14构成裆底加厚的防护垫,改善了紧体裤行走时内侧位的摩擦刺激,且当骑行时,增加了局部的力缓冲、热湿调节和舒适感。本领域技术人员容易理解的是,对于防护垫的大小、形态和位置的具体设置可根据穿着者的需要进行调整,因此,本发明对此并不做具体限定。In a specific embodiment, the crotch of the above-mentioned seamless knitted pants includes a crotch bottom fabric block 15 and a crotch circumference fabric block 14, the crotch bottom fabric block 15 is located at the crotch bottom, and the crotch circumference fabric block 14 surrounds the crotch bottom fabric Block 15 is arranged, and as shown in Figure 4-1 and Figure 4-2, crotch bottom fabric block 15 and crotch week fabric block 14 constitute the protective pad that crotch bottom is thickened, and, in preferred embodiment, this protective pad The part that is placed on the trousers front body 11 is larger than the part area on the trousers rear body 12. Wherein, the fabric block 15 at the crotch bottom and the fabric block 14 around the crotch all adopt the hanging needle structure, and the thickness of the fabric block 15 at the bottom of the crotch is greater than the thickness of the fabric block 14 around the crotch, and its thickness is about the same as that of the fabric block around the crotch. 14 times the thickness. Fig. 5-1 and Fig. 5-2 have shown the seamless weaving structure of above-mentioned crotch bottom fabric block 15 and crotch week fabric block 14 respectively, wherein, means no knitting, Indicates weaving. It can be seen that the fabric block 15 at the crotch bottom and the fabric block 14 around the crotch form a thickened protective pad at the bottom of the crotch, which improves the friction stimulation of the inner side of the tights when walking, and increases local force buffering, Moisture regulation and comfort. Those skilled in the art can easily understand that the size, shape and position of the protective pad can be adjusted according to the needs of the wearer, so the present invention does not specifically limit it.
在具体实施例中,如图4-2所示,为了满足人体臀部突出的形态,上述无缝针织裤中,与人体臀部位置对应的区域设置有两个臀部织物区块17,该臀部织物区块17采用弹性较大、余量较多的平纹组织编织而成。进一步地,为了起到提臀效果,臀部织物区块17与裤管13之间设置有结构紧密、形态稳定的支持带20,该支持带20采用吊针结构编织而成。并且,在上述无缝针织裤中,与人体髋部位置对应的区域设置有两个髋部织物区域18,该髋部织物区域18采用吊针结构编织而成,且位置稍向裤子后身12偏移,以适合髋部和臀部的结构形态。进一步地,在髋部织物区域18和支持带20之间设置有拉力缓冲区19,以增加穿用时的牢固性。In a specific embodiment, as shown in Fig. 4-2, in order to meet the protruding shape of the human buttocks, in the above-mentioned seamless knitted pants, two buttock fabric blocks 17 are provided in the area corresponding to the position of the human buttocks. Block 17 adopts the plain weave weave that elasticity is bigger, margin is more. Further, in order to achieve the hip lifting effect, a support belt 20 with a compact structure and a stable shape is arranged between the buttock fabric block 17 and the trouser leg 13, and the support belt 20 is woven with a hanging needle structure. Moreover, in the above seamless knitted trousers, two hip fabric regions 18 are provided in the region corresponding to the position of the human hip. Offset to suit the anatomy of the hips and hips. Further, a tension buffer zone 19 is provided between the hip fabric region 18 and the support belt 20 to increase firmness when worn.
可见,与人体髋部位置对应的髋部织物区域18,以及位于大臀肌下部的支持带20,分别通过不同密度和弹力的吊针结构设计形成了3D撑托支持带状结构,加之臀部织物区块17的平针组织所形成的容位,使得无缝针织裤的裤子后身12形成了与裤子前身11不同的空间立体形态,以符合人体后身脂肪软组织的曲线轮廓,从而周身合体且不影响肢体活动。It can be seen that the hip fabric area 18 corresponding to the position of the human hip and the support belt 20 located at the lower part of the gluteus major are respectively designed to form a 3D support support belt structure through the design of hanging needle structures of different densities and elasticities. The accommodation formed by the plain stitches of the block 17 makes the back body 12 of the seamless knitted pants form a three-dimensional shape different from that of the front body 11 of the pants, so as to conform to the curved contour of the fat and soft tissue of the back body of the human body, so that the whole body fits and Does not affect physical activity.
在具体实施例中,上述无缝针织裤中,设置有采用集圈结构编织形成的第一织物区块16,第一织物区块16的一部分位于裤子前身11与人体腹部位置对应的区域以支持腹部,另一部分延伸至裤子后身12位于两个臀部织物区块17之间,如图4-1和图4-2所示。第一织物区块16的集圈组织增加了腹部的压力支持作用,其延伸至裤子后身12的部分还可以增加此处的拉伸牢度,同时增加了裤裆部的深度。In a specific embodiment, the above-mentioned seamless knitted pants are provided with a first fabric block 16 formed by knitting in a tuck structure, and a part of the first fabric block 16 is located in the area corresponding to the position of the front body of the trousers 11 and the abdomen of the human body to support The abdomen, another part extending to the trousers rear body 12 is located between the two buttocks fabric blocks 17, as shown in Figure 4-1 and Figure 4-2. The tuck structure of the first fabric block 16 increases the pressure support effect of the abdomen, and the part extending to the back body 12 of the trousers can also increase the stretch fastness here, and simultaneously increase the depth of the crotch.
对于上文中所述的无缝针织裤,本发明还公开了一种无缝针织裤的织造工艺,包括以下步骤:For the seamless knitted trousers described above, the present invention also discloses a weaving process for seamless knitted trousers, which includes the following steps:
步骤一:采用电脑圆机编织出筒状织物(如图4-1和图4-2中所示),该筒状织物包括彼此一体成型编织连接的裤管13、裆部和裤身织物部分,该裤身织物部分包括支持带20、髋部织物区域18、臀部织物区块17和第一织物区块16,髋部织物区域18和臀部织物区块17分别与人体髋部和人体臀部位置对应,支持带20位于裤管13和臀部织物区块17之间,第一织物区块16一部分与人体腹部位置对应以支持腹部,另一部分延伸至裤子后身12位于两个臀部织物区块17之间,以髋部织物区域18的中心为参考点,将筒状织物压平,形成双层结构,在第一织物区块16上位于筒状织物对称中心线的位置编织有一条预设长度的标记线161(具体实施时,该预设长度为10-12厘米,但并不局限于此,此标记线长度可根据需要腰围需求增减);Step 1: use a computerized circular machine to weave a tubular fabric (as shown in Figure 4-1 and Figure 4-2), the tubular fabric includes trouser legs 13, crotch and trouser body fabric parts that are integrally formed and woven together, The trouser body fabric part comprises support belt 20, hip fabric region 18, buttocks fabric block 17 and first fabric block 16, and hip fabric region 18 and buttocks fabric block 17 correspond to human hip and human buttocks position respectively , the support belt 20 is located between the trouser leg 13 and the buttocks fabric block 17, a part of the first fabric block 16 corresponds to the position of the abdomen of the human body to support the abdomen, and the other part extends to the back body of the trousers 12 and is located between the two buttocks fabric blocks 17 , with the center of the hip fabric area 18 as a reference point, the tubular fabric is flattened to form a double-layer structure, and a mark of a preset length is woven at the position of the symmetrical centerline of the tubular fabric on the first fabric block 16 Line 161 (during specific implementation, the preset length is 10-12 cm, but not limited thereto, the length of this marking line can be increased or decreased according to the needs of the waist circumference);
步骤二:沿标记线161剪开,形成一个开口,由于筒状织物上不同部位组织结构拉伸回复的交互作用,此时裤管13自动向内侧收进,开口进一步张开(具体实施时此开口长度约为20-24厘米,优选为24厘米);Step 2: Cut along the marking line 161 to form an opening. Due to the interaction of the stretching and recovery of different parts of the tubular fabric, the trousers 13 are automatically retracted inward at this time, and the opening is further opened (this opening will be opened during specific implementation). about 20-24 cm in length, preferably 24 cm);
步骤三:将腰头21与开口对位缝合,形成裤腰,其缝合位置具体请参阅图6-1中所示的缝合线22,最终形成了如图6-1和图6-2所示的无内侧缝合线、无裆缝、贴体合身的无缝针织裤,其中,腰头21优选采用宽为3cm且周长为48cm的双罗纹带状织物。Step 3: Seam the waist 21 in alignment with the opening to form the trouser waist. Please refer to the suture line 22 shown in Figure 6-1 for the details of the sewing position, and finally form the trousers as shown in Figure 6-1 and Figure 6-2 No inner suture line, no crotch seam, seamless knitted trousers that fit close to the body, wherein the waistband 21 preferably adopts a double-ribbed belt fabric with a width of 3 cm and a circumference of 48 cm.
在实施上述织造工艺时,应用SantoniSM8-Top2电脑圆机(此圆机直径为13英寸,机号为E28,具有8个成圈系统,共1152枚织针),应用聚氨酯纤维(线密度44丹尼尔,规格44/34F)和聚酰胺包覆纱(线密度40丹尼尔,规格40/20)进行无缝针织裤的织造。为了配合不同编织结构、织物厚度及形态要求,采用两种不同机器设定。一种设定为全针编织,即1152枚织针全部参加编织,通过不同组织结构设计,实现了一个具有一定屈曲形态且符合人体下肢尺寸的筒状织物,如图4-1和图4-2所示。以上具体实施例中的无缝针织裤的织造就可以采用全针编织,即所有织针参与编织设计。图7-1展示了全针参与的平纹结构织造方法,织针组32在一组三角装置33的轨迹指引下沿着针板31进行升降针动作,完成平纹结构的织造。When implementing the above-mentioned weaving process, apply the SantoniSM8-Top2 computer circular machine (the diameter of this circular machine is 13 inches, the machine number is E28, has 8 knitting systems, a total of 1152 pieces of knitting needles), the application of polyurethane fiber (linear density 44 denier , specification 44/34F) and polyamide covered yarn (linear density 40 denier, specification 40/20) for weaving seamless knitted pants. In order to meet different weaving structures, fabric thickness and shape requirements, two different machine settings are used. One is full-needle knitting, that is, all 1152 knitting needles participate in knitting. Through different organizational structure designs, a tubular fabric with a certain buckling shape and the size of the lower limbs of the human body is realized, as shown in Figure 4-1 and Figure 4- 2. The weaving of the seamless knitted trousers in the above specific embodiments can adopt full-needle knitting, that is, all knitting needles participate in the knitting design. Fig. 7-1 shows the weaving method of the plain weave structure with all needles involved. The knitting needle group 32 moves up and down along the needle plate 31 under the guidance of the track of a set of cam devices 33 to complete the weaving of the plain weave structure.
但是并不局限于此,当采用1隔1的针盘配置(如图7-2所示),一半的织针参与编织,织针组32在一组三角装置33的轨迹指引下沿着针板31进行升降针动作完成平针结构的织造,所产生的筒状织物直径可以更小,质地更轻薄,可以适用于多个尺寸的具有轻薄手感的无缝针织裤的织造。其具体实例如下:However, it is not limited to this. When using a 1-by-1 dial configuration (as shown in Figure 7-2), half of the knitting needles participate in knitting, and the knitting needle group 32 is guided along the needle set 33 under the trajectory of a set of cam devices 33. The plate 31 performs the lifting and lowering action to complete the weaving of the plain stitch structure, and the diameter of the produced tubular fabric can be smaller and the texture is lighter and thinner, which can be applied to the weaving of seamless knitted trousers with a light and thin handle in multiple sizes. The specific examples are as follows:
应用SantoniSM8-Top2电脑圆机(此圆机直径为13英寸,机号为E28,具有8个成圈系统),576枚织针参与编织,应用聚酰胺纤维(线密度44丹尼尔,规格44/34F)和聚酰胺包覆纱(线密度40丹尼尔,规格40/20F)进行无缝针织裤的织造。可产生手感轻薄,筒径尺寸更小的无缝针织裤(如图8所示),整个主体裤身3无需任何拼接和缝合工序。Using Santoni SM8-Top2 computerized circular knitting machine (the diameter of this circular knitting machine is 13 inches, the machine number is E28, and has 8 knitting systems), 576 knitting needles participate in weaving, and polyamide fiber (linear density 44 Denier, specification 44/34F ) and polyamide covered yarn (linear density 40 denier, specification 40/20F) for weaving seamless knitted pants. It can produce seamless knitted trousers with thin handle and smaller tube diameter (as shown in FIG. 8 ), and the whole main trouser body 3 does not need any splicing and sewing processes.
对于长筒裤来说,为了让裆部更适体贴身,可在裆底小区域201增加吊针结构,在臀部下增加3X1浮线(假罗纹)结构形成撑托区块202,以及通过集圈区块203增加从底裆到腰部的深度以及对腹部和臀部的支持力;由于1X1的针盘配置,可直接采用平纹结构形成筒径仅为13cm的两条裤腿204,使得裤腿织物更加轻薄、手软和随身;同时为了增强长筒裤在髋部适体性,吊针区块205和长裤拉力缓冲区块206设置在裤子髋部两侧(如图9-1和图9-2所示)。其织造步骤与前实例一样。For trousers, in order to make the crotch more fit and close to the body, a hanging needle structure can be added in the small area 201 of the bottom of the crotch, and a 3X1 floating line (false rib) structure can be added under the buttocks to form a supporting block 202, and through tucking The block 203 increases the depth from the crotch to the waist and supports the abdomen and buttocks; due to the 1X1 dial configuration, the plain weave structure can be directly used to form two trouser legs 204 with a tube diameter of only 13 cm, making the fabric of the trouser legs lighter and thinner. Soft and portable; at the same time, in order to enhance the fit of the trousers at the hip, the hanging needle block 205 and the trousers tension buffer block 206 are arranged on both sides of the trousers hip (as shown in Figure 9-1 and Figure 9-2) . Its weaving steps are the same as the previous example.
如图10所示,如需要在裆部4增加其它功能性,也可应用其他编织组织进行一体无缝编织,因此,本发明对于具体的编织结构并不做具体限定。As shown in FIG. 10 , if other functions need to be added to the crotch 4 , other weaving structures can also be used for integrated seamless weaving. Therefore, the present invention does not specifically limit the specific weaving structure.
容易理解的是,上述具体实施例提供的无缝针织裤仅为本发明提供的优选技术方案,上述织造工艺也仅为针对该具体实施例进行设置的具体实施工艺,其中,裤管大小、腹部和臀部形态、编织结构可根据穿着者体型要求进行调节和个体化制备,本领域技术人员在此本发明公开的技术之上容易获得其它的具体实施例,也可以针对具体实施例对织造工艺进行具体的改进设置。因此,以上所述仅为本发明的优选实施例,所用编织材料、机器型号、针盘配置、编织组织和实物形态并不局限于此,不能以此限定本发明专利要求保护的范围。It is easy to understand that the seamless knitted trousers provided in the above specific example are only the preferred technical solutions provided by the present invention, and the above weaving process is only a specific implementation process set for this specific example, wherein the trouser leg size, abdomen and The shape of the buttocks and the weaving structure can be adjusted and individually prepared according to the requirements of the wearer's body shape. Those skilled in the art can easily obtain other specific embodiments based on the technology disclosed in the present invention, and can also carry out specific weaving processes for specific embodiments. improved settings. Therefore, the above description is only a preferred embodiment of the present invention, and the knitting material used, machine model, dial configuration, knitting structure and physical form are not limited thereto, and cannot limit the scope of protection claimed by the patent of the present invention.
从上述技术方案可以看出,本发明实施例公开的无缝针织裤,通过特定设置的电脑无缝圆筒针织机(电脑圆机)进行编织,并且配合多种组织结构一体成型,通过无缝编织技术令无缝针织裤的两条裤管、裆部、胯部及其相接处均一体成型编织而成,无需接缝和拼合,且能符合人体腿部、胯部、腹部、臀部形态和裆部活动所需的容位。可见,本发明实施例公开的无缝针织裤去除了裤子内侧缝和底裆缝以及相关拼合工序,通过特殊设计的织造方法,将两个裤管和裆部、裤子前身和裤子后身无缝编织一体成型,且在裆部位置采用一体成型的制造方法设置出裆底加厚的防护垫及提臀支持带。在实现无缝针织裤无缝一体成型的同时,不仅消除了接缝对皮肤的摩擦和刺痒感,增加了针织裤对隐私部位及行动中易受摩擦部位的保护作用和力缓冲,提升了穿着者的舒适性,而且减少了内侧缝与底裆的缝制工艺,减少了原料浪费,提高了成型效率,省时省力。It can be seen from the above technical solutions that the seamless knitted trousers disclosed in the embodiments of the present invention are woven by a computer seamless circular knitting machine (computer circular knitting machine) specially set up, and are integrally formed with various organizational structures. The weaving technology makes the two trouser legs, crotch, crotch and their joints of seamless knitted pants uniformly formed and woven without seams and stitching, and can conform to the shape and shape of human legs, crotch, abdomen, buttocks. Accomodation required for crotch movement. It can be seen that the seamless knitted trousers disclosed in the embodiment of the present invention remove the inner seam of the trousers, the bottom crotch seam and the related stitching process, and through a specially designed weaving method, the two trouser legs and the crotch, the front body of the trousers and the back body of the trousers are seamlessly woven It is integrally formed, and the crotch part adopts an integrally formed manufacturing method to set a thickened protective pad at the bottom of the crotch and a hip-lifting support belt. While realizing the seamless one-piece molding of seamless knitted pants, it not only eliminates the friction and itching of the seams on the skin, but also increases the protective effect and force buffering of knitted pants on private parts and parts that are prone to friction during actions, and improves wearing It not only improves the comfort of the operator, but also reduces the sewing process of the inner seam and the bottom crotch, reduces the waste of raw materials, improves the molding efficiency, and saves time and effort.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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CN104323481B (en) * | 2014-10-28 | 2016-01-27 | 浙江棒杰数码针织品股份有限公司 | The shaping woman of 3D is fit wellness approach trousers |
JP6505041B2 (en) * | 2016-03-15 | 2019-04-24 | 株式会社島精機製作所 | Method of knitting tubular knitted fabric, and tubular knitted fabric |
CN108041696A (en) * | 2017-12-19 | 2018-05-18 | 浙江梦娜袜业股份有限公司 | A kind of seamless silk stocking and its production technology |
JP6415680B1 (en) * | 2017-12-28 | 2018-10-31 | ニッティド株式会社 | Method for knitting a flat knitted fabric having a thick portion, and a flat knitted fabric having a thick portion |
CN108433204B (en) * | 2018-03-09 | 2020-08-11 | 东华大学 | Upper garment and lower garment of three-dimensional full-molded riding suit and weaving method |
CN108552635B (en) * | 2018-04-23 | 2024-02-23 | 浙江棒杰数码针织品有限公司 | Foot-stepping type knitted trousers capable of preventing and correcting X-shaped legs by one-step weaving |
CA3100984A1 (en) * | 2018-05-25 | 2019-11-28 | FEETNESS S.r.l. | Containing fabric, garments comprising such fabric, and related production methods |
CN109082765A (en) * | 2018-09-12 | 2018-12-25 | 嘉兴市蒂维时装有限公司 | A kind of molding trousers and its weaving method entirely |
CN112962205B (en) * | 2021-01-29 | 2022-11-25 | 嘉兴市蒂维时装有限公司 | Weaving method of full-formed trousers cross crotch and cross crotch structure thereof |
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